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367 Series Engine Workbook

This document provides an overview and lessons for a technical training course covering the engine module for the bizhub 367/287/227 series. The course covers two lessons and includes explanations of the operation and servicing of various components of the bizhub 367/287/227 such as the scanner section, write section, photo conductor section, developing section, toner supply section, image transfer/separation section, and paper feed section. The goal of the course is for participants to gain an understanding of the operation and servicing of the bizhub 367/287/227.

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Nick Nova
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0% found this document useful (0 votes)
262 views

367 Series Engine Workbook

This document provides an overview and lessons for a technical training course covering the engine module for the bizhub 367/287/227 series. The course covers two lessons and includes explanations of the operation and servicing of various components of the bizhub 367/287/227 such as the scanner section, write section, photo conductor section, developing section, toner supply section, image transfer/separation section, and paper feed section. The goal of the course is for participants to gain an understanding of the operation and servicing of the bizhub 367/287/227.

Uploaded by

Nick Nova
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 278

NARRATION: Welcome to the bizhub 367/287/227 Technical Training

Course Engine Module. This course will cover the two lessons for the
367 Series Engine Module.
NARRATION: These are the instructions for this interface.
NARRATION: The learning objective for this course is an
understanding of the operation and servicing of the bizhub
367/287/227.
NARRATION: Lesson One covers the following topics.
NARRATION: These are changes made from the previous models. The
yellow-highlighted portions are the new design for the 367 Series.
NARRATION: These images show the interface ports on the Front and
Right Side of the machine.
NARRATION: These images show the interface ports on the Rear and
Left Side of the machine.
NARRATION: These illustrations show the configuration of the scanner
section.
NARRATION: These illustrations show the configuration of the Scan-IR
unit.
NARRATION: These illustrations show the drive of the scanner section.
NARRATION: Here is an explanation of the Scan-IR unit process.
Review the LED and CCD animations by clicking their respective links.
NARRATION: Here is an explanation of the exposure process when
the power is turned ON.
NARRATION: Here is an explanation of the control function when the
start key is pressed.
NARRATION: Here is an explanation of the control function when the
start key is pressed.
NARRATION: The DF scanning mode is explained here.
NARRATION: This slide explains the CCD sensor’s scanning control
function.
NARRATION: This is an explanation of the original scanning area.
Original scanning areas vary depending on the scanning mode.
NARRATION: This slide explains the original size detection control
function.
NARRATION: This slide explains the original size detection method.
NARRATION: These tables provide the original size judgment criteria,
based on the areas used in Japan. Table 1 or 2 can be selected in the
Service Mode.
NARRATION: These tables provide the original size judgment criteria,
based on the areas in Countries using the Metric System and China.
NARRATION: These tables provide the original size judgment criteria
based on the areas that use the Inch System as the unit of measure.
NARRATION: This slide explains the original exchange detection
control.
NARRATION: The bizhub 367 Series Image Processing uses the
following processes.
NARRATION: Shown here is an illustration that explains the
configuration of write section.
NARRATION: This illustration explains the laser exposure process.
NARRATION: The laser emission timing is described here.
NARRATION: An explanation of the Polygon Motor Pre-operation is
described here.
NARRATION: The laser emission stop conditions are covered here.
NARRATION: Explained here are the Main and Sub Scanning Laser
Emission Areas.
NARRATION: This illustration shows the laser emission area.
NARRATION: This slide explains the image processing relating to the
write section.
NARRATION: These illustrations show the configuration of the Photo
Conductor Section.
NARRATION: This illustration shows the drive mechanisms of the
photo conductor section.
NARRATION: This illustration shows the configuration of the
electrostatic charge section.
NARRATION: Covered here is an explanation of the photo conductor
cleaning process.
NARRATION: Here is an explanation of the cleaning blade and toner
conveyance / collection mechanisms used in the photo conductor
cleaning process.
NARRATION: This is an explanation regarding reverse rotation control
for the photo conductor drive.
NARRATION: This is an explanation of the erase control function.
NARRATION: Covered here are the details explaining how the Ozone
filter removes the ozone.
NARRATION: The Manual and Automatic Drum Dry Control processes
are covered here.
NARRATION: This illustration explains the measure the temperature of
the area around the photo conductor mechanism.
NARRATION: The drum unit is provided with a detection board to
detect if the unit is installed or not.
NARRATION: This explains the new article detection control for the
Drum unit.
NARRATION: Covered here is the explanation for the drum unit life
detection.
NARRATION: This is a continuation of the explanation for the drum unit
life detection.
NARRATION: Shown here are details about the drum unit life and the
display that can be used to adjust when the screen is displayed.
NARRATION: This explains the ozone filter new article detection.
NARRATION: Covered here is information regarding the ozone filter
life detection.
NARRATION: This is a continuation of the information regarding the
ozone filter life detection.
NARRATION: This illustration shows the configuration of the
developing section.
NARRATION: This illustration shows the black drive mechanism of the
developing section.
NARRATION: This illustration shows the drive for the developing unit
pressure / release mechanism.
NARRATION: This is an explanation of how the developer is
transported.
NARRATION: This is a continuation of how the developer is
transported.
NARRATION: The auto refining developing system is explained here.
NARRATION: This is an explanation of the developing bias process.
NARRATION: Here are details on how toner scattering prevention
works.
NARRATION: This is an explanation of the developing cooling control
function.
NARRATION: The T/C ratio control function is explained here in detail.
NARRATION: The TCR sensor detects the mounting condition of the
developing unit.
NARRATION: Here is an explanation of the detection timing and the
operation when a new developing unit is installed.
NARRATION: Explained here is the new article detection disable mode
for the developing unit.
NARRATION: Covered here is the explanation for the developing unit
life detection.
NARRATION: Continued here is the explanation for the developing unit
life detection.
NARRATION: Here are details regarding the developing unit life and
the display that can be used to adjust when the screen is displayed.
NARRATION: Here is the configuration of the toner supply section.
NARRATION: This illustration shows the drive mechanism for the toner
bottle drive.
NARRATION: This illustration shows the drive mechanism for the toner
hopper drive.
NARRATION: This illustration shows an overview of the toner
replenishing process.
NARRATION: This is an explanation of the toner replenishing
mechanism.
NARRATION: This is an explanation of the toner replenishing control.
NARRATION: This is a continuation of the explanation for the toner
replenishing control.
NARRATION: This illustration shows the toner replenishing mechanism.
NARRATION: This illustration shows the toner agitating blade drive.
NARRATION: This is a an explanation of the auxiliary toner
replenishing control.
NARRATION: Here is an explanation about the auxiliary toner
replenishing control for the developing unit.
NARRATION: This illustration shows the toner spillage prevention
shutter of the toner supply section.
NARRATION: This is a continuation of the explanation for the toner
spillage prevention shutter used during the removal of the toner
cartridge.
NARRATION: The remaining explanations for the reduction of toner
spillage for the toner hopper is covered here.
NARRATION: This is a explanation of the Toner near empty detection.
NARRATION: This is a continuation of the Toner near empty detection
explanation.
NARRATION: Covered here is the explanation of the Toner empty
detection.
NARRATION: Explained here are the resetting conditions for the toner
near empty and toner empty conditions.
NARRATION: Explained here are different conditions when the toner
empty condition is reset.
NARRATION: This illustration explains the main body interior
temperature measurement system.
NARRATION: This illustration shows the configuration of image
transfer/separation section.
NARRATION: This illustration shows the drive of image
transfer/separation.
NARRATION: This explains the image transfer roller control.
NARRATION: This illustration explains the image transfer roller
cleaning.
NARRATION: This explains the image transfer current upper/lower limit
control.
NARRATION: These illustrations explain the charge neutralization and
separation of paper.
NARRATION: Covered here is the explanation of the image transfer
roller new article detection.
NARRATION: Covered here is the explanation for the transfer roller life
detection.
NARRATION: Continued here are the remaining infromation for the
transfer roller life detection.
NARRATION: These images show the configuration of the toner
collecting section.
NARRATION: This image shows the drive components for the toner
collecting section.
NARRATION: This is a continuation of the control of waste toner
conveyance to the waste toner box.
NARRATION: This is an explanation of the waste toner box-in-position
detection.
NARRATION: This is an explanation of the waste toner box-in-position
detection execution timing.
NARRATION: This is an explanation of the waste toner box full
detection.
NARRATION: Continuation of the waste toner box full detection is
covered here.
NARRATION: Here is the remaining information regarding the waste
toner box full detection.
NARRATION: This is an explanation of the waste toner box new article
detection.
NARRATION: Here is the configuration of the paper feed section for
the manual bypass tray.
NARRATION: This illustration shows the drive components of the
paper feed section for the manual bypass tray.
NARRATION: Covered here is an explanation of the Up and Down
operation of the manual bypass tray.
NARRATION: This is an explanation of how the up movement is
controlled.
NARRATION: This is an explanation of how the down movement is
controlled.
NARRATION: This illustration shows the standby position and paper
feed position of the paper lift-up plate.
NARRATION: This is an explanation of the pick-up control function.
NARRATION: This is an explanation of the paper separation control
function.
NARRATION: This is an explanation of the paper feed retry control
function.
NARRATION: Shown here are the feed, pick-up, and separation rollers
that are periodically replaced.
NARRATION: This is an explanation of the paper size detection control
function.
NARRATION: This is an explanation of the paper size setting. The
options of paper sizes which correspond to the detected paper width
by the bypass CD paper size sensor are displayed on the control panel.
NARRATION: This table provides information regarding the paper size
options for Japan and Europe that correspond to the detected paper
width.
NARRATION: This table provides information regarding the option
paper sizes for North America that correspond to the detected paper
width.
NARRATION: Here is an explanation of the manual bypass tray paper
empty detection control.
NARRATION: This illustration shows the configuration of the paper
feed section for tray 1.
NARRATION: This illustration shows the configuration of the paper
feed section for tray 2.
NARRATION: Here are drive mechanism details of the tray 1 and tray
2 paper feed sections.
NARRATION: This illustration shows the layout of the sensors and
rollers.
NARRATION: Here is an explanation of the tray 1 and 2 up-operation
control function.
NARRATION: Here is an explanation of the tray 1 and 2 down-
operation control function.
NARRATION: This is an explanation of the operation timing when the
tray is slid in.
NARRATION: This is an explanation of the paper feed pick-up and
separation control function.
NARRATION: The paper feed retry control function is covered here.
NARRATION: Here is an explanation of the paper feed speed
reduction control function.
NARRATION: Here is an explanation of the paper feed control for trays
1 and 2.
NARRATION: Here is an explanation of the paper misfeed warning
screen.
NARRATION: During the downstream exit control during a multi-print
cycle, paper is monitored from the direction it was fed from.
NARRATION: Here is an explanation of the the downstream exit
control for the 1-sided printing.
NARRATION: Here is an explanation of the the downstream exit
control for the 2-sided printing.
NARRATION: Shown here are the feed, pick-up, and separation rollers
that are replaced periodically.
NARRATION: Here is an explanation of the tray paper feed counter.
NARRATION: Here is an explanation of the tray 1 and 2 paper size
detection control function. Tray 1 and tray 2 are controlled in the same
control procedure.
NARRATION: Here are details on the paper size detection method.
NARRATION: Here are details on the paper size detection control for
the paper trays.
NARRATION: Here are details on the paper size detection control for
the paper trays.
NARRATION: This table provides information regarding the sheet size
determination.
NARRATION: This table provides the sensor states for the FD and CD
paper size switches.
NARRATION: There is no built-in mechanism to detect the remaining
paper.
NARRATION: This is an explanation of the paper empty detection
control.
NARRATION: This is an explanation of the paper feed tray locking
mechanism.
NARRATION: This is an explanation of the pick-up roller retract
mechanism.
NARRATION: This is an explanation of the separation roller retract
mechanism.
NARRATION: This is an explanation of the tray detachment
mechanism.
NARRATION: This is an explanation of the optional heater HT-509.
NARRATION: Shown here are the components that make up the
vertical transport section.
NARRATION: This image shows the drive components of the vertical
transport section.
NARRATION: This is an explanation of the paper movement through
the vertical transport control.
NARRATION: Covered here is an explanation of the transport clutch
control.
NARRATION: This is an explanation of the operation timing for the tray
2 vertical transport roller.
NARRATION: Here is an explanation of the right door mechanism.
NARRATION: This is a continuation of the explanation of the right door
locking mechanism.
NARRATION: Here is an explanation of the registration unit lock
mechanism for the right door.
NARRATION: The right door uses an open and close detection
mechanism.
NARRATION: This illustration covers the component configuration of
the registration section.
NARRATION: Shown here are the components that comprise the drive
for the registration section.
NARRATION: Here is an explanation of the registration control.
NARRATION: This illustration explains the registration roller paper dust
remover mechanism.
NARRATION: Covered here is the explanation for the paper dust
remover new article detection.
NARRATION: Covered here is the explanation for the paper dust
remover life detection.
NARRATION: Shown here are details about the paper dust remover
life and the display that can be used to adjust when the screen is
displayed.
NARRATION: This illustration shows the configuration of fusing
section.
NARRATION: This illustration explains the drive of fusing section.
NARRATION: Here is an explanation of the fusing paper transport
control.
NARRATION: Here is an explanation of the paper separation
mechanism for the fuser unit.
NARRATION: Here is an explanation and the components that make
up the fusing temperature control function.
NARRATION: Covered here is an explanation of the fusing heater
lamp and its control.
NARRATION: Here is an explanation of the basic operation of the
fusing temperature control.
NARRATION: Here is an explanation of the Mode Control used in the
fusing temperature control.
NARRATION: Shown here is a chart detailing the different conditions of
when fusing temperature control is run.
NARRATION: Here are the different fusing temperature controls.
NARRATION: Covered here are the types of controls and what the
fusing temperature setting ranges are for different paper types.
NARRATION: Covered here are the related control explanations for the
heater control level.
NARRATION: The explanation for the Protection from abnormal
temperatures is covered here.
NARRATION: Here is an explanation of the fusing PPM control.
NARRATION: The fusing unit is not provided with any new article
detection mechanism.
If the fusing unit is replaced with a new one, therefore, “New Release”
of “Fusing Unit” must be performed in “Counter/ Life” of the service
mode.
NARRATION: Covered here is an overall explanation for the fusing unit
life detection.
NARRATION: Covered here is the explanation for the fusing unit life
determination and timing.
NARRATION: Shown here are details about the fusing unit life and the
display that can be used to adjust when the screen is displayed.
NARRATION: This illustration shows the configuration of the paper exit
/ reverse section.
NARRATION: This illustration shows the drive components of the
reverse section.
NARRATION: Here is an explanation of the paper exit using the paper
exit roller path.
NARRATION: Here is an explanation of the paper exit using the
reverse roller.
NARRATION: Here is an explanation of the path when paper is
transported to the duplex section.
NARRATION: Covered here is an explanation of the cooling which is
done for the paper exit section.
NARRATION: Covered here is an explanation of the cooling which is
done for the paper reverse section.
NARRATION: This illustration shows the configuration of the duplex
section.
NARRATION: These illustrations show the drive of the duplex section.
NARRATION: Shown here are the components and an explanation of
paper conveyance control during duplex paper transportation.
NARRATION: Here are more paper conveyance control details during
a duplex operation.
NARRATION: This is an explanation of the paper conveyance control
with one sheet in the duplex unit.
NARRATION: This is an explanation of the paper conveyance control
with two sheets in the duplex unit.
NARRATION: Here are the remaining steps of the paper conveyance
control with two sheets in the duplex unit.
NARRATION: Shown here is an overview of the image stabilization
control.
NARRATION: These illustrations show the overview of the image
stabilization control.
NARRATION: This is an explanation of the image stabilization controls
available for the bizhub 367 Series.
NARRATION: Shown here is an explanation of the scanner section
image processing block diagram.
NARRATION: Covered here is an explanation of the steps of the write
section image processing block diagram.
NARRATION: Continued here is the explanation of the steps of the
write section image processing block diagram.
NARRATION: The composition of the parts for the power supply is
shown here.
NARRATION: Shown here are the explanations for the power key
functions.
NARRATION: These tables provide the power key status in each mode.
NARRATION: This table shown the power supply when the sleep mode
and sub power off mode.
NARRATION: This is the power cable used for the bizhub 367/287/227.
NARRATION: This image shows the locations of the fans used in the
fan control.
NARRATION: This chart covers the details for the each cooling fans.
NARRATION: The remaining cooling fan information is shown in this
chart.
NARRATION: Shown here in this chart is an explanation of the counter
operation.
NARRATION: Shown here is the configuration of the indicator function.
NARRATION: Shown here is the composition of the lighting control for
the LED on each indicator section.
NARRATION: In this lesson, you learned about the following items.
NARRATION: This lesson describes the different field service topics for
this machine.
NARRATION: Here is a list of the new features and precautions that
will be covered next.
NARRATION: Shown here are the procedure to use the search
function.
NARRATION: This slide explains the new procedures for the rewriting
of firmware.
NARRATION: This is an explanation regarding the file structure when
preparing to write the firmware.
NARRATION: This is an explanation regarding the firmware rollback
function. You can create a backup of the firmware before updating the
firmware.
This enables you to restore the backed up firmware if an error occurs
when updating the firmware.
NARRATION: This is an explanation of the precautions when replacing
the developing unit.
NARRATION: Here are the reasons for the precautions when replacing
the developer unit.
NARRATION: The bizhub 367 series has 3 intelligent boards.
NARRATION: Here is an example of the backup/restoration flow of
data between the boards.
NARRATION: If you are replacing the MFPB with a new one, here is
the procedure you need to follow.
NARRATION: If you are replacing the Backup board (ERB) with a new
one, the specific data of the MFP board is mirrored to the ERB. When
you replaced the eMMC board with a new one, contact the
Service/Support Personnel from Konica Minolta before taking some
countermeasures.
NARRATION: Here is an example if you replace TWO boards at one
time. The machine will lose backup data and will not work. If either of
these cases happens, contact the Service/Support Personnel from
Konica Minolta before taking any countermeasures.
NARRATION: If you take a pair of the MFPB and eMMC from machine
A, and then take the ERB from machine B, and then put all of them
into machine C, machine C will not work.
NARRATION: Here are the recommended procedures for board
replacement.
NARRATION: Here is a list of the different aspects of maintenance that
will be covered next.
NARRATION: This chart shows the replacement cycles of periodically
replaced parts classified according to the section of the main body.
NARRATION: This chart is a continuation of the replacement cycles of
periodically replaced parts classified according to the section of the
main body.
NARRATION: The last chart for the Main Body replacement cycles of
periodically replaced parts classified according to the section is
covered here.
NARRATION: This chart shows the replacement cycles of periodically
replaced parts for the listed options.
NARRATION: This is the final chart of the replacement cycles of
periodically replaced parts for the listed options.
NARRATION: Provided here are the life values of the consumables
and parts.
NARRATION: This chart shows the conditions for defining the life value
for the field standard yield.
NARRATION: When transporting a machine to reinstall it in another
location, attach the following protective materials to the machine in
order to prevent the machine from being damaged by vibration during
transportation.
NARRATION: Click on the links to download the maintenance and the
disassembly/reassembly procedures.
NARRATION: Firmware updating is performed by using USB memory.
Note that a Compact flash card cannot be used.
For additional details, please refer to the PDF link.
NARRATION: This is an explanation regarding the file structure when
writing firmware.
NARRATION: The firmware auto update installation function is
available in both the Service Mode and Administrator settings. Please
set up using either one of them.
NARRATION: Here are some examples of how you can use the
firmware auto update installation feature.
NARRATION: The setup of the relay server for the firmware auto
update function is available in both the service mode and administrator
settings. Please set up using either one of them.
NARRATION: Here are some examples of how you can use the
firmware auto update installation relay server feature.
NARRATION: Here is a list of the different aspects of maintenance that
will be covered next.
NARRATION: Shown here are the steps on how to enter the service
mode.
NARRATION: Using the panel simulation, check the operations and
items on the panel. Note, buttons that appear shaded cannot be
accessed.
NARRATION: Shown here are the steps on how to enter the Time
Zone/Date & Time Input mode.
NARRATION: Here is a list of the machine settings.
NARRATION: Shown here are the remaining machine settings.
NARRATION: This is a list of the image process adjustment settings.
NARRATION: Shown here is a list of the system 1 settings.
NARRATION: Here is a list of the system 2 settings.
NARRATION: Continued here are additional system 2 settings.
NARRATION: Here are the remaining system 2 settings.
NARRATION: These are the functions of the counter and list output
items.
NARRATION: Shown here is a list of the state confirmations.
NARRATION: This is a list of the ADF adjustments.
NARRATION: This is a list of the 2nd network settings.
NARRATION: Shown here are the steps on how to enter the billing
setting.
NARRATION: Here is a list of the enhanced security setting.
NARRATION: Shown here are the steps on how to enter the billing
setting.
NARRATION: Here is a list of the billing settings.
NARRATION: Shown here are the steps on how to enter the debug
settings.
NARRATION: Shown here are the debug settings.
NARRATION: Here are the different areas that will be covered
regarding troubleshooting.
NARRATION: In case of a condition where the machine has jammed,
the message: a jam occurrence position (flickering number), the
locations where paper remains (flickering number), and a jam code,
are displayed on the operation panel.
NARRATION: This shows the display procedure for the malfunction
codes.
NARRATION: Shown here is how the trouble code is displayed.
NARRATION: Different malfunction resetting procedures apply
depending on the rank of the trouble code. For additional details,
please refer to the PDF link.
NARRATION: Shown here is procedure of resetting the trouble.
NARRATION: Here is information on diagnosing image quality
problems.
NARRATION: Here is information of the self-diagnostic function.
NARRATION: In this lesson, you learned about the following items.
NARRATION: Time for review, Click the “Start Quiz” button to proceed.
NARRATION: Congratulations! You have successfully completed the
Engine Module of the bizhub 367/287/227 Technical Training Course.
In this module, you have learned about the theory of operation and the
field service.

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