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Steel Ring Travellers

This document is a catalog from Kanai Juyo Kogyo introducing their steel flange rings and steel ring travellers for short staple spinning. It provides information on their surface treatments for travelers, including their New Falcon and New Mega treatments, which apply special heat treatments and surface coatings to improve durability. Tables are included recommending travelers for different spinning conditions based on fiber type, yarn count, and performance criteria.

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0% found this document useful (0 votes)
145 views

Steel Ring Travellers

This document is a catalog from Kanai Juyo Kogyo introducing their steel flange rings and steel ring travellers for short staple spinning. It provides information on their surface treatments for travelers, including their New Falcon and New Mega treatments, which apply special heat treatments and surface coatings to improve durability. Tables are included recommending travelers for different spinning conditions based on fiber type, yarn count, and performance criteria.

Uploaded by

venkatspinner
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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金井重要工業 トラベラカタログ A4-12P / h1-h4

STEEL FLANGE RINGS


STEEL RING TRAVELLERS
FOR SHORT STAPLE SPINNINGS

664-0025 兵庫県伊丹市奥畑 4 丁目 1 番地 
tel. 072-764-6617( 代) fax. 072-764-6598

4-1 OKUHATA ITAMI HYOGO 664-0025 JAPAN


Phone. +81-72-764-6617 Fax. +81-72-764-6598
E-mail. [email protected] URL. http://www.kanaijuyo.co.jp/

Contact our following agent.


金井重要工業 トラベラカタログ A4-12P / 01-02

Surface Treatment of Travellers Kanai's Traveller Recommendation

High Quality
New Falcon (NFC) Flange Size(mm) Performance
Yarn
Application
Break High Dura- Yarn Fiber
Traveller
Special heat treatment and surface treatment 2.5 3,2 4.0 -age Speed bility fluff fusing

which has been improved in life,especially on ∼ Ne10 TM BZ/hf ▲ ● ○ ◎


the high speed spinning condition and
TM Z/hf ▲ ● ○ ◎
compact yarn. Ne10 ∼ 20
The service life is to be greatly prolonged from NFC ZS/hf ● ◎ ◎ ◎
that of conventional treatment at high speed NFC ZS/hf ● ◎ ◎ ◎
spinning. Ne20 ∼ 40
NFC MSR/hf ● ◎ ◎ ◎ ○
Cotton 100%
特殊な熱処理と表面処理の適用により、寿命延長と高速性を実 NFC OSY/hf ● ◎ ○ ◎
現したトラベラで、特に高速紡出及びコンパクト糸の紡出にお Ne40 ∼ 100 NFC ESY/hf ● ○ ◎ ◎ ○
いて従来品より大幅な寿命延長が得られます。 NFC MSR/hf ● ◎ ◎ ◎ ○
TM OSS/hf ● ◎ ○ ◎
Ne80 ∼
NFC ESS/hf ● ○ ◎ ◎ ○
NFC ESZ/hf ● ◎ ◎ ○ ◎
Compact Ne30 ∼
New Mega (NMG) NFC ESR/hf ● ○ ◎ ◎ ◎
TM Z/hf ▲ ● ○ ◎ ◎
Special compound layer which has excellent ∼ Ne20
TM BZ/hf ▲ ● ○ ◎ ◎
lubricating function given to the surface by
special surface treatment and this is very Polyester/Cotton NFC ZS/hf ● ○ ◎ ◎ ◎
Ne20 ∼ 60
effective for quick break-in, reducing NFC MSR/hf ● ◎ ◎ ◎ ○ ○
yarn-breakage and extending service life even
Ne60 ∼ NFC MSR/hf ● ◎ ◎ ◎ ○ ○
in high speed spinning.
TM OY/hf-N ● ◎ ◎ ◎
∼ Ne30
特殊表面処理方法により潤滑性に富む化合物層を表面に掲載さ NFC MSR/hf ● ◎ ◎ ◎ ○ ○
Polyester/Rayon
せたことによりリングとのなじみが向上し、高速紡出の条件で ● ○ ◎ ◎
NFC ZS/hf ◎
も糸切れの減少とトラベラ寿命の延長が得られます。 Ne30 ∼
NFC MSR/hf ● ◎ ◎ ◎ ○ ○

TM Z/hf ▲ ● ◎ ◎ ◎
∼ Ne20
Polyester 100% TM BZ/hf ▲ ● ◎ ◎ ◎

Ne20 ∼ NFC MSR/hf ● ◎ ◎ ◎ ○ ○

Toughmat (TM) / Hi-Ni ∼ Ne20 Hi-Ni OH ▲ ● ◎ ◎ ◎


Acrylic 100%
Ne20 ∼ Ni-Ni OYH ● ◎ ◎ ◎
Wear resitance has been improved due to the
Hi-Ni O/hf ▲ ● ◎ ◎
additional special alloy element to high carbon
steel and also because of the material used in ∼ Ne30 TM O/hf-N ▲ ● ◎ ○ ◎
unifrom in quality. ◎ ◎
Rayon 100% NFC MSR/hf ● ◎ ○
Provided with special nickel plating which
decreases traveller burn and will improve Hi-Ni OY/hf ● ◎ ◎
Ne30 ∼
break-in of traveller. NFC MSR/hf ● ◎ ◎ ◎ ○
Core Yarn (Lycra) Ne30 ∼ NFC MSR/hf ● ◎ ○ ◎ ○
高炭素鋼に特殊合金元素を添加した高純度の新素材を用い、
Dyed Synthetics Ne30 ∼ NFC MSR/hf ● ◎ ◎ ◎ ○
独自の熱処理により耐摩耗性を更に向上させ、特殊なニッケ
ルメッキをほどこしたトラベラです。 Remarks ◎ = Splendid, ○ = Good NFC (or TM) MS/hf is applicable in place of NFC MSR/hf.
▲ is mainly used on No.2 Flange rings.

01 02
金井重要工業 トラベラカタログ A4-12P / 01-02

Surface Treatment of Travellers Kanai's Traveller Recommendation

High Quality
New Falcon (NFC) Flange Size(mm) Performance
Yarn
Application
Break High Dura- Yarn Fiber
Traveller
Special heat treatment and surface treatment 2.5 3,2 4.0 -age Speed bility fluff fusing

which has been improved in life,especially on ∼ Ne10 TM BZ/hf ▲ ● ○ ◎


the high speed spinning condition and
TM Z/hf ▲ ● ○ ◎
compact yarn. Ne10 ∼ 20
The service life is to be greatly prolonged from NFC ZS/hf ● ◎ ◎ ◎
that of conventional treatment at high speed NFC ZS/hf ● ◎ ◎ ◎
spinning. Ne20 ∼ 40
NFC MSR/hf ● ◎ ◎ ◎ ○
Cotton 100%
特殊な熱処理と表面処理の適用により、寿命延長と高速性を実 NFC OSY/hf ● ◎ ○ ◎
現したトラベラで、特に高速紡出及びコンパクト糸の紡出にお Ne40 ∼ 100 NFC ESY/hf ● ○ ◎ ◎ ○
いて従来品より大幅な寿命延長が得られます。 NFC MSR/hf ● ◎ ◎ ◎ ○
TM OSS/hf ● ◎ ○ ◎
Ne80 ∼
NFC ESS/hf ● ○ ◎ ◎ ○
NFC ESZ/hf ● ◎ ◎ ○ ◎
Compact Ne30 ∼
New Mega (NMG) NFC ESR/hf ● ○ ◎ ◎ ◎
TM Z/hf ▲ ● ○ ◎ ◎
Special compound layer which has excellent ∼ Ne20
TM BZ/hf ▲ ● ○ ◎ ◎
lubricating function given to the surface by
special surface treatment and this is very Polyester/Cotton NFC ZS/hf ● ○ ◎ ◎ ◎
Ne20 ∼ 60
effective for quick break-in, reducing NFC MSR/hf ● ◎ ◎ ◎ ○ ○
yarn-breakage and extending service life even
Ne60 ∼ NFC MSR/hf ● ◎ ◎ ◎ ○ ○
in high speed spinning.
TM OY/hf-N ● ◎ ◎ ◎
∼ Ne30
特殊表面処理方法により潤滑性に富む化合物層を表面に掲載さ NFC MSR/hf ● ◎ ◎ ◎ ○ ○
Polyester/Rayon
せたことによりリングとのなじみが向上し、高速紡出の条件で ● ○ ◎ ◎
NFC ZS/hf ◎
も糸切れの減少とトラベラ寿命の延長が得られます。 Ne30 ∼
NFC MSR/hf ● ◎ ◎ ◎ ○ ○

TM Z/hf ▲ ● ◎ ◎ ◎
∼ Ne20
Polyester 100% TM BZ/hf ▲ ● ◎ ◎ ◎

Ne20 ∼ NFC MSR/hf ● ◎ ◎ ◎ ○ ○

Toughmat (TM) / Hi-Ni ∼ Ne20 Hi-Ni OH ▲ ● ◎ ◎ ◎


Acrylic 100%
Ne20 ∼ Ni-Ni OYH ● ◎ ◎ ◎
Wear resitance has been improved due to the
Hi-Ni O/hf ▲ ● ◎ ◎
additional special alloy element to high carbon
steel and also because of the material used in ∼ Ne30 TM O/hf-N ▲ ● ◎ ○ ◎
unifrom in quality. ◎ ◎
Rayon 100% NFC MSR/hf ● ◎ ○
Provided with special nickel plating which
decreases traveller burn and will improve Hi-Ni OY/hf ● ◎ ◎
Ne30 ∼
break-in of traveller. NFC MSR/hf ● ◎ ◎ ◎ ○
Core Yarn (Lycra) Ne30 ∼ NFC MSR/hf ● ◎ ○ ◎ ○
高炭素鋼に特殊合金元素を添加した高純度の新素材を用い、
Dyed Synthetics Ne30 ∼ NFC MSR/hf ● ◎ ◎ ◎ ○
独自の熱処理により耐摩耗性を更に向上させ、特殊なニッケ
ルメッキをほどこしたトラベラです。 Remarks ◎ = Splendid, ○ = Good NFC (or TM) MS/hf is applicable in place of NFC MSR/hf.
▲ is mainly used on No.2 Flange rings.

01 02
金井重要工業 トラベラカタログ A4-12P / 07-08

Riora Traveller
Traveller Clearer Gauges
Manufacturing Range
Equivalent Number of
kanai No. ISO No. TR-S/hf TR-M/hf TR-M/R TR-L/hf TR-L/R TR-LN/HF
MS/hf SBA

Flange 10 10 ○ 22/0
No.1
Size 12 12.5 ○ 19/0
14 14 ○ 16/0
Traveller MS/hf MSR/hf ESY/hf ESZ/hf ESR/hf OSY/hf OSY YS-2/hf YS-2 OS ZS/hf ZSB/hf ZSC/hf
Type 16 16 ○ ○ 14/0
18 18 ○ ○ ○ 13/0 36
11∼20 2.6 - - - - - - - - 2.9 2.8 - -
20 20 ○ ○ ○ 12/0 35.5

6∼10 2.6 - - - - - - - - 2.5 2.6 - 2.6 22 22.4 ○ ○ ○ 10/0 35


25 25 ○ ○ ○ 8.5/0 34
1∼5 2.3 2.1 2.1 - - 1.9 2.0 2.1 2.4 2.4 2.2 2.1 2.2
28 28 ○ ○ ○ 7/0 33.5
1/0∼5/0 1.9 1.9 1.8 1.8 1.6 1.4 1.6 1.8 1.8 2.1 1.6 1.6 1.7 30 30 ○ ○ ○ 6/0

6/0∼10/0 1.7 1.8 1.7 1.7 1.5 1.3 1.5 1.7 1.7 1.9 1.5 1.5 1.5 32 31.5 ○ ○ ○ 5/0 33
34 34 ○ ○ ○ 4.5/0 32
11/0∼15/0 1.4 1.6 1.7 1.7 1.4 1.2 1.4 1.5 1.5 1.7 1.4 1.3 1.4
36 35.5 ○ ○ ○ 4/0 31.5
16/0∼20/0 1.4 - 1.7 1.7 1.3 1.2 1.4 1.3 1.3 1.5 - - - 38 38 ○ ○ ○

21/0∼25/0 - - - 1.7 1.3 - 1.3 - - 1.3 - - - 40 40 ○ ○ ○ ○ 3/0 30.5


45 45 ○ ○ ○ ○ 2/0 30
26/0∼30/0 - - - 1.7 - - - - - 1.1 - - -
50 50 ○ ○ ○ 1/0 29
56 56 ○ ○ ○ 0.5 28
60 60 ○ ○ ○
Flange
No.1 No.1/2 No.2 27
Size 63 63 ○ ○ ○ ○ 1.5
67 67 ○ ○ ○ ○
Traveller 71 71 ○ ○ ○ ○ 2 26
OY OYH OY/hf-N PK/hf ESS/hf OSS/hf OSS BZ/hf PK/hf Z/hf O OH YZ/hf
Type
75.5 75.5 ○ ○ ○ ○
21∼30 - - - - - - - 3.8 - - 4.1 - 3.5 80 80 ○ ○ ○ ○ ○ 3.5 25.5
85 85 ○ ○ ○ ○ ○
16∼20 - - - - - - - 3.5 - - 3.8 5.0 3.4
90 90 ○ ○ ○ ○ ○ 5 24.5
11∼15 - - - 3.8 - - - 3.2 2.5 - 3.3 4.7 3.2 100 100 ○ ○ ○ ○ ○ 6 24
112 112 ○ ○ ○ ○ 6.5 23
6∼10 3.0 3.7 3.2 3.4 - - - 3.0 2.3 - 3.0 4.0 2.8
125 125 ○ ○ ○ 8 22.5
1∼5 2.8 3.3 2.8 2.8 - - 2.2 2.7 2.1 1.8 2.5 3.2 2.3 133 133 ○ ○
140 140 ○ ○ 9 21.5
1/0∼5/0 2.7 3.0 2.6 2.7 - 1.9 2.0 - 2.0 1.6 2.0 2.5 -
160 160 ○ ○ 10 20.5
6/0∼10/0 2.6 - 2.5 2.6 - 1.7 1.8 - 1.9 1.8 2.2 -
180 180 ○ ○ 11 20

11/0∼15/0 2.5 - - - 1.6 1.5 1.7 - - - - - - 200 200 ○ 12 19


224 224 ○ 13 18.5
16/0∼20/0 - - - - 1.6 1.4 1.6 - - - - - -
250 250 ○ 14 18

21/0∼25/0 - - - - 1.6 1.3 1.6 - - - - - - 280 280 ○ 16 17


315 315 ○ 18 16
26/0∼30/0 - - - - 1.6 1.3 1.5 - - - - - -
355 355 ○ 21 15

■ Sticking of fly waste is the more as in spinning of


G
Clearer Gauges
coarse yarn and short fibre, and causes the yarn
Flange Type RR-S RR-M RR-L
brekage to increase.Adjustment shall be performed G
carefully with the gauge. Traveller Type TR-S/hf TR-M/hf TR-M/R TR-L/hf TR-L/R

10∼22 1.5 1.6 1.8

25∼50 1.6 1.8 1.8 2.3

56∼133 2.0 2.0 2.5 2.5

140∼180 2.2 2.8 2.8


G= Ga u g e (m m )
200∼280 3.0 3.0 G =G auge ( m m )

315∼355 3.5 3.5


07 08
金井重要工業 トラベラカタログ A4-12P / 09-10

NANOSPIN Take NANOSPIN, Get High Durability. RIORA RING Take RIORA, Get High Productivity.

Special Flange Shape

Characteristics ■ ANGLE OF INCLINATION & CURVATURE / 傾斜フランジ


● By applying the best angle of inclination and curvature to the ring
● "NANOSPIN" is the newly developed Spinning Ring applied with special alloy coating, flange, better flexibility and stability of traveller can be obtained.
and it has excellent heat & rust resistance, and shows higher hardness and severe wear resistance.
● 特殊な傾斜フランジの採用により、トラベラ走行のより良い自在性と安定をもたらします。
● From the initial stage, this ring shows steady performance for a long time with high speed spinning condition.
Features
●“NANOSPIN" は、耐熱・耐酸化性に優れ、かつ高硬度にもかかわらず低摩擦係数を有した、特殊合金を均一に
コーティングしたリングです。
■ Excellent high speed and starting-up / 優れた高速性となじみ性
● 過酷な条件下でも使用初期から長時間に渡り安定した機能を発揮し且つ、従来品と比較し、2 倍以上の寿命が期待できます。
● Approx. 20% increase of production can be attained compared with normal T-shape flange.
Espcially for the spinning speed of over 20,000 rpm and synthetics (Acrylic, Polyester),
Type&Selection its perfomance is evaluated.
● T型フランジリングと比較し、最大 20%の増産が可能です。
Application of Yarn Count (Ne) 特に 20,000rpm 以上や、合繊紡(アクリル、ポリエステル)において高い評価が得られています。
Flange Flange Application
Type Size Process
0 20 40 60 80 100
■ Improvement of yarn quality / 糸品質の向上

KM
No.1/2
Fine Count
● Max. 50% (F-lNDEX, Shikibo), 10%(USTER) of decrease of yarn fluff have been confirmed.
(2.5mm) ● 最大 50%(F-INDEX,Shikibo), 10%(USTER) の糸毛羽(特に長い毛羽)の減少が確認されています。

■ Extension of life for Ring and Traveller / トラベラ・リングの寿命延長


No.1 Medium &
KS2
(3.2mm) Coarse Count ● Approx.1.5 times longer life can be expected.
● 1.5 倍以上の寿命延長が期待できます。コアヤーン等の過酷な条件においても高い評価が得られています。
No.2
KW Coarse Count
(4.0mm)
Type&Selection

Application of Yarn Count (Ne)


Flange Flange Traveller Application
Performance Type Shape Type Process
0 20 40 60 80 100

Wear resistance
NANOSPIN TR-S/hf
/ 耐摩耗性 RR-S Fine Count
Conventional Ring Limit of Life
Wear Index/ 摩擦係数

Conventional TR-M/R
Hardness Spinning speed Medium &
/ 高硬度 / 高速性 RR-M
TR-M/hf Coarse Count
NANOSPIN
TR-L/R

RR-L Coarse Count


Service life/ 寿命 Running-in/ 馴染み Reriod of Usage/ 使用期間 TR-L/hf

09 10

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