M197 Manual v1.2b
M197 Manual v1.2b
MICROTEC S.R.L.
Via Avris 3
21032 Caravate (VA)
ITALY
Tel – 0332601731
Fax – 0332771777
Email – [email protected]
Web – www.microtec.cc
MICROTEC S.r.l.
Via Avris 3 – 21032 CARAVATE (VA) ITALY – C.F. – P.IVA 02356120127 – Reg. Imprese 24798/1997 VA
Tel. +39 0332 601731 – Fax +39 0332 771777
General
After installation your software should look like this starting it.
The MonM197 v1.2 splits the ECU settings into 2 distinct areas:
Config (pink)– section to set the bike model, the setting of the sensor and the dashboard installed
on the bike.
Map (yellow)– Any parameters that could be considered as an Engine tuning settings.
If your system has been pre-designed or you have been given some base settings to work with, you can load
them now using the LOAD buttons at the bottom of this page.
MICROTEC S.r.l.
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Tel. +39 0332 601731 – Fax +39 0332 771777
Save / Load / Transmit
Any changes that are made to software parameters must be saved and then transmitted (uploaded) to the
ECU for them to take affect.
Save - Use the Save button on the tool bar to save any changes you have
made, you will be given the choice to save either the Configuration or the Map
file, if you have made changes to both of these zones you will need to make
the Save file to both the configuration file (*.ecd) and the Map file (*.emd)
You will also notice that the file names shown above the button bar will change
to match your naming choice. These are the file names in use on your PC,
NOT the ones currently loaded in the ECU.
Load - Use the Load button to choose a previously stored Configuration or Map file. After pressing you are
again given the choice to load either the Config or Map as shown above.
Transmit – To transmit (upload) a file from your PC to the ECU you must first establish a link by pressing the
Open button, if the link is established correctly the TX and RX button will become active as shown here.
To send either a Configuration or a Map to the ECU press the TX button, the following
window will open.
By default the Map 1 is used when the switch input is open circuit.
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Tel. +39 0332 601731 – Fax +39 0332 771777
Upload
Receive (RX) – To receive (download) a file from your ECU to the PC you must first establish a link by
pressing the Open button to active the RX button.
When the Rx button is pressed you can choose to download the Configuration, Map 1
or Map 2. make the selection using this window.
Whenever you download a file from the ECU, it is taken in as a single complete file
containing all of the parameters within that zone. (zone being either
the Config or the map). If the process is completed without error you
will see this message.
You should also note that the file name showing above the button
bar would now represent the name of the file taken from the ECU.
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Tel. +39 0332 601731 – Fax +39 0332 771777
The config page can be found by pressing this button
In this window it‟s possible to select the type of bike, which will be installed on the ecu(Engine – Bike).
This selection will automatically force a number of windows. The only editable are:
In this part you can activate fallino sensor (drop switch on)
and his logical state of operation:
If active with ground contact select active low
If active with 12V contact select active high.
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Configuration - General – Injection battery offset
This table is of significant importance for the system to calculate the injection time. At different battery
voltage levels the injector will take a specific time is „Ms‟ (milli seconds) to go from fully closed when the
signal is received to fully open. The lower the voltage the longer this will take, but there is course fuel being
injected during this phase.
You are free to choose your own „break point‟ within the top row and differing offset values for the upper and
lower injector bank. Note: This data is sometimes referred to as injector „dead time‟
These additive corrections are referred to as Std and Aux for standard bank and auxiliary bank (double
injection).
This table controls the duration of the ignition coil „trigger‟ pulse as a function of battery voltage in Ms (milli
seconds). You are free to choose your own „breakpoints‟ within the top row.
This table contains the correction to spark advance at differing RPM values (applied to all cylinders) to
correct for errors resulting from the signal delay from the crank pick up.
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Tel. +39 0332 601731 – Fax +39 0332 771777
Can – acquisition
With a second press on config button you can see this window. This page only show address and
trasmission frequency of CAN channels transmit from ECU. You can see also the name of the signal.
These channels are utilized with an acquisition data to recording all these values.
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Linear
This page will vary depending on the bike model selected in the configuration page.
You can linearise the different linear sensor such gas, water temperature, air temperature, oil temperature,
two narrow band and barometric pressure.
Throttle – To calibrate the throttle sensor, first choose the values for the break points. Use the Monitor page
to note the minimum and maximum value for the throttle inputs and enter these values at the 2 ringed
positions. Now press Interpolate and the software will automatically re-distribute the A/D values equally
between these 2 extremes.
In all cases you are free to enter your own values for the breakpoints and the A/D representation.
MICROTEC S.r.l.
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Tel. +39 0332 601731 – Fax +39 0332 771777
Maps - edit
In this section you can make changes to the original map about injection and advance. You can also view
the listed plans in 2D and 3D graph
Using the drop-down menu on the right you can select if work on the listed
plans listed injection or advance.
Breakpoint of throttle and rpm can be edited to your liking, the only constraint
is that cylinder 1 and 2 have the same breakpoint.
Through these two button you can choose to work on the cylinder 1 or 2 (cyl 1
e cyl 2) or unify its by pressing Multiple map.
Using these buttons you access to the tuning mode, manual and automatic. To
get out from one of two modes, click on maps. These two functions are
explained below.
As long as the data will not be saved will appear in the cells colored red to
identify files that have changed.
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Maps / Edit / Injection
Choose Injection from the pull down menu to display a table of fuel injector Ms plotted against RPM / Throttle
Changes to individual cells can be made by „double clicking‟ and typing directly into the cell the new value.
All cylinders – Tick here if you want your changes to be applied to all cylinders,
not just the one you are working on
Set – Applies a fixed value to all of the chosen cells
Add – Adds a fixed amount to all of the chosen cells
%Add – Adds a percentage to all of the chosen cells
Interpolate – Tick here to interpolate 9 or more cells
Interp. Rows – Tick here to interpolate 3 or more cells in the same row
Interp. Columns – Tick here to interpolate 3 or more cells in the same columns
Copy - Copies the selected cell values to all other cylinders in this group.
Choose Advance from the pull down menu to display a table of spark advance in Deg plotted against RPM /
Throttle
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Maps / Edit / Injection correction by Velocity
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Maps / Edit / Cranking corrections
This is the starting enrichment map KJCrank with the temperature at the left side and the number of crank
rotations on the upper row. Within the table are the gains to be applied to the map during the start procedure.
To help understand this, choose a typical temperature at the left side (example +30°c) for the first 5 rotations
of the engine the base fuel map will be multiplied by 2.01, from 5-10 rotations this will drop to 1.82 and
onwards until the far right hand column is reached. The map will then work from this final cell downwards as
the engine warms up and normal running temperature is reached.
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Tel. +39 0332 601731 – Fax +39 0332 771777
2D graph
Using the 2D button at the bottom of the page you access to the window of
the graph in two dimensions.
In this window you can change the values of correction also to see the curve. A multi selection of points is
possible by pressing and dragging the right mouse button. You can also change from one cylinder to another
by pressing the button Cyl. 1
3D graph
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Maps / Mapping overview
Injection 1 – Use the pull down to visualize the map that you plan to work with
Cylinders – This option lets you choose to apply your mapping to all cylinders equally or to specific
cylinders. Also through the different combinations you can choose how lambda probe work.
Before you begin mapping it is important to make sure that you have transmitted the latest version of your
configuration and „start map‟ into map slot 1
1. Make sure that your external map switch is in position 1 (open circuit)
2. Run the engine and check that all sensor readings are correct.
3. Choose whether to map the injection on „all cylinders‟ or an individual one
4. Use the left pull down to visualise the map you plan to work in.
To begin manual mapping press the Manual button at the top of the page. The PC will now read back from
the ECU the latest version of the injection and spark map. At the top of the page you will see a series of
messages.
Synchronising mapping data
Loading injection data
Loading advance data
Manual tuning mode (you are now ready to map)
You will notice that the file name you are now working with at the bottom of the screen is prefixed by a *, this
is to indicate that the map has been taken from the ECU and not yet stored on your PC.
Adjust the engine using the dyno so that the throttle and RPM align with your chosen cell.
Correct engine state will be indicated by the RPM and TPS values changing from yellow to red
and the cell in the main window changing to grey as shown here.
Use the sliders or double click the value and use up/down arrow keys to change the fuel
injection time and the spark advance. Your changes are applied in real time to the ECU so be careful. When
you are happy with the results, press the Freeze button to apply either injection or advance changes. After
the change has been permanently written the injection correction will return to 1.000 and the advance to 0.0.
MICROTEC S.r.l.
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Tel. +39 0332 601731 – Fax +39 0332 771777
The Current and corrected windows give a real time readout of the existing ECU setting and the
new setting, after the new settings have been written, both will be the same and the cell in the main
window will be updated and showing in bold red to indicate that a change has been made
Now move onto the next cell you wish to work on. When all mapping work is done use the OFF button at top
right. All of the modified cells are showing in bold red, including the ones in other pages.
If you want to make some manual changes at this stage you will need to exit the Map tuning page and use
the Map edit page, this is easily done by pressing the Map button at the bottom of the page, the red bold
cells are still showing and you are free to make manual changes.
This file must now be saved, use the Save button, choose Mapping and remember to remove the * prefix or
you will not be allowed to save the file.
To finish the process, simply Transmit this map back to the ECU into either map 1 or map 2.
MICROTEC S.r.l.
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Tel. +39 0332 601731 – Fax +39 0332 771777
Maps / Auto mapping
Before you begin mapping it is important to make sure that you have transmitted the latest version of your
configuration and „start map‟ into map slot 1. The ECU, the „start map‟ is the one provided by your ECU
supplier or one you believe to be closest to the one needed for this engine.
1. Make sure that your external map switch is in position 1 (open circuit)
2. Run the engine and check that all sensor readings are correct.
3. Warm up the engine until the water temperature value is within the correct zone
4. Ensure that there are no red LEDs showing
5. Enter values for your lambda and PI controls
6. Define the cells that you want the Auto tuning to take place in. You can choose between 3
different break point by a single, double or triple click in cell. Also you can choose an entire row
or column.
7. Choose whether to map the injection on „all cylinders‟ or an individual one
8. Use the left pull down to visualise the map you
plan to work in.
IMPORTANT – Auto mapping will only take place in a cell that has been activated in this way.
To begin Auto Tuning press the Auto button at the top of the page. The PC will now read back from the ECU
the latest version of the injection and spark map. At the top of the page you will see a series of messages.
Synchronising mapping data
Loading injection data
Loading advance data
Lambda match or waiting for lambda (you are now ready to start)
You will notice that the file name you are now working with at the bottom of the screen is prefixed by a *, this
is to indicate that the map has been taken from the ECU and not yet stored on your PC.
Adjust the engine using the dyno so that the throttle and RPM align with your chosen cell. Correct
engine state will be indicated by the RPM and TPS values changing from yellow to red and the cell
in the main window changing to grey as shown here.
Providing that all of the following conditions have been met, the ECU will begin to adjust the injection time to
your target AFR. This will be seen in the main cell window by the text changing to red and the numbers
moving. The manual sliders are inoperable during auto tuning.
Once the target AFR has been achieved and the cell value stops changing, move onto the next cell and
repeat
When all mapping work is done use the OFF button at top right. All of the modified cells are showing in bold
red, including the ones in other cylinder pages
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Maps / Auto mapping - continued
If you want to make some manual changes at this stage you will need to exit the Map tuning page and use
the Map edit page, this is easily done by pressing the Map button at the bottom of the page, the red bold
cells are still showing and you are free to make manual changes.
This file must now be saved, use the Save button, choose Mapping and remember to remove the * prefix or
you will not be allowed to save the file.
To finish the process, simply Transmit this map back to the ECU into either map 1 or map 2.
Before you begin mapping it is important to make sure that you have transmitted the latest version of your
configuration and „start map‟ into map slot 1.
1. Make sure that your external map switch is in position 1 (open circuit)
2. Run the engine and check that all sensor readings are correct.
3. Warm up the engine until the water temperature value is within the correct zone
4. Ensure that there are no red LEDs showing
5. Enter values for your lambda and PI controls
6. Define the cells that you want the Auto tuning to take place in (see below)
7. Choose whether to map the injection on „all cylinders‟ or an individual one
8. Use the left pull down to visualise the map you plan to work in.
When using Auto tune modify you driving style so that there are no rapid changes of throttle, use of full
power is fine, just get there progressively.
The end result of your selections can be saved and re-loaded at any time using these buttons.
IMPORTANT – Auto mapping will only take place in a cell that has been activated in this way.
To begin Auto Tuning press the Auto button at the top of the page. The PC
will now read back from the ECU the latest version of the injection and spark
map. At the top of the page you will see a series of messages.
Synchronising mapping data
Loading injection data
Loading advance data
Lambda match or waiting for lambda (you are now ready to start)
Disconnect the serial lead from the ECU and begin your road tests, at no time should the map switch be
changed or the power to the ECU switched off. If the power to the ECU is switched off the ECU will revert to
the original map loaded into map 1. This last comment is also useful to note in the event that you have a
failure of the lambda sensor and the corrections applied are not correct.
Auto tuning will occur when driving providing the following conditions are met
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Cell must be activated for Auto Tuning
Water temperature must be within limits
No transient strategy active
The engine is not in „Cut off‟ or „Over rev‟ status
The engine has been locked onto the cell for at least the „Hold time‟
The current lambda value must be outside of the target tolerance.
It should be noted that all of the changes are not being written to the original maps 1 or 2, the
After the road test the ECU should be re-connected to the PC, at this point there are 2 possibilities:
ECU has been switched off/on during the test
ECU has remained switched on since it was disconnected from the PC.
If the power to the ECU has remained on throughout the test the ECU will re-synchronise with the PC as
soon as you re-connect and press the Open button. This is seen as a series of messages at the top of the
screen.
Synchronising mapping data
Loading injection data
Loading advance data
Once this sequence has completed any cells that have been modified in any cylinder will be visible as red
bold text.
If you want to make some manual changes at this stage you will need to exit the Map tuning page and use
the Map edit page, this is easily done by pressing the Map button at the bottom of the page, the red bold
cells are still showing and you are free to make manual changes.
This file must now be saved, use the Save button, choose Mapping and remember to remove the * prefix or
you will not be allowed to save the file.
To finish the process, simply Transmit this map back to the ECU into either map 1 or map 2.
If the power to the ECU has been switched off at any time during the test the ECU will
give you the option to „Load Tuning maps‟ as soon as you re-connect and press the
Open button. This is seen as a pop up window. If you press Yes, the changes stored in
the ECU will be visible as red bold text. If you press No, the changes are not uploaded.
If you want to make some manual changes at this stage you will need to exit the Map
tuning page and use the Map edit page, this is easily done by pressing the Map button at the bottom of the
page, the red bold cells are still showing and you are free to make manual changes.
This file must now be saved, use the Save button, choose Mapping and remember to remove the * prefix or
you will not be allowed to save the file.
To finish the process, simply Transmit this map back to the ECU into either map 1 or map 2.
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Inj
A gain can be applied to the fuelling at each of the individual temperature and pressure breakpoints. Gain of
1.000 = no correction. Gain of 0.000 will switch off the fuel at this temperature or pressure
Table for the definition of injection phase as a function of RPM – The angle is measured from Tooth 0 to the
injection opening time. FaseBase.
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Adv
An offset in Deg can be applied to the advance at each of the individual temperature and pressure
breakpoints.
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Param
Fuel pump timer – value in Ms for the fuel pump to run at „power on‟
Pre-Injection delay - Amount of time after power on before the injectors open for the single pre-injection.
Drop switch delay time – Delay after the Dropswitch input is activated before the engine cut occurs, this is
to ensure that small events less than this time do not interfere with normal operation.
Engine threshold – ON/OFF - RPM boundaries to define when the engine is running and when it has
stopped. Always ensure that the Lower is less than the Upper and provide spacing between these
parameters to create a hysteresis.
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Pre injection time – At ECU power on all injectors are opened for a short period of time to prime the
cylinders. The duration of this opening is defined within the Pre-injection Time table as a function of water
temperature.
When the strategy is active the correction settings for Advance as an „additive‟ and Injection time as a Gain
are applied to the map for each cylinder. Note that a gain of 0 to the injection time will cut the fuel
completely.
When the strategy de-activates you can specify an exit time to return to normal map settings.
Shift light [rpm]: thresholds to enable dashboard led for rpm out of
range.
Engine speed limits [rpm] – user [rpm]: you can change the limiter
bike for injection and ignition.
Min Speed – Minimum RPM for the gear shift sequence to activate.
Delay – Delay in Ms for the strategy to activate following either a signal
from the Load cell, the Switch input or the Shift threshold from the
potentiometer.
Time out – The maximum time for the gear change process to complete in
Ms.
Hold Off – To eliminate the possibility of a „double switch‟ the time „de-
bounce‟ disables the strategy from re-occurring for „x‟ Ms starting from the
end of the previous occurrence.
Advance – Spark advance value to be applied during gear change, this value replaces the main map.
K- Injection – Correction factor applied to the main Injection map for the duration of the gear change.
These parameters are used to calibrate the front and rear wheels speeds.
Enter the rolling circumference in mm and the number of trigger teeth for one
wheel revolution.
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Remember that this needs to be correct if you are planning to use wheel speed within your map corrections.
CO correction
You can change from page 1 and 2 through a sequence pressure of param button. Page 2 of parameters
contains the corrections of the strategy of transient for injection and ignition.
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Maps / Edit / Parameters / Page 2 / Advance Transient settings 1.
Time base (ms). – gives the time which is updated the calculation of
transient.
Filter depth – number of samples which filter the input.
Noise threshold – Threshold for the noise variations in the input signal.
The following parameters are split to separate the calculation in function of
the throttle input ( + , - )
Clipping – maximum (+) and minimum (-) value in degree of advance are allowed for final results of a
transitional strategy.
To enable differing
transient values at
different throttle values, 8
breakpoints for may be
defined in the upper row.
Decay (deg/ms) – Maximum transient decay (decreases for positive values) allowed in a single time interval
(as defined by the Time Base). This applies starting from the time the transients begins to decrease until it
returns to 0. The effect is to limit the speed of the transient‟s decay (return to normal)
The injection time transient can be further modified by applying Gains as a function of different RPMs
DJDInTrpm as shown in this table below.
The KA+ is used to modify positive (increasing) throttle transients and the KA- is used to modify negative
(reducing) throttle transients.
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Maps / Edit / Parameters / Page 2 / Injection Transient settings 1
Time base Ms. – Time period over which the input change is considered.
Filter depth –Number of samples over which the filter is calculated.
Noise threshold – Value in throttle deg / mBar variation within which the
transients are not considered. This is used to eliminate small fluctuations in
throttle / Air pressure stability.
The choice of mBar or Throttle is defined with the Configuration page as
detailed in section 1.17
Clipping – Maximum (+) and Minimum (-) value in mSec injector duration
that are permitted as a result of the transient strategy.
To enable differing
transient values at
different throttle values /
Air pressures, 8
breakpoints for may be
defined in the upper row.
Decay (deg/ms) – Maximum transient decay (decreases for positive values) allowed in a single time interval
(as defined by the Time Base). This applies starting from the time the transients begins to decrease until it
returns to 0. The effect is to limit the speed of the transient‟s decay (return to normal)
The injection time transient can be further modified by applying Gains as a function of different RPMs
DJDInTrpm as shown in this table below.
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Monitor
Engine
RPM – Real time read out of the engine speed. The larger green LED to the left
only illuminates when the crank/(cam) pattern is recognised and considered by the
ECU to be correct. The smaller LED turns red if the drop switch or kill switch inputs
are active.
Revolutions – Total number of engine revolutions since the engine started, each
time the motor stops/starts this count is reset.
Smot / err – (Smot = Speed Motor) Total number of signals seen from the crank
sensor with an error count of the number of signals that are considered to be out of sequence. Count is re-
set at engine stop/start
Injection – This LED is activated when the fuel injectors are in operation.
Cranking – This LED is activated during the cranking phase of the engine start.
Spark – This LED is activated when the ignition coils are in operation.
Fan – Heat – Coc – These LED are actived when are on respectively fan, heat, CO correction
Cut Off – This LED is activated when the engine is in „Cut Off‟ state
Over Dwell – One or more of these LEDs will illuminate if the ignition coil charge time is too long. Number
equates to the cylinder number.
Injection over time – One or more of these LEDs will illuminate if the injection time is too long. The upper
row is for high bank injectors, the lower row for the primary bank. Number equates to the cylinder number.
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Analog inputs
Wheels
Injection Components
This section is dedicated to the values and corrections that make up the Injection time.
Advance Components
This section is dedicated to the values and corrections that make up the ignition advance. All values are in
degrees of crank angle
TetaBase - Base Ignition advance taken from the map at the current breakpoint position.
KATH20 – Correction as a function of water temperature
KATair - Correction as a function of air temperature
KAPair - Correction as a function of air pressure
KAVel - Correction as a function of speed
KAUser - Correction as a function of individual cylinder
settings.
DADint – Correction as a function of the Advance
transient strategy
DAPickUp - Correction as a function of the PickUp table
MICROTEC S.r.l.
Via Avris 3 – 21032 CARAVATE (VA) ITALY – C.F. – P.IVA 02356120127 – Reg. Imprese 24798/1997 VA
Tel. +39 0332 601731 – Fax +39 0332 771777
This section displays the final values of injection, advance,
phase, dweel time of each cylinder.
Digital I/Os
Gear
Outputs Test
These buttons are used to activate manually the trigger output and the injectors to test the electrical circuit.
These manual tests must be done before starting the engine for
the first time to ensure proper function. Some buttons are not
highlighted for use. This depends on the configuration of the
system.
Bike type
This section displays the names of the files uploaded to the unit. In the mode show in the picture is on map 1
Password
The password is a means of protecting your maps and configurations from other subsequent users of the
ECU.
When the protection is active it is not possible to transmit or receive either the configuration or mapping data
between ECU and PC, map-tuning is also inhibited.
You can modify the internally stored password when connection is active. In this case, after entering the new
password, you have to press the Change button, then re-enter the password and press the Confirm button.
IMPORTANT -Be aware that changing the ECU‟s internal password will erase all configuration and mapping
data (after a final confirmation by the user)
Diag
The diagnostic page is important because it records everything that happens while the bike is running.
Mileage, hour meter, maximum engine revolutions. (Engine e engine user)
Also making a count of activation of the input (Input count)
There is also a counting about over dwell of coil, over time of injector and errors reading of narrow band
(CO correction)
Through “reset error and count” button you can reset all the counters errors.
The section Engine password allows to enable the reset pf the engine, but be aware of the keyword to be
insert in the white cell.
MICROTEC S.r.l.
Via Avris 3 – 21032 CARAVATE (VA) ITALY – C.F. – P.IVA 02356120127 – Reg. Imprese 24798/1997 VA
Tel. +39 0332 601731 – Fax +39 0332 771777
By default all of these diagnostics are turned off, to activate them place a tick on the On box. Note: You will
need an active link with the ECU to achieve this as the parameters are stored directly into the ECU EEPROM
MICROTEC S.r.l.
Via Avris 3 – 21032 CARAVATE (VA) ITALY – C.F. – P.IVA 02356120127 – Reg. Imprese 24798/1997 VA
Tel. +39 0332 601731 – Fax +39 0332 771777
Code
On this page you can enter code sto unlock some additional function software. The serial number shown is
essential for tracing the correct codes.
Enter the code in the white cell and then click insert code.
If you see green LED like this picture, everything is successful.
END
MICROTEC S.r.l.
Via Avris 3 – 21032 CARAVATE (VA) ITALY – C.F. – P.IVA 02356120127 – Reg. Imprese 24798/1997 VA
Tel. +39 0332 601731 – Fax +39 0332 771777