SERVICE DEVELOPMENT PT FAJAR MAS MURNI

INTELLISYS
SG
SECOND GENERATION
CONTROL SYSTEM

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SERVICE DEVELOPMENT PT FAJAR MAS MURNI

Service Development
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SERVICE DEVELOPMENT PT FAJAR MAS MURNI

INGERSOLL-RAND
INGERSOLL-
INTELLISYS

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PT FAJAR MAS MURNI

DISPLAY SCREEN
SERVICE DEVELOPMENT PT FAJAR MAS MURNI

INGERSOLL-RAND
INGERSOLL-
INTELLISYS

1 2

4
3

9
8
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SERVICE DEVELOPMENT PT FAJAR MAS MURNI
WINDOW AREAS

 1 = ACTUAL STATUS WINDOW

 2 = MENU LOCATION - CUSTOMER / FACTORY
SET POINT, CALIBRATION , ALARM ETC.
 3 = PROMPT TO MOVE THROUGH PROGAMME
AND OR SELECT MENU’S-
MENU’S- VALUES
 4 = ARROWS MOVE UP AND DOWN
HIGHLIGHTING PROGAMME PERAMETERS OR
SELECTING SPECIFIC VALUES I.E.
PRESSURE/TEMPERATURE. ARE USED IN
CONJUNCTION WITH THE THE ARROW IN THE
TOP RIGHT HAND SIDE OF THE DISPLAY
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DISPLAY SCREEN
SERVICE DEVELOPMENT PT FAJAR MAS MURNI

INGERSOLL-RAND
INGERSOLL-
INTELLISYS

1 2

4
3

9
8
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6 7 PT FAJAR MAS MURNI
SERVICE DEVELOPMENT PT FAJAR MAS MURNI
WINDOW AREAS

 5 = 3 DISPLAY BUTTONS FUNCTION ARE

INDICATED BY TEXT IN WINDOW AREA 3
(IMMEDIATELY ABOVE EACH BUTTON)
 6 = START BUTTON
 7 = UNLOAD BUTTON
 8 = LOAD BUTTON-
BUTTON- EXIT TO OPERATING MODE
 9 = UNLOADED STOP BUTTON -TIME
ADJUSTABLE

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SSR
SERVICE DEVELOPMENT PT FAJAR MAS MURNI

SENSORS
 1 AVPT 0 - 1 BAR INLET VACUUM
 3 APT 0 - 15.5 BAR SUMP PRESSURE
 4 APT 0 - 15.5 BAR PKG DISCH PRESS
 2 CTT - 23-- 121ºC
23 INJ COOLANT TEMP
 2 ATT - 23-- 121ºC
23 AIREND DISCH TEMP
 4 ATT - 23-- 121ºC
23 PACKAGE DISCH TEMP

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SERVICE DEVELOPMENT PT FAJAR MAS MURNI
PRESSURE TRANSDUCER

 5VDC Supply
 Red
 .5VDC to 4.5 VDC signal
 White
 Ranges same as original
 1AVPT 0-
0-15 PSI Vacuum
 3APT 0-
0-225 PSI
 4APT 0-
0-225 PSI

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THERMISTORS
SERVICE DEVELOPMENT PT FAJAR MAS MURNI

 Temperature measurement device

 All sensors same part number
 Resistance decreases as temperature increases

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THERMISTOR
SERVICE DEVELOPMENT PT FAJAR MAS MURNI

5VDC

GROUND Service Development

PT FAJAR MAS MURNI

POWER SUPPLY BOARD

SERVICE DEVELOPMENT PT FAJAR MAS MURNI

 Input Voltage 24VAC

 Output 12VDC
 Other Connections
Stepper Motor Leads
Step and Direction Signal from Controller
 SCR protection from over voltage (>50VAC)
 4 LEDs

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SERVICE DEVELOPMENT PT FAJAR MAS MURNI

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CONTROL VOLTAGES
SERVICE DEVELOPMENT PT FAJAR MAS MURNI

 110 V TRIAC OUTPUTS

 24 V AC CONT
 24 V DC STEPPER MOTOR
 12 V DC LOOP CIRCUITS SWITCH INPUTS
 5 V DC TRANSDUCERS

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SERVICE DEVELOPMENT PT FAJAR MAS MURNI BASIC 12 VDC LOOP
10-12VDC

12VDC SUPPLY

GROUND

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BASIC 12 VDC LOOP

SERVICE DEVELOPMENT PT FAJAR MAS MURNI

0VDC

12VDC SUPPLY

GROUND

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OPERATION FLOW DIAGRAM
STATUS
CURRENT STATUS
SERVICE DEVELOPMENT PT FAJAR MAS MURNI

STATUS
MAIN MENU
MAIN MENU

SELECT

MAIN MENU MAIN MENU MAIN MENU MAIN MENU

OPERATOR SENSOR ALARM
OPTIONS
STATUS SETPOINTS STATUS STATUS CALIBRATION STATUS HISTORY

SELECT SELECT SELECT SELECT

OPERATOR SENSOR MAIN MENU ALARM

OPTIONS
SETPOINTS CALIBRATION HISTORY
ITEM
ITEM ITEM STATUS ITEM

CANCEL OR SET CANCEL OR SET CANCEL OR CALIBRATE ALARM HISTORY

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SERVICE DEVELOPMENT PT FAJAR MAS MURNI

CURRENT STATUS
DISPLAY

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SERVICE DEVELOPMENT PT FAJAR MAS MURNI
CURRENT STATUS
DISPLAY
-CURRENT STATUS
Package Discharge Temp
7.00 bar 36ºC

Running loaded Airend Discharge Temp

Mode: ON/OFF Line 92º C

MAIN MENU

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CURRENT STATUS
SERVICE DEVELOPMENT PT FAJAR MAS MURNI

DISPLAY
-CURRENT STATUS
Airend Discharge Temp
7.00 bar 92ºC

Running loaded Injected CoolantTemp

Mode: ON/OFF Line 70º C

MAIN MENU

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SERVICE DEVELOPMENT PT FAJAR MAS MURNI
CURRENT STATUS ITEMS
 PACKAGE DISCHARGE TEMPERATURE
 AIREND DISCHARGE TEMPERATURE
 INJECTION TEMPERATURE
 SUMP PRESSURE
 SEPARATOR PRESSURE DROP
 COOLANT FILTER
 INLET VACUUM
 INLET FILTER
 LOADED HOURS
 % MODULATION
 SOFTWARE TITLE AND VERSION
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CURRENT STATUS
SERVICE DEVELOPMENT PT FAJAR MAS MURNI

DISPLAY
-CURRENT STATUS
Package Discharge Temp
7.00 bar 36ºC

Running loaded Airend Discharge Temp

Mode: ON/OFF Line 92º C

MAIN MENU

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SERVICE DEVELOPMENT PT FAJAR MAS MURNI

MAIN MENU
DISPLAY

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MAIN MENU
SERVICE DEVELOPMENT PT FAJAR MAS MURNI

DISPLAY
-MAIN MENU-
Operator Setpoints
7.00 bar Options
Sensor Calibration
Running loaded Alarm History
Mode: ON/OFF Line

STATUS SELECT

TO HIGHLIGHT
PROGAMME AREA

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SERVICE DEVELOPMENT PT FAJAR MAS MURNI
MAIN MENU
DISPLAY
-MAIN MENU-
Operator Setpoints
7.00 bar Options
Sensor Calibration
Running loaded Alarm History
Mode: ON/OFF Line

STATUS SELECT

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PT FAJAR MAS MURNI

MAIN MENU
SERVICE DEVELOPMENT PT FAJAR MAS MURNI

DISPLAY
-MAIN MENU-
Operator Setpoints
7.00 bar Options
Sensor Calibration
Running loaded Alarm History OR
Mode: ON/OFF Line

STATUS SELECT

TO
ENTER A PROGAMME
FUNCTION

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SERVICE DEVELOPMENT PT FAJAR MAS MURNI
MAIN MENU
DISPLAY
-MAIN MENU-
Operator Setpoints
7.00 bar Options
Sensor Calibration
Running loaded Alarm History
Mode: ON/OFF Line

STATUS SELECT

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SERVICE DEVELOPMENT PT FAJAR MAS MURNI

OPERATOR SETPOINTS
DISPLAY

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SERVICE DEVELOPMENT PT FAJAR MAS MURNI
OPERATOR SETPOINTS
DISPLAY
-OPERATOR SETPOINTS-

7.00 bar Off-line pressure

7.1 Bar
Running loaded On-line Pressure
Mode: ON/OFF Line 6.1 Bar

STATUS MAIN MENU SELECT

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OPERATOR SETPOINTS
SERVICE DEVELOPMENT PT FAJAR MAS MURNI

DISPLAY
-OPERATOR SETPOINTS-

7.00 bar Off-line pressure

7.1 Bar
On-line Pressure
Running loaded
6.1 Bar
Mode: ON/OFF Line

STATUS MAIN MENU SELECT

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SERVICE DEVELOPMENT PT FAJAR MAS MURNI
OPERATOR SETPOINTS
DISPLAY
-OPERATOR SETPOINTS-

7.00 bar Off-line pressure

7.5 Bar
On-line Pressure
Running loaded
6.1 Bar
Mode: ON/OFF Line

CANCEL MAIN MENU SET

OR

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SSR OPERATOR SET POINTS STD

SERVICE DEVELOPMENT PT FAJAR MAS MURNI

 OFF LINE PRESSURE

 ON LINE PRESSURE
 MODE OF OPERATION
 LOAD DELAY TIME
 STOP DELAY TIME
 STAR DELTA TIME
 SCREEN CONTRAST

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SERVICE DEVELOPMENT PT FAJAR MAS MURNI
SSR
OPERATOR SET POINTS OPTIONAL
 AUTOMATIC RESTART
 AUTO RESTART TIME
 SEQUENCE
 REMOTE START STOP
 PORO
 POWER OUTAGE RESTART TIME
 LOW AMBIENT
 MIN COOLANT TEMP

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OPERATOR SETPOINTS
SERVICE DEVELOPMENT PT FAJAR MAS MURNI

DISPLAY EXIT
-OPERATOR SETPOINTS-

7.00 bar Off-line pressure

7.5 Bar
On-line Pressure
Running loaded
6.1 Bar
Mode: ON/OFF Line

CANCEL MAIN MENU SET

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SERVICE DEVELOPMENT PT FAJAR MAS MURNI
TO MAIN MENU
DISPLAY
-MAIN MENU-
Operator Setpoints
7.00 bar Options
Sensor Calibration
Ready To Start Alarm History

STATUS SELECT

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SERVICE DEVELOPMENT PT FAJAR MAS MURNI

CALIBRATION

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CALIBRATION ROUTINE
-MAIN MENU-
Operator Setpoints
7.00 bar Options
Sensor Calibration
Running loaded Alarm History
Mode: ON/OFF Line

STATUS MAIN MENU SELECT

TO HIGHLIGHT
PROGAMME AREA

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CALIBRATION ROUTINE
SERVICE DEVELOPMENT PT FAJAR MAS MURNI

-MAIN MENU-
Operator Setpoints
7.00 bar Options
Sensor Calibration
Running loaded Alarm History
Mode: ON/OFF Line

STATUS MAIN MENU SELECT

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CALIBRATION ROUTINE
-SENSOR CALIBRATION-

0.00 bar Sensor 1AVPT

CALIBRATE
Ready To Start Sensor 3 APT
CALIBRATE

STATUS MAIN MENU SELECT

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CALIBRATION ROUTINE
SERVICE DEVELOPMENT PT FAJAR MAS MURNI

-SENSOR CALIBRATION-

0.00 bar Sensor 1AVPT

CALIBRATE
Ready To Start Sensor 3 APT
CALIBRATE

STATUS MAIN MENU CALIBRATE

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SERVICE DEVELOPMENT PT FAJAR MAS MURNI

WARNINGS
DISPLAY

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WARNINGS
SERVICE DEVELOPMENT PT FAJAR MAS MURNI

-WARNING
WARNING-
6.50 bar
Change Inlet Filter
Running Loaded Press Reset Twice
Mode MOD/ACS

STATUS MAIN MENU RESET

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SERVICE DEVELOPMENT PT FAJAR MAS MURNI
WARNINGS

 AIREND DISCHARGE TEMP 97%

 CHANGE COOLANT FILTER
 CHANGE INLET FILTER
 CHANGE SEPARATOR ELEMENT 12PSI
 HIGH DISCHARGE PRESSURE
 SENSOR FAILURE (4ATT ONLY)

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ALARMS
DISPLAY

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ALARMS
-ALARM
ALARM-
6.50 bar
High Airend Disch Temp
109 C
STOPPED BY ALARM
Mode MOD/ACS Press Reset Twice

STATUS MAIN MENU RESET

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ALARMS
SERVICE DEVELOPMENT PT FAJAR MAS MURNI

 CHECK INLET CONTROL

 CHECK INLET CONTROL SYSTEM
 CHECK MOTOR ROTATION
 CONTROL POWER LOSS
 EMERGENCY STOP
 FAN MOTOR OVERLOAD
 HIGH AIREND DISCHARGE TEMPERATURE
 LOW SUMP AIR PRESSURE
 LOW UNLOADED SUMP PRESSURE
 MAIN MOTOR OVERLOAD
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SERVICE DEVELOPMENT PT FAJAR MAS MURNI
ALARMS CONT-
CONT-

 MEMORY FAULT
 REMOTE START FAILURE
 REMOTE STOP FAILURE
 SENSOR FAILURE 1AVPT 3 & 4APT 2CTT 2 ATT
 STARTER FAULT
 STEPPER LIMIT SWITCH
 INVALID CALIBRATION ANY PRESSURE
TRANSDUCER

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SERVICE DEVELOPMENT PT FAJAR MAS MURNI

ALARMS HISTORY

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ALARMS HISTORY
-MAIN MENU-
Operator Setpoints
7.00 bar Options
Sensor Calibration
Running loaded Alarm History
Mode: ON/OFF Line

STATUS SELECT

TO HIGHLIGHT
PROGAMME AREA

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ALARMS HISTORY
SERVICE DEVELOPMENT PT FAJAR MAS MURNI

-MAIN MENU-
Operator Setpoints
7.00 bar Options
Sensor Calibration
Running loaded Alarm History
Mode: ON/OFF Line

STATUS SELECT

THEN

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SERVICE DEVELOPMENT PT FAJAR MAS MURNI
ALARM HISTORY
-ALARM HISTORY
HISTORY-
6.50 bar Alarm History 1
MOTOR OVERLOAD
Ready To Start Alarm History 2
HIGH AIREND DISCH TEMP

STATUS MAIN MENU SELECT

OR

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ALARM HISTORY
SERVICE DEVELOPMENT PT FAJAR MAS MURNI

-ALARM HISTORY 1- 1
6.50 bar PACKAGE DISCH PRESS
14.25 BAR
PACKAGE DISCH TEMP
Ready To Start 35ºC

STATUS MAIN MENU ALARM HISTORY

TO SCROLL
THROUGH
VALUES

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SERVICE DEVELOPMENT PT FAJAR MAS MURNI

GETTING SMART

POSITIONING OF THE INLET CONTROL

VALVE TO THE LIMIT SWITCHES

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GETTING SMART
SERVICE DEVELOPMENT PT FAJAR MAS MURNI

 CALIBRATE TRANSDUCERS
 START MACHINE AND GET THE COOLANT HOT
(WELL ABOVE 49ºC)
 PRESS UNLOAD BUTTON SELECT SUMP
PRESSURE WAIT UNTIL PRESSURE DROPS TO
LOWEST VALUE (BETWEEN 1.8-
1.8-2.1 BAR) THIS
MAY TAKE ABOUT 5 MINUTES MAKE SURE THE
TEMPERATURE DOES NOT GO BELOW 49ºC
 LOAD MACHINE 2-
2-3MINS THEN OFFLOAD AGAIN
 MONITOR SUMP PRESSURE AGAIN CONFIRM IT
DROPS QUICKLY THIS TIME. Service Development
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