Module 2 Occupational Safety - Cont Firesafety - No
Module 2 Occupational Safety - Cont Firesafety - No
Learning Content:
c. Fire
• principles of fire occurrence and extinguishment using the fire triangle mode
• five principles of fire prevention and control
d. Electrical Safety
• basic terms in electricity
• danger of electric shock
• practical measures in preventing electric shock accidents
e. Machine Safety
• principles of machine guarding
• areas where machine guards are needed
• types of machine guards
• lock-out and tag-out
Learning Outcomes:
• Describe principles of fire occurrence and extinguishment using the fire
triangle mode
• Enumerate five principles of fire prevention and control
• Define the basic terms in electricity
• Describe the danger of electric shock
• Identify the practical measures in preventing electric shock accidents
• Recognize the principles of machine guarding
• Identify areas where machine guards are needed
• Enumerate the types of machine guards
• Differentiate a lock-out from tag-out
This module aims to introduce the chemistry and behavior of fire and principles of
fire prevention and control. It also includes practical measures that you can follow to
ensure electrical safety and aims to introduce the principles of machine safety as a tool to
eliminate industrial injuries and accidents.
c. Fire
− is a chemical reaction that gives off light and heat.
− is a chemical reaction between a flammable or combustible material and oxygen.
This process converts the flammable or combustible materials and oxygen into
energy. Other by-products of fire include light, smoke and other gases. Many of
these gases such as carbon monoxide, carbon dioxide, hydrogen bromide,
hydrogen cyanide, hydrogen sulfide, sulfur dioxide, nitrogen dioxide, etc. are toxic
to humans.
The Fire Triangle and the Fire Tetrahedron
Fire Triangle
- or combustion triangle is a simple model for understanding the necessary
ingredients for most fires.
The fire triangle and the pyramid of fire illustrate the elements necessary for fire to
start and the methods of extinguishment. Each side represents an essential ingredient for
fire. The three elements are Fuel, Oxygen and Heat. When a fire starts, a fourth element,
which is the chemical reaction itself, is necessary for flame propagation. The four-sided
figure is called the Fire Tetrahedron.
• Fuel
− a material used to produce heat or power by burning
− any material that will burn
Flammable substance
− are substances that will ignite and continue to burn when they are brought
into contact with an ignition source.
− is a substance having a flashpoint below 100 °F (37.8 °C) and vapor pressure
not exceeding 20 psia at 100 °F. Examples of flammable substances with their
flashpoint are shown below:
Flashpoint
Flammable substances °F °C
Gasoline -45 -42.8
Ether -49 -45
Acetone 0 -17.8
Alcohol 55 12.8
Combustible substance
− a substance which burns in air and tends to produce heat and light
− is a substance having a flashpoint at or above 100 °F (37.8 °C).
Flashpoint
Combustible substances °F °C
Fuel Oil 100 37.8
Kerosene 100 37.8
Quenching Oil 365 185.0
Mineral Oil 380 193.3
Flashpoint - the lowest temperature at which fuel begins to give off flammable
vapors and form an ignitable mixture in air.
Which is more dangerous: a substance with low flashpoint or a substance with a high
flashpoint?
Answer: The lower the flashpoint, the more dangerous a substance is.
• Oxygen
From our definition of FIRE, we need oxygen which combines with fuel while
burning. Normally, the air has 21% oxygen and 78% while nitrogen.
It is when we heat up the piece of paper sufficiently that it will start to burn.
What we form with these three elements is called the Fire Triangle. This model shows
us that to have fire we need three elements. And if these elements are combined
at the right proportion, we will have fire.
The fire triangle demonstrates the principles of extinguishing fire. If we remove any of
the three legs of the triangle, we will be able to extinguish the fire.
A. Removing fuel
Taking away fuel from a fire is difficult and often times dangerous. However,
there are examples that can be employed in controlling fire such as:
B. Removing oxygen
Oxygen cannot be eliminated completely so what one can do is:
1. Separate it from the fire through smothering the burning area with a
non-combustible material – this is called “suffocating the fire.”
Examples:
- If there are oil spills, you can cover it with wet blanket
or you can throw sand or soil on it.
- Covering with foam
- Smothering it with inert gas
Example:
Light candle and cover with glass until the candle dies
C. Removing heat
If we reduce the heat below the kindling point or flashpoint, we stop the release
of combustible vapors and gases and extinguish the fire. To achieve this, it is
necessary to remove the heat at a greater rate than the total heat that is being
evolved from the fire. The most common agent used is water or incorporated
in foam.
Example:
- After cooking barbeque we normally put off the charcoal using
water applied directly to the flame.
In summary, control of fires can be accomplished by removing one of the sides of the
triangle and/or inhibiting the chain reaction.
II. Classification of fires
There are four classes of fires, categorized according to the kind of material
that is burning. For the first three classes of fires, there are two sets of color-coded
icons commonly used. One or both kinds of icons appear on most fire extinguishers
to indicate the kinds of fire against which the unit is intended to be used.
There is only one icon used to indicate the fourth (class D) kind of fire. Class D
fires involve uncommon materials and occur in fairly specialized situations. Note that
any given fire can fall into more than one class; a fire that involves both burning
paper and kitchen grease would be a Class AB fire.
Knowing the classification of fires is important for the speedy extinguishment
and safety of the fire fighters. Using the wrong extinguishing medium may cause the
fire to spread and endanger the fire fighters.
Classes of fire
• Class A - fires involving solid materials such as wood, paper or textiles.
• Class B - fires involving flammable liquids such as petrol, diesel or oils.
• Class C - fires involving gases.
• Class D - fires involving metals.
• Class E (K) - fires involving live electrical apparatus.
It will be good to examine the hazards from which most fires originate. These
are sometimes described as causes of fire.
• Control
- conduct regular inspection and maintenance of electrical
installation
- employ trained and licensed electrician
- follow Philippine Electrical Code and Occupational Safety
and Health Standards
Friction sparks
Friction generates heat. Excessive heat generated by friction
causes a very high percentage of industrial fires. Fire usually results
from:
• overheated power-transmission bearings and shafting from poor
lubrication and excessive dust
• jamming of work material during production
• incorrect tension adjustment of belt-driven machinery. If the belt
is too tight or too loose, excessive friction could develop
• Control
▪ Preventive maintenance program to keep bearings well
oiled and do not run hot. And keep accumulation of
flammable dust or lint on them to a minimum.
▪ Keep oil holes of bearings covered to prevent dust and
gritty substances from entering the bearings.
Open flames
Carelessly discarded cigarettes, pipe embers, and cigars are a major
source of fire. Prohibit smoking, especially in woodworking shops,
textile mills, four mills, grain elevators, and places where flammable
liquids or combustible products are manufactured, stored or used.
• Control
▪ providing a "No Smoking Area" at specified times where
supervision can be maintained.
▪ marking areas where exposure is severe with conspicuous
“No Smoking” signs, prohibiting employees from even
carrying matches, lighters and smoking material of any
kind
• Control
Bonding and grounding are key control measures for fire
related to static electricity. Bonding is done to eliminate a
difference in static charge potential between objects. The
purpose of grounding is to eliminate the difference in static
charge potential between an object and ground. Bonding
and grounding are effective only when the bonded objects
are conductive.
Accelerants
− are substances that increase the speed at which a fire spread.
− are highly flammable or combustible, but not all highly flammable or
combustible materials are accelerants.
− must be stored in approved containers and properly labeled as such
(plastic milk bottles do not qualify as approved containers for storing
chemicals).
a. Smoke detectors
▪ Monitor changes within the area
▪ Provide early warning
▪ Changing stages in the development of fire
▪ When smoke is produced
b. Heat detectors
▪ Fixed temperature types – which responds when the
detection element reaches a predetermined
temperature
▪ Rate-of-rise temperature – which respond to an
increase in heat at a rate greater than some
predetermined value.
c. Flame detectors
▪ Infra-red – sensing elements responsive to radiant
energy outside the range of human vision; useful in
detecting fire in large areas, e.g. storage areas
▪ Ultra-violet – sensing elements responsive to radiant
energy outside the range of human vision
These are the three (3) methods of heat transfer and how it can be controlled
Control
Barriers are one means of control that will limit the area of a fire or at least
retard its spread. Examples are: firewalls, fire doors, shutters or louvers, fire
stops, baffles, fire dampers, fire windows, parapets, dikes and enclosures of
vertical openings
▪ Portable extinguishers
These are used extensively to lessen the danger from fire. After such a
system is installed, its proper maintenance and regular inspection is
suggested to ensure its usefulness when needed.
In the absence of modern fire extinguishers, the following can be used to stop
fire in its initial stage.
• For A fire - water is the best.
• For B fire - a metal cover, wet sack, towel, cloth, or blanket will do. Sand
and soil are very useful
• For C fire - the main switch is the first consideration. Pull it down to cut off
the current. What is useful on A & B can also be useful here.
Remember the PASS - word
P - pull the pin
A - aim low
S - squeeze the lever above the handle
S - sweep from side to side
V. Lightning protection
• Buildings should be equipped with professionally installed lightning rods of
copper or aluminum. The system should be properly grounded.
• All pipes, water systems, electrical systems and telephone lines should also be
grounded.
• Contact a professional company for proper maintenance and installation.
In the event of a fire, your personal safety is your most important concern. You are not
required to fight a fire. If all of the following conditions are met, then you may choose
to use a fire extinguisher against the fire. If any of the conditions is not met, or you have
even the slightest doubt about your personal safety, do not fight the fire.
d. Electrical Safety
− is closely related to fire safety. Fires are often caused by electrical trouble, as we all
know, although we also know that electrical trouble can also mean other things like
electrocution and other such accidents.
Electricity
− is essential and considered as among the basic
needs of everybody.
− had made our houses into homes, changed the mode
of transportation from kalesas into taxis and Metro
Railway Transport Systems (MRTS), and improved shops
to malls and factories. It is hard to imagine if we had no
electricity until now. However, it is also among the
common causes of occupational accidents resulting to
injuries, death and property damage.
More than 90% of the fatalities occurred when a person who was grounded
made contact with live wire or an energized equipment housing. Line to line
contact accounted for fewer than 10% of the deaths.
Electrical safety requires understanding of what electricity is, how electrical energy
is transferred and how the path through which electrical current travels can be
controlled.
Elements of electricity
Electrical resistance
Hazards of electricity:
• Electric shock
• Burns
• Fire
The more common sources of electric shock are refrigerators and electric fans.
Defective and poorly maintained electrical device will generate electrical
leak.
This leak passes all over the conductive materials of the device and if
someone touches the device he will receive electric shock.
2. The path the current takes through the body affects the degree of injury.
3. Duration of current flow. The longer the current flows through the body, the
more devastating the result can be. That is the reason why immediate action
should be taken to free co-workers when they are shocked or burned by
electricity.
Actions to Take
Shut off the electrical current if the victim is still in contact with the
energized circuit. While you do this, have someone else call for help. If you
cannot quickly get to the electrical disconnect to turn off the current, pry
the victim from the circuit with something that does not conduct electricity
such as a dry wood broom stick.
Do not touch the victim yourself if he or she is still in contact with an electrical
circuit! You will become a victim of electrical shock.
Hazardous Locations
− are areas where explosive or flammable gases or vapors, combustible dust, or
ignitable fibers are present or likely to become present. Such materials can ignite as
a result of electrical causes only if two conditions co-exist:
1. The proportion of the flammable substance to oxygen must permit ignition
and the mixture must be present in a sufficient quantity to provide an
ignitable atmosphere in the vicinity of electrical equipment.
2. An electric arc, flame escaping from an ignited substance in an
enclosure, heat from an electric heater, or their source, must be present
at a temperature equal to or greater than the ignition point of the
flammable mixture.
Basic Occupational Health and Safety
Classification of Hazardous Locations
Class I – locations where flammable gases or vapors are present or likely
to become present.
Class II – applies to combustible dusts.
Class III – locations are those where easily ignitable dust such as textile fibers are
present but not likely to be suspended in the air in sufficient
concentration to produce an easily ignitable atmosphere.
Source: http://www.ccohs.ca/oshanswers/safety_haz/electrical.html
A Ground Fault Circuit Interrupter (GFCI) - works by detecting any loss of electrical
current in a circuit. When a loss is detected, the GFCI turns the electricity off before
Basic Occupational Health and Safety
severe injuries or electrocution can occur. A painful shock may occur during the time
that it takes for the GFCI to cut off the electricity so it is important to use the GFCI as
an extra protective measure rather than a replacement for safe work practices.
Summary
Remember these simple safety rules to follow:
http://www.energyquest.ca.gov/story/chapter02.html
http://www.amasci.com/miscon/whatis.html
It was only during the industrial revolution that modern machines were used
extensively. Prior to this, all operations were manually done. The start of the 18 th century
marked the start of the industrial revolution. Modern machines were conceptualized
and created. These enabled factories to produce goods faster, but at the same time
lead to poor working conditions and a lot of accidents, giving rise to a growing
concern for machine safety. Machine safety covers 4 basic areas: adjustment and
repair, servicing and maintenance, moving parts and point of operation.
The important aspect of machine safety – the basic types of hazardous mechanical
motions and actions.
These include the movement of rotating members, reciprocating arms, moving belts,
meshing gears, cutting teeth, and any other part that impacts or shears. These different
types of hazardous mechanical motions and actions are present in varying combinations
in nearly all machines and recognizing them is the first step toward protecting workers from
the dangers they present.
Motions
- Rotating
- Reciprocating
Rotating shaft
and pulley with
Rotating
coupling
Rotating
pulley with
spokes and
Rotating
Rotating motion can be dangerous - even smooth, slowly rotating shafts can
catch clothing, and through mere skin contact force an arm or hand into a
dangerous position. Injuries due to contact with rotating parts can be severe.
Nip Points
In-running nip point (or points where parts of the
hand, body or clothes can get caught in-
between) hazards, are caused by the rotating
parts of machinery. There are three main types
of in-running nips.
- Parts rotating in opposite directions
- Nip points between rotating and tangentially
moving parts. Some examples are: the point of
contact between a power transmission belt
and its pulley, a chain and a sprocket, and a
rack and pinion.
Transversing
Mechanical Actions
Cutting
The danger of cutting action exists at the point of operation where finger, arm
and body injuries can occur and where flying chips or scrap material can strike
the head, particularly in the area of the eyes or face. Such hazards are present
at the point of operation in cutting wood, metal, or other materials.
Punching action results when power is applied to a slide (ram) for the purpose
of blanking, drawing, or stamping metal or other materials. The danger of this
type of action occurs at the point of operation where stock is inserted, held,
and withdrawn by hand.
Shearing
Bending
Equipment that uses bending action includes power presses, press brakes,
and tubing benders.
The point of operation: that point where work is performed on the material, such
as cutting, shaping, boring, or forming of stock.
Other moving parts: all parts of the machine which moves while the machine
is working. These can include reciprocating, rotating, and transverse moving
parts, as well as feed mechanism and auxiliary parts of the machine.
In general, any machine part, function, or process which may cause injury
must be guarded.
Light curtains
− are extremely versatile and can guard areas many meters wide. By using mirrors,
light beams can be diverted all around the corners to enclose a machine.
There are many applications ranging from totally enclosing perimeter guards
for industrial robots, to point of access guards for certain types of presses.
Safety mats
− these devices are used to guard a floor area around a machine. Interconnected
mats are laid around the hazard area and any pressure will cause the mat
controller unit to send a stop signal to the guarded machine.
Emergency stops
Wherever there is a danger of an operator getting into trouble on
a machine there must be a facility for fast access to an
emergency stop device.
The usual way of providing this is in the form of a mushroom
headed push-button which the operator strikes in the event of an emergency. The
emergency stops must be strategically placed, in sufficient quantity around the
machine to ensure that there is always one in reach at the occurrence of hazard.
Robotics application
The protective device must be appropriate for the type of work being undertaken.
Remember that any machine part, function, or process which many cause injury must
be safeguarded. When the operation of a machine or accidental contact with it can
injure the operator or others in the vicinity, the hazards must be either controlled or
eliminated.