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SMAW7 Mod1 Identify and Select Materials and Tools V3

Bachelor of Science in Mechanical Engineering (University of Antique)

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7
Technology and
Livelihood
Education
SMAW NCI – Module 1
Identify and Select Materials
and Tools

Department of Education ● Republic of the Philippines

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Technology and Livelihood Education – Grade 7

Alternative Delivery Mode
SMAW NCI - Module 1: Identify and Select Materials and Tools
First Edition, 2020

Republic Act 8293, Section 176 states that: No copyright shall subsist in any work
of the Government of the Philippines. However, prior approval of the government agency or
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Borrowed materials (i.e., songs, stories, poems, pictures, photos, brand names,
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Every effort has been exerted to locate and seek permission to use these materials from
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ownership over them.

Published by the Department of Education

Secretary: Leonor M. Briones
Undersecretary: _______________________________
Assistant Secretary: _______________________________
Development Team of the Module
Writer: Junrel M. Malmis, Teacher I

Reviewers: Romeo S. Arenaza, Principal I

Warlito S. Mejos, Principal I
Ramon V. Potutan,Jr. T-III
Kris Rovenson S. Arances, T-II
Nedh Ella L. Erojo, T-I
Mannaseh A. Lina, T-I
Management Team
Chairperson: Dr. Arturo B. Bayocot, CESO III
Regional Director
Co-Chairpersons: Dr. Victor G. De Gracia Jr. CESO V
Asst. Regional Director
Edwin R. Maribojoc, EdD, CESO VI
Schools Division Superintendent
Myra P. Mebato,PhD, CESE
Assistant Schools Division Superintendent
Members: Neil A. Improgo, EPS-LRMS
Bienvenido U. Tagolimot, Jr., EPS-ADM
Samuel C. Silacan, EdD, CID Chief
Joseph T. Boniao, EPS –EPP/TLE
Rone Ray M. Portacion, EdD, EPS – LRMS
Edwin V. Palma, PSDS
Ray G. Salcedo, Principal II/District In-charge
Avilla G. Taclob, Principal I/District In-charge
Agnes P. Gonzales, PDO II
Vilma M. Inso, Librarian II

Printed in the Philippines by ______________________________________

Department of Education – Bureau of Learning Resources (DepEd-BLR)
Office Address: Zone 1, Upper Balulang, Cagayan de Oro City 9000
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E-mail Address: [email protected]

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7
Technology and
Livelihood
Education
SMAW NCI – Module 1
Identify and Select Materials
and Tools

This instructional material was collaboratively developed and reviewed

by educators from public schools. We encourage teachers and other
education stakeholders to email their feedback, comments, and
recommendations to the Department of Education at action@
deped.gov.ph.

We value your feedback and recommendations.

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Department of Education ● Republic of the Philippines

Introductory Message
For the learner:
Welcome to the Technology and Livelihood Education 7 Alternative
Delivery Mode (ADM) Module on SHIELDED METAL ARC WELDING(SMAW)!

This module was designed to provide you with fun and meaningful
opportunities for guided and independent learning at your own pace and time. You
will be enabled to process the contents of the learning resource while being an active
learner.

This module has the following parts and corresponding icons:

What I Need to This will give you an idea of the skills or
Know competencies you are expected to learn
in the module.
What I Know This part includes an activity that aims to
check what you already know about the
lesson to take. If you get all the answers
correct (100%), you may decide to skip
this module.
What’s In This is a brief drill or review to help you
link the current lesson with the previous
one.
What’s New In this portion, the new lesson will be
introduced to you in various ways such
as a story, a song, a poem, a problem
opener, an activity or a situation.
What is It This section provides a brief discussion
of the lesson. This aims to help you
discover and understand new concepts
and skills.
What’s More This comprises activities for independent
practice to solidify your understanding
and skills of the topic. You may check
the answers to the exercises using the
Answer Key at the end of the module.
What I Have This includes questions or blank
Learned
sentence/paragraph to be filled in to
process what you learned from the
lesson.

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What I Can Do This section provides an activity which

will help you transfer your new
knowledge or skill into real life situations
or concerns.
Assessment This is a task which aims to evaluate
your level of mastery in achieving the
learning competency.
Additional In this portion, another activity will be
Activities given to you to enrich your knowledge or
skill of the lesson learned. This also
tends retention of learned concepts.
Answer Key This contains answers to all activities in
the module.

At the end of this module you will also find:

References This is a list of all sources used in

The
developing this module.
following are some reminders in using this module:

1. Use the module with care. Do not put unnecessary mark/s on any part of the
module. Use a separate sheet of paper in answering the exercises.

2. Don’t forget to answer What I Know before moving on to the other activities
included in the module.

3. Read the instruction carefully before doing each task.

4. Observe honesty and integrity in doing the tasks and checking your answers.

5. Finish the task at hand before proceeding to the next.

6. Return this module to your teacher/facilitator once you are through with it.

If you encounter any difficulty in answering the tasks in this module, do not hesitate
to consult your teacher or facilitator. Always bear in mind that you are not alone.
We hope that through this material, you will experience meaningful learning and gain
deep understanding of the relevant competencies. You can do it!

Table of Contents

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Content Page

What I Need to Know ------------------------------1

What I Know ------------------------------2
Definition of Terms ------------------------------4
Module 1 ------------------------------5
What’s in ------------------------------6
What’s New ------------------------------7
What is It ------------------------------8
What’s More - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -18
What I Have Learned - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -19
What I Can Do - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -20
Assessment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -22
Additional Activities - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -25
Answer Key - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -26
References - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -27

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What I need
What to know?
I know
Welcome to the course of Shielded Metal Arc Welding (SMAW)!

This Module is an exploratory and introductory course which leads you to

Shielded Metal Arc Work National Certificate Level I (NC I)1.

This is designed for you as grade 7 learners. It will identify your prior
knowledge, test your understanding and learn concepts and skills for you to be able
to do self-evaluation. As you go over the pages of this module, you will be
challenged to come out as a skillful person and competent in manipulating hand
tools.

The basic exploratory course and activities in this module can be of great help
in meeting the standard in the Exploratory Phase of Shielded Metal Arc Welding.

After reading this module, you should be able to:

1. identify materials and tools;

2. select materials and tools for a specific job;

3. manipulate the tools and materials in a job.

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Multiple Choice
Directions: Read each sentence carefully. Choose the letter of the correct answer.
Write the answer in your SMAW activity notebook.

1. Which type of wrench that is used for tightening hose and fitting connection on
oxy-acetylene unit?
a. Adjustable wrench c. Open-end wrench
b. Closed-end wrench d. Oxy acetylene wrench
2. What tool is used for loosening and tightening light and heavy nuts and bolts?
a. Hacksaw c. Screw driver
b. Hammer d. Wrench
3. What type of measuring tool that is made of tampered steel about 1/8-inch-thick
and ¾ inch wide and 6to 12 inches long?
a. Pull-push rule c. Steel tape
b. Steel rule d. Try square
4. What tool that has a wedge-shaped and used to shear, cut, and chip metal?
a. Cold chisel c. Punches
b. Hammer d. Scraper
5. Which of the following tools does not belong to measuring tools?
a. Clamps c. Micrometer caliper
b. Combination square d. Steel rule
6. What kind of hand tool that is designed to turn screws?
a. Center punch c. Screwdriver
b. Hammers d. Try square
7. What type of file that is used for enlarging holes?
a. Flat file c. Round file
b. Mill file d. Square file

8. What kind of cutting tool that has a solid and adjustable frame? It is used in cutting
metals but of minimal thickness, width, and length.
a. Combination square c. Micrometer caliper
b. Hacksaw d. Scraper
9. Which of the following tools does not belong to holding tools?
a. Clamps c. Tong

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b. Pliers d. Try square

10. What kind of tool that is used for measuring or setting of distances, and to lay out
arcs and circles?
a. Dividers c. Helical- Ratchet
b. Files d. Philips
11. Which of the following tools does not belong to measuring tools?
a. Adjustable wrench c. Try Square
b. Pull-push rule d. Vernier caliper
12. It is used for straightening bending and deforming metals.
a. Ball-peen hammer c. Drill Vise
b. C-Clamp d. Scraper
13. A Driving tool used for removing slag on weld and with two faces, the tapered
from one side and round pointed on the other side.
a. Ball-peen hammer c. Chipping hammer
b. Flat file d. Tool maker clamp
14. The following are holding tools, except_______?
a. C- clamp c. Vise grip
b. Cold chisel d. Machinist vise
15. A tool used to grip the stock tight enough to hold the object.
a. Drill vise c. Tong
b. Plier d. Vise grip

Definition of Terms

Adjustable wrench a tool with movable jaw which makes it adjustable to various
sizes of nuts
Ball peen hammer a tool for straightening bending and deforming metals

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Chipping hammer used for removing slag on weld and with two faces, the
tapered from one side and round pointed on the other side
Cold chisel a wedge-shaped tool used to shear, cut and chip metal
Files made of high-grade steel hardened and tempered. A file has
rows of teeth that form, shape and finish metal by removing
small chips and smoothing rough edges of the metal surface
Hacksaw a tooth cutting tool mainly used in cutting
metals like plates, pipes, rods, bars, angular, etc.
but of minimal thickness, width and length.
Measuring tools used to measure the dimension of an object or metal
Micrometer caliper a precision measuring instrument used to measure dimensions
in thousandths of an inch
Pliers a tool for holding, cutting and twisting wires
Punches-tools used for permanent marking on surface of metal
Scraper a tool for removing points, burrs, and sharp edges from metal
surface and similar parts
Try square instrument used to measure the squareness of an object
Vernier caliper a precision measuring instrument used to measure the inside,
outside diameter, as well as depth of hole and slot
Dividers are used for measuring or setting of distances, and to lay out
arcs and circles.
Driving tool is a variety of steel tools used to install, repair and maintain a
variety of constructions.
Cutting tool is any tool that is used to remove some material from the work
piece by means of shear deformation.

Modul
e
Identify and Select Materials and Tools

1
Introduction

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A lot of beginners who wants to learn on how to identify and select

What’s
materials and in?
tools in welding get caught up thinking that there are tons of
welding tools they need and that they have to pay a lot for them.

If you are wondering what welding tools you need, this module is designed for
you to know the basic knowledge of tools and materials, its uses and acquire the
skills in manipulating them.

Let’s get started!

Activity 1 Find Me:

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What’s new?
Directions: Each puzzle contains four images that have something in
common. From a set of letters given below the pictures, supply the
missing letter to complete the word(s). Write your answers in your
SMAW activity notebook.

W_L_I_G T_ _L_

C _ T_ING TOO_S PL _ ER_

Activity 2: Pair Me if you can!

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Directions: Identify and classify the following items as to the different

What isbasic
it? hand tools and equipment. Write your answer on the
column below. Use your SMAW activity notebook.

Steel tape Hacksaw Adjustable wrench Machinist vise

C -clamp Ballpeen hammer Steel ruler Mill file

Chipping hammer Punches Try Square Tong

Measuring tools Cutting tools Driving tools Holding tools

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This lesson is about the proper identification and classification of hand tools. It
covers the proper usage and its basic characteristics.

Uses of Hand Tools

To guide you in identifying common hand tools and their uses, pictures, and
illustration are provided for you

Four Classification of Tools

1. Measuring Tool is a tool used to measure the dimension of an object or metal.

Pictures Uses
a. Pull-push rule
A pull push rule is a measuring
tape that coils into a compact
case. It is used for measuring
long, short, straight lengths.
www.google.com
b. Steel tape
Similar to a steel tape rule except
for its flexible number of feet that
are marked on the tape. The tape
is 3/8-inch-wide and available in
www.princessauto.com lengths from 25 to 100 feet
This is the most common tool
c. Steel rule used in tool room. It is made of
tampered steel about 1/8-inch-
thick and ¾ inch wide and 6 to 12
inches long. The same style
maybe obtained in length from 1
www.123rf.com
to 48 inches.

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d. Try square

Instrument used to measure the

square of an object.

www.google.com
e. Combination square

It is an instrument combined with

45°, 90° and a protractor.

www.grainger.com
f. Micrometer caliper

A precision measuring instrument

used to measure
dimensions in thousandths of an
inch.
www.pinterest.ph
g. Vernier caliper
A precision measuring instrument
used to measure the inside,
outside diameter, as well as depth
of hole and slot.

www.technologystudent.com
h. Dividers

These are used for measuring or

setting of distances, and to lay out
arcs and circles.

www.amazon.com

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2. Cutting Tool is any tool that is used to remove some material from the work piece
by means of shear deformation.

Pictures Uses
a. Hacksaw It is a tooth cutting tool mainly
used in cutting metals like plates,
pipes, rods, bars, angular, etc.
but of minimal thickness, width
and length. Sometimes this tool
is used for cutting plastic pipes
and other materials that suit to its
www.stanleytools.com purpose.
b. Files are made of high-grade steel
which are hardened and
tempered. Each file has rows of
teeth that form, shape and finish
metal by removing small chips
and smoothing rough edges of the
metal surface. They differ in
length, shape, cut and
coarseness.

a single-cut file used for filing and

finishing brass and bronze.
Kinds of files:

b.1. Mill file

is usually rectangular in shape
and tapered slightly in width and
thickness. It is one of the most
b.2. Flat file commonly used files
for general work.

is intended for filing square

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or rectangular holes.
b.3. Square file
is used primarily for enlarging

holes.

b.4. Round file

is used for filing curved

or concave surfaces.
b.5. Half-round file

is used for filing surfaces that

b.6. Triangular file meet at least 90º. It is exclusively

used for sharpening wood saws
and for smoothening rectangular
opening. It is also known as three-
square file.

www.depedbataan.com

c. Cold chisel A wedge-shaped tool used to

shear, cut, and chip metal.

Types of cold chisel

c.1. Flat chisel is used for chipping flat surfaces;

cutting off rivets or metal
fasteners, thin sheets,
and small bars; and for general
purposes.

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c.2. Cape chisel

has a narrow edge suited for
cutting narrow grooves or slots.

c.3. Diamond-point chisel has a diamond-

shaped cutting edge intended to
cut V-
grooves.

c.4. Round- nose chisel

has a round nose

cutting edge for cutting round and

semi-
circular grooves.

www.depedbataan.com
d. Scraper is used in removing points, burrs,
and sharp edges from metal
surface and similar parts. This tool
is made of hardened steel of
various shapes that fit according
to each purpose.

Types of scrapers

d.1. flat scraper For the removal of the high spot

on metal surface.

d.2. sharper scraper For scraping the surface of

cylindrical bearing when fitting
shafts into place.

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https://en.wikipedia.org
e. Punch/punches a tool usually in the form of a
short rod of steel that is variously
shaped at one end for different
operations (such as forming,
perforating, embossing, or
Kinds of punches cutting)

e.1. Prick punch

A small center
punch which is also known as
a layout puncher. Its point is
placed an angle of 30 degrees.

e.2. Center punch has one end guard to a 90

degrees’ conical point.

www.depedbataan.com
3. DRIVING TOOL is a variety of steel tools used to install, repair and maintain a
variety of constructions.
Pictures Uses
a. Hammer
a.1. Ball-peen hammer is used for straightening bending
and deforming metals. It has two
faces. One is flat in striking cold
chisels and punches. The other
side the “peen” is rounded for
www.amazon.com bending and shaping metals. Ball
peen hammer generally has a
a.2. Chipping hammer wood or fiberglass handle
measuring 10-16 inches long.

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Head weight ranges from 2-48 oz.

A 20oz hammer is good for
general purpose.
used for removing slag on weld
www.amazon.com and with two faces, the tapered
from one side and round pointed
on the other side.

www.r-techwelding.co.uk
b. Wrench It is used for loosening and
tightening light and heavy nuts
Kinds of wrenches and bolts.
b.1. An adjustable wrench
Has a movable jaw which makes
it adjustable to various sizes of
nuts. A heavy type of adjustable
wrench is the monkey/pipe
wrench.
www.toolstation.com

b.2. Oxy acetylene wrench A type of wrench used for

tightening hose
and fitting connection on oxy-
acetylene
unit.
www.amazon.in

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Pictures Uses
a. Clamps These devices have been
designed to hold work securely
which performing skills through
grinding, bending, fitting, and
cutting of metals.

a.1. Tool maker clamp

Used for holding small parts both
www.wonkeedonkeetools.co.uk
at the bench and at the machine.
a. 2. C-Clamp
This tool is also known as a
www.amazon.com
a.3. Drill vise parallel clamp.

www.amazon.com
a.4. Hand vise V block with clamp All-purpose clamp that is generally
used for all kinds of work.

www.calmeenyv.com
A sturdy steel vise with movable
jaw that easily goes back or forth
by raising the handle.

a.5. Machinist vise

Used to hold metal stocks for small

machining operation.
www.amazon.com

a.6. Vise Grip

A work holding tool for machining

activity.
www.amazon.com

a.7.Tong
15
www.depedbataan.com

A tool
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([email protected]) stock tight
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What
What’sI have learned
more?
Directions: Match Column A with Column B. Write the letter of your answer in
your SMAW activity notebook.

A B
1.VISE GRIP
a. f.
2. STEEL TAPE

3.BALLPEEN b. g.
HAMMER

c. h.
4. C-CLAMP

5. SQUARE FILE
d. i.
6. HACK SAW

7. MACHINIST VISE
e. j.

8.CHIPPING
HAMMER

9. COMBINATION
PLIER
10.COMBINATION
SQUARE

Directions: Fill in the blanks with the appropriate name of tools described in each
statement below. Choose your answers from the given pool of words
inside the box. Place your answer in your SMAW activity notebook.

16

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Pull-push rule Wrench Dividers Punches

What I can do
Chipping hammer Metal Tong Clamps

Tightening/loosening Pliers File

1. A tool used to measure the dimension of an object or metal is called

_____________.

2. ___________ is a tool used for loosening or tightening light and heavy nuts and
bolts.

3. _____________ are made of different sizes and appearance that are fitted to their
purpose. These are designed to hold work pieces securely.

4. __________are used for holding, cutting, and twisting wires.

5. _____________ are used for measuring or setting of distances, laying out arcs
and circles.
6. A _________ has rows of teeth that form, shape, and finish metal by removing
small chips and smoothing rough edges of the metal surface.
7. __________ a process where tools and equipment are adjusted based on
standard procedure.
8. ________ is used for removing slag on weld and with two faces, the tapered from
one side and round pointed on the other side.
9. _________is used to hold the metal to be forged and must be held securely while
working.
10. ________ are used for permanent marking on the surface of metal.

Test I. Matching Type:

Directions: Match Column A with Column B. Write your answer in your
SMAW activity notebook.

Uses /Work Description Tools

1. Used for straightening

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bending and deforming metal

2. Used for filing curved or a. b.
concave surfaces
3. A flexible rule when extended
will support itself

4. Work holding tool for c. d.

machining activity.

5. Used to grip the stock tight e.

enough to hold the object.

TEST II.
Directions: Write the correct name beside the tool. Use your SMAW activity
notebook for your answer.

1.

2.

3.

4.

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Assessment 5.

6.

7.

8.

9.

10.

Test I. Multiple Choice

Directions: Choose the letter of the correct answer. Write the letter of your answer
in your SMAW activity notebook.

1. What instrument is used to measure the inside and outside diameter, as well as
the depth of hole and slot?
a. hacksaw c. screw driver
b. scraper d. Vernier caliper
2. Which type of file is used for enlarging holes?
a. flat file c. round file
b. mill file d. square file
3. Which type of tool is used for straightening, bending, and deforming metals?
a. ballpeen hammer c. Plier
b. Chipping Hammer d. Try square
4. What kind of tool is used to shear, cut, and chip metal?
a. Files c. Punches-tools
b. Maintenance d. Cold chisel
5. What tool is used in removing slag on weld?
a. Chipping hammer c. Hacksaw

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b. Cold chisel d. Pliers

Test II. Identification

Directions: Identify the following tools according to classifications.
Write:
m – for Measuring tools c – for Cutting tools
d – for Driving tools h – for Holding tools
Write your answers in your SMAW activity notebook.

1. 2.

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3. 4.

5.

6. 7.

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8. 9.
Additional Activities

10.
.

Activity!

Directions: Identify the following tools and its uses. Write your answer in your
SMAW activity notebook.

Measuring tools Cutting tools

1.Name: __________ 1. Name: __________

2. Use: __________ 2. Use: ____________

Driving tools Holding tools

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1.Name: _______________ 1.Name: _______________

2.Use: _______________ 2.Use: _______________

Answer Key

What I can do
Test I
1. c
2. e What I Know

Assessment 3. b Pretest I

Test I 4. d 1. d
5. a 2. d
1. d
2. c 3. b

3. a What’s More 4. a
Test II Self-Check 1.1 5. a
4. d
1. Long Nose Plier 1. g 6. c
5. a
2. Hand Vise V Block 7. c
2. b
with clamp
3. j 8. b
3. Machinist Vise
Test II 4. e 9. d
4. Oxy Acetylene
1. m 6. m 5. f 1O.a
Wrench
2. c 7. h 6. i 11. a
5. Half-round File
3. c 8. d 6. Flat File 7. h 12. a

4. d 9. c 7. Steel Tape 8. c 13. c

5. h 10. m 8. Adjustable Wrench 9. d 14. b

9. Tool Maker Clamp 10. a 15. d
10. Prick punch

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Congratulations! You did a

great job!
Rest and relax a while then

References

Books:
1. TESDA (2016) K-12 Basic Education Curriculum TLE Learning Module in
Shielded Metal Arc Work (SMAW) Grade 7 and 8

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Internet Sources:

1. https://www.toolsadviser.com/maintenance-of-tools-and-equipment/

2. https://www.dreamstime.com/stock-illustration-measurement-boy-
using-ruler-to-measure-something-image53326751

3. https://unsplash.com/s/photos/welding?
fbclid=IwAR0UV5BzDyumU0ZBMBbKULqDnLg-
lhxnEeqxtid2Ib_p4nWiMbSgXkpCxkg

4. https://4-pics-1-word.com/4-pics-1-word-4-letters/

5. https://4-pics-1-word.com/4-pics-1-word-cheats-4-letters/4-pics-1-
word-hammer/

6. https://heavy.com/4-pics-1-word-cheats/2014/04/knife-welder-saw-
pliers/

7. https://4pics1word-answers.com/level-1765/

8. https://www.google.com/search?
q=pictures+of+komelon+pull+push+rule&tbm=isch&ved=2ahUKEwiU
tZqH673qAhVuEqYKHaWFC9YQ2-
cCegQIABAA&oq=pictures+of+komelon+pull+push+rule&gs_lcp=Cg
NpbWcQA1DzighY0qYIYPi0CGgAcAB4AIABc4gB3QaSAQMwLjiYA
QCgAQGqAQtnd3Mtd2l6LWltZw&sclient=img&ei=LtQFX5TmLu6km
AWli66wDQ&bih=754&biw=1519&rlz=1C1CHBD_enPH904PH904&h
l=en#imgrc=g8iii8x0vb9RiM

9. https://www.princessauto.com/en/detail/200-ft-60-meters-open-reel-
tape-measure/A-p8611063e

10. https://www.123rf.com/photo_103085150_steel-rule-%E2%80%93-a-
plan-view-of-a-steel-ruler-showing-metric-and-imperial-
measurements-isolated-on-a-whi.html

11. https://www.amazon.in/Visko-Tools-VISKO-231-
Square/dp/B01BWMLZIA

12. https://www.grainger.com/product/INSIZE-Combination-Square-Set-
462X98?
fbclid=IwAR1HxwWrxq6niIdc_aEEziNX9O_5HtJDBAKqh1i1zGP3jYM
5DER0YHnXGwc

13. https://www.pinterest.ph/pin/118078821465329808/

14. http://www.technologystudent.com/equip1/vernier3.htm

15. https://www.amazon.com/PENCIL-MARKING-COMPASS-SCRIBER-
DIVIDER/dp/B01M0R0LG6

16. https://www.stanleytools.com/products/hand-tools/cutting-
tools/hacksaws/12-in-solid-frame-hacksaw/stht20138

17. https://www.toolstation.com/mill-file/p74706

18. https://www.slideshare.net/salmanranaw/k-to-12-smaw-welding-
learning-module?fbclid=IwAR2O- 25
LjNtREM5pRuf9tyK1cCmjuFElQRJsTS15mV9OoFk_273LsiU0fxD8Y

19. https://en.wikipedia.org/wiki/Hand_scraper
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