Fig. 4.1 Classification of Follower: Department of Mechanical Engineering
Fig. 4.1 Classification of Follower: Department of Mechanical Engineering
Introduction
A cam is a rotating machine element which gives reciprocating or oscillatingmotion
to another element known asfollower.
The cam and the follower have a line contact and constitute a higher pair. The
cams are usually rotated at uniform speed by a shaft, but the follower motion is pre-
determined and will be according to the shape of the cam. The cam and follower is
one of the simplest as well as one of the most important mechanisms found in
modernmachinerytoday.
The cams are widely used for operating the inlet and exhaust valves of internal
combustion engines, automatic attachment of machineries, paper cutting machines,
spinning and weaving textile machineries, feed mechanism of automatic lathesetc.
Classification ofFollowers
The followers may be classified as discussed below :
b Rollerfollower
o When the contacting end of the follower is a roller, it is called a roller
follower, as shown in Fig. 7.1 (b). Since the rolling motion takes place
between the contacting surfaces (i.e. the roller and thecam), therefore the
rate of wear is greatlyreduced.
o In roller followers also the side thrust exists between the follower and the
guide. The roller followers are extensively used where more space is
available such as in stationary gas and oil engines and aircraftengines.
c Flat faced or mushroomfollower
o When the contacting end of the follower is a perfectly flat face, it is called
a flat-faced follower, as shown in Fig. 7.1 (c). It may be noted that the side
thrust between the follower and the guide is much reduced in case of flat
facedfollowers.
o The only side thrust is due to friction between the contact surfaces of the
follower and the cam. The relative motion between these surfaces is largely
of sliding nature but wear may be reduced by off-setting the axisof the
follower, as shown in Fig. 7.1 (f) so that when the cam rotates, the follower
also rotates about its ownaxis.
o The flat faced followers are generally used where space is limited such as
incams whichoperatethevalves ofautomobileengines.
d Spherical facedfollower
o When the contacting end of the follower is of spherical shape, it is called a
spherical faced follower, as shown in Fig. 7.1 (d). It may be noted that when
a flat-faced follower is used in automobile engines, high surface stresses
are produced. In order to minimize these stresses, the flat end of thefollower
is machined to a sphericalshape.
b Cylindricalcam
o In cylindrical cams, the follower reciprocates or oscillates in a direction
parallel to the cam axis. The follower rides in a groove at its cylindrical
surface. A cylindrical grooved cam with a reciprocating and an oscillating
follower is shown in Fig. 7.2 (a) and (b)respectively.
d Pitchpoint
o It is a point on the pitch curve having the maximum pressureangle.
e Pitchcircle
o It is a circle drawn from the centreof the cam through the pitchpoints.
f Pitchcurve
o It is the curve generated by the trace point as thefollower moves relative to
the cam. For a knife edge follower, the pitch curve and the cam profile are
same whereas for a roller follower, they are separated by the radius of
theroller.
g Primecircle
o It is the smallest circle that can be drawn from the centreof the cam and
tangent to the pitch curve. For a knife edge and a flat face follower, the
prime circle and the base circle are identical. For a rollerfollower, the
primecircleislargerthanthebasecirclebytheradiusoftheroller.
h Lift orStroke
o It is the maximum travel of the follower from its lowest position to the
topmostposition.
A little consideration will show that the follower remains at rest during part of the
cam rotation. The periods during which the follower remains at rest are
Fig. 4.8 Displacement, Velocity and Acceleration Diagrams when the Follower Moves
with Uniform Acceleration and Retardation
𝒇𝒎𝒂𝒙 = 𝟎
Fig. 7.11
Duringdescent:
𝜋 × × 𝑠2 𝜋 × 5 × 35 2
𝑣𝑚𝑎𝑥 = = 𝜋 = 549.80 𝑚𝑚/𝑠
𝜃0 × 90 ×
180
4 𝜔2.𝑆 4 882×0.03 𝑚
𝑎0 =
= (120× 𝜋 2=211.9 ⁄𝑠2
( )02 )
180
Duringdescent:
𝜋 × × 𝑠2 𝜋 × 88 × 0.03
𝑣𝑚𝑎𝑥 = = = 2.64 𝑚𝑚/𝑠
𝜃0 2 × 90 × 𝜋
180
𝑎𝑚𝑎𝑥 = 𝜋 2 × 𝜔2× 𝑠 𝜋 2 × 882 ×0.03 𝑚
2 × (𝜃0 )2 = 𝜋 2=467.6 ⁄𝑠2
2 × (90 × )
180
2×𝑠×𝜔
𝑣𝑚𝑎𝑥 = 𝜑
𝑑
2×𝜋×150
2 × 30 × 60
𝑣 = = 360𝑚/𝑠
𝑚𝑎𝑥 𝜋
150 ×180
4 × 𝑆 × 𝜔2
𝑓𝑚𝑎𝑥 =
(𝜑𝑑)2
2
2×𝜋×150
4 × 30 × ( 60 )
𝑓 = = 4320 𝑚𝑚/𝑠2
𝑚𝑎𝑥 2
(150 × )
180
The following data relate to a cam profile in which the follower moves with uniform
acceleration and deceleration during ascent and descent.
Minimum radius of cam = 25 mm
Roller diameter = 7.5 mm
Lift = 28 mm
Offset of follower axis = 12 mm towards right
Angle of ascent = 60⁰
Angle of descent = 90⁰
Angle of dwell between ascent and descent = 45⁰
Speed of cam = 200 rpm
Fig. 7.14
During
outstroke: 2×𝑠×𝜔
𝑣𝑚𝑎𝑥 =
𝜑𝑑
2 × 28 × 20.94
𝑣𝑚𝑎𝑥 = = 1.12𝑚/𝑠
60×𝜋
180
4 × 𝑆 × 𝜔2
𝑓𝑚𝑎𝑥 =
(𝜑𝑑)2
Fig. 7.15
During
ascent: 2×𝑠×𝜔
𝑣𝑚𝑎𝑥 =
𝜑𝑎
2 × 25 × 31.4 𝑚
𝑣 𝑚𝑎𝑥 = 𝜋 = 0.75
120× 𝑠
180
𝑓𝑚𝑎𝑥 = 4 × 𝑆 × 𝜔
2
(𝜑𝑎)2
4 × 30×(31.4)2 𝑚𝑚
𝑓𝑚𝑎𝑥 = = 35310
2
𝜋
(120 × ) 𝑠2
180
The following data relate to a cam operating an oscillating an oscillating roller follower:
Minimum radius of cam = 44
mm Dia.Ofroller = 14 mm
Length of the arm =40
mm Distance from fulcrum
Centre from cam center = 50
mm Angleofascent = 75⁰
Angleofdescent = 105⁰
Angle of dwellin
Highestposition = 60⁰
Angle of oscillation of
Follower =28⁰
Draw the profile of the cam if the ascent and descent both take place with SHM.
Fig. 4.16