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Geometric Tolerances & Dimensioning: Manufacturing Processes - 2, Ie-352

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43 views

Geometric Tolerances & Dimensioning: Manufacturing Processes - 2, Ie-352

Uploaded by

Rohit Rajan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Geometric

Tolerances &
Dimensioning

MANUFACTURING PROCESSES - 2, IE-352


Ahmed M. El-Sherbeeny, PhD
KING SAUD UNIVERSITY
Spring - 2014

1
Content

 Overview
 Form tolerances
 Orientation tolerances
 Location tolerances
 Wrapping up
ANSI Y14.5-1994 Standard

This standard establishes uniform


practices for defining and interpreting
dimensions, and tolerances, and related
requirements for use on engineering
drawings.

The figures in this presentation


are taken from Bruce Wilson’s
Design Dimensioning and
Tolerancing.
Geometric Tolerancing
 What is Geometric tolerancing used for?

Geometric Tolerancing is used to specify the shape of features. Things like:


 Straightness
 Flatness
 Circularity
 Cylindricity
 Angularity
 Profiles
 Perpendicularity
 Parallelism
 Concentricity
And More...
Overview of Geometric Tolerances

Geometric tolerances define the shape of a feature as


opposed to its size.

We will focus on three basic types of geometric tolerances:

1. Form tolerances: straightness, circularity, flatness,


cylindricity;
2. Orientation tolerances; perpendicularity, parallelism,
angularity;
3. Location tolerances: position, symmetry, concentricity.
Symbols for Geometric Tolerances

Form

Orientation

Location
Most Common Symbols
Feature Control Frame
A geometric tolerance is prescribed using a feature control frame.
It has three components:
1. the tolerance symbol,
2. the tolerance value,
3. the datum labels for the reference frame.
Feature Control Frame
 How do you read this feature control frame?
“The specified feature must lie perpendicular within a tolerance zone of 0.05
diameter at the maximum material condition , with respect to datum axis C.”

In other words, this places a limit on the amount of variation in perpendicularity between the
feature axis and the datum axis. In a drawing, this feature control frame would accompany
dimensional tolerances that control the feature size and position.
Reference Frame
A reference frame is defined by three
perpendicular datum planes.
The left-to-right sequence of datum planes
defines their order of precedence.
Order of Precedence
The part is aligned with the datum planes of a
reference frame using 3-2-1 contact alignment.
• 3 points of contact align the part to the primary
datum plane;
• 2 points of contact align the part to the secondary
datum plane;
• 1 point of contact aligns the part with the tertiary
datum plane
Using a Feature
as a Datum

A feature such as a hole,


shaft, or slot can be used
as a datum.

In this case, the datum is


the theoretical axis,
centerline, or center plane
of the feature.

The “circle M” denotes


the datum is defined by
the Maximum Material
Condition (MMC) given
by the tolerance.
Material Conditions

• Maximum Material Condition (MMC): The condition


in which a feature contains the maximum amount of
material within the stated limits. e.g. minimum hole
diameter, maximum shaft diameter.
• Least Material Condition (LMC): The condition in
which a feature contains the least amount of material
within the stated limits. e.g. maximum hole diameter,
minimum shaft diameter
• Regardless of Feature Size (RFS): This is the default
condition for all geometric tolerances. No bonus tolerances
are allowed and functional gauges may not be used.
Material Conditions

ANSI Y14.5M RULE #1:


A dimensioned feature must have perfect form at its maximum
material condition.
This means:
• A hole is a perfect cylinder when it is at its smallest permissible
diameter,
• A shaft is a perfect cylinder when at its largest diameter.
• Planes are perfectly parallel when at their maximum distance.

ANSI Y14.5M RULE #2:


If no material condition is specified, then it is “regardless of
feature size.”
Material Conditions
 Which one is which?
Straightness of a Shaft
• A shaft has a size tolerance defined for its fit into a hole. A shaft meets this
tolerance if at every point along its length a diameter measurement falls within the
specified values.

• This allows the shaft to be bent into any shape. A straightness tolerance on the
shaft axis specifies the amount of bend allowed.
Straightness of a Shaft

• Add the
straightness
tolerance to
the maximum
shaft size
(MMC) to
obtain a
“virtual
condition”
Vc, or virtual
hole, that the
shaft must fit
to be
acceptable.
Straightness of a Hole

• The size tolerance for a hole defines the


range of sizes of its diameter at each point
along the centerline. This does not
eliminate a curve to the hole.

• The straightness tolerance specifies the


allowable curve to the hole.

• Subtract the straightness tolerance from


the smallest hole size (MMC) to define the
virtual condition Vc, or virtual shaft, that
must fit the hole for it to be acceptable.
Straightness of a Center Plane
• The size dimension of a rectangular part defines the range of sizes at any cross-section.
• The straightness tolerance specifies the allowable curve to the entire side.
• Add the straightness tolerance to the maximum size (MMC) to define a virtual
condition Vc that the part must fit into in order to meet the tolerance.
Flatness, Circularity and Cylindricity

The flatness tolerance


defines a distance
between parallel planes
that must contain the
highest and lowest
points on a face.
Flatness, Circularity and Cylindricity

The circularity
tolerance defines a pair
of concentric circles that
must contain the
maximum and minimum
radius points of a circle.
Flatness, Circularity and Cylindricity

The cylindricity tolerance


defines a pair of concentric
cylinders that must contain
the maximum and
minimum radius points
along a cylinder.
Parallelism Tolerance

A parallelism tolerance is
measured relative to a datum
specified in the control
frame.
If there is no material condition
(i.e.. regardless of feature
size), then the tolerance
defines parallel planes that
must contain the maximum
and minimum points on the
face.
Parallelism Tolerance

If MMC is specified for the


tolerance value:

• If it is an external feature, then


the tolerance is added to the
maximum dimension to define a
virtual condition that the part
must fit;

• If it is an internal feature,
then the tolerance is
subtracted to define the
maximum dimension that
must fit into the part.
Perpendicularity A perpendicular
tolerance is
measured relative
to a datum plane.

It defines two
planes that must
contain all the
points of the
face.

A second datum
can be used to
locate where the
measurements
are taken.
Perpendicular Shaft,
Hole, and Center
Plane

• Shaft: The maximum


shaft size plus the
tolerance defines the
virtual hole.
Perpendicular Shaft,
Hole, and Center Plane

Hole: The minimum


hole size minus the
tolerance defines the
virtual shaft.
Perpendicular Shaft,
Hole, and Center Plane

Plane: The tolerance defines the


variation of the location of the
center plane.
Angularity

An angularity tolerance is measured


relative to a datum plane.
It defines a pair of planes that must
1. contain all the points on the
angled face of the part, or
2. if specified, the plane tangent to
the high points of the face.
Position Tolerance for a Hole
• The position tolerance for a
hole defines a zone that has a
defined shape, size, location and
orientation.
• It has the diameter specified by
the tolerance and extends the
length of the hole.
• Basic dimensions locate the
theoretically exact center of the
hole and the center of the
tolerance zone.
• Basic dimensions are measured
from the datum reference frame.
Material Condition
Modifiers

MMC:
If the tolerance zone is
prescribed for the
maximum material
condition (smallest
hole), then the zone
expands by the same
amount that the hole is
larger in size.
Use MMC for holes
used in clearance fits.
Material Condition
Modifiers

RFS:

No material condition
modifier means the
tolerance is “regardless of
feature size.”
Use RFS for holes used in
interference or press fits.
Position Tolerance on
a Hole Pattern
A composite control frame signals a
tolerance for a pattern of features,
such as holes.

• The first line defines the position


tolerance zone for the holes.
• The second line defines the tolerance
zone for the pattern, which is generally
smaller.
Datum Reference in a
Composite Tolerance

A datum specification for the


pattern only specifies the
orientation of the pattern tolerance
zones.

Primary datum specified.


Datum Reference in a
Composite Tolerance

No datum for the pattern


Summary
 Geometric tolerances are different from the tolerances allowed for the size of
feature, they specify the allowable variation of the shape of a feature.

 There are three basic types of geometric tolerances: Form, Orientation and
Position tolerances.

 Geometric tolerances are specified using a control frame consisting of a


tolerance symbol, a tolerance value and optional datum planes.

 Material condition modifiers define the condition at which the tolerance is to


be applied. If the maximum material condition is specified, then there is a
“bonus tolerance” associated with a decrease in material.

1. The form of a feature is assumed to be perfect at its maximum material


condition.
2. If no material condition is specified, then it is regard less of feature size.
Additional materials
 http://www.engineersedge.com/tolerance__calc_menu.shtml
 http://www.engineersedge.com/gdt.htm

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