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Turboair NX 8000brochure

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0% found this document useful (0 votes)
120 views

Turboair NX 8000brochure

Uploaded by

wipiri
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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TURBO-AIR NX 8000

Centrifugal Compressor
100% oil-free air*
*Per ISO 8573-1 certification
Same Engineered Quality, All New Compressor
Ingersoll Rand has a long-standing tradition of providing innovative
products and technology that positively affect our customers’
bottom line. Following this tradition, Ingersoll Rand is proud
to introduce the new TURBO-AIR® NX 8000, a centrifugal
compressor designed to meet the highest performance and
reliability standards. These high standards were achieved by
incorporating robust design features that increase flow and
optimize efficiency in a compact footprint.
Featured Improvements
• Integrated structural sub-base
also serves as lubricant reservoir,
drive motor foundation, and
mounting platform for lube
system accessories, including the
aux oil pump, oil heater, and oil cooler.
• Optimized stage and gas passages utilizing computational fluid dynamics (CFD)
• OEM-optimized cast-in-water manifold, with provisions for optional patent-pending
integral trim valves
• Interchangeable intercooler bundles
ISO Certified Class Zero
Our TURBO-AIR centrifugal compressor product line has been engineered
to produce oil-free air for more than 60 years. This certification officially
acknowledges the ability of our compressors to produce 100% oil-free air,
providing our customers with enhanced quality assurance.

Compare the innovative centrifugal compressor technology of the


TURBO-AIR NX 8000 with other compressors, and the advantages are clear.
TURBO-AIR COMPRESSORS OTHER COMPRESSORS

• Compression elements do not wear or require


periodic replacement •R
equire regular maintenance and periodic replacement of air ends
• Oil filter elements are easily replaced •R
esult in high operating expenses and significant machine
downtime
LOW MAINTENANCE
• Bearings designed for extended life
•O
il filters must be installed at discharge
•1
00% oil free per ISO 8573-1 certification
•P
otential for oil carryover that fouls the process
•P
revent contamination of system
OIL-FREE AIR
•O
il-free claim is dependent on uninterrupted seal gas supply
•C entrifugal compressors are proven to have a
long mean time between failures (MTBF), and • Contacting compression elements are subject to wear
independent research has shown an industry- • Limited rotating element life
leading availability of 99.7% • Designed-in wearing items to generate aftermarket revenues
HIGH RELIABILITY
• Conservative high-quality gear design
• Automatic operation for any operating condition
• L imited control capability
• State-of-the-art MAESTRO™ suite of controls
•C ostly, high-maintenance variable speed configurations
OPTIMUM CONTROL
• PLC control available

• Special foundations needed to handle heavy weight


• Essentially vibration-free
• Precautions must be taken to prevent transmission of vibration
• No special foundation is required
NO VIBRATION
to other equipment

2 centrifugal.ingersollrand.com
TURBO-AIR NX 8000 Centrifugal Compressor
TURBO-AIR NX 12000 Centrifugal Compressor
Efficient Package
Efficient Package
The TURBO-AIR NX 8000 centrifugal
Cameron’
compressors TURBO-AIR NX 12000
features easy, centrifugal
low-cost installation

2245 mm (88”)
3073 mm (121”)
compressor features easy, low-cost
and operation. Select from over 36 installation
pre-engineered
and operation. aerodynamic configurations, or
have us design a custom-engineered aero for
Compressor Motor Sizes Available
an exact match to your operating requirements.
1120
One-,totwo-
2237orkW (1500 to 3000
three-stage hp) available.
designs 4080 mm (161”)
5029 mm (198”)
1909 mm (75”) 428 mm
2694 mm (106”) (17”)
CompressorDischarge
Compressor Motor Sizes Available
Pressure Range Typical Performance Curve for
Typical Performance Curve for
3.5 to 14.5 barg (50 to 210 psig) hp)
750 to 1700 kW (1000 to 2250 1700 kW (2250 hp)/8.6 barg (125 psig)
2237 k W (3000 hp)/8.6 barg (125 psig)
Compressor Discharge Pressure Range
Compressor Flow Range
12.0 180
12.0 180
2.5 to 14.5 barg (35 to 210 psig)
212 to 430 m 3/min (7500 to 15,200 ft 3/min) 10.0 150
Compressor Flow Range 10.0 150
30%
Compressor
135 to 305 m Weight
3
/min (4850 to 10,800 CFM) 30%
Turndown
8.0 120
barg

18,143 Turndown
Typical Package lb)
kg (40,000 Weight* 8.0 120

psig
barg

psig
6.0 90
11,340 kg
Lowest (25,000 lb)Operating
Compressor *driver dependent
Cost 6.0 90

Over time, the energy required to power 4.0 60


4.0 60
a compressed air system is the largest cost
Low Total Cost of Ownership 2.0 30
associated with a compressor, particularly in 2.0 30
Over time, the energy required to power a
today’
s fluctuating
compressed energy
air system markets.
is the That
largest is
cost 1800 2350

why, to determine
associated the best return
with a compressor; on your in
particularly
today’s fluctuating
investment over theenergy markets.
life cycle That is why,
of a compressor, 1600 2100

toisaccurately
it importantdetermine
to considerthe
thereturn
initial on your
investment,
investment, it is important to consider the total 1400 1850
kW

hp
energy consumption and maintenance.
life-cycle cost of operating the compressor,
including
As thedemonstrates,
the chart initial investment, energy
the TURBO-AIR 1200 1600
consumption
NX and maintenance
12000 provides costs. total life
some of the lowest
As thecosts
cycle chartofbelow demonstrates, the TURBO-
any compressor. 1000 1350
225 250 275 300 325
AIR NX 8000 provides some of the lowest total (8000) (8885) (9770) (10,655) (11,540)
The powercosts
life-cycle savings delivered
of any can significantly
compressor. m 3/min (CFM)
speed up the payback on your initial investment,
The power savings delivered can significantly Life Cycle Cost Comparison
and theup
savings continue Life-Cycle Cost Comparison
speed the payback ontoyour
build the more
initial you
investment, (more
(more than
than10
10years
yearsofof
operation at 80%
operation loaded)
at 80% loaded)
and the
use theTURBO-AIR
savings continue to build the more you
NX 12000. 120
120
use the TURBO-AIR NX 8000.
100
100

80
Energy
Percent

Energy
Percent

Maintenance
Maintenance
60
Investment
Investment

40

20

0
Cameron
TURBO-AIR Other
OtherCentrifugal
Centrifugal
NX 8000 Compressors
Compressors

3
centrifugal.ingersollrand.com 3
TURBO-AIR NX 8000 Centrifugal Compressor
Features and Benefits I N L E T G U I D E VA N E S
The TURBO-AIR NX 8000 centrifugal compressor is
newly improved, with a variety of upgraded features.

1
• Allows for up to 9% increase in turndown efficiency

BASE
• Enhanced linkages for improved reliability

NX8000.com
Download the TURBO-AIR NX 8000 7
augmented reality app and then point your
mobile device at the brochure cover for a
virtual product experience.

4 centrifugal.ingersollrand.com
I N T E R C O O L E R S / W AT E R M A N I F O L D MAESTRO UNIVERSAL SP CONTROLS

2 5

•R oddable-in-place, straight-tube design • Automatic and precise pressure/flow regulation


•O ptimized heat-transfer surface for premium performance • User selectable energy-saving control modes

BASE
BASE

• F actory-designed and proven integrated water manifold • Single Point (SP) – simplifies site electrical installation and
• S ingle-point customer water connection for ease of install maintenance work

UPGRADE
UPGRADE

• Interstage pressure and temperature monitoring


•C
oolant trim valve to reduce wasted energy • X, Y, axial and keyphasor monitoring

L U B R I C AT I O N S Y S T E M PA C K A G E D H I G H - E F F I C I E N C Y D R I V E R

3
•D uplex filter for improved uptime
• Top-mounted components and SAE connections reduce the potential 6
BASE

for leakage
• Reduced energy costs
BASE

• Temperature control valve


• Selected to meet site-specific requirements
UPGRADE

• Twin oil cooler design

C O N D E N S AT E R E M O VA L / C O R R O S I O N P R OT E C T I O N

H O R I Z O N TA L LY S P L I T G E A R B O X

7
4 • High-gloss, industrial-grade, epoxy-based exterior paint
• Cooler cavities protected with special epoxy coating
BASE

• Built-in inspection portals


BASE

• Co-location of condensate removal channels for simplified connection


• Easy access for periodic maintenance and routing of drains and piping

centrifugal.ingersollrand.com 5
R O B U S T A I R E N D A N D R OTAT I N G C O M P O N E N T D E S I G N

• High-efficiency AGMA 13 gearing


• Five-axis milled impellers
• Split seal and bearing design for ease of inspection
BASE

• Non-contacting air and oil seals


• Stainless steel rotating compression elements
• Optimized low-solidity diffusers
• Integral scrolls ensure precise concentricity and gear alignment

H A R D W A R E - F R E E , I N T E R LO C K I N G A I R A N D O I L S E A L S T I LT I N G PA D J O U R N A L B E A R I N G A N D
TA P E R E D L A N D T H R U S T B E A R I N G

Non-contacting, non-wearing labyrinth air and oil seals, with


atmospheric air gap, require no buffer air for oil-free air, and
eliminate the need for periodic replacement of carbon-ring seals
and instrument air for permissive starting Independent thrust and journal bearings enhance mechanical reliability
for a wide range of loads and eliminate hot oil carryover, reducing
bearing pad temperatures. Thrust bearing designed to limit axial rotor
float, enabling high stage efficiency.
6 centrifugal.ingersollrand.com
Your Trusted Partner in Compressed Air
Optimize your total Cost of ownership, while maximizing Availability, Reliability and
Efficiency throughout the life of your compressed air system with our Lifecycle CARE
services. SYSTEM LIFECYCLE CARE
Optimize total Cost of ownership, while maximizing Availability, Reliability and Efficiency

total Cost of ownership


R T I Availability
P E S
X E
E

•Lifecycle cost planning •Global technical support

•System application & configuration •Comprehensive services

•System design and engineering •24/7 service availability

•Fixed-cost service agreements •Factory-certified technicians

•Risk transfer •Rental solutions

•System optimization •System health monitoring

•Advanced system control •Genuine replacement parts

•Air distribution configurations •System assessments

•Performance upgrades •Service technology tools


L
•System leak assessments
I E •System risk analysis

F E L
Efficiency C Y C Reliability

Design • Install • Commission • Operate • Maintain • Extend

TM
PackageCARE ...eliminate the inconvenience
No matter where your facility is located, Ingersoll Rand is
committed to serving you 24 hours a day, seven days a week,
and is available to support you with innovative, cost-effective
service solutions that will keep you running at peak performance.
Let Ingersoll Rand handle the pressures and responsibilities of
owning a compressed air system with our signature service
contract.

centrifugal.ingersollrand.com 7
Ingersoll Rand (NYSE:IR) advances the quality of life by creating comfortable, sustainable and efficient environments.
Our people and our family of brands—including Club Car®, Ingersoll Rand®, Thermo King® and Trane®—work together
to enhance the quality and comfort of air in homes and buildings; transport and protect food and perishables; and
increase industrial productivity and efficiency. We are a $13 billion global business committed to a world of sustainable
progress and enduring results.

centrifugal.ingersollrand.com

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Ingersoll Rand, IR, the IR logo, PackageCARE, TURBO-AIR and MAESTRO are trademarks of Ingersoll Rand, its subsidiaries and/or affiliates. All other trademarks are
the property of their respective owners.
Nothing contained on these pages is intended to extend any warranty or representation, expressed or implied, regarding the product described herein.
Any such warranties or other terms and conditions of sale of products shall be in accordance with Ingersoll Rand’s standard terms and conditions of sale
for such products, which are available upon request.
Product improvement is a continuing goal at Ingersoll Rand. Any designs, diagrams, pictures, photographs and specifications contained within this document
are for representative purposes only and may include optional scope and/or functionality and are subject to change without notice or obligation.

We are committed to using environmentally conscious print practices. © 2015 Ingersoll Rand IRITS-0915-160 09/15

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