Resume-Anuj Kumar Updated
Resume-Anuj Kumar Updated
Profile Outline: - Quality assurance and quality control leader having over 10 years of
Current experience in industries including oil, gas, petrochemical, fertilizer and energy markets
with various clients in overseas and India. Providing training for supervisors and Juniors
employees for achieving project goals while complying with best practices and industry
Anuj Kumar standards. Ability to provide direction in changing behaviours and establishing
accountability, resulting in improved planning, root cause analysis, and employee
Deputy Manager-QAQC development. Sound judgment and decision-making skills. Strong technical background
(China Petroleum and Pipeline) with Quality Management, Auditing, Welding, NDT, Hydrotest, Coating and Insulation.
Quality Planning (Civil Lab Mobilization, Vendors and TPIA Coordination for testing and Reports submission,
Sub-Contractor mobilization and Monitoring & Others
Reviewing the site RFI, Lab Reports as per Specification and Code requirements.
Documents Preparation like Procedures, ITP and Method Statement as per project PQP requirements
Attending Weekly meetings of Project quality technical requirements with Client and team.
Conducting and Participate in Technical Training and Auditing at Site Level as per ISO, PQP and Project
Specification Requirements.
Obtaining Client certification for Incoming material / Equipment inspection and clearance at site.
Monitoring of site work, Inspection & Surveillance for compliance to Project specifications and Approved
Drawings for all disciplines
Welding (Manual and Semi-Automatic), DT & NDT, Coating and Insulation Execution and Inspection.
Implementation of Mechanized Welding for Pipeline as per API 1104, Section-IX and AWS).
PQI reviewing and following the PQP requirements for Weld repair, CPQR and Etc.
2. Equipment-Rotary
Installation & Inspection for Rotary Equipment include Padding, Elevation, Position, Orientation,
Levelness, Master level, Shaft alignment (Without & with Piping), Blue Matching (If Required)
Surveillance inspection during erection and welding of Piping, Pipe Strain, Motor / Turbine solo
run, Final shaft alignment, Lube oil Flushing Inspection, Completion of inspection records etc.
Structural Work
IMIR clearance (Raw material & Fabricated items).
Monitor handling & storage and Preservation of Materials.
Monitoring & inspection of Steel Structure works pertaining to Main Pipe rack, Unit pipe racks,
Equipment structures, sub-Pipe racks & Compressor Shelters as per approved drawings &
Specifications.
Attending RFI's raised by Concerned at various stages of inspection and for various activities (Pad
Plate inspection, Fit-up & Welding, NDT inspection, Alignment, Bolt Tightening, Gratings fixing,
Handrail erection, etc.).
Inspect structure with reference to various tolerances and specifications and ensure usage of
appropriate Material sections, Fasteners and Consumables being used.
Piping Work
Inspection of Incoming Pipes, Fittings, Valves and related materials against PO, Material take-off
(MTO) list and Drawings.
Responsible for storage and preservation of materials as per recommended procedure. Preparing
OSDR (Over shortage & Damage Report) of unacceptable materials.
Verification of isometric dawning with respect to P&ID.
Reviewing the approved quality plans, manuals and scope of work to perform the required
inspection.
Check edge preparation and fit ups to verify that areas to be weld are free of contaminants and
that fit up is within tolerance.
Inspection of piping before erection to verify that the interior is clear of foreign materials.
Installation verification of different types of valves per isometric drawing, line class and P&ID.
Inspection of valve filed testing (Hydrotesting)
Ensure that pipe supports have been installed properly in accordance with the piping drawing and
Support detail drawing.
Preparing and reviewing test packages.
Review of SIS sheets and verify the test pressure calculation.
Pretest punch listing verification of pressure test packages.
Witnessing of pneumatic test, hydrotest, and flushing; system lay-up.
Reinstatement verification of pressure test packages.
Initiating internal NCRs for identified nonconformities and for effective implementation of
project quality plan, ITP’s, approved procedures, project specifications, IFC drawings etc.
Coordinating with clients/Consultants for inspection activities.
Witness of alignment, orientation and dimensions of installed piping.
Confirm repairs, re-testing and reinspection in accordance with specification.
Witnessing of Flange joint assembly and bolt torquing as per Flange management Procedure
Requirements.
Inspection of gaskets, supports, valves prior to line reinstatement acceptance as per the latest
drawing for construction, codes and specification standards
Ensure prepared documents, procedures for inspection method, inspection and testing plan in
computerized environment.
Clearing of MCC (Mechanical completion certificate) items.
Witnessing of Destructive & Non- Destructive testing for Procedure Qualification Tests.
Witnessing Welder Performance Qualification Test as per ASME section IX and Other Specifications.
Checking Welding Consumables, Preheat and Inter-pass temperature and other Essential welding
parameters as per WPS.
Visual Inspection of finished weld joints.
Monitoring NDE activities and attending repairs.
Reviewing PWHT charts (heating and cooling rate, soaking temperature, and time) and Hardness
reports.
Witnessing of PMI Inspection of different materials like SS, ALLOY & others.
Witnessing of Ferrite Inspection test of SS Materials as per specification requirements.
Insulation
Check the isometric drawing and proper documents to be insulated and correct the code system
(Size and thickness)
Ensure the surface preparation is free from dust, oil, and other contaminants before starting.
Ensure that the equipment or tools to be used and insulation materials {Polyisocyanurate (PIR),
flexible elastomeric foams (FEF), rock wool and cellular glass are used from approved
manufacturers with approved banding, sealant, screws, rivet, cold shoe, vapor stops etc. to be used
in the project with manual and in situ method.
Monitor and check layer by layer during application of insulation and correct thickness.
Check the completeness of the insulation and final cladding with complete sealant.
Declaration
I hereby declare that the statements given above are true to the best of my knowledge and belief.
Anuj Kumar