Chapter 4 Ship Operation Systems - Contractual
Chapter 4 Ship Operation Systems - Contractual
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TECHNICAL SPECIFICATION FOR CONSTRUCTION
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TECHNICAL SPECIFICATION FOR CONSTRUCTION
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Start and stop of motors from wheelhouse and in steering gear compartment.
Status indication and alarm in wheelhouse and ECR.
Electric rudder indicating systems has to be installed in the following rooms:
• Two (2) receivers (one for each rudder) in both steering gear rooms
• Two (2) in ECR Operator Console
• Two (2) or as per Class requirements in Navigation Bridge
• Two (2) in DP Control Room
• Two (2) on each Bridge wing
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The supplier of the ICS system will assist the BUILDER for the engineering detail
phase as:
• Clarification of system functionality and topology
BUYER shall provide ICS supplier a list with detailed control and monitoring
functionalities for OFE equipments.
ICS to review the list according to the Class requirements.
BUILDER to develop schematics, block diagram, functional design specification and
I/O List of each BFE system / equipment to submit to ICS supplier, BUYER and Class
society for approval.
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All the Operator Stations, according with the last hardware and software release shall
be equipped with hi-resolution flat screen colour graphic display of minimum 21” and
its own CD/DVD writer device including backup software.
The Operator Workstations has to be considered as a stand alone unit working as a
backup for each other.
• One (1) Video output for future installation for 42” high definition colour
graphic monitors shall be provided.
• One (1) event printer
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One (1) Portable Operator station (Laptop PC Computer) including ten (10)
connection box for connection to Laptop Computer in cabins, offices or in
machinery areas.
Remote Process Station is intended to be “ Area Units ” collecting data from various
systems located in the same area or close. The above Units will be located in
convenient area and shall be designed taking into account any future implementation
in terms of expandability.
The BUILDER shall provide the connection between each Process Station and field
system devices as per following:
• One (1) Process Station 240 I/O Redundant (suitable to expand the I/O
capacity to 400 I/O) to be located in H.V. Switchboard Room Port
• One (1) Process Station 240 I/O Redundant (suitable to expand the I/O
capacity to 400 I/O) to be located in H.V. Switchboard Room Starboard
• One (1) Process Station 400 I/O Redundant in M.C.C./ L.V. Switchboard
Room Port
• One (1) Process Station 400 I/O Redundant in M.C.C./ L.V. Switchboard
Room Starboard
• One (1) Process Station 400 I/O Redundant for Generator /Auxiliary System
in LV Sw.board Room Port
• One (1) Process Station 400 I/O Redundant for Generator /Auxiliary System
in LV Sw.board Room STBD
• One (1) Process Station 240 I/O Redundant located in Emergency Generator
Room
• One (1) Process Station 240 I/O (suitable to expand the I/O capacity to 400
I/O) to locate in Middle Port side
• One (1) Process Station 240 I/O (suitable to expand the I/O capacity to 400
I/O) in Middle Starboard side
• One (1) Process Station 240 I/O (suitable to expand the I/O capacity to 400
I/O) in After Port Side
• One (1) Process Station 240 I/O (suitable to expand the I/O capacity to 400
I/O) in After Starboard side
• One (1) Process Station 240 I/O (suitable to expand the I/O capacity to 400
I/O) in Forward Port Side
• One (1) Process Station 240 I/O (suitable to expand the I/O capacity to 400
I/O) in Forward Starboard Side
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Network configuration
The Process network connects all Process Controllers and Operator Stations together
on dual redundant high speed Local Area Networks. Communication on each network
segment is controlled by intelligent network switches that automatically reduce
network traffic within the segment. Information flow between different segments, such
as navigation and manoeuvring, machinery automation, safety system, is enabled by
interconnection of the segment switches.
Redundant communication enables detection of missing telegrams on one net, which
will result in a system alarm. The redundant networks (cables, Network Distribution
Unit) shall be physically segregated maintaining vessel notation DPS-3.
In general fibre optic cables are used for connection between remote locations, and
twisted pair cable internally within a local area (Navigation Room, DP Control room
and Engine Control Room/ machine room).
Network components such as switches, cable connection, patch panels, routers shall be
installed in Network Distribution Units (N.D.U.). Minimum requirement of N.D.U.
four (4).
Segregation between network A and B equipment (N.D.U.’s and cables) shall be
according to DPS-3 classification requirements.
Shall be scope of work for BUILDER interfaced with ICS manufacturer to verify the
installation network layout to be in line with DPS-3 classification requirements.
Others
One (1) Watch Call panel system, as per class requirements, composed as
minimum of 1 (one) Master Panel and ten (12) panels as alarm extension
system has to be provided.
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One (1) Engineer fitness system, as per class requirements (ACCU notation)
composed as minimum of:
• One (1) On/ Off Panel with key switch to be located in engine control room
• Four (4) activation start/ stop box to be located in the engine rooms entrance
• Six (6) reset box, to be located in the engine rooms
I.C.S system shall be interfaced with:
• Interface via serial or parallel port with Dynamic Positioning System
• Interface via serial or parallel port with Thruster Control System
• Interface via serial or parallel port with Propulsion Control System
• Interface via serial or parallel port with Programmed Maintenance system
AMOS-W
Power management
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The power plant consists of 8 Wartsila DD/GG type 12V38B of 10500 kVA each,
installed in 2 separate Engine Rooms. Each diesel generator set in equipped with its
own PLC for sensors monitoring, load sharing, alarms and safety functions. The
system shall provide capabilities for both manual and automatic control functions.
Dedicated display pages for the complete plant and for each DDGG set have to be
implemented.
Power distribution
• Two (2) Power Transformer 11 kV – 450 Vac for Ship System Power
Supply
• Two (2) Low Voltage switchboards 440 V for Ship System Power Supply
• Four (4) Power Transformer 440/ 230 Vac for 230 Vac Ship System
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• Two (2) Low Voltage switchboards 230 V for 230 Vac Ship System
• One (1) Emergency Switchboard 450 Vac & 230 Vac
• Two (2) Power Transformer 440 Vac/ 230 Vac for Emergency Lighting ship
• M.C.C. located in LV Main Switchboard Room & Emergency Generator
room
• M.C.C. located in others vessel area
• Two (2) Low Voltage switchboards 690 Vac for Tensioner System
• Four (2) Power Transformer 11 kV/ 690 Vac for A/R Winch System
• Two (2) Low Voltage switchboards 690 Vac for A/R Winch System
• Two (2) Power Transformer 11 kV/ 450 Vac for Pipe Processing System
• Two (2) Low Voltage switchboards 450 Vac for Pipe Processing System
• Manoeuvre
• Transit
• Laying in DP Mode 2
• Laying in DP Mode 3
• Abandonment
• Emergency abandonment (with one MV Switchboard out of order)
The vessel is equipped with six (6) LIPS azimuthal thrusters type rated for 5500 kW.
Each thruster is equipped with one (1) electrical 3 phases motor rated for 5500 kW.
For each thruster, the ICS system has to be interfaced with:
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The vessel is equipped with two (2) Propulsion Systems. Each propulsion line is
equipped with one (1) double winding electrical 3 phases motor rated for 8000 kW
(4000 + 4000 kW).
The ballast system shall provide control and monitoring of all vessel ballast tanks
level.
BUILDER to be allowed to use any kind of Electronic Level Transmitter and/or level
switch, unless for the monitoring the Tank where the accessibility to the level
transmitter should be hardly.
In this case BUILDER to take in consideration to install Radar Level Transmitter.
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The system has to continuously monitor vessel draught, trim and list parameters taking
in account load conditions such as fixed load, monitored variable load and any other
dead weights manual inserted, giving on-line the actual vessel condition to the
operator, in term of trims, draughts, displacement, heel, etc. and associated relevant
alarms.
Simulation features for both effect analysis and operator training purposes have to be
included. All the relevant data have to be displayed on a dedicated LCD display.
The ICS has to be interfaced via dedicated Remote Process Stations and it has to
include dedicated page/s to monitor and control the following auxiliary machinery and
systems as:
• Sea Water cooling system
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• Vessel draft: BUILDER shall provide all the necessary transducers, valves
etc. for monitoring of draft to interface the system with ICS
• Other equipments or system developed during engineering phase
BUILDER shall provide all the necessary transducers, valves etc. for monitoring of
flow, pressure, temperature and process alarm for BFE equipments and auxiliary
systems to interface with ICS.
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The power supply to the ICS system from the vessel‘s switchboard shall be fully
redundant, moreover the system shall be fed by various uninterrupted power supply
system with build-in battery able to feed all the operator workstation, all the PC and all
the monitors for at least thirty(30) minutes.
BUILDER to supply, install and connect the required UPS as per Class requirements,
if not included in the OFE list.
Cold and hot loop test of wiring connection shall be performed by BUILDER with ICS
manufactured assistance.
The BUILDER shall provide a complete FMEA based on all BFE equipments, aux.
systems and OFE.
BUYER shall provide all necessary OFE documentation required by BUILDER to
develop the final FMEA.
Result of FMEA shall be submitted to Class Society and BUYER’s approval.
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The thrusters and propellers shall be controlled by means of different work stations:
• One (1) work station in Navigation Bridge to control propellers, rudders,
tunnel thrusters and all retractable thrusters.
• One (1) work station in DP Control Room to control propellers, rudders,
tunnel thrusters and all thrusters.
• One (1) local control on each unit.
Each thrusters operator work station console should include the following control
panels:
The thrusters control system shall be interfaced to the ICS and the DP system
(including all necessary equipment like wind sensor/gyro).
The connection between equipment and work stations shall be made through 2
independent communication networks (DPS-3 Class requirements).
The optical fibre parts of network shall be backed up with complete spare link
including connectors.
• Six (6) process stations for azimuth thrusters capable of 120 I/Os each
(expandable up to 240 I/O)
• Two (2) process stations for tunnel thrusters capable of 120 I/Os each
• Two (2) process stations for propulsion system capable of 240 I/Os each
(redundant type)
Redundant type process station means they have to be equipped with double controller
unit, double power supply and double I/O modules if required by Class.
Any fault in the redundant apparatus has to generate and display its own alarm.
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The dynamic positioning system ("DP") shall be integrated with the thrusters control
system and the Vessel control system via a dual communication network.
All the Operator Stations, with the last hardware and software release shall be
equipped with hi-resolution flat screen colour graphic display of minimum 21” and its
own CD/DVD writer device with backup software.
The Operator Workstations has to be considered as a stand alone unit working as a
backup for each other.
The dynamic positioning system ("DP") shall be integrated with the thrusters control
system and the Vessel control system via a dual communication network.
The DP Center shall be located in the D.P. Control Room and the Back-Up unit shall
be located in the Navigation Bridge house.
The system shall be of a proven design in accordance with the DPS class 3 and the
equipment as per class requirements shall be installed and connected to the in D.P.
System in DP Control Room:
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The power supply to the DP system from the vessel‘s switchboard shall be fully
redundant, moreover the system shall be fed by various uninterrupted power supply
system with build-in battery able to feed all the operator workstation, all the PC and
all the monitors for at least thirty(30) minutes.
• Two (2) Fixed remote Joystick Operator terminal Panel in watertight
enclosure IP 56. The remote Joystick terminal panel (including
joystick/rotate controller and basic alarm displays) to be utilized from each
wing of the navigation bridge.
• One (1) 42” plasma/LCD display
Sensors
The following sensors to be fitted:
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• One (1) Power System Interfaces set inclusive of bus tie breaker, generators
ready, generator power and thrusters breaker signals
Windlass
Electric windlasses shall be installed.
Windlasses are a combined anchor/ mooring winch with de-clutchable mooring drums
and warping heads.
Design and speed for anchor lifting are to be according to rules (Chapter 0).
Windlass should have following features:
¾ the combined anchor/mooring winches are to have for mooring line a
nominal pull to meet requirements
• all gears closed and maintenance free with antifriction bearings.
• all brake drum surfaces are to be protected with about 3 mm stainless steel
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Two roller chain stopper according rules with chain roller and lashing device are
to be installed.
For each anchor a securing system is to be provided with two span dogs.
Bollard, rollers etc. layout to be submitted by BUILDER to BUYER’s approval.
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gearbox) max static load of 30 ton without any deformation. All stresses to be lower
than yield. Two speed gearbox.
Design for the barge mooring winches is:
• one electric motor is serving the rope drum sand 2 warping head
(declutchable)
• all gears closed and maintenance free with antifriction bearings.
• all brake drum surfaces are to be protected with about 3 mm stainless steel
• all sliding surfaces of couplings are to be hard chromium plated
• all brake spindles and all bolts of the spindles are to be stainless steel
• electric motor according rules (Chapter 0), with built-in magnetic brake and
anti- condensation heating. Outside no cooling fins.
• warping head to be provided (declutchable)
• each winch with controller with ammeter, anti-condensation heating, heave/
slack and emergency stop.
• Tension reading shall be available
• Control-consoles are to be located at suitable location (P & Stb side),
enabling good visibility to the moored barge and to the mooring lines.
• mooring winch is to be self-supporting, with no foundation above deck and
reinforcements below deck.
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Embarkation ladders, for disembarkment, located close to life boats and life rafts.
Embarkation rope ladders are to be installed at port and starboard side.
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In accordance with the regulations, one signal pistol with 12 parachute flare cartridges
and one line throwing appliance (with 4 lines and projectiles) are to be provided and
stored on the bridge.
Portable life boat radio transmit/receiver
In accordance with the regulation.
Additional access facilities are provided on P and Stb side in way of the embarkation
areas. Each one ladder is provided as an integral part of the shell door system. These
ladders are foldable and put in position more or less automatically when the shell
doors are opened.
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Trolley must be able to travel uninterruptedly for the whole length of the beam.
Applicable codes
According to clauses defined in Chapter 0.
4301 GENERAL
All steel pipes shall be arranged according to good marine practice and applicable
codes and standards with sufficient bore and thickness for the purpose intended, and
with a schedule 40 as minimum (exhaust gas pipes excluded). They shall be well
clamped to the Vessel's structure adequately protected against mechanical damage and
shall have a minimum number of bends.
Heat tracing (electrical) & thermal insulation of pipes to be installed as applicable
against icing. Drains to be installed on lower side of bends.
Anti-condensation insulation to be applied as applicable.
Great care shall be given to the design and layout details of the pipe works, with a
view to:
• Reducing to a minimum all joints,
• Facilitate dismounting
• Facilitating pipe cleaning in case of clogging.
• Avoiding air pocket. Where air pockets are occurring bosses with valves
shall be provided.
• Facilitating pipe venting (if needed).
• Reducing vibrations and water hammers.
• No any vent or overflow pipe may end within the area of accommodation,
pipe preparation, working and fire line.
• Expansion bends shall be fitted to allow expansion or deflection of the
structures and pipes.
• Expansion bellows shall be provided for pumps or machinery to connect
pipes in order to avoid equipment damages, according to Manufacturer’
recommendation and according to normal marine practice.
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Pipes thickness according to ABS requirements but not less than schedule 40 except
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Sounding pipes shall be fitted in all tanks and shall be without small radius bends.
Galvanization of pipes shall be done after the completion of their fabrication.
Touch-up after galvanization by means of coating shall be authorized by BUYER.
For sea water piping a detailed list of location / purpose / type / material of piping and
accessories shall be submitted to BUYER's approval.
The use of GRP piping system shall be submitted to BUYER’s approval.
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Capacity of these pumps shall be designed to comply with rules and regulation defined
in Chapter 0.
Remote controlled valves shall be pressure opened and spring closed. Generally valves
shall be "all on / all off" remote controlled from the control panels.
Valves shall be either manual local operated or remote hydraulically operated. All
main bilge service functions shall be remotely operable through ICS.
For all the remote controlled valves, actual position must be indicated on the ICS
(position shall also be indicated on each valve).
This bilge system shall cover all machinery/thrusters/compressors/pumps/crane/pipe
laying equipment zones if not covered by the scupper system.
Chain lockers will be drained by ejectors fed from main fire line.
The bilge system must also include one oily bilge and sludge pump and piping system
for the following:
• To drain off oily water in the bilge wells located in machinery and generator
rooms/in the thrusters rooms/near all pipe laying equipment, and to transfer
oily water to the oily bilge water tanks and from this tank to shore or sea
through the separator.
• To drain off the bilge water tank.
• To collect dirty lub oil and to transfer it to the main sludge service tank for
incinerator or to transfer to shore.
• To drain off the sludge tank collecting HFO & MDO drip pan to be
provided for tanks, pumps and filter, collecting also separated water from
DO purifiers.
A bilge system (pumps/piping/oily water treatment system/storage) for oily water shall
be installed incl. one (1) oily bilge water separator with a capacity of 10 m³/h and 5
ppm alarm and control device.
For the oily bilge system, two (2) reciprocating pumps will be installed, one in each
Fore Engine Room. The pumps will be interconnected.
Suction of pumps from bilge wells of the two Engine Rooms and delivery to the oily
bilge water tanks, one in each engine room.
The bilge water separator will be installed with suction from oily bilge tank and
delivery overboard through a oily water control device.
Recirculation of water to the oily water storage tanks.
A oily water transfer pump will be installed in order to discharge onshore the oily
water from the storage tanks.
Necessary alarms, control and monitoring shall be connected to the ICS.
Suction bell shall be arranged in a way to reduce at the minimum the quantity of water
that can not be pump out of tank.
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Independent CO2 fire fighting systems shall be installed for the Emergency Generator
Room, galley ducts, Incinerator Room and other compartments as required by Class.
Buckets
A suitable number of galvanized steel buckets painted in red and marked "FIRE" shall
be arranged at convenient locations.
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of the fire fighting brigade in these stores. The stores are to be located at the main
deck level.
Shelves, holders and brackets are to be provided in these stores for the proper storage
of the firemen outfit, in a condition ready and handy for usage.
Moreover, the equipment shall include 6 Bloman (or equivalent) rotary blower
breathing apparatus.
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treatment plants.
Drainage of any wet floor space in accommodation shall be connected to the sewage
system.
Scuppers of exposed and weather superstructure decks are connected to drain pipes
with discharge to a waste water tank (zero discharge).
Drainage of floors and decks are provided with scuppers and filter or screen.
4610 BOILERS
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Burners have to burn HFO (IFO 180 Cst) and MDO. Therefore suitable heaters, and
pumps designed for the maximum capacity of burners to be provided.
Burners to be of modulating type from 30% to 100% capacity.
Dual exhaust gas boilers and exhaust gas steam heaters are provided for a
simultaneous operation.
Condensate steam, after traps located on the discharge of HFO and Lube Oil tanks will be
fed to an atmospheric condenser through an observation tank.
From the condenser, the condensate will go to the hot well.
From the hot well, circulating pumps (two for each boiler) will supply all boilers.
Condensate coming from others users than fuel and oil tanks will go directly to the
condenser.
Hot well will of completely tight construction in order to avoid steam to come out.
Hot well automatic feeding will be realized, by gravity from distilled water tank.
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needed for motor consumption plus air renewal and cooling of Engine Room, as far as
required under certain ambient conditions.
All machinery space to have ventilation in accordance with rules of Chapter 0 and
Manufacturer recommendation of the installed machinery.
Details of the ventilation system are described in section 4630.
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Numbers of renewals are shown for guide only, final design to be approved by
BUYER.
Sanitary rooms in accommodation spaces, individual toilets, laundry and galley shall
be provided with a high velocity foul air exhaust mechanical ventilation system.
Air vents from Hospital, Galleys, Laundries and Lavatories shall be led in special
ducts and never re-circulated.
Foul air ducts shall be located so as to prevent foul air from being absorbed by the
fresh air fans.
Outside suction fans shall be located so as to prevent water and green water from
entering the ventilation ducts.
Low noise fans shall be used & mounted on resilient foundations.
Air intake & exhaust shall be routed clear of work areas.
With reference to ducting:
• Sizing and routing of ducts shall be designed to keep a noise level in
accordance with specification (Chapter 0) and to allow an easy access for
maintenance.
• Air speed shall not exceed 10 m/s in the accommodation area as much as
practical.
• Air ducts shall be made of galvanized steel, thickness not less than 1 mm.
• Spiral ducts shall be allowed for diameters not bigger than 300 mm.
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• Box type ducts duly stiffened shall be utilized for bigger sizes (general
requirement: l = L/2 that is to say smaller side of rectangular box not less
than half of bigger side).
Dedicated extracting fan for exhaust gas shall be installed at every welding station in
the Pipe Processing area, Firing Line and welding workshops. During welding a big
quantity of gas need to be extracted. Particular attention shall be dedicated to noise
level.
4651 General
The piping for AC and refrigeration shall be arranged in accordance to manufacturer's
recommendations and applicable codes requirements.
Air conditioning system shall be according DPS-3 Class requirements.
All needed alarms/monitoring shall be connected to the ICS.
The following rooms shall be air conditioned directly or by air transfer:
• All cabins and lobbies
• Offices, meeting and computer rooms
• Navigation bridge (dedicated system or improved)
• Operation control room (dedicated system or improved)
• Recreation rooms
• Video rooms
• Mess rooms
• Galley (dedicated system)
• Radio communications room
• Hospital (dedicated system)
• Medical office (dedicated system)
• Change rooms
• Laundry (dedicated system)
• Pantry
• Dry provision store
• NDT room (office and dark rooms)
• Electrical/ Electronic/ Mechanical/ Welding workshops
• ICS Process Station rooms
• Main HV and LV switchboard rooms
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Air re-circulation shall not contain more than 50% re-circulated air supply for the
centralized system. Sufficient air exhaust units shall be installed.
Inside temperatures and humidity conditions to be obtained with the air conditioning
plants shall be as follows:
Hot climate
As general rule the inside temperatures within Hospital, Server Room, Dry Store,
ECR, all Switchboard Rooms and Drive Room shall be maximum 25 °C RH 50%. In
addition the maximum temperature shall be according to equipment Manufacturing’
requirements.
The inside temperatures within Dry Store shall be maximum 27 °C RH 50%.
Cold climate
• Outside temperature: -20°C.
• Sea water temperature: - 2°C
• Inside temperature: 20°C ± 2 °C Relative humidity 50°
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Air filtration shall be provided to comply with all regulations listed in Chapter 0.
Heating system shall be provided through waste heat recovery (steam), as far as
possible. Electrical heating device shall be avoided, when possible.
Special care shall be given to the radio telecommunication room/ hospital/ Navigation
Bridge/ DP Control Room/ Thruster VFD Room/ Propulsion VFD Room and
computer rooms’ air conditioning.
Individual control of the air conditioning system in each room shall be ensured by
varying the flow of blown air.
Duct sheathing shall be insulated by means of non-conducting jacketing so as to avoid
condensation. Air duct shall be properly arranged with dampers taking into
consideration the fire tight bulkhead to comply with the requirements of the applicable
codes and regulations listed in Chapter 0.
Ventilation nozzles shall not produce unacceptable noise and air jets at high speed
(maximum 2 m/s at ventilation nozzle, 0.25 m/s at level of berths).
The installation shall be designed so as to avoid excessive disturbances when 50% of
the nozzles are closed at the same time.
Manufactures, type and working conditions of the air conditioning installation shall be
submitted to the BUYER's approval.
Special care will be taken regarding energy savings in the installation.
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4653 Control
The air conditioning plant and the working status of all ventilation fans shall be
remotely controlled (included start/stop function) and monitored through the ICS
(including temperature and humidity control).
All needed alarms/monitoring shall be connected to the ICS.
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