1.

BOILER
1.1 GENERAL SPECIFICATION
o Design Code : IBR
o Type of boiler : Single, Natural Circulation, Radiant Reheat, Semi
Outdoor
o Type of firing : Corner fired
o Design efficiency : 85.27 (HHV)
o Total auxiliary Power consumption (Boiler Island) : 3380kW
o Min-load the Boiler can sustain without oil support: 40% of full load, BMCR (with 2 adjacent Mills in
operation and min. mill loading 50%)
o No. of coal pulverize working with design coal : 4 nos.
o No. of standby coal pulverize : 1 nos.
o Design efficiency (%) at BMCR : 85.57 %
 150MW : 85.27%
 120MW : 85.71%
o Fuel quantity at BMCR : 111.9 TPH
 150MW : 99.1 TPH
 120MW : 80.9 TPH
o Feed water temperature at BMCR : 2420C
 150MW : 240.60C
 120MW : 230.60C
o Combustion air temperature at BMCR : 3110C
 150MW : 3080C
 120MW : 2920C
o Total air quantity + furnace leakage at BMCR : 638.3 TPH
 150MW : 565.5 TPH
 120MW : 461.9 TPH
o Super heater outlet steam flow at BMCR : 510 TPH
 150MW : 449.1TPH :
o Re heater inlet steam flow at BMCR : 407 TPH
 150MW : 384 TPH
o Super heater outlet steam temp. at BMCR : 5400C
 150MW : 5400C
o Re heater outlet steam temp.at BMCR : 5400C
 150MW : 5400C
o Super heater outlet steam pressure
at outlet of FSV at BMCR : 139 kg/cm2
 150MW : 137.5 kg/cm2
o Re heater inlet steam pressure
at outlet of SV at BMCR : 36.57 kg/cm2
 150MW : 34.59 kg/cm2
o Re-heat steam pressure at outlet of SV at BMCR : 34.58 kg/cm2
 150MW : 32.72 kg/cm2

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1.2 DESIGN PARAMETERS:

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1.3 BOILER GENERAL ASSEMBLY:

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1.4 HEAT & MASS BALANCE DIAGRAM:

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1.5 STARTUP CURVE:

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1.6 FUEL SPECIFICATIONS
LDO Specification
Service Oil burners
Standard IS 1460 - 1995
Pumping Temperature 40oC
Firing Temperature 40oC
Viscosity 2 to 20 CST @ 400C Firing temperatures.
Total Sulfur (max.) 1.8% by weight
Density at 15oC 0.83 Kg/liter
High heating value 10,600 Kcal/kg approx.
HFO Specification
Specification Service Oil burners IS 1460 – 1995
Standard Pumping Temperature 57 0C
Firing Temperature 1200C
Viscosity 37 CST@50Firing temperatures.
Total Sulfur (max.) 4.5% by weight
Density at 15oC 0.90@500C
High heating value 10,300 Kcal/kg approx.

1.7 FURNACE SPECIFICATION

Parameters UOM Data
Type Balanced/ Induced Water Tube, Top Supported, Bare tube Economizer, Tangential firing,
Natural circulation, Balanced draft
Construction Fusion welded Fusion welded walls
Height(Drum Centerline) Mm 48621
Width mm 11506
ft. 37.75
Depth mm 9068
ft. 29.75
Volume m3 3468
EPRS m2 1461
Fuel heat input KCal/h
No of water wall tubes Numbers 2x150,2x110
No of down comers Numbers/mm 04, Ø 406.4
FURNACE SURFACE AREA m2
Economizers m2 5236
Water walls m2 1947
Super Heaters m2 6415
Re-Heater m2 1646
Total m2 15244
1.8 STEAM DRUM
o Specification of material : ASTM SA299
o Design pressure : 164 kg/cm2
o Design temperature : 3480C
o SH outlet : 139 kg/cm2
o Turbo separator assembly 216mm : 70
o Screen type drier assembly 609mm : 35

1.9 CRITICAL PIPING SPECIFICATIONS

o Main steam line : SA335 P91
o CRH line : SA106 Gr.B
o HRH line : SA335 P22
o LPBYPASS : SA335P22
o HPBYPASS : SA335P91
o Down comer pipe : SA106GR.C

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1.10 SUPERHEATER
1.10.1 Super heater stage-I (Low temperature Super heater)
o Type : Convection
o Specification of material : ASTM A210 Gr C, SA213,T11
o Type of flow : Counter
o Outside diameter of tube : 44.5 mm
o Heating surface area : 3975 m2(Projected)
o Flow gas velocity : Approx. 10 m/sec @100% BMCR DC

1.10.2 Super heater stage-II (Platen Super heater)

o Type : Radiant
o Specification of material : ASTM A213,T22,T91,SA 347
o Type of flow : Parallel
o Outside diameter of tube : 47.63 mm
o Heating surface area : 586 m2(Projected)
o Spaced assembly : 24 Nos.
o Flow gas velocity : Approx. 10 m/sec @100% BMCR DC
o End gap : 495.3 mm

1.10.3 Super heater stage-III (Final Super heater)

o Type : Convective
o Specification of material : ASTM A213,T22
o Type of flow : Counter
o Outside diameter of tube : 44.5 mm
o Heating surface area : 400m2 (Projected)
o Spaced assembly : 74 Nos.
o Design pressure : 148 kg/cm2
o Flow gas velocity : Approx.11.5 m/sec@100%BMCR DC
o End gap : 190.5 mm

1.11 REHEATER
o Type : Convective, Radiant
o Specification of material : ASTM A213 T11/T22/T91
o Type of flow : Counter
o Outside diameter of tube : 54 mm
o Heating surface area : 1646 m2
o No of Blocks : 2
o Spaced assembly : 2x49 Nos.
o Temperature control : Burner tilt
o Flow gas velocity : Approx.10 m/sec @100% BMCR DC
o End gap : 266.7 mm

1.12 ATTEMPERATOR
o Type : Spray
o No of stages : 1
o Specification of material : ASTM A335 P12/ASTM A106 Gr C
o Medium of spray : Feed water
 SH Spray Nozzle details :
o Service : Superheater Spray
o Flow element and type : Long Radius Flow Nozzle
o Material of flow element : SS316
o Material of pipe : A 106,GR.B
o Pipe Size : OD-108mm/ID-76mm
o Type of Tapping : D, D/2 Taps
o Number of tapping’s : 3 pairs
o Maximum flow : 51000 kg/Hr.
o Normal flow : 42000 kg/Hr.
o Design flow : 60000 kg/Hr.

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o Operating temperature : 242 0C
o Upstream pressure (Operating condition) : 155.39 kg/cm2 (P) abs.
o Temperature correction factor for flow nozzle : 1.00384060
o Reynold number : 1724386.78
o Beta ratio (d/D) : 0.49568725
o Discharge co-efficient : 0.99299728
 RH Spray Nozzle details :
o Service : Superheater Spray
o Flow element and type : Long Radius Flow Nozzle
o Material of flow element : SS316
o Material of pipe : A 106,GR.B
o Pipe Size : OD-60.30mm/ID-42.82mm
o Type of Tapping : D, D/2 Taps
o Number of tapping’s : 3 pairs
o Maximum flow : 20000 kg/Hr.
o Normal flow : 17500 kg/Hr.
o Design flow : 25000 kg/Hr.
o Operating temperature : 242 0C

o Upstream pressure (Operating condition) : 103.83 kg/cm2 (P) abs.

o Temperature correction factor for flow nozzle : 1.00384060
o Reynold number : 1286621.459
o Beta ratio (d/D) : 0.54469043
o Discharge co-efficient : 0.99224855

1.13. ECONOMISER
o Type : Plain type
o Specification of material : ASTM A210 Gr A1
o No of blocks : 2
o Spaced assembly : 2X134 Nos.
o Outside diameter of tube : 38.1 mm
o Heating surface area : 5236
o Flow gas velocity : Approx. 10 m/sec @100% BMCR DC
o End gap : 100.6 mm

1.14. AIR PREHEATER

o Model : 25.5 VIT 1900 (720 PA), 25.5-Rotor radius in
Decimeter, V- Vertical, I- Inverted Flow
T- Tri Sector, 1900-Element height in mm
720 PA-PA angle in APH
o Make : Ljungstrom
o Model : 25.5 VIT 1900 (720 PA)
o No of APH/Boiler : 2
o Coupling : BIBBY coupling 124A
o Serial no. of APH : 0906-0917
 Hot end heating element
o Element type : DU profile
o Element thickness : 0.80mm
o Element height : 800mm
o Material : Carbon steel
 Hot inter heating element
o Element type : DU profile
o Element thickness : 0.80mm
o Element height : 800mm
o Material : Carbon steel
 Cold end heating element
o Element type : NF6 profile
o Element thickness : 1.214mm
o Element height : 300mm

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o Material : Carbon steel
 Main Motor
o Power : 7.5 KW
o Rated Voltage : 415 V
o Rated speed : 1460 RPM
o Frequency : 50 HZ
o Frame : 160L
o Insulation class : F
 Air Motor
o Model : IPM 400
o Power : 6.8 KW
o Speed : 3000 RPM
 Gear box data
o Type : Spur Gear
o Ratio : 5.55:1
o Input power : 9.1 HP
o Input speed : 3000 RPM
o G : 2.15 kgm
o Output speed : 540 RPM
o G : 11.93 kgm
 Oil circulation system guide & support bearing
 Motor
o Power : 0.75 KW
o Voltage : 415 V
o Phase : 3
o Frame : 90 S
 Pump
o Model : T3S-25’46
o Make : Tushaco
o Flow : 10 LPM
o Coupling : Love joy-L-095
 Cleaning drive assembly
o Motor power : 0.18 KW
o Speed : 1500 RPM
o Motor frame : 71
o Reducer : Shanti-Radicon,AOD237/2RL
o Coupling : Love joy L-075&L-110
o Steam consumption : 2100 kg/Hr.,14 kg/cm2,150 0C SHS

1.15. ROTOR SEALS

o Radial seals - Hot End : 2.5 mm Corten A
o Radial seals - Cold End : 2.5 mm Corten A
o Axial seals : 2.5 mm Corten A
o By pass seals : 1.6 mm Corten A
o Rotor post seals HE & CE : 6.0 mm IS 2062
1.16 SEAL SETTING VALUES
o Radial seals –
 Hot End in board (C) : 0.5 mm
 Hot End out board (D) : 0.5 mm
 Cold End out board (A) : 0.5 mm
 Cold End out board (B) : 8.0 mm
o Axial seals
 Hot End in board (G) : 6.0 mm
 Hot End in board (H) : 3.5 mm
o By pass seals
 Hot End in board (M) : 3.2 mm
 Hot End in board (N) : 1.0 mm
o Accepted tolerance for all values : (+/-) 0.5 mm

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1.17. SOOT BLOWER
SOOT BLOWER DATA
Type of Soot Blower
Sl.No. Description
WB IE LRD IE
1 Blower number SB 1 TO 48 SB 49 TO 50 SB 51 TO 68
2 Travel in mm 305 5900 5900
3 Dead travel in mm - 350 350
4 Nozzle size in mm/ no of nozzles Ø26/1 Ø25/2 Ø25/2
5 Blowing pressure in kg/cm2 10.5 10.5 10.5
6 Speed of travel in mpm rotary/rpm 6.1 0.7 1.63 5.2 1.63 5.2
7 Blowing rate per blower in kg/min 43 79 46
8 Blowing time per blower in min 1.4 6.81 6.81
9 Operating time per blower in min 1.5 7.24 7.24
10 Operating time per cycle in min 72 14.48 130.32
11 Steam consumption per blower in kg 60.2 537.9 313.26
12 Steam consumption per cycle in kg 2890 1076 5639
13 Cycles per day (assumed) 3 3 3
14 Steam consumption per day in kg 8670 3228 16917
15 Blowing angle degrees 360 360 360

Total steam consumption in KGS=28815

1.17.1. Long Retractable Soot Blower
 Drive Specification
o Rated power : 0.45 KW
o Rated voltage : 415 V
o Rated current : 1.26 A
o Speed : 1425 RPM
o Duty : 30 Min
o Frequency : 50 HZ
o Class of insulation : B
o Power factor : 0.68
o Efficiency : 71%
 Long Retract Travel
 Drive specification
o Rated power : 0.37 KW
o Rated voltage : 415 V
o Rated current : 0.86 A
o Speed : 1365 RPM
o Duty : 15 Min
o Frequency : 50 HZ
o Class of insulation : B
o Power factor : 0.88
o Efficiency : 75%

1.18. WALL BLOWER

 Wall Blower Rotary
 Drive Specification
o Rated power : 0.05 KW
o Rated voltage : 415 V
o Rated current : 0.44 A
o Speed : 1480 RPM
o Duty : Continuous
o Frequency : 50 HZ
o Class of insulation : B
o Power factor : 0.34
o Efficiency : 45%

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 Wall Blower Rotary
 Drive Specification
o Rated power : 0.45 KW
o Rated voltage : 415 V
o Rated current : 1.36 A
o Speed : 1425 RPM
o Duty : 30 Min.
o Frequency : 50 HZ
o Class of insulation : B
o Power factor : 0.78
o Efficiency : 73.5%

1.19. SAFETY VALVES

Location Type Make No’s Set pressure Kg/cm2

Drum SLSV BHEL 2 164 -169

SH outlet SLSV BHEL 1 147.6
ERV BHEL 1 145.8
RH inlet SLSV BHEL 1 42.5
RH outlet SLSV BHEL 2 39.5 & 41.6
Soot blower SLSV BHEL 1 40

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2. FANS
2.1 INDUCED DRAFT FAN
 Fan details
o Type : NDZV 21 C2
o No. / Boiler : Two
o Medium : Atmospheric air
o Location : Outdoor

 Fan design rating

o Capacity (m3/s) : 172
o Total head developed (mmwc) : 430
o Temp. of medium (⁰C) : 150
o Density (kg/ m3) : 0.779
o Speed (rpm) : 935(Max)

 Fan reserve
o Flow (%) : 30.5
o Pressure (%) : 53
o Fan drive coupling type : Spacer type

 Drive motor
o Make : BHEL Bhopal
o Type : Squirrel cage induction motor
o Frame : 1LA7716-6,TETV,IP55
o Rating (KW) : 1000
o Speed (rpm) : 995
o Volts (volt) : 690
o Current : 1031Amps
o Power factor : 0.85
o Efficiency : 95.5%
o Insulation class : F
o Winding connection : Star
o No of starts : 3/HR
o Duty : Continuous :

 Lubrication system
o Fan : SUMP OIL(OIL-ISO VG 68)
o Motor : Grease lubricated (servogem3)
o Type of fan regulation : Speed by HC & Inlet damper

 Bearings
o Fixed bearing : 7”XC (water cooled)
o Free bearing : 7”XC (water cooled)

2.2 FORCED DRAFT FAN

o Type : AP1-15/11
o No. / Boiler : Two
o Medium : Atmospheric air
o Location : Outdoor
 Fan design rating
o Capacity (m3/s) : 66
o Total head developed (mmwc) : 425
o Temp. of medium (C) : 50
o Density (kg/ m3) : 1.0529
o Speed (rpm) : 1480
 Fan reserve
o Flow (%) : 34
o Pressure (%) : 48
o Fan drive coupling type : Spacer type

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 Drive motor
o Make : BHEL Bhopal
o Type : Squirrel cage Induction motor
o Frame : 1LA7562-4P,TETV,IP55
o Rating (kW) : 400
o Speed (rpm) : 1488
o Rated current : 44 A
o Volts (volt) : 6600
o Insulation class : F
o Winding connection : Star
o Efficiency : 94.2%
o Power factor : 0.85
o No of starts : 3/HR
o Duty : Continuous
 Lubrication system
o Fan : 80 LPM FOLS (OIL-ISO VG68)
o Fan Motor : Grease lubricated (Servogem3)
o Type of fan regulation : Blade pitch control
o No of Pumps : 2 (1W+1S)
o Quantity per fan : 400 liters / fan
o Discharge pressure : 12 Bar
o Rated speed : 2920 RPM
o Rated power : 5.5 KW
o Rated voltage : 415 V
o Rated current : 10.1 A
o Power factor : 0.85
o Frequency of filling : Six month or based on oil test results
 Lube oil coolers
o No of coolers : 1W+1S
o Heat load capacity : 21600 KCAL/HR
o Max oil inlet Temp : 64
o Max oil outlet Temp : 54
o Water inlet Temp : 34
 Bearings
o Fixed bearing : 7230 C3
o Free bearing : NU 230 C3

2.3 PRIMARY AIR FAN

o Type : AP2-17/12
o No. / Boiler : Two
o Medium : Atmospheric air
o Location : Outdoor
 Fan design rating
o Capacity (m3/s) : 67
o Total head developed (mmwc) : 1270
o Temp. of medium (⁰C) : 50
o Density (kg/m3) : 1.0529
o Speed (rpm) : 1480
 Fan reserve
o Flow (%) : 54.9
o Pressure (%) : 46.2
o Fan drive coupling type : Spacer type
 Drive motor
o Make : BHEL Bhopal
o Type : Squirrel Cage Induction Motor
o Frame : 1LA7714-4P,TETV,IP55
o Rating (kw) : 1050
o Speed (rpm) : 1488

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o Volts (volt) : 6600
o Current : 105.5 Amps
o Power factor : 0.87
o Efficiency : 95.5%
o Winding connection : Star
o Insulation class : F
o No of starts : 3/HR
o Duty : Continuous
o Bearing : DE-NU230M+6230C3, NDE- NU226M
 Lubrication system
o Fan : 80 LPM/12bar FOLS (OIL-ISO VG68)
o Fan Motor : Grease lubricated (servogem3)
o Type of fan regulation : Blade pitch control
o Quantity per fan : 400 Liters / fan
o No of pumps : 1W+1S
o Rated power : 5.5 KW
o Rated voltage : 415 V
o Rated current : 10 A
o Power factor : 0.88
o Frequency of filling : Six month or based on oil test results

 Lube oil coolers

o No of coolers : 1W+1S
o Heat load capacity : 21600 Kcal/Hr.
o Max oil inlet Temp : 64
o Max oil outlet Temp : 54
o Water inlet Temp : 34

 Bearings
o Fixed bearing : 7230 C3
o Free bearing : NU 230C
2.4 SEAL AIR FAN
 Fan details
o Type : NDV 11.8N
o No. / Boiler : Two
o Medium : Atmospheric Air
o Location : Outdoor
o Suction orientation : Left horizontal
o Delivery orientation : Right top
 Fan design rating
o Capacity (m3/s) : 4.25
o Total head developed (mmwc) : 508
o Temp. of medium (⁰C) : 50
o Density (kg/ m3) : 1.0011
o Speed (rpm) : 1480
 Fan reserve
o Fan drive coupling type : Pin type flexible
 Drive motor
o Make : BHEL Bhopal
o Type : Squirrel Cage Induction Motor
o Frame : ND225M
o Rating (kW) : 37
o Speed (rpm) : 1465
o Volts (volt) : 415
o Current : 62Amps

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o Frequency(Hz) : 50
o Insulation class : F
o Duty : Continuous
o Power factor : 0.85
 Lubrication system
o Fan : Sump Oil (OIL-ISO VG 32)
o Motor : Grease lubricated (servogem3)
o Type of fan regulation : Inlet damper while starting
 Bearings
o Fixed bearing : 22216/C3
o Free bearing : 2216/C3
2.5 SCANNER AIR FAN
 Fan
o Make : BHEL
o Type : Radial backward curved single suction
o Medium to be handled : Dust laden air
o Max dust concentration : 300 mg/Nm3
o Capacity : 4000 m3/Hr.
o Suction pressure : 0-279 mmwc
o Pressure developed : 200 mmwc
o Rated speed : 2880 RPM
o Efficiency : 64%
 A.C Drive
o Make : Crompton greaves LTD
o Power : 5.5 KW
o Voltage : 415 V
o Current : 10 A
o Speed : 2865
o Efficiency : 86 %
o Insulation class : F
o Bearing type : 6308ZZ/6208ZZ
o Duty : S1
 D.C Drive
o Make : Crompton greaves LTD
o Power : 5.5 KW
o Armature voltage : 220 V
o Type of Excitation : Shunt, self-Excitation
o Armature current : 28.8 A
o Field current : 0.53 A
o Speed : 3000rpm
o Efficiency : 85 %
o Insulation class : F
o Bearing type DE/NDE : 6309 2RS/6208 2RS
o Duty : S1

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3. MILL & FEEDER
3.1 MILL
o Mill type : Vertical Bowl Mill XRP803
o Capacity : 36.7 TPH
o Speed : 57 RPM
 Drive motor
o Make : BHEL Bhopal
o Type : Squirrel cage induction motor
o Rating : 340KW
o Speed : 591 RPM
o Volts : 6600 V
o Current : 47Amps
o Frequency : 50 HZ
o Insulation class : F
o Duty : Continuous
o Power factor : 0.68
o Winding Connection : Delta
o Efficiency : 92.8%
 Gear box
o Type : Single stage reduction with durable gear
 Lubrication system
o Working oil pressure(bar) : 12
o Flow rate(LPM) : 70
o Viscosity(CST) : 320
o Roller journal oil quantity liter : 27
 Lube oil cooler
o Make : Unique PLTD
o Heat exchange capacity : 151 KW
o Surface area of cooler : 19.24
Shell Tube
o Design pressure : 15 7.5
o Test pressure : 22 11.25
o Design temp : 80OC 80OC
o Medium : Oil Water
o Working Temp inlet : 55OC 36OC
o Working temperature : 45OC 40OC
o Working pressure : 10 5
o Flow : 70 LPM 60LPM
o Oil grade : SP320 DM water
 Drive motor details
o No of pumps : 1Working and 1Standby
o Power(kW) : 3.7
o Voltage(V) : 415
o Speed(rpm) : 940
o Current(Amps) : 7.9
o Power factor : 0.88
 Coal Burner
o Plurality per pulverize : 4
o Specification of material of burner body : Coal Burner Nozzle- Nodular Iran
 Coal pipe
o Specification of material : Carbon steel
o Pipe outside diameter(mm) : 508
o Pipe wall thickness(mm) : 12.7
o Maximum velocity of fuel mixture in pipe : Approx.5@BMCR DC

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o Ceramic linear in straight pipe : Yes from mill outlet to first bend
o Ceramic linear in bends : Yes
3.2 GRAVIMETRIC FEEDER
 Feeder details
o Type of feeder : Belt type gravimetric feeder
o Feeder size : 36” inlet
o Center distance : 7’
o Capacity : 8.1TPH(Min), 40.5TPH(Max)

o Quantity/Boiler : 5 Nos.
o Gear ratio of main motor : 203.04:1
o Gear ratio of COC drive : 1040:1
o Bulk density of coal : 0.88T/m3
o Applicable code : NFPA 85
o Working pressure : 500 mmwc
o Purge air required : 12 (m3/min/feeder)
o Service air required : 1 (m3/hr. at 2 to 3kg/cm2)
o Water required : 1(m3/hr. at 2 to 3kg/cm2)
 Feeder drive details
o Make : Bharat Bijli
o Type : Squirrel cage induction motor
o Speed control : VFD
o Power : 7.5 KW
o Voltage : 415 V

3.3 MILL REJECT HANDLING SYSTEM

o Mill reject generated per unit : 1.1 TPH
o No of mill in service : 3W +2S for Design coal,4W+2S for Worst coal
o Mill reject Conveying Capacity Considered : 0.275TPH/Mill
o Density of mill rejects for volume calculation : 1.6 Ton/m3
o Maximum particle size : -25 mm
o Conveying capacity : 2.2TPH (Max.
 Important Settings of MRHS system
o All dome valve seal pressure switches : 6.0 kg/cm2 rising
o Conveying Air pressure switches : 4.0 kg/cm2 falling
o Vessel back pressure switches : 0.4 kg/cm2 falling

3.2.1 MRHS Silo details

o Silo capacity : 2 x27 TPH (For unit#1 & # 6)
o Silo capacity : 2 x 53 TPH (For unit#2 &#3, #4 & #5)
o Silo top PRV operating set pressure : 0.44 bar
 Dome valve details
o Size : 200NB
o Type of Dome seal : Silicon /Viton
o Operating pressure/temperature : 6 kg/cm2 / 280⁰C (Design)
o Seal pressure : 6 kg/cm2
 MRHS system pressure vessel
o Working pressure : 6 kg/cm2
o Volume of vessel : 8cft
 Vent filter
o Dust emission : <50 mg/Nm3 on dry basis
o Bag filter purging line air pressure : 6 to 7 kg
 Vent fan
o Make : CB Doctor
o Capacity : 1500 m3/Hr.
o Motor : 1.5 kW

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4. FUEL OIL SYSTEM (LDO/HFO/HSD)
4.1 LIGHT DIESEL OIL
o No of LDO tanks : 2
o Each tank capacity : 352 kL
4.1.1 LDO Unloading Pump
o No of pumps : 1Running +1Standby
o Type : Triple screw pump
o Power : 11 kW
o Voltage : 415 V
o Current : 20 A
o Speed : 1460 RPM
o Discharge pressure : 4 kg/cm2
4.1.2 LDO Forwarding Pump
o No of pumps : 2 Working +1S to 6 boilers
o Type : Triple screw pump
o Power : 22 KW
o Voltage : 415 V
o Current : 40 A
o Speed : 2940 RPM
o Discharge pressure : 25
o Capacity : 315 LPM
4.2. HEAVY FUEL OIL
o `No of HFO tanks : 3
o Each tank capacity : 353 kL
4.2.1 HFO Unloading pump
o No of pumps : 4
o Type : Triple screw pump
o Power : 11 KW
o Voltage : 415 V
o Current : 20 A
o Speed : 1485 rpm
o Discharge pressure : 4 kg/ cm2
4.2.2 HFO Forwarding Pump
o No of pumps : 2W+1S to 6 Boilers
o Type : Triple screw pump
o Power : 75 KW
o Voltage : 415 V
o Current : 123 A
o Speed : 1450 RPM
o Discharge pressure : 30kg/ cm2
o Capacity : 858 LPM
4.2.3 HFO Heaters
o Type : U-tube, hair pin type, oil on shell side
o No. of shells : 3
o Heating area : 50 Sq. meter
o Oil flow rate/shell : 37050 kg/Hr.
o Oil heating : 1300C
o Design steam : 12 kg/cm2,2100C
o Design oil pressure : 30 kg/cm2
o Relief valve pressure : 33 kg/ cm2
4.3. HIGH SPEED DIESEL
o No of HSD tanks : 1
o Tank capacity : 79 KL

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4.3.1 HSD Unloading Pump
o HSD unloading pump
o No of pumps : 2
o Type : Triple screw pump
o Power : 3.7 kW
o Voltage : 415 V
o Current : 2.9 A
o Speed : 1440 RPM
o Discharge pressure : 4 kg/cm2
4.3.2 HSD Forwarding pump
o No of pumps : 2
o Type : Triple screw pump
o Power : 1.5 KW
o Voltage : 415 V
o Current : 2.9 A
o Speed : 1440 RPM
o Discharge pressure : 6 kg/cm2
4.4 HEA IGNITER
o Make : CBL
o Service : Oil burner light up
o Type : high energy Arc igniter
o Input voltage : 240V AC, 50HZ
o Output voltage : 2000 V DC
o Output : Min 4 sparks/sec, 12 joules/spark.
o Discharge time : 6.3 microsecond/spark
o Power at tip : 525 kW
4.4.1 LDO Burner Specification
o Type : Air cooled, Tilting tangential, corner fired.
o Gun capacity (kL/hr.) : 1.18 (total 7.5% MCR heat input)
o Atomizing medium : Air
o Total no of burners per boiler : 4
4.4.2 HFO Burner Specification
o Type : Air cooled
o Gun capacity (KL/hr.) : 1.27 (total 30% MCR heat input in 3 elevation)
o Atomizing medium : Steam
o Atomizing spray angle : 90 degree
o No of burners per boiler : 8

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5. TURBINE
SPECIFICATION
o Type : Two cylinder, reheat, condensing
turbine.
o Most Economic continuous rating (MER) : 150MW
o Maximum output : 157.5 MW
o Speed : 3000 rpm
o Turbine heat rate : 1985
o Availability of turbine HP bypass system : YES
o Availability of turbine LP bypass system : YES
 Speed
o Rated speed : 3000 rpm (50 Hz)
o Trip speed : 3300 rpm (55 Hz)
o Max. speed, no time limitation : 3090 rpm (51.5 Hz)
o Min. speed, no time limitation : 2850 rpm (47.5 Hz)
o Critical speed range : 1002 rpm to 2850 rpm (16.7 Hz to 47.5 Hz)
 Stages
o HP-IP combined : 43,reaction stages, Type: K30-16
o HP stages : 23
o IP stages : 20
o LP turbine : 10 reaction stages per flow (10*2=20)
Type: N-30-2x3.2, double flow

5.1 MOMENTS OF INERTIA

o Rotor of combined HP-IP cylinder : 1587 kg m2
o Rotor of LP cylinder : 3888 kg m2

5.2 WEIGHTS
o Combined HP-IP cylinder, assembled complete with HP & IP valve casings : 139.4T
o Combined HP-IP cylinder, assembled complete without HP & IP valve casings : 108T
o Combined HP-IP turbine outer casing upper part : 19T
o Combined HP-IP turbine inner casing complete with blades : 37.9T
o HP stop and control valve casing assembly (each) : 5.8 T
o IP stop and control valve casing assembly (each) : 9.9T
o LP cylinder upper outer casing complete : 13.1T
o LP cylinder, upper outer shell of inner casing complete with
o blading, guide wheels and diffuser : 22.5T
o Rotor of combined HP-IP cylinder complete with blading : 18.5T
o Rotor of LP cylinder, complete with blading : 29.5T
o Cross beam : 3T

5.3 TURBINE BEARINGS

o Front journal bearing (HP-IP turbine) : Diameter:250 mm, Width: 200 mm
o Front journal bearing (LP turbine) : Diameter: 400 mm, Width: 320 mm
o Rear journal bearing (LP-turbine) : Diameter : 400 mm, Width: 320 mm

5.4 TURBINE VALVES

o Main Stop valves : No.: 2, Type: SSV 160-150-E1-K-AL
o Main Control valves : No.: 2,Type: STV 125-150-E1-K-AL
o Reheat Stop valves : No.: 2,Type: SSV 320-45-E1-K-BL
o Reheat control valves : No.: 2,Type: STV 280-45-E1-K-BL
o HP over load bypass valve : No.: 1,Type: STV 125-150
o Swing check valves in CRH line : No.:2, 24”x18”x24”, Class 600
o Bypass stop and control valve : No.: 2, Type: DN 16” / 18”.
o LP injection valve : No. 2

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5.5 TURNING GEAR
o Drive of turning gear : Hydro-motor
o Turning gear speed : 50 RPM
o Availability of hand barring : YES
o Inlet oil supply : 145 ata.

5.6 STEAM PARAMETERS

Parameters Temperature Pressure Flow
Initial steam 537 (LT: 545) 133
HP turbine inlet 537 125.3 (LT:128.9,ST:137.8) 449.183
HP stage o/l /Extraction 6 344.6 (LT: 356.6) 36.34(LT :38.8, ST:43.6) 384.58
IP stage inlet 538 (LT: 545) 32.6(LT :34.8, ST:42.1)
Extraction 5 409.5 14 (LT: 14.94, ST:16.7)
Extraction 4 285.5 5.5 (LT: 5.86, ST:6.6)
Extraction 3 213 2.8 (LT: 2.98, ST:3.4)
Extraction 2 134.5 1.23 (LT: 1.31, ST:1.5)
Extraction 1 78.2 0.447 (LT: 0.476, ST:0.55)
LP cylinder exhaust 44.46 (LT :48.4) 0.1033 (LT: 0.3, ST:0.3)
Note: LT: Long term operation, ST: Short term operation.
o Condenser pressure : 0.1033 ata
o LP exhaust area : 2*3.2 m2
o Period between capital overhauls/Performance based : 5 year

5.7 ALARM AND TRIP VALUES

Parameters Alarm Tripping
HP-IP 25 mm
Rotor LP 40mm
HP-IP 21mm
Outer casing LP 6mm
Bearing temperature Normal operating temperature below 750C 900C 1300C
Bearing temperature Normal operating temperature above 750C 1000C 1300C
5.8 LUBRICATION OIL SYSTEM
o Oil Grade : ISO VG 46
o Appearance : Clear
o Kinematic Viscosity at 40 ºC (CST) : 45.5Clear
o Viscosity Index : 96
o ASTM Color : 2.5
o Density at 15ºC (gm/ml)` : 0.869
o Pour Point (ºC) : -6
o Flash point Coe (ºC) : 200Appearance
o Neutralization No. (mg. OH/gm) : 0.10
o Deaeration capacity at 50ºC Max (Min) : 6
o Corrosive action on copper max: : Corrosiveness 1
o Reaction with Ammonia content : -
o FZG Rating : 6th stage pass DIN 51354
o Water Content Gm/100 gm : 0.1
o Solid Content Gm/100 gm : 0.05
o Demulsification No. : 210
o Air release value at 500C Minutes DIN 51381 : 4.0
o Degree of Cleanliness : Class 7 of NAS 1638, 16/13 OF ISO 4406
o Corrosion protection properly of steel corrosion class: 2-A DIN 51585
o RBOT Spec. ASTM D2272 at 150ºC (min) : 350
o TOST ASTM D943 after 2500 Hrs.
a. TAN mg/KOH/g : 1.5
b. Oxidation of life to reach 2.0 mg KOH/gm oil TAN : -
o Four Ball Weld load in (kg) IP 239 : 150 to 160
o Four Ball wear WSD (mm) 29 kg 1800 rpm 54ºC 1hr: 0.35 Demulsifibility ASTM D2711 (ASTM D2266)
a. Total free water collected during test staring with 45 ml of water/ min : 30

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b. Percent water in oil after 5 hrs. max : 0.5
c. Cut off after centrifuging : 2.0

5.9 OPERATING CONDITION OF LIFTING OIL PUMP:

o Turbine speed 510 rpm : Lifting oil pump ON
o Turbine speed 540 rpm : Lifting oil pump Off
 Lifting oil filter detail
o Type : Duplex type, Hydac
o Oil flow : 85 LPM
o Filtration particle size : 10 micron
o Safety valve setting at pump discharge : 180 bar
o Pressure limiting value setting in lifting oil header: 145 bar
o Lube oil filter detail
o Type : Duplex type, Hydac
o Oil flow : 1400LPM
o Filtration particle size : 25 micron
5.10 COMPONENETS OF MAIN OILSYSTEM:
o Main oil tank(capacity) : 8000 Liters
o No. of main oil pump : 2 (Type :ac)
o No. of emergency oil pump : 1 (Type :ac)
o No. of emergency oil pump : 1 (Type : dc)
o No. of Jacking oil pump : 2 (Type: one :ac , one: dc)
5.10.1 Operating Conditions
o Oil Inlet temperature : 50 ⁰ C
o Oil Outlet temperature : 70⁰ C
 Estimated Oil requirements of TG bearings
Bearing Lube Oil (m3 /hr.) Lifting Oil (LPM)
HP- IP turbine front 34.50 7.48
HP- IP turbine rear 12.60 19.63
LP turbine rear 12.60 10.83
Generator front 6.60 10
Generator rear 6.60 10
5.10.2 Main oil tank
Parameters UOM
Oil tank capacity :: Operating/Flooded Liters 8000/10500
Oil circulation per hour No. 10
Highest oil level from top of tank Mm 340
Lowest oil level from top of tank Mm 440
First oil filling (estimated) Liters 10500
Flushing oil quantity (estimated) liters 5000
5.10.3 Lubrication Oil pumps
Parameters UOM MOP EOP(AC) EOP(DC) JOP (AC) JOP (DC)
No. 2 1 1 1 1
Pump Details
MAKE Allweiler Allweiler Allweiler Lestritz Lestritz Germany
Germany Germany Germany Germany
Type NSS 65-250/1 NSS 65- NSS 65-200/2 L3HF038/060 L3HF038/060
200/2 IFOKSO-W IFOKSO-W
Capacity Cu. m/ hr. 85 85 85 6.3 (105 LPM) 6.3 (105 LPM)
Discharge pressure Bar 7 3 3 150 150
Motor Details
Make CGL CGL CGL BBL CGL
Type ND 200L ND 160M AUS 225 M AT 22M AUS 280S
Enclosure IP 55 IP 55 IP 55 IP 55 IP 55
Speed rpm 2955 2920 2900 2950 2900

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Voltage V 415 415 220(DC) 415 220(DC)
Frequency Hz 50 50 - 50 -
Power KW 37 15 15 37 37
Rated current amps 63 26 79 66.6 197
Starting current % FLC 700 700 200 700 220

5.10.4 Oil Vapor Exhaust Fan (OVEF)

Parameters UOM
PUMP details
Make C.DOCTOR
Type UHPR-140-SWSI
Flow m3 /sec 0.18
Drive AC motor
MOTOR details
Make KEC
Power Kw 415
Voltage Volts 1.1
Frequency Hz 50
5.11 CONTROL OIL SYSTEM:
o Oil tank rated capacity : 800 Liters(Nominal)
o 1st oil filling estimated) : 12000 Liters
o Flushing oil quantity(estimated) : 11000 Liters
o Oil temperature in tank
(Operation) : 450C (Min.)
Normal : 500C
Max. : 550C
 Accumulator Details
o No. of oil accumulators : 4
o Gas pressure : 90 Bar
o Oil filters pressure line : 2nos
o Filtration particle size : 10 Microns
o Flow capacity : 56 Liter/min
o Safety valve setting : 180bar
o Regulating valve setting(Pump) : 160bar
 Oil pumps details
Parameters UOM Control oil pumps Control oil recirculation pumps
Pump details
Quantity No. 2 2
Make Rexroth Rexroth
Type Axial piston Gear
Capacity(Nominal) LPM 32 56
Discharge pr. Bar 160 10
Motor details
Make Siemens Siemens
Speed RPM 1450 1415
Power Kw 15 1.5
Voltage Volts 415 415
Phase No. 3 3
Rated current Amps 29 3.3

5.12 HP BYPASS OIL SUPPLY UNIT

o OSU type : OV32B-30-201
o Oil tank capacity : 800 Ltrs
o System operating pressure : 100 Bar
o No of accumulators : 3

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o No of oil tanks : 2
o No of oil pumps : 2

 Pump
o Make : YUKEN
o Model No : A3H16-FR01-KK-10
o Capacity : 23 LPM
o Speed : 1440 RPM
o Pressure : 175 KG/CM2

 Drive
o Make : NGEF
o Speed : 1440 RPM
o Voltage : 415 V
o Power : 7.5 KW
o Rated current : 16 A
o Starting current : 700% of FLC

5.13 LP BYPASS OIL SUPPLY UNIT

o OSU type :
o Oil tank capacity : 500 Liters
o System operating pressure : 160 Bar
o No of accumulators : 4
o No of oil tanks : 1
o No of oil pumps : 2(1R+1S)
o No of recirculation pumps : 1
 Pump
o Make : HYDAC INDIA PVT LTD
o Type : Variable displacement Axial piston pump
o Model No : PPV100-37-FR07K-1080-4205
o Capacity : 30 LPM
o Speed : 1500 RPM
o Pressure : 160 Bar
 Drive
o Make : ABB
o Speed : 1455 RPM
o Voltage : 415 V
o Power : 11 KW
o Rated current : 21 A
o Starting current : 89%
o Power factor : 0.89
o Frequency : 50 HZ
o Bearing : DE 6309-ZZ/C3, NDE 6308-ZZ/C3
 Pump
o Make : HYDAC INDIA PVT LTD
o Capacity : 56 LPM
o Speed : 1500 RPM
o Pressure : 10 Bar
 Drive
o Make : ABB
o Speed : 1405 RPM
o Voltage : 415 V
o Power : 0.75 KW
o Rated current : 1.9 A
o Starting current : 75.5%
o Power factor : 0.74
o Frequency : 50 HZ
o Insulation class : F
o Bearing : DE 6204-2Z/C3, NDE 6203-2Z/C3

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5.14 CENTRAL LUBE OIL CLEANING SYSTEM
Clean oil tank capacity : 14 m3
Dirty oil tank capacity : 14 m3
Oil unloading tank : 1 m3
No of oil transfer pumps : 4
No of transfer pumps in MOT : 2
5.14.1 Lube Oil Centrifuge
o Solid holding space : 1.6 d m3
o Speed : 12000 RPM
o Starting time : 2-4 min.
o Run down time with belt drive : 20 min.
o Run down time without belt drive : 40 min.

 Pump
o Capacity : 3000 Ltrs/Hr.
o Type : double centripetal pump
o Pressure head : 1-2 bar

 Drive
o Rated power : 4 KW
o Voltage : 415 V
o Current : 7.3 A
o Speed : 3000 RPM

 Feed pump
o Make : Bharat Bijlee
o Rated power : 1.5 KW
o Voltage : 415 V
o Current : 3.23 A
o Power factor : 0.78
o Efficiency : 82.2%
o Speed : 1435 RPM
o Frequency : 50 HZ
5.14.2 Oil transfer pump
 Pump
o Make : Tushaco
o Type : R-25-EG
o Capacity : 48 LPM
o Speed : 938 RPM
o Discharge pressure : 3 kg/cm2

 Drive
o Make : Crompton greaves
o Rated power : 2.2 KW
o Voltage : 415 V
o Current : 5.1 A
o Rated speed : 935 RPM
o Efficiency : 80%
o Insulation class : F
o Duty : S1
o Frequency : 50 HZ

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6. EJECTOR
6.1 MAIN EJECTOR
o Surface area of inter condenser m2 : 48
o Surface area of after condenser m2 : 27
o Size of tubes (O.D× Thk. ×Length(Inter mm DIA : 19.05x0.889x2500
o Size of tubes (O.D ×Thk. × Length(After mm DIA : 19.05x0.889x1500
o Number of passes : 2
o Number of tubes in inter condenser : 378
o Number of tubes in after condenser : 378
o Condensate quantity (100% Capacity) Kg/Hr. : 364413/182207(MAX/MIN)
o Working steam pressure ata : 10
o Working steam temperature 0C : 260/320(MAX)
o Steam consumption Kg/Hr. : 1075
o Suction pressure (I stage) ata : 0.035
o Capacity of dry air Kg/Hr. : 25.05
o Suction mixture (dry air +water Vapor) Kg/Hr. : 81.56
o Condensate inlet temperature 0C : 46.3
o Tube side design pressure ata : 33
o Tube side design temperature 0C : 100
o Shell side design pressure ata : 3.5 & Full Vacuum
o Shell Side design temperature 0C : 200++

6.2 HOGGING EJECTOR

o Working steam pressure ata : 10
o Working steam temperature Deg. C : 260/320(MAX)
o Steam consumption Kg/Hr. : 1800
o Capacity of dry air Kg/Hr. : 665
o Suction Pressure Ata : 0.35
o Time taken to attain the suction pressure : 30 minutes

 Materials
o Shell, Covers & Channels CS : SA106 GrB
o Tubes SS : SA213 TP304
o Diffuser, mixing chamber CS : IS 1570
o Steam Nozzles SS : A276 TP 304
o Mixing Chambers (Hogging Ejector) CS : IS 1570
o Diffuser ( Hogging Ejector) CS : IS 1570
o Nozzles( Hogging Ejector) SS : A276 TP 304

 Weights
o Weight of empty Ejector assembly Kgs : 9000
o Weight of operating Ejector assembly Kgs : 1000
o Weight of flooded Ejector assembly Kgs : 13000
o Weight of Hogging Ejector assembly Kgs : 1500

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7. PUMPS
7.1 BOILER FEED PUMP
o Pump type : FK6D30
o No. of stages : 6
o Direction of rotation : Anti-clockwise ( viewed from drive end)
o Suction temperature ( 0C) : 159.1
o Sp. wt. at suction temp (kg/cum) : 908.1
o Dynamic head (mlc) : 2100
o Design flow rate (cum/hr.) : 500
o Minimum RC flow (TPH) : 150
o Efficiency (%) : 81
o Input power (KW) : 3206
o Speed of pump (rpm) : 5150

7.1.1 Thrust bearing

o Type : Double, tilting pad
o Make : Michell / Waukesha/ Kingsbury

7.1.2 Mechanical seal

o Type : Balanced, Cartridge
o Make : Flowserve/ Burgmann/ Eagle seals

7.2 CONNECTING COUPLING (BFP/HC and HC/Motor)

o Type : Flexible diaphragm
o Make : Euroflex / Bibby

7.2.1 Hydraulic Coupling

o Type : R16K.1
o Make : Voith India / Germany

7.2.2 Drive Motor

o Make : BHEL
o Rated power : 4900 KW
o Rated voltage : 6.6 KV
o Rated current : 497 A
o Speed : 1492 RPM
o Frequency : 50 HZ
o Insulation class : F
o Winding connection : Star
o Power factor : 0.89
o Efficiency : 97%
o Amb. temperature : 50
o Rotor type : Cage
o Protection : IP-55
o Cooling code : ICW37A81
o Cooling water required : 25.2 M3/HR at 3KG/CM2
o Space heater : 2
o Each Heater rating : 600 W
o Rated voltage : 240 V, 1-phase, 50 HZ

7.3 BOILER FEED BOOSTER PUMP

7.3.1 Booster pump
o Pump type : FA1B56
o Direction of rotation : Anti-clockwise ( viewed from drive end)
o Liquid pumped : Boiler feed water
o Suction temperature (0C) : 159.1
o Sp. wt. at suction temp (kg/cum) : 908.1

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o Dynamic head (mlc) : 100
o Flow rate (cum/hr.) : 605
o Efficiency (%) : 81
o Input power (KW) : 188
o Speed of pump (rpm) : 1485
o NPSH required (mlc) : 4.5
o Shut off head (mlc) : 118

7.3.2 Thrust bearing

o Type : Double, tilting pad
o Make : Michell / Kanpur metal/ Waukesha/ Kingsbury

7.3.3 Mechanical seal

o Type : Balanced, Cartridge
o Make : Flowserve/ Burgmann/ Eagle seals
o Cooling arrangement of seal : API plane23

7.3.4 Flexible coupling (Motor/BP)

o Type : Flexible diaphragm
o Make : Euroflex / Bibby

7.3.5 Gear Box coupling

o Make : Voith turbo
o Type of fluid : ISO VG32
o Type : R16k 1CCW
o Input Speed : 1485 RPM
o Z2/Z1 : 143/40

7.3.6 Lubrication system

7.3.6.1 Shaft driven oil pump
o Capacity : 428LPM
o Discharge pressure : 3 BAR
o Speed : 3880 RPM

7.3.6.2 Motor driven oil pump

o Type : Gear pump
o Capacity : 240 LPM
o Discharge pressure : 3 BAR
o Power : 5.5 KW
o Current : 10 A

7.3.7 Lube oil coolers

7.3.7.1 Working oil cooler
o Type : Duplex filter
o Make : Voith turbo PVT LTD
o Heat transfer capacity : 546504 Kcal/Hr.
o Surface area : 49.67 m3
o No of tubes for each cooler : 532
o Cooling water required : 65 m3/Hr,10 kg/cm2(Max)

7.3.7.2 Lube oil cooler

o Type : Duplex filter
o Heat transfer capacity : 95839 Kcal/Hr.
o Make : Voith turbo PVT LTD
o Surface area : 16.28 m3
o No of tubes for each cooler : 208
o Cooling water required : 25 m3/Hr.,10 kg/cm2(Max)

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7.4. CONDENSATE EXTRACTION PUMP
o Pump type : EN 8H 32
o Direction of rotation : Clockwise ( viewed from drive end)
o Liquid pumped : Condensate water
o Dynamic head (mlc) : 200
o Flow rate (cum/hr.) : 385
o Efficiency (%) : 78
o Power absorbed (KW) : 266
o Speed of pump (rpm) : 1485
o Condensate temperature ( 0C) : 46.1
o Specific gravity : 0.9901
o Suction bore diameter (mm) : 300 (nominal)
o Discharge bore diameter (mm) : 200 (nominal)
o Connecting coupling Make : Euroflex / Bibby
o Thrust bearing Make : Michell bearings India
o Mechanical seal Make : Flowserve/ Burgmann/ Eagle seals
7.4.1 Drive Specification
o Make : BHEL
o Rated power : 400 KW
o Rated voltage : 6.6 KV
o Rated current : 44 A
o Speed : 1488 RPM
o Frequency : 50 HZ
o Insulation class : F
o Winding connection : Star
o Power factor : 0.85
o Efficiency : 94%
o Space heater : 01
o Rated power : 630 W
o Rated voltage : 240 V,1-phase, 50 HZ
o Bearing : 6222C3-DE, 7322B-NDE
o Lubrication : Grease(IOC-SERVOGEM-3/EQV)

7.5. DMCW PUMP

 Pump
o Make : WIPL
o Type : 10LN18A
o Capacity : 925 M3
o Total head : 55 MTR
o Speed : 1485 RPM
o Efficiency : 83%
 Motor
o Make : BHEL
o Speed : 1485 RPM
o Voltage : 6.6 KV
o Current : 23 A
o Frequency : 50 HZ
o Power : 205 KW
o Insulation class : F
o Winding connection : star
o Space heater : 2X630 W
o Heater voltage : 240 V ,1-phase,50 HZ :

7.6 UNIT ACW PUMP

 Pump
o Make : WIPL
o Capacity : 550 M3/HR
o Speed : 1470 RPM

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o Head : 13 Mtr
o Efficiency : 80%
 Motor
o Make : BHEL
o Rated power : 30 KW
o Rated voltage : 415 V
o Rated current : 52 A
o Frequency : 50 HZ

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8. HEAT EXCHANGERS
8.1 CONDENSER
o Type : Shell & tube
o Shape : Rectangular
o Cooling surface area (sq. m) : 11400
o No. of tubes : 16000
o Size of tubes (mm) : 23 ×1×10000 (O.D × Thk ×Length):
o Condenser vacuum : 0.1033 ata
o Cleanliness factor : 0.85
o No. of water side passes : 2
o Type of water chambers : Divided
o Free oxygen in condensate (PPB) : 42
 Operating parameters:

Parameters UOM Specification

Quantity of steam (100 % MCR) Kg/Hr. 314.53
Enthalpy of condensing steam Kcal/kg 577.8
Quantity of Cooling water Cu. m/Hr. 18100
Cooling water inlet temperature 0C. 33
Cooling water outlet temperature 0C 42.9
Velocity of feed water m/sec. 2
Resistance on water side MWCL 6
Water chambers design pressure ata 5
Bolt leak tightness pressure ata 6.5
Design temperature on water side. 0C 85
Design temperature on steam side 0C 120
Design pressure on steam side ata 1.1 & Vacuum

 Materials:
o Shell, Dome, hot well : IS2062
o Channels and water boxes : IS2062
o Tube sheets : IS2062
o Tubes : SS SA 213 TP 304
o Bolts & nuts : SA 193 B7/ SA 194 2H
o Packaging : Neoprene rubbers
 Weights
o Condenser dry (Kgs.) : 325000
o Condenser in operation (Kgs.) : 490000
o Condenser flooded (Kgs.) : 650000
8.2 DRAIN COOLER
o Type : Straight Tube
o Surface area( sq. m) : 110
o No. of tubes : 474
o Size of tubes (mm) : 19.05 x 0.889x 4000 (O.D x Thk x Length)
o No. of tube side passes : 1
o No. of shell side zones : 1
 Operating parameters

Parameters UOM Specification

Quantity of Drain Kg/Hr. 53724
Pressure of Drain Ata 0.426
Temp. of Drain inlet Kcal/Hr. 76.9
Quantity of condensate Kg/Hr. 400992
Pressure of condensate ata 17.60
Condensate inlet temperature 0C 48.8
Condensate outlet temperature 0C 51.5
Velocity of condensate m/sec 1.76
Design pressure on shell side Ata 3.5 & Full Vacuum

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Design temperature on shell side 0C 150
Design pressure on tube side Ata 33
Design temperature on tube side 0C 150
 Materials
o Shell, Channels : SA106GrB
o Tube plates, channel end covers : SA 516 Gr 70
o Flanges : SA 516 Gr70
o Baffle plates : IS 2062
o Tubes : SA213 TP304
o Nozzles : SA 106 Gr B
 Weights
o Drain cooler dry Kgs. : 3100
o Drain cooler in operation Kgs. : 4500
o Drain cooler flooded Kgs. : 4500
8.3 GLAND STEAM CONDENSER:
o Size of tubes : 19.05 x 0.889 x1500 O.D x Thk x Length mm.
o Number of tubes : 206
o Quantity of gland steam at inlet : 69.2 kg/Hr.
o Pressure of gland steam at inlet : 0.98 ata.
o Condensate velocity M/Sec. : 1.8
o Enthalpy of gland steam at inlet : 798.4 Kcal/kg
o Quantity of condensate : 400992 kg/Hr.
o Pressure of condensate : 17.6 ata.
o Condensate temperature at inlet : 48.10C
o Condensate temperature at outlet : 48.80C
o Drain temperature : 99.70C
o Condensate velocity : 1.8M/Sec
o Design pressure on shell side : 33& full Vacuum
o Design temperature shell side : 2600C
o Design pressure on tube side : 1000C
 Materials
o Shell, Channels : C. S, SA 106 Gr B
o Tube plate, Channel covers : C. S, SA 516 Gr 70
o Tubes : S. S, SA 213 TP 304
 Weights
o G.S. Condenser dry Kgs. : 1450
o G.S. Condenser in operation Kgs. : 1700
o G.S. Condenser flooded Kgs. : 2200
8.4 LOW PRESSURE HEATERS
8.4.1 LP Heater # 1
o Type : U tube
o Surface area( sq. m) : 268.3
o No. of tubes : 320
o Size of tubes (mm) : 15.875x0.889 x8600 (O.D x Thk x Length)
o No. of shell side passes : 2
o No. of shell side zones : 1

 Operating parameters:
Parameters UOM Specification
Quantity of Extraction steam Kg/Hr. 18097
Pressure of Extraction steam ata 0.426
Enthalpy of Extraction steam Kcal/Hr. 619.2

Quantity of condensate Kg/Hr. 400992

Pressure of condensate ata 17.60
Condensate inlet temperature 0C 51.5
Condensate outlet temperature 0C 73.5
Velocity of condensate m/sec. 2.07
Design pressure on shell side ata 4.0 & Full vacuum
Design temperature on shell side. 0C 150

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Design pressure on tube side ata 33
Design temperature on tube side 0C 150

 Materials
o Shell, Channels & Dished End : CS, SA 516 GR 70.
o Tube plate & Channel covers : CS, SA 516 GR 70.
o Flange : CS, SA266 CL2/SA105
o Support plates : CS, IS 2062
o Tubes : SS, SA 213 TP 304
o Nozzles : CS, SA 106 Gr B
o Impingement plate : SS, SA 240 TP 304
 Weights
o L.P. Heater dry (Kgs.) : 8500
o L.P. Heater in operation (Kgs.) : 10300
o L.P. Heater flooded (Kgs.) : 13500
8.4.2 LP HEATER # 2
o Type : U tube
o Surface area( sq. m) : 311.22
o No. of tubes : 370
o Size of tubes (mm) : 15.875x0.889 x9800 (O.D x Thk. x Length)
o No. of shell side passes : 2
o No. of shell side zones : 2
 Operating parameters
Parameters UOM Specification
Quantity of Extraction steam Kg/Hr. 17197
Pressure of Extraction steam Ata 1.197
Enthalpy of Extraction steam Kcal/Hr. 652.5
Quantity of condensate Kg/Hr 400992
Pressure of condensate ata 17.60
Condensate inlet temperature 0C. 73.5
Condensate outlet temperature 0C 99.3
Velocity of condensate m/sec. 1.90
Design pressure on shell side ata 4.0 & Full Vacuum
Design temperature on shell side. 0C 150
Design pressure on tube side ata 33
Design temperature on tube side 0C 150

 Materials
o Shell, Channels & Dished End : CS, SA 516 GR 70.
o Tube plate & Channel covers : CS, SA 516 GR 70.
o Flange : CS, SA266 CL2/SA105
o Support plates : CS, IS 2062
o Tubes : SS, SA 213 TP 304
o Nozzles : CS, SA 106 Gr B
o Impingement plate : SS, SA 240 TP 304
 Weights
o L.P. Heater dry Kgs. : 10000
o L.P. Heater in operation Kgs. : 12500
o L.P. Heater flooded Kgs. : 16000

8.4.3 LP HEATER 3
o Type : U tube
o Surface area( sq. m) : 286.60
o No. of tubes : 370
o Size of tubes (mm) : 15.875x0.889 x9800 (O.D x Thk. x Length)
o No. of shell side passes : 2
o No. of shell side zones : 2

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 Operating parameters:
Parameters UOM Specification
Quantity of Extraction steam Kg/Hr. 20490
Pressure of Extraction steam Ata 2.985
Enthalpy of Extraction steam Kcal/Hr. 695.2
Quantity of condensate Kg/Hr 400992
Pressure of condensate ata 17.60
Condensate inlet temperature 0C 99.3
Condensate outlet temperature 0C C. 129.1
Velocity of condensate m/sec. 2
Design pressure on shell side ata 4.0 & Full Vacuum
Design temperature on shell side. 0C 150
Design pressure on tube side ata 33
Design temperature on tube side 0C 150

 Materials
o Shell, Channels & Dished End : CS, SA 516 GR 70.
o Tube plate & Channel covers : CS, SA 516 GR 70.
o Flange : CS, SA266 CL2/SA105
o Support plates : CS, IS 2062
o Tubes : SS, SA 213 TP 304
o Nozzles : CS, SA 106 Gr B
o Impingement plate : SS, SA 240 TP 304
 Weights
o L.P. Heater dry (Kgs.) : 10000
o L.P. Heater in operation (Kgs.) : 12500
o L.P. Heater flooded (Kgs.) : 16000

8.5 DEAERATOR
o Type : Spray-cum-Tray Type
 Weights
 Storage Tank & Heater dry Kgs. : 46900
 Storage Tank & Heater in operation Kgs : 160040
 Storage Tank & Heater flooded Kgs. : 231690
 Materials
 Shell & Dished End : CS, SA 516 Gr 70
 Trays : SS, SA 240 TP 304

8.5.1 De-aerator Heater

o Diameter x thk mm ID : 2200x12
o Heater length mm : 7700
o Design pressure Kg/CM2(g) : Full Vacuum & 8.0
o Design temperature OC : 350
o Operating pressure Kg/CM2(a) : 4.86
o Operating temperature OC : 150.1
o Condensate inlet qty. Kg/Hr : 377421
o Condensate temperature OC : 125.4
o Condensate enthalpy Kcal/Kg : 125.9
o Number of Trays : 200
o Number of Spray valves : 32
o Spray valve capacity T/Hr : 15
o Dissolved O2 in Feed water cc/ltr : 0.005
8.5.2 Feed water storage tank
o Design pressure Kg/CM2(g) : Full vacuum & 8.0
o Design temperature OC : 210
o Operating pressure Kg/CM2(a) : 4.86
o Operating temperature OC : 150.1
o Diameter x thk mm ID : 4000X16
o Total length mm : 13800
o Capacity ( NL to LLL) m3 : 92

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o Steam inlet qty. Kg/ Hr. : 15407
o Inlet Steam pressure Kg/CM2(a) : 5.01
o Inlet Steam temperature OC : 283.6
o Safety relief valve set pressure Kg/cm2(g) : 7.2
o Inlet Steam enthalpy Kcal/Kg : 723.9
o Feed water outlet quantity Kg/Hr. : 465120
o Feed water outlet temperature, 0C : 150.1
o Feed water outlet enthalpy Kcal/Kg : 151.0
o Feed water outlet pressure kg/cm2(a) : 4.86
 Materials
o Storage tank Shell & Dished End : CS, SA 516 Gr 70
o Nozzles : CS, SA 106 Gr B
8.6 HIGH PRESSURE HEATERS
8.6.1 HP heater # 5
o Type : U tube
o Surface area( m2) : 439.33
o No. of tubes : 567
o Size of tubes (mm) : 15.875x10200 (O.D x Length)
o No. of shell side passes : 2
o No. of shell side zones : 3
 Operating parameters
Parameters UOM Specification
Quantity of Extraction steam Kg/Hr. 23168
Pressure of Extraction steam Ata 14.01
Enthalpy of Extraction steam Kcal/Hr. 782.8
Quantity of feed water Kg/Hr 494151
Pressure of feed water ata 169.28
Feed water inlet temperature 0C 162.6
Feed water outlet temperature 0C . 193.6
Velocity of feed water m/sec. 2.04
Design pressure on shell side ata 18
Design temperature on shell side. 0C 210
Design pressure on tube side Ata. 265
Design temperature on tube side 0C 210/230
Skirt design temperature 0C 415

 Materials
o Shell & Dished end : SA 516Gr70
o Skirt : SA387 Gr 12 CL2
o Tube plate ,Feed nozzles &Manway Forging : SA 350 LF 2 CL1
o S1 Nozzle : SA335 P11
o Tubes : SA 213 TP 304
o Nozzles(Except S1) : SA 106 Gr B
o Impingement plate : SA 240 TP 304
 Weights
o H.P. Heater dry (Kgs.) : 22000
o H.P. Heater in operation (Kgs.) : 25000
o H.P. Heater flooded (Kgs.) : 31000
8.6.2 HP heater # 6
o Type : U tube
o Surface area( sq. m) : 439.33
o No. of tubes : 567
o Size of tubes (mm) : 15.875x10200 (O.D x Length)
o No. of shell side passes : 2
o No. of shell side zones : 3
 Operating parameters
Parameters UOM Specification
Quantity of Extraction steam Kg/Hr. 49192
Pressure of Extraction steam ata 36.43
Enthalpy of Extraction steam Kcal/Hr. 749.5

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Quantity of feed water Kg/Hr. 494151
Pressure of feed water ata 169.28
Feed water inlet temperature 0C 193.6
Feed water outlet temperature 0C C. 243.5
Velocity of feed water m/sec. 2.07
Design pressure on shell side ata 45
Design temperature on shell side. 0C 260
Design pressure on tube side ata 265
Design temperature on tube side 0C 260/280
Skirt design temperature 0C 360

 Materials
o Shell & Dished end : SA 516Gr70
o Skirt : SA387 Gr 12 CL2
o Tube plate ,Feed nozzles &Manway Forging : SA 350 LF 2 CL1
o S1 Nozzle : SA335 P11
o Tubes : SA 213 TP 304
o Nozzles(Except S1) : SA 106 Gr B
o Impingement plate : SA 240 TP 304
 Weights
o H.P. Heater dry (Kgs.) : 23500
o H.P. Heater in operation (Kgs.) : 28000
o H.P. Heater flooded (Kgs.) : 34000
8.7 PLATE HEAT EXCHANGER
o Make : M/S GEA ECOFLUX
o Liquid handled : DM water, clarified water
 DM cooling water
o Inlet temperature : 43OC
o Outlet temperature : 36OC
o DMCC flow : 925 m3/Hr.
o DMCC pressure : 7 kg/cm2
 Auxiliary cooling water
o Inlet temperature : 330C
o Outlet temperature : 430C
o ACW flow : 1100 m3/Hr.
o ACW pressure : 3.5 kg/cm2

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9. HP & LP DOSING SYSTEM
9.1 AMMONIA
 Pump
o Model : PNM-20D
o No of pumps : 2(1R+1S)
o Max Capacity : 35 LPM
o Max pressure : 60 kg/cm2
o No of tanks : 2
o No of pumps : 2(1R+1S)
 Drive
o Make : Crompton greaves
o Rated power : 0.37 KW
o Rated voltage : 415 V
o Rated current : 1.07 A
o Speed : 1410 RPM
o Efficiency : 71%
o Connection : Star
o BRG. DE/NDE : 6003ZZ/6003ZZ

9.2 HYDRAZINE
 Pump
o Model : PNZ-200
o No of pumps : 2(1R+1S)
o Make : Moltonroy India PVT LTD
o Max Capacity : 11 LPH
o Max pressure : 30 kg/cm2
o No of tanks : 2
o No of pumps : 2(1R+1S)
 Drive
o Make : Crompton greaves
o Rated power : 0.37 KW
o Rated voltage : 415 V
o Rated current : 1.07 A
o Speed : 1410 RPM
o Efficiency : 71%
o Connection : Star
o BRG. DE/NDE : 6003ZZ/6003ZZ

9.3 TSP
 Pump
o Model : PNK-16B
o No of pumps : 2(1R+1S)
o Max Capacity : 31 LPH
o Required capacity : 15 LPH
o Max pressure : 225 kg/cm2
o Required pressure : 185 kg/cm2
o No of tanks : 2
o No of pumps : 2(1R+1S)
 Drive
o Make : Crompton greaves
o Rated power : 1.1 KW
o Rated voltage : 415 V
o Rated current : 2.54 A
o Speed : 1410 RPM
o Efficiency : 79.5%
o Connection : star
o BRG. DE/NDE : 620577/620577

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10. CONDENSER ON LOAD TUBE CLEANING SYSTEM (COLTCS)
GENERAL SPECIFICATION
o Make : GEA-BGR
o No of COLTCS : 2/Unit
o Ball vessel size : 250 NB
o Flow : 60 m3 /Hr.
o Operating pressure : 1.5 to 2 kg/cm2
o Design pressure : 5 kg/cm2&Vacuum 0.1 kg/cm2
o Design temperature : 60OC
o Fluid handled : Clarified water
o Installation position : Horizontal

10.1 BALL CIRCULATING PUMP

o Make : SAM TURBO
o Type : Non clog type horizontal centrifugal pump
o Capacity : 60 m3/Hr.
o Head : 17 mmwc
o Pump Speed : 1450 RPM
o Drive make : PRIMO
o Rated power : 5.3 KW
o Drive speed : 1440 RPM
o Rated voltage : 415 V
o Rated current : 11 A
o Insulation class : F
o Efficiency : 85%

10.2 WORM GEAR FOR SCREEN

o Make : Auma India
o Version : RL/LR
o Worm gear output torque : 8000Nm
o Gear box type : GS160
o Reduction gear : GZ14
o Total reduction ratio : 432:1
o Angle of rotation : Operation 24O,Backwash 6O,
o Total angle of travel 30O

10.3 ACTUATOR FOR SCREEN

o Make : Auma India
o Model : SA6 E90 (Non integral type)
o Application : Screen operation/Backwashing
o Type of duty : S2-15Min
o Opening & closing time : 24 Sec
o Rated power : 0.55 KW
o Voltage : 415 V
o Frequency : 50 HZ
o Rated current : 1.5 A
o Efficiency : 75%
o Power factor : 0.71
o Insulation class : F

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 DEBRIS FILTER
o No of filters : 12 No’s for 6 Units
o Operating pressure : 1.5 to 2 kg/cm2
o Design pressure : 5 kg/ cm2
o Design DP : 1.5 bar
o DP for initiating cleaning : 80 mbar
o Perforation size : Dia-5mm
o Flow rate through filter : 9550 m3/Hr. – normal,10860 m3/Hr. – Max
o Design temperature : 60OC

10.4 GEAR MOTOR DRIVE

o Make : Bonfiglioli
o Model : VF49 F1 7 P71 B14 B6+BN71 B4 B14
o Total quantity : 12
o Rated power : 0.37 KW
o Rated voltage : 415 V
o Rated speed : 1370 RPM
o Efficiency : 64 %
o Power factor : 0.77
o Insulation class : F

10.5 GEAR BOX

o Model : VF 46 F1 7 P71 B14 B6
o Type : planetary gear box
o Reduction ratio : 7:1
o Input speed : 1370 RPM
o Output speed : 196 RPM

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11. GENERATOR AND AUXILIARY
GENERAL SPECIFICATION
o Generator Type : TARI 1080-36Q
o Apparent power (MVA) : 187.5
o Power factor : 0.80
o Speed (RPM) : 3000
o Current (Amps) : 6873
o Voltage (kV) : 15.75
o Frequency (Hz) : 50
o UNSAT.SYN D-Axis reactance Xd : 246.80%
o SAT.STRANS D-Axis reactance X’d : 24.50%
o SAT.SUB STRANS D-Axis reactance X”d : 15.10%
o Transients D-Axis time constant T’D : 1.081 Sec.
o SUB Transients D-Axis time constant T”D : 0.029 Sec.
o Open circuit field time constant T”D : 10.5 Sec.
o Short circuit ratio : 0.44
o Field winding resistance at 20/25/75oc : 0.2034/0.2074/0.2473
o Direction of rotation : CC (from turbine to gen.)
o Thermal time constant, Stator (min) : 11.2
o Thermal time constant, Rotor (min) : 7.6
o Capacitor stator winding against earth : 0.588μF(per phase)
o Capacitor stator winding against earth : 0.303μF
 Generator cooling parameters
o Rate of cooling air (m3/sec ) : 46
o Cooling air temperature (⁰c) : 48
o Cooling water temperature (⁰c) : 36
o Heat losses (cooler) (kW) : 2600
 Type of construction
o Type of construction : IM 7215
o Degree of protection : IPs54
o Methods of cooling : CACW
o Color : RAL 7030
 Weights
o Rotor complete (Kgs) : 42400
o Generator stator (Kgs) : 194200
o Bearing/intermediate frame (Kgs) : 5000
o Cover (sound attenuation) (Kgs) : 15000
o Cooling elements, cover (Kgs) : 12000
o Support with main terminals (Kgs) : 2500
o Exciter (kgs) : 3000
o Accessories,anchoring (kgs) : 1600
o Total weight (kgs) : 250000
11.1 EXCITATION
o Exciter machine : EAR 62/19-30/8-2s
o PMG : DC 190/90/6
o Degree of protection : IP 54
 Excitation data for generator field
o Rated continuous current IFn : 1097.00A
o Rated continuous voltage VFn : 305.0 V
o Rated continuous power : 334.60 KW
o Minimum excitation current : 35 A
o Minimum excitation voltage : 10 V
o Lead PF for rated MVA capability : 0.93
o Max.permissible capacitive loading at rated MW : 67.5 MVAR
o Max capacitive loading at Z.P.F lead rated MW : 71.10 MVAR
 Main Exciter
o Type : ELR 62/19-30/8-2S
o Rated output : 559 KW
o Rated DC Voltage : 430 V
o Rated DC Current : 1300 A

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o Rated frequency : 200 HZ
o Rated speed : 3000 RPM
o Ceiling voltage : 600 V
o Ceiling current : 1900 A
o Ceiling duration : 10 sec.
o Short time output : 1092 KW
o Field winding resistance at 20/25/75 : 4.70/4.79/5.71
o Permanent magnetic generator
o Type : ATE DC190/90/6
o Rated output : 10.4 KVA
o Rated AC voltage : 261 V
o Rated AC current : 23 A
o Rated frequency : 150 HZ
o Rated speed : 3000 RPM
o Power factor : 0 To 1
 Terminal box
o Terminal box anti-condensation heater
o Voltage (volts ac) : 230
o Frequency (Hz) : 50
o Power consumption (W) : 2x100
o Maximal short-circuit torque of stator in single-phase
o Two winding short-circuit (kNm) : 5257
o Polar mass moment of inertia for generator rotor (kgm²) :5460
o Critical speeds of rotor (calculated) (rpm) : nk1 = 1280 , nk2 = 3804
o Flow of cooling air ( m³/s) : 46
 Weights
o Stator active part + Base frame (kg) : 168000
o Generator rotor complete (kg) : 42100
o Bearing, intermediate frame (kg) : 5000
o Exciter (kg) : 3000
o Cover (Sound attenuation) (kg) : 15000
o Bushings, Support, Main terminal box (kg) : 2500
o Accessories, Anchoring (kg) : 1600
o Cooling elements, Cover (kg) : 12000
 Brushes, Brush Holders and Limits of wear
o Brush holders
o Type : 06.00.0468.00
o Quantity : 2
o Carbon brush Type : EMT 513-005
o Quantity : 4
o New size (mm) : 20x8x32
o Smallest size (mm) : 20x8x12
 Component Materials
o Rotor shaft : 26NiCrMoV145
o Stator housing : S275J2G3,IS2062Gr-B
o Rotor copper : SE-CuF20 CuAg0.1PF30
o Dynamo plates : M350-65A•St1.3
o Rotor wedges : CuNi2Si
o Stator copper : E-Cu58F20
o Retaining rings : X8CrMnN1818K
o Bearing body : GG30+C15N RenkTherm 89
 Mechanical data
o Moment of inertia (rotor complete)(kgm2) : 5460
o Breakaway torque (With pressure oil) (Nm) : 234
o Break away torque (Without pressure oil) (KNm) : 19.5
o Anchor bolts : 16xm42x3
o Primary bearing plates : 4
o Leveling screws : 16xm36

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o Leveling plates : 16

11.1.1 Bearing details

o Oil volume for each bearings (liters) : 110
o Oil required for circulation at both bearings (lit/min) : 220
o Oil inlet temperature (°c) : 50 (max limit)
o Minimum oil pressure at oil inlet (bar) : 1
o Minimum oil pressure at oil outlet (bar) : 8
o Minimum turning speed (with jacking oil) : 59 rpm
o Smallest speed while the startup from the cold states
(Point of switching off the jacking oil) : 200 rpm
o Smallest speed without jacking oil in (Warm state)
(Point of switching on the jacking oil) : 430 rpm
o Maximum axial bearing clearance (mm) : ±43.5
o TE bearing diameter (mm ) : 365
o EE bearing diameter (mm ) : 375

11.1.2 Terminal box

o Terminal box
o Connection slot thermometer (Pt100 Simplex) : 12 + 3 (reverse/spare)
o Connection for cold air thermometer(Pt100 Duplex) : 1 (TS/TE) + 1 (ES/EE)
o Connection for warm air thermometer(Pt100 Duplex) : 2
o Connection for bearing thermometer(Pt100 Duplex) : 1 (TS/TE) + 1 (ES/EE)
o Leakage water controlling evaluation
o Unit voltage : 24 V DC
o Connector relative shaft vibration measurement : 2 per bearing
o Connection for anti-condensation Heating
o Voltage (volts ac) : 400
o Frequency (Hz) : 50
o Power consumption (kWs) : 4x1.6

11.1.3 Grounding
o Ground brushes : 2 double brush holders 90⁰displaced : 4 stick/pcs
o Ground connections base frame M12(TE +EE ) : 2 stick/pcs
o Ground connection bus duct support (4xm12) : 1 stick/pcs

11.2 COOLING PLANT GENERATOR

o Cooler cover with cooler elements( %) : 5x20
o Pressure drop water-side (kg/cm2) : 0.8
o Normal water inlet temperature ( ⁰C) : 38
o Water outlet temperature ( ⁰C) : s48
o Required water flow (m3/h) : 220
o Fouling factor on water side (Hr. m2c/kcal) : 0.0002
o Design pressure (kg/cm2 ) : 6
o Testing pressure (kg/cm2 ) : 7.8

11.2.1 Cooler materials

o Tubes : SS
o Fins : Aluminium
o Tube plates : Carbon steel
o Water boxes : Carbon steel
o Cooler vents (clock with screw) : 1/2”NPT
o Cooler drain ( clock with screw) : 1/2”NPT
o Cooling water connection flange : 6” 150#SORR
o Height of the crane hook for disassembling cooler elements: 6500 mm
o Rotor factor on air side (Hr. m2c/kcal) : 0.0001
o Air outlet from cooler( ⁰C) : 50
o Air inlet to cooler (⁰C) : 101.5

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11.3 DIGITAL VOLTAGE REGULATOR SPECIFICATION
o Type : Thyristor controlled
o Accuracy : +/- 0.5%
o Temperature of operation : 0-500C
o Normal input supply of DAVR : From P.M.G 261V AC,3PH,150HZ
o Station DC supply : 220V DC,+10%,-15% DC from Battery
o Test Supply : 415V,3PH,50HZ
o Illumination & heater supply : 240V AC,1PH,50HZ
o Main exciter field requirement at rated : 4.4A DC,20V DC
Gen.Voltage on NO LOAD
o Main exciter field requirement at rated : 17A DC, 89V DC
Gen.Voltage on NO LOAD
o Main exciter field requirement during : 27.2A, 195.8V DC for 10 SEC

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12. TRANSFORMER
12.1 UNIT AUXILIARY TRANSFORMER
o Make : M/S Crompton Greaves
o Reference standard : IS 2026(part I to IV)
o Number : 1*6
o MVA : 16/20
o Volts at no load HV/LV : 15750/6900
o Amperes HV : 586.1/733.14
o LV : 1338.74/1673.48
o Type of cooling : ONAN/ONAF
o Frequency (Hz) : 50
o Vector symbol : Dyn11
o Voltage withstand time: At 125% of rated voltage (sec) : 60
o Voltage withstand time: At 140% of rated voltage (sec) : 5
 Temperature
o Design ambient temperature(⁰C) : 50
 Temperature rise over design ambient
o a) in oil by thermometer(⁰C) : 50
o b) in winding by resistance (⁰C) : 55
 Tapping
o Type : Off circuit tap changer
o Capacity : Full load
o Range – steps x % variations : +5% to -5% @ 2.5% step
o Taps provided on : HV windings
 Insulation level:
o HV(LI/AC) (KVP/kVrms) : 95/38
o LV (LI/AC) (KVP/kVrms) : 60/20
o LV NEUTRAL(LI/AC) (KVP/kVrms) : 60/20
 Short-circuit Impedances at :Principal tap rated current& frequency
o Impedance : 10% IS tol. @ 20 MVA base
o Reactance : 9.98 IS tol. @ 20 MVA base
o Resistance at 75°C : 0.625% IS tol @ 20 MVAbase
o Zero sequence Impedance : 80% (approx.)of positive
 Sequence impedance
o Zero sequence capacitance of L.V. winding (PF/ph.) : 2830
 Guaranteed losses at Principal tap, full load and 75°C :
o At no load (kW) : 12.5 (max)
o At full load (kW) : 125 s(max)
o Cooler losses (kW) : 3 (max)
 Efficiency at 75°C and 0.8 power factor lag
o At full load : 99.14%
o At ¾ full load : 99.31%
o At ½ full load : 99.45%
o Maximum efficiency (at UPF) : 99.60 % at 31.62% of full load
 Weight
o Core and winding weight (Kg) : 13774
o Oil quantity (liters) : 7229
o Total weight (Kgs) : 29600

12.2 GENERATOR TRANSFORMER

o Make : Crompton Greaves Limited
o Type : Oil Immersed, Outdoor
o Rating ( MVA) : 200/160/120
o Type of cooling
 OFAF : 100 % of rated capacity
 ONAF : 80 % of rated capacity
 ONAN : 60%of rated capacity

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 Rated voltage
o HV (KV) : 235
o LV (KV) : 15.75
 Rated current (line to line)
 HV (Amps) : 491.36
 LV (Amp) : 7331.43
o No. of Phase : 3
o Frequency (Hz) : 50
o Connection symbol : YNd1.
 Temperature
o Designed ambient temperature(°C) : 50 (max)
o Temperature rise of oil (°C) : 50
o Temperature rise of winding (°C) : 53
 Insulation level
o HV(SI/LI/AC) : 950 KVp , 395 KV rms
o LV(LI/AC) : 95 KVp 38 KV rms
o HV Neutral(LI/AC) : 95 KVp 38 KV rms
o Short circuit impedance (at 75°C) : 12.5% +/- 10 % tolerance
 Tapping details
o Type : On load tap changer
o No of taps : 17
o Method of tap change control : Manual, electrical, remote
 Weight
o Core and winding (Kg) : 132300
o Weight of oil (Kg) : 47700
o Total weight (Kg) : 250400
o Oil quantity (liters) : 53600

12.3 STATION TRANSFORMER

o Make : M/s CROMPTON GREAVES
o Rating (MVA) : 32/40
o MVA rating for type of cooling : ONAN (32 MVA) ,ONAF (40 MVA)
o Rated voltage (kV) (HV/LV) : 220/6.9
o Rated Current(MVA) (HV/LV) : 105/3347
o No. of phases : 3
o Rated frequency (Hz) : 50
o Vector group : YNyn0.
 Temperature
o Design ambient temperature (°C) : 50
o Temperature rise over reference ambient :
o a) In oil by thermometer (°C) : 50
o b) In winding by resistance (°C) : 55
 Tapping
o Type : On load
o Capacity : 350 A, 72.5 kV
o Range Steps x % variation Steps X 1.25% : +10 % to -10 % in 1.25% steps. i.e. +8 /-8
o Taps provided : ON HV for HV Variation
 Insulation Level
o H.V. (SI/LI/AC)(KVP/KVP/kVrms) : -- / 950 / 395
o L.V. (LI/AC) (KVP/kVrms) : 60/20
o H.V. neutral(LI/AC) (KVP/kVrms) : -- / 38
o L.V. neutral(LI/AC)(KVP/kVrms) : 60/20
 Short-circuit Impedances at principal tap rated current& frequency
o Impedance : 14 %( 0 to +15% Tol.)@ 40 MVA Base
o Reactance : 13.99 % (Approx.)
o Resistance at 75°C : 0.29 % (Approx.)
o Zero sequence Impedance : 90 to 95 % of Pos. Phase Seq. Imp

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 Guaranteed losses at Principal tap, full load and 75°C
o No load losses (kW) : 27(Max)
o Full load losses (kW) : 115(Max)
o Cooler losses (kW) : 3 (Max)
 Efficiency at 75°C and 0.8 power factor lag %
o At full load : 99.56 % (Approx.)
o At 3/4 full load : 99.62 % (Approx.)
o At 1/2 full load : 99.65 % (Approx.)
o Maximum Efficiency : 99.72 % (Approx.)
o Load and power factor for max. efficiency: UPF & 19.38 MVA
 Weight
o Un tanking mass (core + winding) (kgs) : 44900.
o Total oil quantity (kgs) : 34800.
o Total mass (kgs) : 104500

12.4 AUXILIARY TRANSFORMERS

12.4.1 Dry Type Transformer
o Make : VOLTAMP TRANSFORMERS LTD
o Service location :
o Type : Resin impregnated Dry type
o Reference standard : IS 11171
o Rated power : 2500KVA 1600 KVA
o Type of cooling : Air natural AN
o Rated voltage
i) H.V : 6.6 KV 6.6 KV
ii) L.V : 0.433 KV 0.433KV
o Rated current
i) H.V : 218.69 A 139.96 A
ii) L.V : 3333.43 A 2133.40 A
o No of phases : Three
o Rated frequency : 50 HZ
o Vector group : Dyn11
o Temperature
i) Design ambient temperature : 50OC
o Temperature raise over design ambient
i) In winding by resistance : 90OC
ii) In enclosure by thermometer : 20OC
o Insulation level
i) H.V : 60 KV peak /20 KV rms
ii) L.V : -/3 KV rms
o Impedance at rated current & frequency : 10% 6.25%
o Guaranteed losses at principle tap
i) No load losses : 3.85 KW 3.0 KW
ii) Load losses : 19.5 KW 12.5 KW
o Efficiency at 75OC at 0.85 Power factor lag : 98.85% 98.80%
o Maximum efficiency : 99.31% 99.24%
o Regulation at full load and 75OC
i) Unity power factor : 1.277% 0.974%
ii) 0.8 power factor lagging : 6.888% 4.446%
o Approximate maximum flux density Web/M2
i) At 90% load : 1.44 T
ii) At 100% load : 1.6 T
iii) At 110% load : 1.76 T
o Withstand time without injury for Sec
i) L-L-L fault terminal dead short CKT : 2
ii) Single line fault : 2
o Core material : CRGO steel
o Core Type : Core

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o Conductor material : Electrolytic copper
o Insulation class : class H with tem raise limited class F
o Tap change : Off load tap changer
 Bushing
o Make : Baroda bushing
o Type : Epoxy
o Service location : H.V L.V L.V neutral
o Voltage class : 7.2 KV 1.1KV 1.1 KV
o Creepage distance : 31mm/KV

12.4.2 Oil type Transformer

o Make : VOLTAMP TRANSFORMERS LTD
o Type : Oil filled distribution transformer
o Reference standard : IS 2026
o Rated power : 2500KVA 1600 KVA 630 KVA
o Type of cooling : ONAN
o Rated voltage
o i)H.V : 6.6 KV 6.6 KV 6.6 KV
o ii)L.V : 0.433 KV 0.433KV 0.433 KV
o Rated current
o i)H.V : 218.69 A 139.96 A 55.1 A
o ii)L.V : 3333.43 A 2133.40 A 840.02 A
o No of phases : Three
o Rated frequency : 50 HZ
o Vector group : Dyn11
o Temperature
o i) Design ambient temperature : 50OC
o Temperature raise over design ambient
o i) In winding by resistance : 50OC
o ii) In enclosure by thermometer : 55OC
o Insulation level
o i)H.V : 60 KV peak /20 KV rms
o ii)L.V : -/3 KV rms
o Impedance at rated current & frequency : 10% 6.25% 4%
o Guaranteed losses at principle tap
i) No load losses : 3.0 KW 2.1 KW 1.05 KW
ii) Load losses : 26 KW 21 KW 10.5 KW
o Efficiency at 75OC at 0.85 Power factor lag : 98.57% 98.80% 97.76%
o Maximum efficiency : 99.29% 99.24% 98.95%
o Regulation at full load and 75OC
i) Unity power factor : 1.277% 0.974% 1.733%
ii) 0.8 power factor lagging : 6.888% 4.446% 3.533%
o Approximate maximum flux density Web/M2
i) At 90% load : 1.55 T
ii) At 100% load : 1.72 T
iii) At 110% load : 1.9 T
o Withstand time without injury for Sec
o i) L-L-L fault terminal dead short CKT : 2
o ii) Single line fault : 2
o Core material : CRGO steel
o Core Type : Core
o Conductor material : Electrolytic copper
o Insulation class : class H with tem raise limited class F
o Tap changer type : OCTC
o Insulating oil : IS-335
o Oil volume : 1435 915 520

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 Bushing
o Make : Baroda bushing
o Service location : H.V L.V L.V neutral
o Voltage class : 17.5 KV 17.5KV 1.1 KV
o Creepage distance : 31mm/KV

12.4.3 ID fan VFD Transformer

o Make : BHEL
o Rated power : 2400 KV
o Type of cooling : AN
o Type : Dry type
o Rated voltage : 6.6 KV HV, 725 V LV
o Rated current : 209.9 A HV, 1911.23 A LV
o Protection class : IP-23
o Insulation level : 60 KVP/-20 KV RMS
o Insulation class : F
o Tem raise over ambient : 90 OC
o Ambient temp : 50 OC
o Vector group : Dyn11
o Weight : 8500 KG

12.4.4 Neutral Grounding Transformer

o Make : Prayoge/Pragati/Mehur
o Type : Epoxy caste resin dry type
o Reference standard : IS:11171/IS:2026
o Basic impulse level : 95 kV peak
o Insulation class : F
 Transformer rating
o Rated power : 30 Cont..,80 for 5min KVA
o Primary voltage : 15.75 KV
o Secondary voltage : 240 V
o Phase : 1
o Frequency : 50 HZ
o Duty cycle : 5 Min

12.5 LOADING RESISTER

o Make : Resitech
o Type : Punched stainless steel, Grid type
o Reference standard : IEEE-32
 Resistance
o Resistance : 0.41 ohms
o Voltage : 240 V
o Current : 370 A
o Time rating : 5 Min.
o Material : Punched stainless steel

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13. HT AND LT SWITCHGEAR
13.1 UNIT SWITCHGEAR
o Rated operating voltage : 6.6 KV :
o Rated insulation voltage : 7.2 KV
o Dry frequency with stand voltage : 20 KV
o Rated impulse voltage : 60 KVP
o Earthing system : Low resistance earthing
o Altitude : Up to 1000 MTR
o System fault level : 40 KA
o Fault duration : 3 Sec
o Short circuit rating of MCB : 10 KA
o Surge arrester rating : 8 KV, 10 KA
 Switch board
o Type of Board : HWX-19
o Location : Indoor
o Mounting : Floor mounted free standing
 Bus bar
o Rated current : 2000 A
o Temperature limit : IS/IEC-60694
o Material : Aluminium
o Cross section of each phase : 4x8x10 mm2
o Rated short time withstand current : 40 KA
o Duration of short time : 3 sec.
o Insulation : Heat shrinkable sleeves
o 74Insulation at Tap offs : HT tape &Monoplast compound
o Insulation at B/B joints : HT tape &Monoplast compound
o Color coding : Coding at suitable location
 Earth Bus bar
o Rating short time with stand current : 40 KA
o Duration of short time : 1 Sec
o Material : Copper
o Size : 1x50x6 mm2
o Plating : TIN
 Connection from CB to power cable
o Material : Aluminium
o Plating : No plating for Al
o Insulation : Heat shrinkable sleeves
o Size : Depending on connection
 IS/IEC References
o Panel : IEC 62271-200
o Circuit breaker : IS 13118/ IEC 62271-100
o Current transformer : IS 2705/ IEC 66044-1
o Potential transformer : IS 3156/ IEC 66044-2

13.2 STATION SWITCHGEAR

o Rated operating voltage : 6.6 KV
o Rated insulation voltage : 7.2 KV
o Dry frequency with stand voltage : 20 KV
o Rated impulse voltage : 60 KVP
o Earthing system : Low resistance earthing
o Altitude : up to 1000 mtr.
o System fault level : 40 KA
o Fault duration : 3 Sec
o Short circuit rating of MCB : 10 KA
o Surge arrester rating : 8 KV, 10 KA

 Switch board

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o Type of Board : HWX-19
o Location : Indoor
o Mounting : Floor mounted free standing
 Bus bar
o Rated current : 3150 A
o Temperature limit : IS/IEC-60694
o Material : Copper
o Cross section of each phase : 4x60x16 mm2
o Rated short time withstand current : 40 KA
o Duration of short time : 3 sec
o Insulation : Heat shrinkable sleeves
o Insulation at Tap offs : HT tape &Monoplast compound
o Insulation at B/B joints : HT tape &Monoplast compound
o Color coding : coding at suitable location
 Earth Bus bar
o Rating short time with stand current : 40 KA
o Duration of short time : 1 Sec
o Material : Copper
o Size : 1x50x6 mm2
o Plating : TIN
 Connection from CB to power cable
o Material : Aluminium ≤2000A,Copper ≥2000A
o Plating : No plating for AL, TIN plating for CU
o Insulation : Heat shrinkable sleeves
o Size : Depending on connection
 IS/IEC References
o Panel : IEC 62271-200
o Circuit breaker : IS 13118/ IEC 62271-100
o Current transformer : IS 2705/ IEC 66044-1
o Potential transformer : IS 3156/ IEC 66044-2

13.3 VACUUM CIRCUIT BREAKER

o Make : Schneider electrical
o Arch quenching medium : Vacuum bottle
o Rated power : 500 MVA
o Rated voltage : 8.25 KV RMS
o Rated current continuous : 2000/3000 A
o Rated impulse voltage : 95 KV Peak
o Power frequency : 36 KV RMS
o Making capacity : 104 KA
o Short time rated current : 40 KA for 2 Sec.
o Interrupting time : 3 cycles
o No of operations : 2000A-10000:3000A-5000
o Control circuit voltage : 220 VD

13.4 ISOLATED PHASE BUS DUCT

o Make : C&S electric LTD
o Type : Isolated phase bus duct
o Reference standard : IS:8084/IEEE C37.23
o Rated voltage : 15.75 kV
o Phase : 3
o Rated frequency : 50 HZ
o Insulation level : 95 KV peak
o Rated current : 8000 A
o Maximum temperature raise : Conductor 50OC ,Enclosure 30OC
o Rated short time current : 166 KA
o Material : AI. Alloy
o Conductor shape : Circular
o Conductor size : 11799.8 mm2

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o Skin effect ratio : Main bus-1.05,Tap off bus-1.009
o 50 Cycle reactance in micro ohms/meter/phase : Main bus-71.10,Tap off bus-124.05
o Capacitance to ground pico farad/meter/phase : Main bus-63.19,Tap off bus-32.28
o Losses in what/meter/phase : Main bus-218.691,Tap off bus-11.618

13.5 LT SWITCHGEAR
o Make :
o Rated voltage : 415 V
o Continuous current rating : 2500 A
o Bus bar material : Aluminium alloy
o Phase : 3 PH, 4 Wire
o Frequency : 50 HZ
o Power frequency withstand voltage : 2.5 KV RMS
o Impulse voltage : 6.0 KV 1.2/50 Microsecond wave
o Rated short time current : Symmetrical 50 KA for 1Sec
Momentary 105 KA for 1Sec
o Insulation voltage : 1100 V

13.6 AIR CIRCUIT BREAKER

o Make : L&T switchgear
o Type : C-power
o Arch quenching medium : Air
o Rated voltage : 415 V
o Rated current continuous : 4000,2500,2000,1600,1250 A
o Rated impulse voltage : 12 KV Peak
o Power frequency : 50 KV RMS
o Making capacity : 105 KA
o Short time rated current : 50 KA for 1Sec
o Typical opening time : 40 msec.
o Typical closing time : 60 msec.
o No of operations : 4000 A-1000,2500/2000/1600-2000
o Control circuit voltage : 220 VD

13.7 SEGREGATED PHASE BUS DUCT

o Make : C&S electric LTD
o Type : Isolated phase bus duct
o Reference standard : IS:8084
o Rated voltage : 6.6 KV
o Maximum system voltage : 7.2 KV
o Phase : 3
o Rated frequency : 50 HZ
o Insulation level : 60 KV peak
o Rated current : 4000/3000/2000/1600 A
o Maximum temperature raise : Conductor 40OC ,Enclosure 30OC
o Rated short time current : 40 KA for 3sec
o Degree of protection : IP55
o Material : AI.Alloy
o Conductor shape : 2channels in Box form
o Conductor size : 2000A-2026 MM2:4000A-3986MM2

13.8 HOT AIR BLOWING UNIT

 Fan
o Make : Ventilair
o Type : centrifugal
o Capacity : 1250 m3/hr.

 Drive
o Make : ABB/CGL
o Type : squirrel gauge induction motor

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o Rated power : 3.75 KW
o Rated voltage : 415 V
o Frequency : 50 HZ
 Filter set
o Make : Reputed
o Type : Dry panel type
o Size : 2 No 700X300, 1No 700X600
 Heater
o Make : Dass pass
o Rated power : 18 KW
o Voltage : 415 V/50 HZ/3 Phase

13.9 AIR PRESSURIZATION SYSTEM FOR IPBD

o Total volumetric capacity of duct : 80 m3
o Max air leakage for complete duct : 5 m3/Hr.
o Pressure inside duct : 5 to 15 millibar
o Safety valve setting : 35 millibar
o Safety valve capacity : 0 to 50 millibar
o No of safety valves : 1 per phase
o Design gauge pressure : 50 millibar
 Compressor
o Make : ELGI
o Type : Reciprocating type
o Rated capacity : 16 NM3/Hr.
o Pressure : 6 to 7 KG/CM2
 Drive
o Type : Squirrel cage induction motor
o Rated power : 3.7 KW
o Voltage : 415 V,50 HZ, 3 Phase
o Insulation class : F

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14. BATTERY CHARGER
14.1 FC AND FCBC CHARGER
o Type of Unit : 220 TP 600 FC & FCBC
o Make : HBL Power Systems Ltd.
o Quantity : 6 set’s
o Each set configuration : 1-FC,1-FCBC of 600A
o AC supply source-1 : Emergency MCC-1
o AC supply source-2 : Station PCC
o AC input voltage : 415 V ,3 PH, 4 wire
o AC input frequency : 50 HZ
o DC output setting
 Nominal : 220 V
 Float mode : 240.8V
 Boost mode : 292.4 V
o Current limit : 600 Amps
o Power conversion : controlled 3 Phase full wave bridge rectifier
o Efficiency : ≥75% at rated load
o Ripple voltage : 1% RMS at full load
o Protection : surge suppressor (RC circuit), soft start
feature, Total current limit, control circuit &
voltmeter fuses, Rectifier protection HRC
semiconductor fuses, capacitor fuses.
o Metering : I/P voltmeter, I/P Ammeter, O/P voltmeter, O/P
Ammeter, Load Ammeter, Battery voltmeter,
Battery Ammeter.
o Indications : I/P ON LED(R, Y, B-Phases),O/P ON
LED, Charger ON float, Charger on Boost LED.
o Alarm : AC supply fail, Recti former fuse fail, Filter fuse
fail, DC O/P MCCB trip/OFF, DC O/P voltage
low, DC O/P voltage high, Charger fail, Charger
O/P over load, Battery under voltage, CH/BTY
earth fault.
o Operating temperature : 0-50oC
o Insulation class : F
o Average winding Temp raise : 70oC
o Insulation break down voltage : 2KV in 1 Min
o Type of cooling : Natural air cooling
o Cables : 1100V grade PVC insulated, Multi-strand copper

14.2 BATTERY SPECIFICATIONS

o Make : HBL Power Systems Ltd.
o Type : Nickel Cadmium Pocket Plate (2 x 172 KBH 515 P)
o Reference Standard : IS 10918
o Rated Voltage : 220 V DC
o Minimum cell voltage during duty cycle : 1.10V
o Battery Characteristics
o Recommended charging rate for (Volt/cell, Amp)
i) Float charging : 1.40-1.42 V & 1-2 mA/Ah
ii) Equalizing charging : NA
iii) Boost charging in 10 hrs. (Constant current charging)
1. Start : 1.53 –1.69 V & 0.2 C5 A
2. Finish : 1.53-1.69 V& 0.2 C5 A

o Battery internal resistance : 0.00884 milli Ohms (Approx.)

o Number of cells : 2 x 172 Nos.(as per indent)
o Material of the container : Translucent Polypropylene

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o Weight of complete cell
i) Without electrolyte : 31.66 ±5% Kg. (Approx.)
ii) With electrolyte : 45.25 ±5% Kg. (Approx.)
o Amount of electrolyte for first filling
i) Per cell : 12.0 Liters (Approx.)
ii) Per set : 4541 Liters (Approx. Incl. 10% extra)
o Electrolyte conform to : IEC 993
o Number of racks per battery : 4
o Number of cells per rack : 86
o Type of racks : 2 Step, 2Tier arrangement
o Material of rack : Mild Steel
o Approximate Weight of battery bank : 17,000 Kg. (Approx.)
o Ventilation requirement in battery room : 1841.58 m3 / hour
o H2Gas generation per cell per hour : 3.72 m3/hour
o Gasification voltage per cell : 1.50
o Expected life of Battery : 20 years
o AH efficiency at 5-hour discharge rate : >70%

14.3 UPS CHARGER

o Make : HI-REL
o Type : I4 series online
o Reference slandered : IEC 62040-3
 Battery charger
o Make : HI-REL
o Type : 6 pulse Thyristerised
o Reference slandered : IEC 62040-3
o AC Input
I) Voltage : 440 V
ii) Frequency : 50 HZ
iii) 50% load current : 126.71 A
iv) 100% load current : 211.19 A
o DC output voltage : 1.2V/CELL
o DC input current : 285.19 A
o Rated capacity at 0.85 power factor : 100 KVA/80 KW
o Ripple content in D.C output : <1% with battery
<2% without battery
o Efficiency : 95% at rated load, 94% at 50% load
 Cooling
o Type : Forced
o No of fans : 7
 Static inverter
o Type : PWM-IGBT bases
o Reference slandered : IEC 62040-3
o DC input voltage : 310.8 V
o DC input current
i) No load current : 10.24 A
ii) Full load current : 416.66 A
o AC Output
i) Voltage : 220 V
ii) Frequency : 50 HZ
iii) No load current : 10.42 A
iv) Full load current : 416.66 A
o Rated capacity at unity power factor : 100 KVA/100KW
o Rated capacity at 0.85 power factor : 100 KVA/80 KW
o Total harmonic content at rated load : <2.5 for linear load
<5 for non-linear load
o Efficiency : 85.5% at rated load& PF 1.0/0.8
83.66% at 50% load & PF1.0/0.8
80% at 33% load & PF 1.0/0.8

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 Heat load for ventilation
o Inverter and static switch at 100% load : 8.89 KW
o Inverter and static switch at 50% load : 9.89 KW
o Inverter and static switch at 33% load : 14.12 KW
o Charger and accessories at 100% load : 5.54 KW
o Charger and accessories at 50% load : 6.72 KW
 Cooling
o Type : Forced
o No of fans : 9
 Static transfer switch
o Make : HI-REL
o Type : AC Bidirectional (SCR)
o Rated voltage : 240 V, 1 Phase
o Rated current : 416.66 A
o Transfer time : <4ms in SYNC mode,<20ms in ASYNC mode
 Manual bypass switch
o Make : KAYCEE/SWITCH-ON
o Type : Make before Break
o Rated voltage : V
o Rated current : 416.66 A
 Step down transformer
o Make : HI-REL
o Type : DELTA TO OPEN DELTA
o No of phases : Input 3 PH, Output 1 PH
o Frequency : 50 HZ
o Type of cooling : Natural
o Insulation class : H
o Rated power : 100 KVA
o Rated voltage H.V : 415 V
o Rated voltage L.V : 240 V
o Rated current H.V : 240.96 A
o Rated current L.V : 416.66 A
o No load losses : 1.5 KW
o Guaranteed losses at 100% load : 3.5 KW
o Copper losses at full load : 2 KW
o Efficiency at full load : 97%
 Voltage stabilizer
o Make : HI-REL
o No of phases : 1-phase
o Frequency : 50 HZ
o Type of cooling : Natural
o Class of insulation : F
o Capacity : 100 KVA
o Rated voltage : 240V
o No load losses : 1%
o Guaranteed losses at 100% load : <5% of KVA rating
o Copper losses at full load : 2%
o Efficiency at full load : 97%

14.4 BATTERY SPECIFICATIONS

o Make : HBL Power Systems Ltd.
o Type : Nickel Cadmium Pocket Plate (259 KBH 545 P)
o Reference Standard : IS 10918
o Rated Voltage : 280 V DC
o Minimum cell voltage during duty cycle : 1.2 V
o Battery Characteristics
o Recommended charging rate for (Volt/cell, Amp)
i) Float charging : 1.40-1.42 V & 1-2 mA/Ah

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ii) Equalizing charging : NA
iii) Boost charging in 10 hrs. (Constant current charging)
1. Start : 1.53 –1.69 V & 0.2 C5 A
2. Finish : 1.53-1.69 V& 0.2 C5 A
o Battery internal resistance : 0.00884 milli Ohms (Approx.)
o Number of cells : 2 x 259 Nos.(as per indent)
o Material of the container : Translucent Polypropylene
o Weight of complete cell
i) Without electrolyte : 31.66 ±5% Kg. (Approx.)
ii) With electrolyte : 45.25 ±5% Kg. (Approx.)
o Amount of electrolyte for first filling
i) Per cell : 13.0 Liters (Approx.)
ii) Per set : 3370Litres (Approx. Incl. 10% extra)
o Electrolyte conform to : IEC 993
o Number of racks per battery : 4
o Number of cells per rack : 130/129
o Type of racks : 2 Step, 2Tier arrangement
o Material of rack : Mild Steel
o Approximate Weight of battery bank : 17,000 Kg. (Approx.)
o Ventilation requirement in battery room : 1841.58 m3 / hour
o H2Gas generation per cell per hour : 3.72 m3/hour
o Gasification voltage per cell : 1.50
o Expected life of Battery : 20 years
o AH efficiency at 5-hour discharge rate : >70%

14.5. ID VAN VFD

o Make : ABB
o Model : ACS 800-07-1500-7
o Product name : Frequency converter
o Frequency : 48-63 Hz
o Input Voltage : 690 V, 3 Phase
o Output current (Heavy duty use) : 941Amps.
o Output current (Light overload use) : 1208 Amps.
o Output current (Normal use) : 12581 Amps.
o Output power (Heavy duty use) : 900 kW.
o Output power (Light overload use) : 1200 kW.
o Output power (Normal use) : 1200 kW.

14.6. CEP VFD

o Make : SIEMENS
o Model : SINAMICS Perfect Harmony MV VDF
o Line side converter : Diode rectifier
o Motor side converter : Multi level converter(PWM) with IGBT power
modules
o Converter topology : Voltage source DC link multi cell converter
o Transformer rating : 550KVA
o Impedance : 7-10%
o Cooling method : Forced air
o Insulation class : H
 Converter Data sheet
o Rated input voltage : 6600V
o Rated voltage tolerance : (%) +10,-10
o Rated frequency : 50Hz
o Rated frequency tolerance : (%) +5,-5
o Auxiliary voltage : 415V, 50Hz, 3 Phase
o System control voltage : 110 V AC, 1 Phase
o Rated converter output voltage : 6600 V
o Rectifier device : Diode
o Inverter device : LV IGBT

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o Cell type : 70A cell
o Cell voltage : 750 V
o Number of cells : 15
o Number of pulses of the transformer : 30
o Total Drive System Efficiency : 95 %
o Permissible voltage dip : 30 %
o Speed range : 10 – 100 %
o Output frequency : 0 to 330 Hz
o Torque pulsations across speed range : <1%
o Cooling : Forced air-cooling with integrated fans
o Degree of protection : IP42
o Sound pressure level at 1 mtr. : 82 dB(A)

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15. SWITCH YARD
GENERAL SPECIFICATION
o Type : Double bus bar with transfer bus
o Voltage : 220 KV
o Short circuit current : 40 KA for 3sec
o Total no bays : 19
o Generator transformer bays : GT1-201,GT2-205,GT3-207,GT4-212,
GT5-216, GT-6-219
o Station transformer bays : ST1-202,ST2-206,ST3-213,ST4-218
o Smelter complex feeder bay : Feeder1-217,Feeder2-208
o Grid feeder bay : Feeder1-203,Feeder2-204
o Bus coupler feeder : 209
o Bus CVT feeder : 210
o 10MVA transformer bay : 215
o Total no circuit breakers : 17
o Total no of CT’s : 66
o Total no of CVT’s : 21
o Total no of PT : 3

15.1 BUS BAR

o Type : QUAD AAAC MOOSE
o Voltage : 220 KV
o Current rating : 3150 A

15.2 CAPACITOR VOLTAGE TRANSFORMER

 Specifications
o Line voltage : 220KV min. 245KV max.
o No of winding : 3
o Power frequency : 50HZ

System rated current : 1250 A

o Max short circuit current for 1sec : 31 KA
o Dynamic limiting current : 38.5 KA
o Capacitance : 4400 pf
 For main bus-I,II & transfer bus
o No of core : 3
o No of CVT’S : 9
o Service : Core.1 Protection, Core. 2 metering, Core. 3 metering
o Burden : 100 VA
o Accuracy class : core.1 3P, core.2 0.2, core.3 0.2
200 KV 110 V 110 V
o Voltage ratio : / /
√3 √3 √3
 For grid & smelter line
o No of core : 3
o No of CVT’S : 12
o Service : Core.1 Protection, Core.2 Protection, Core.3 metering
o Burden : 100 VA
o Accuracy class : core.1 3P, core.2 3P, core.3 0.2
220KV 110 V 110 V
o Voltage ration : / /
√3 √3 √3

15.3 POTENTIAL TRANSFORMER

 For bus
o Voltage:
o No of core : 1
o No of PT : 6
o Service : metering
o Burden : 50 VA
o Accuracy class : 0.5

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33 KV 110 V
o Voltage ratio : /
√3 √3

15.4 ISOLATOR
 Specifications
o Type : HCB TANDEM/NORMAL ISOLATOR
o Rated Voltage : 245 KV Max.
o Rated current : 3150 A/1600 A
o Short circuit current : 40 KA for 3S

15.5 LIGHTNING ARRESTER

 Specifications
o Type : Gap less with insulating base surge counter
o Rated voltage : 198 KV
o Peak discharge current : 10 KA
o Accuracy class : 3
o Total no of lightning arresters : 45

15.6 WAVE TRAP

 Specifications
o Phase : R&B
o Service : Grid feeder-1&2
o Rated current : 1600 A
o Short circuit current : 40 KA for 3Sec
o No of wave traps : 4 (2 for each line)

15.7 CIRCUIT BREAKER

 Specifications
o Make : ABB Ltd
o Max Rated voltage : 245 KV
o service voltage : 220 KV
o Normal current : 3150 A
 Insulation level
o Lightning imp with voltage : 1050 KV
o Power frequency with voltage : 460 KV
o Switching imp with voltage : -
o Arc quenching medium : SF6 gas
o Rated current at 50 degree : 3150 A
o Short circuit current rating : 40 KA for 3Sec
o Breaking current : 40 KA
o Making current : 100 KA
o Symmetrical current : 40 KA RMS
ii) Asymmetrical current : 51.3 KA RMS
iii) D.C component : 57%
o Max capacitive current breaking capacity
i) Line charging current : 125 KA
ii) Cable charging current :

SF6 Gas pressure

o Max working pressure : 0.9 MPA

o Filling : 0.7 MPA
o Signal : 0.62 MPA
o Blocking : 0.6 MPA
o First pole to clear factor : 1.3
o Operating sequence : O-0.3s-CO-3min

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15.8 CURRENT TRANSFORMER
o Make : MEHUR
o Type : OIL FILLED
o Highest system voltage : 245 KV
o Insulation level : 460/1050 KV
o Rated frequen : 50 HZ
o Rated short circuit current : 40 KA for 3 Sec
o Rated dynamic current : 100 KA

15.8.1 CT for Bus coupler bay CT-1, Bus transfer bay

Core CT ratio Purpose Class Burden in VA
1 3000-1500-500/1A BUS BAR MAIN & CHECK PROTECTION PS -
2 3000-1500-500/1A METERING 0.2 30
3 3000-1500-500/1A Non DIRECTIONAL O/C & E/F PROTECTION 5P 20
15.8.2 CT for Bus coupler bay CT-2
CORE CT RATIO PURPOSE CLASS BURDEN IN VA
1 3000-1500-500/1A BUS BAR MAIN & CHECK PROTECTION PS -
2 3000-1500-500/1A SPARE 0.2 30
3 3000-1500-500/1A SPARE 5P 20
15.8.3 CT for Grid line bay
CORE CT RATIO PURPOSE CLASS BURDEN IN VA
1 3000-1500-500/1A MAIN-I DISTANCE PROTECTION PS -
2 3000-1500-500/1AGRID ISOLATION 5P 20
3 3000-1500-500/1A METERING 0.2S 30
4 3000-1500-500/1A MAIN-II DISTANCE PROTECTION PS -
5 3000-1500-500/1A BUS BAR MAIN & CHECK PROTECITON PS -
15.8.4 CT for SMELTER BAY
Quantity: 06 Nos.
CORE CT RATIO PURPOSE CLASS BURDEN IN VA
1 3000-1500-500/1A DIFF .LINE PROTECTION PS -
2 3000-1500-500/1A DIRECTIONAL O/C & E/F PRO 5P 20
3 3000-1500-500/1A METERING 0.2 30
4 3000-1500-500/1A SPARE PS -
5 3000-1500-500/1A BUS BAR MAIN & CHECK PRO PS -
15.8.5 CT for Generator Transformer BAY
Quantity: 18 Nos.
CORE CT RATIO PURPOSE CLASS BURDEN IN VA
1 1200-600/1A NON DIRECTIONAL O/C & E/F PROT 5P 20
2 1200-600/1A METERING 0.2 30
3 1200-600/1A OVERAL DIFFERENTIAL PS -
4 41200-600/1 AGT DIFFERENTIAL PS -
5 53000-1500-500/1A BUS BAR MAIN & CHECK PRO PS -
15.8.6 CT for Station Transformer BAY
Quantity: 12 Nos.
CORE CT RATIO PURPOSE CLASS BURDEN IN VA
1 300-150/1A NON DIRECTIONAL O/C & E/F PROT 5P 20
2 300-150/1A METERING 0.2 30
3 300-150/1A ST DIFFERENTIAL PS -
4 3000-1500-500/1A SPARE PS -
5 3000-1500-500/1A BUS BAR MAIN & CHECK PRO PS -

15.8.7 220KV Bushing CT Core details Phase side

CORE CT RATIO PURPOSE CLASS BURDEN IN VA
1 100-50/1A HV REF PS -
15.8.8 220KV Bushing CT Core details Neutral side
Core CT ratio purpose Class Burden in VA
1 100-50/1A HV REF PS -
2 50/1A NON DIRECTIONAL O/C 5P 20

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15.8.9 CT 33KV CORE DETAILS
Quantity: 3 Nos.
CORE CT RATIO PURPOSE CLASS BURDEN IN VA
1 400-200/1A NON DIRECTIONAL O/C & E/F PROT 5P 20
2 400-200/1A DIFFERENTIAL PS -
3 400-200/1A METERING 0.2 30
4 400-200/1ALV REF PROTECTION PS -
15.9 POLYMER CURRENT TRANSFORMER FOR SMELTER BAY
o Make : ABB
o Type : IMB245
o Highest system voltage : 245 KV
o Rated insulation KV : 245/460/1050 KV
o Insulation level : 460/1050 KV
o Rated frequency : 50 HZ
o Rated short circuit current : 40 KA for 3Sec
o Rated primary current : 1200 A
o Rated contither current : Rated primary X 1.2
o Class of insulation : A
o Rated dynamic current : 100 KA

CORE CT RATIO PURPOSE CLASS BURDEN IN VA

1 1200-600/1A DIRECTIONAL O/C & E/F PRO 5P 20
2 1200-600/1A METERING 0.2 30
3 1200-600/1A DIFF .LINE PROTECTION PS -
4 1200-600/1A SPARE PS -
5 3000-1500-500/1A BUS BAR MAIN & CHECK PRO PS -

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16(A). BLACK START DG
GENERAL SPECIFICATION
o Total installed capacity : 17.5 MW
o Total no DG : 7 No
o Each capacity : 2.5 MW
16.1. (A) DG ENGINE
o Make : MTU
o Model number : 20 V 4000 G63L
o Rated power : 2850 KW
o Rated speed : 1500 RPM
16.2. (A) DG ALTERNATOR
o Make : LEROY SOMER
o Model number : KX 3300
o Rated power : 3MVA
o Rated voltage : 6.6 KV
o Rated current : 280 Amps.
o Rated speed : 1500 RPM
16.3. (A) RADIATOR AND FAN
 Motor
o Make : ABB
o Rated power : 5.5 KW
o Rated voltage : 415 V
o Rated current : 12.5 Amps.
o Rated speed : 970 RPM
 Fan
o Make : WING FAN
o Type of fan : Axial
o No of blades : 4
o MOC of blades : FRP
16.4. (A) FUEL COOLER AND FAN
 Motor
o Make : ABB
o Rated power : 1.1 KW
o Rated voltage : 415 V
o Rated current : 2.9 Amps.
o Rated speed : 925 RPM
 Fan
o Type of fan : Axial
o No of blades : 4
o MOC of blades : FRP
16.5. (A) CANOPY FAN
 Motor
o Make : KIRLOSKAR
o Rated power : 5.5 KW
o Rated voltage : 415 V
o Rated current : 11.3 Amps.
o Rated speed : 950 RPM
 Fan
o Type of fan : Axial
o No of blades : 8

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16(B). EMERGENCY DG
GENERAL SPECIFICATION
o Total installed capacity : 4 MVA
o Total No of DG’s : 2
o Each DG capacity : 2 MVA
16.1. (B) ENGINE SPECIFICATIONS
o Make : Caterpillar
o Model number : 3516B
o Power rating@1500rpm : 1600 EKW
o Gross engine BHP : 2293
o Gross engine KW : 1710
o Length : 3338 mm
o Width : 1710 mm
o Height : 1750 mm
o No of cylinders : 16 No
o Bores & strokes : 170X190
o Displacement : 69 L
o Compression ratio : 14:1
o BMEP of engine : 1978 kpa.
o Direction of rotation : CCW
o V angle : 60
o Firing order : 1-2-5-6-3-4-9-10-15-16-11-12-13-14-7-8
16.2. (B) ALTERNATOR SPECIFICATION
o Make : Caterpillar
o Type : Self-Regulating
 Brushless Alternator
o Rated power : 2000 KVA
o Rated voltage : 415 V
o Rated current : 2782 A
o Power factor : 0.8
o Duty : S1
o Excitation voltage : 47 V
o Excitation current : 4.8 A
o Rated speed : 1500 RPM
o Frequency : 50 HZ
o Insulation class : H

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17. DM PLANT
DESIGN DETAILS
o Number of streams : 3
o Number of streams under normal operation : 2
o Operating time (DMF/ACF/SAC/SBA) : 18 Hrs.
o Operating time (MB) : 126 Hrs.
o Regeneration time for (DMF / ACF / SAC /SBA) : 4 Hrs.
o Net output between regeneration per stream : 1440
o Net output between regeneration per stream( MB) : 10080 m3
o Mode of operation of the plant : Semi-automatic
o No of DM storage tanks : 3
o Each tank capacity : 12000 m3
17.1 DESIGN CLARIFIED WATER ANALYSIS
 CATIONS
o Calcium Hardness (As CaCO3) : 117 ppm
o Magnesium Hardness(As CaCO3) : 88 ppm
o Sodium (As CaCO3) : 22 ppm
o Potassium(As CaCO3) : 7 ppm
o Soluble Iron(As CaCO3) : 1 ppm
 ANIONS
o Bicarbonate(As CaCO3) : 139 ppm
o Sulphate (As CaCO3) : 12 ppm
o Chloride (As CaCO3) : 74 ppm
o Nitrate (As CaCO3) : 3 ppm
o Fluoride (As CaCO3) : 6 ppm
o Reactive Silica (Dissolved)(As SiO2) : 15 ppm
o Colloidal Silica : NIL
o Turbidity : 20 NTU
o pH (at 25 ⁰C) : 7.1 to 7.2
o Conductivity (at 25⁰C) : 200micro-Siemens/cm
17.2 TREATED WATER QUALITY
 DUAL MEADIA FILTER OUTLET
 Suspended solids (ppm) : BDL
 ACTIVATED CARBON FILTER OUTLET
 Free chlorine as Cl (ppm) : BDL
 STRONG ACID CATION OUTLET
 Sodium as CaCO3 (ppm) : < 1.0
 Hardness (ppm) : BDL
 DEGASSER OUTLET
 Carbon Dioxide as CO2, (ppm) : < 5.0
 STRONG BASE ANION OUTLET
 Reactive silica as SiO2, (ppm) : < 0.01
 Conductivity at 25⁰C (micromho/cm) : <1
 MIXED BED OUTLET
 Total electrolyte (ppm ,as CaCO3)
o Conductivity at 25 ⁰C (micro mho/cm) : < 0.5
o Reactive silica as SiO2, (ppm) : 0.005
o Free Carbon Dioxide asCO2,(ppm) : NIL
o Total hardness as CaCO3,(ppm) : NIL
17.3 RAW WATER ANALYSIS
 Cations (As CaCO3 in mg/lit)
o Ca : 44
o Mg : 18
o Na : <12

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o Fe : <0.2
 Anions (As CaCO3 in mg/lit)
o Alk. : <80
o Cl : <20
o SO4 : <20
o NO3 : NIL
17.4 DM SUPPLY PUMP
 Pump details
o Total no of pumps(No.) : 4
o Pump discharge flow (m3/ hr.) : 100
o Pump discharge Head (mmwc) : 50
o Speed ( rpm) : 1450
o Make : SAM TURBO INDUSTRY PVT LTD
 Motor details
o Total no. of Motor (No.) : 4
o Power Requirement : 30 KW
o Voltage (Volts) : 415
o Current Rating (Amps) : 51.50
o Power factor : 0.88
o Phase : 3
o Duty : 31
o Make : BHARAT BIJLEE
17.5 DEGASSIFIED WATER TRANSFER PUMPS
 Pump details
o Total no of pumps (No.) : 6
o Pump discharge flow (m3/ hr.) : 82
o Pump discharge Head (mmwc) : 41
o Speed ( rpm) : 1450
o Make : SAM TURBO INDUSTRY PVT LTD
 Motor details
o Total no of Motor (No.) : 6
o Power Requirement (KW) : 18.5
o Voltage(Volts) : 415
o Current Rating (Amps) : 33.20
o Power factor : 0.85
o Phase : 3
o Duty : S1
o Make : BHARAT BIJLEE
17.6 DEGASSER AIR BLOWERS
 Blower details
o Total no of Blowers (No.) : 6
o Blowers discharge flow (m3/ hr.) : 1645
o Blowers discharge Head(mmwc) : 100
o Speed ( rpm) : 1450
o Make : PATELS AIR FLOW LTD
 Motor details
o Total no of Motor (No.) : 6
o Power Requirement(KW) : 2.20
o Voltage (Volts) : 415
o Current Rating (Amps) : 4.55
o Power factor : 0.82
o Phase : 3
o Duty : S1
o Make : BHARAT BIJLEE
17.7 MIXED BED AIR BLOWERS
 Blower details
o Total no of Blowers (No.) : 2

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o Blowers discharge flow (m3/ hr.) : 230
o Blowers discharge Head (mmwc) : 4
o Speed ( rpm) : 1147
o Make : KAY INTERNATIONALS LTD
 Motor details
o Total no of Motor (No.) : 2
o Power Requirement (KW) : 5.5
o Voltage (Volts) : 415
o Current Rating (Amps) : 10.40
o Power factor : 0.85
o Phase : 3
o Duty : S1
o Make : BHARAT BIJLEE
17.8 AIR BLOWER DMF- DM WATER
 Blower details
o Total no of Blowers (No.) : 2
o Blowers discharge flow (m3/ hr.) : 365
o Blowers discharge Head (mmwc) : 4
 Motor details
o Total no of Motor (no.) : 2
o Power Requirement (KW) : 9.3
o Voltage( Volts) : 415
o Current Rating (Amps) : 17.10
o Power factor : 0.86
o Phase : 3
o Duty : S1
o Make : BHARAT BIJLEE
17.9 AIR BLOWER DMF- PORTABLE WATER
 Blower details
o Total no of Blowers (No.) : 2
o Blowers discharge flow (m3/ hr) : 185
o Blowers discharge Head (mmwc) : 4
o Speed ( rpm) : 1133
o Make : KAY INTERNATIONALS LTD
 Motor details
o Total no of Motor (no.) : 2
o Power Requirement (KW) : 5.5
o Voltage( Volts) : 415
o Current Rating (Amps) : 10.40
o Power factor : 0.85
o Phase : 3
o Duty : S1
o Make : BHARAT BIJLEE
17.10 DM REGENERATION PUMP
 Pump details
o Total no of pumps (No.) : 2
o Pump discharge flow (m3/ hr.) : 20
o Pump discharge Head (mmwc) : 40
o Speed ( rpm) : 1450
o Make : SAM TURBO INDUSTRY PVT LTD
 Motor details
o Total no of Motor (no.) : 2
o Power Requirement(KW) : 5.5
o Voltage( Volts) : 415
o Current Rating (Amps) : 10.40
o Power factor : 0.85
o Phase : 3

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o Duty : S1
o Make : BHARAT BIJLEE
17.11 ACID UNLOADING PUMP
 Pump details
o Total no of pumps (No.) : 2
o Pump discharge flow (m3/ hr.) : 15
o Pump discharge Head (mmwc) : 20
o Speed ( rpm) : 2900
o Make : ANTICO
 Motor details
o Total no of Motor (no.) : 2
o Power Requirement (KW) : 3.7
o Voltage( Volts) : 415
o Current Rating (Amps) : 7.05
o Power factor : 0.86
o Phase : 3
o Duty : S1
o Make : BHARAT BIJLEE
17.12 ALKALI UNLOADING PUMP
 Pump details
o Total no of pumps (No.) : 2
o Pump discharge flow (m3/ hr.) : 15
o Pump discharge Head (mmwc) : 20
o Speed ( rpm) : 2900
o Make : SAM TURBO INDUSTRY PVT LTD
 Motor details
o Total no of Motor (no.) : 2
o Power Requirement (KW) : 5.5
o Voltage( Volts) : 415
o Current Rating (Amps) : 10.1
o Power factor : 0.88
o Phase : 3
o Duty : S1
o Make : BHARAT BIJLEE
17.13 EFFLUENT TRANSFER PUMP
 Pump details
o Total no of pumps (No.) : 4
o Pump discharge flow (m3/ hr.) : 100
o Pump discharge Head (mmwc) : 40
o Speed ( rpm) :
o Make : SAM TURBO INDUSTRY PVT LTD
 Motor details
o Total no of Motor (no.) : 4
o Power Requirement(KW) : 30
o Voltage( Volts) : 415
o Current Rating (Amps) : 51.8
o Power factor : 0.88
o Phase : 3
o Duty : S1
o Make : BHARAT BIJLEE
17.14 BOILER FILLING PUMP
 Pump details
o Total no of pumps (No.) : 3
o Pump discharge flow (m3/ hr.) : 100
o Pump discharge Head (mmwc) : 11O
o Speed ( rpm) : 2970

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o Make : WPIL
 Motor details
o Total no of Motor (no.) : 3
o Power Requirement (KW) : 75
o Voltage( Volts) : 415
o Current Rating (Amps) : 121
o Power factor : 0.91
o Phase : 3
o Duty : S1
o Make : BHARAT BIJLEE
17.15 PORTABLE WATER PUMP
 Pump details
o Total no of pumps (No.) : 2
o Pump discharge flow (m3/ hr.) : 50
o Pump discharge Head (mmwc) : 100
o Speed ( rpm) : 2970
o Make : WPIL
 Motor details
o Total no of Motor (no.) : 2
o Power Requirement (KW) : 37
o Voltage( Volts) : 415
o Current Rating (Amps) : 62
o Power factor : 0.89
o Phase : 3
o Duty : S1
o Make : BHARAT BIJLEE
17.16 DM TRANSFER PUMP
 Pump details
o Total no of pumps (No.) : 5
o Pump discharge flow (m3/ hr) : 45
o Pump discharge Head (mmwc) : 85
o Speed ( rpm) : 2955
o Make : WPIL
 Motor details
o Total no of Motor (no.) : 5
o Power Requirement (KW) : 30
o Voltage( Volts) : 415
o Current Rating (Amps) : 50.5
o Power factor : 0.89
o Phase : 3
o Duty : S1
o Make : BHARAT BIJLEE

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18. PRETREATMENT PLANT
DESIGN DETAILS
o Make : Thermax.
o Total no streams : 3
o Total plant capacity : 4204 m3/HR-Inlet, 4080 m3/Hr.-Outlet
o Capacity of each stream : 1762 m3/Hr.-Inlet, 1700 m3/Hr.-Outlet
o No of clarified water tanks : 4
o Each tank capacity : 400 m3
o No of clariflocculator : 3
o Each capacity : 1770 m3/Hr.
18.1 TREATED WATER QUALITY AT RATED CONDITIOND
o Turbidity : ≤15 NTU
o Total suspended solids : ≤15 ppm
o Residual chlorine : 0.1 ppm
18.2 ALUM DOSING SYSTEM
o No of tanks : 3
o Tank capacity : 7500 Ltrs.
 Pump
o Make : Welore
o Model : D-2250/65
o Stroke : 100/Min
o Flow rate : 650 LPH
o Discharge pressure : 3.0 kg/cm2
o Head : 30 Meter
 Drive details
o Make : Bharat Bijlee
o Rated power : 0.75 KW
o Rated voltage : 415 V
o Rated current : 1.75 A
o Frequency : 50 HZ
o Power factor : 0.78
o Efficiency : 79%
o Rated speed : 1405 RPM
18.3 POLY ELECTROLYTE DOSING SYSTEM
o No of tanks : 2
o Tank capacity : 6.35 m3
 Pump
o Make : Welore
o Model : D-2250/48
o Stroke : 100/Min
o Flow rate : 220 LPH
o Discharge pressure : 3.0 kg/cm2
 Drive details
o Make : Bharat Bijlee
o Rated power : 0.37 KW
o Rated voltage : 415 V
o Rated current : 1.03 A
o Frequency : 50 HZ
o Power factor : 0.78
o Efficiency : 71%
o Rated speed : 1450 RPM
18.4 LIME DOSING SYSTEM
o No of tanks : 2
o Tank capacity : 7.7 m3
 Pump
o Make : Sam turbo industry
o Model :
o Capacity : 25 m3/Hr.
o Head : 20 Mtr

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o Speed : 1450 RPM
 Drive details
o Make : Bharat Bijlee
o Rated power : 3.7 KW
o Rated voltage : 415 V
o Rated current : 7 A
o Frequency : 50 HZ
o Power factor : 0.83
o Efficiency : 85%
o Rated speed : 1430 RPM
18.5 DM SUPPLY PUMP
 Pump details
o Total no of pumps (No.) : 4
o Pump discharge flow (m3/ hr.) : 100
o Pump discharge Head (mmwc) : 53
o Speed ( rpm) : 2955
o Make : SAM TURBO
 Motor details
o Power Requirement (KW) : 30
o Voltage( Volts) : 415
o Current Rating (Amps) : 51
o Speed : 1450
o Power factor : 0.88
o Phase : 3
o Duty : S1
o Make : BHARAT BIJLEE
18.6 SMELTER CLARIFIED PUMP
 Pump details
o Total no of pumps (No.) : 3
o Pump discharge flow (m3/ hr.) : 275
o Pump discharge Head (mmwc) : 100
o Speed ( rpm) : 2955
o Make : WPIL
 Motor details
o Power Requirement (KW) : 132
o Voltage( Volts) : 415
o Current Rating (Amps) : 212
o Speed : 2982
o Power factor : 0.88
o Phase : 3
o Duty : S1
o Make : BHARAT BIJLEE
18.7 SERVICE WATER PUMP
 Pump details
o Total no of pumps (No.) : 3
o Pump discharge flow (m3/ hr.) : 225
o Pump discharge Head (mmwc) : 95
o Speed ( rpm) : 2955
o Make : WPIL
 Motor details
o Power Requirement (KW) : 110
o Voltage( Volts) : 415
o Current Rating (Amps) : 177
o Speed : 2982
o Power factor : 0.91
o Phase : 3
o Duty : S1
o Make : BHARAT BIJLEE

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18.8 CT MAKEUP PUMP
 Pump details
o Total no of pumps (No.) : 3
o Pump discharge flow (m3/ hr.) : 1650
o Pump discharge Head (mmwc) : 23
o Speed ( rpm) :
o Make : WPIL
 Motor details
o Power Requirement(KW) : 150
o Voltage( Volts) : 415
o Current Rating (Amps) : 258
o Speed : 988
o Power factor : 0.85
o Phase : 3
o Duty : S1
18.9 CPP POTABLE PUMP
 Pump details
o Total no of pumps (No.) : 2
o Pump discharge flow (m3/ hr.) :
o Pump discharge Head (mmwc) : 100
o Speed ( rpm) :
o Make : WPIL
 Motor details
o Power Requirement (KW) : 37
o Voltage( Volts) : 415
o Current Rating (Amps) : 62
o Speed : 2955
o Power factor : 0.89
o Phase : 3
o Duty : S1
18.10 RAW WATER PUMP
 Pump details
o Total no of pumps (No.) : 5
o Pump discharge flow (m3/ hr.) : 1500
o Pump discharge Head (meter) : 12
o Speed ( rpm) : 985
o Make : WPIL LTD.
 Motor details
o Power Requirement (KW) : 75
o Voltage( Volts) : 415
o Current Rating (Amps) : 130
o Speed : 1450
o Power factor : 0.85
o Phase : 3
o Duty : S1

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19. (A) BOTTOM ASH HANDLING SYSTEM
SPECIFICATION
o No of Bottom Ash silo : 1/Unit
o Capacity of silo : 3000 m3

19(A).1 ECO CONVEYOR

o Location : Boiler 16 Meter
 Motor
o Make : SIEMENS
o Rated power : 2.2 KW
o Rated voltage : 415 V
o Rated current : 4.4 A
o Rated speed : 1430 RPM
o Duty : S1
o Frequency : 50 HZ
o Power factor : 0.85
o Efficiency : 84%
 Belt conveyor
o Make : MAGALDI
o Capacity : 3.05 T/HR
o Tension pressure : 2.5 to 3 kg
o Speed : 4 cm/Sec.
o Gear box oil type : PG 460
o Oil capacity : 17 Liters

19(A).2 ECO SPILL CHAIN

 Motor
o Make : SIEMENS
o Rated power : 0.37 KW
o Rated voltage : 415 V
o Rated current : 0.99 A
o Rated speed : 1390 RPM
o Duty : S1
o Frequency : 50 HZ
o Power factor : 0.85
o Efficiency : 84%
 Belt conveyor
o Make : MAGALDI
o Tension pressure : 1.5 to 2 kg
o Speed : 0.2 cm/Sec.
o Gear box oil type : Servo system 460
o Oil capacity : 10Ltrs

19(A).3 BOTTOM DOOR HYDRAULIC POWER PACK

 Pump details
o Make : Rexroth
o Type of pump : centrifugal pump
o No of pumps : 2
o Working pressure : 80-100 bar
o Oil type : system HLP-46
o No of bottom doors : 12
o Power pack oil tank capacity : 160 Liters
 Motor
o Make : ABB
o Power : 11 KW
o Voltage : 415 V
o Current : 20.2 A

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o Duty : S1
o Frequency : 50 HZ
o Power factor : 0.85

19(A).4 MAC BELT CONVEYOR

 Conveyor specifications
o Make : MAGALDI
o Belt length : 105 m
o Belt speed : 4 cm/s
o Conveyor type : Dry bottom ash
o Capacity : 36 TPH
o Tension pressure : 2.5-3 bar
o Speed : 4 CM/SEC
o Gear box oil type : Servo syngear 320
o Power pack oil tank capacity : 17 Ltrs
 Motor specifications
o Make : Siemens
o Power : 11 KW
o Voltage : 415 V
o Current : 20.0 A
o Duty : S1
o Frequency : 50 HZ
o Power factor : 0.85

19(A).5 MAC SPILL CHAIN

 Spill chain specifications
o Make : MAGALDI
o Conveyor type : dry bottom ash
o Capacity : 31 TPH
o Tension pressure : 1.5-2 bar
o Speed : 0.02 m/sec
o Gear box oil type : Servo syngear 460
o Power pack oil tank capacity : 17 Ltrs
 Motor specifications
o Make : Siemens
o Power : 1.1 KW
o Voltage : 415 V
o Current : 2.4 A
o Duty : S1
o Frequency : 50 HZ
o Power factor : 0.85

19A).6 PRIMARY CRUSHER

 Crusher
o Make : MAGALDI
o Capacity : 31 T/HR
o Rotor speed : 16 RPM
 Motor
o Make : SIEMENS
o Rated power : 11 kW
o Rated voltage : 415 V
o Rated current : 21 A
o Rated speed : 1450 RPM
o Duty : Continuous
o Frequency : 50 HZ
o Power factor : 0.85

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19(A).7 POST COOLER CONVEYOR
 Conveyer specifications
o Make : MAGALDI
o Conveyor type : Dry bottom ash
o Belt length : 83 m.
o Capacity : 31 TPH
o Tension pressure : 2.5-3 bar
o Speed : 0.14 m/sec.
o Gear box oil type : Servo syngear 320
o Power pack oil tank capacity : 15 Ltrs.
 Motor specifications
o Make : Siemens
o Power : 7.5 KW
o Voltage : 415 V
o Current : 14 A
o Duty : S103
o Frequency : 50 HZ
o Power factor : 0.85
o Speed : 1450 RPM

19(A).8 O-CHAIN CONVEYOR

 Conveyer specifications
o Make : MAGALDI
o Conveyor type : Dry bottom ash
o Belt length : 10.4 m.
o Speed : 0.02 m/s
o Capacity : 0.7 TPH
o Tension pressure : 2-2.5 bar
o Gear box oil type : PG 460
o Power pack oil tank capacity : 17Ltrs
 Motor specifications
o Make : Siemens
o Power : 0.75 KW
o Voltage : 415 V
o Current : 1.6 A
o Duty : S1
o Frequency : 50 HZ
o Power factor : 0.85
o Speed : 1450 RPM

19(A).9 HAMMER MILL

 Conveyer specifications
o Make : ECOMAN,1200x1200W
o Type : Belt drive
o Capacity : 62 TPH
o Size : -3 mm,90%
o Speed : 875 RPM
o Belt size : SPC-5600
 Motor specifications
o Make : ABB
o Power : 160 KW
o Voltage : 415 V
o Current : 267 Amps
o Duty : S1
o Frequency : 50 HZ
o Power factor : 0.85
o Speed : 1475 RPM

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19(A).10 BOTTOM ASH STAGE-I SILO
o Capacity : 62 T
o Number of Silos : 03
o Cycle time : 130 sec
o Evacuation time : 3 Hours
o Line pressure : 0.8 kg/cm2
o Conveying capacity : 25 TPH
o No of conveying lines : Line A, B,C,D E,F
o No of hammer mills : 2

19(A).11 BOTTOM ASH STAGE-II SILO

o Capacity : 186 T
o Number of Silo : 01
o Cycle time : 130 Sec
o Evacuation time : 9 Hrs.
o Line pressure : 0.8 kg/cm2
o Conveying capacity : 62 TPH
o No of conveying lines : 4(G,H,J,K)
o No of air lock tanks : 8
o Each air lock tank capacity : 2 m3

19(A).12 VENT FILTER DETAILS (Stage-II Silo)

o Type of Bag house : Vent filter
o Model number : HK-12-156-12
o Flow rate of gas(Design) : 19000 m3/Hr.
o Design temperature (Max.) : 800C
o Operating temperature : 220C , Minimum
o Design pressure of casing : (+/-) 400mmHG
o Pressure drop across bag filter after :
cleaning 150mmWG
o Inlet dust loading : 50gm/Nm3
o Outlet duct load (dry) Max. : <20mg/Nm3
o Air to cloth ratio : 1.2(m3/min/m2)
o Wind speed : 130Km/Hr.
o Compressed air requirement (Max.) : 0.0256m3/min
o Number of modules : 01nos
o Bags per module : 12nos
o Bag arrangement : 3.39length) x 3.3(width)
o Total numbers : 156nos.
o Bag material : Polyster Needle felt
 Vent fan details
o Make : CB Doctor
o Type : Belt Drive
o Capacity : 19000 m3/Hr.
o Speed : 1384RPM
o Motor power : 22kw

19(A).13 VENT FILTER (BA MAIN SILO)

o Type of Bag house : Vent filter
o Model number : HK-12-225-12
o Flow rate of gas(Design) : 28000 m3/Hr.
o Design temperature (Max.) : 800C
o Operating temperature : 220C , Minimum
o Design pressure of casing : (+/-) 400mmHG
o Pressure drop across bag filter after cleaning : 150mmWG
o Inlet dust loading : 50gm/Nm3
o Outlet duct load (dry) Max. : <20mg/Nm3
o Air to cloth ratio : 1.2(m3/min/m2)
o Wind speed : 130Km/Hr.

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o Compressed air requirement (Max.) : 0.0256m3/min
o Number of modules : 01nos
o Bags per module : 15nos
o Bag arrangement : 3.66m (length) x 0.15m(Dia.)
o Total numbers : 225nos.
o Bag material : Polyester Needle felt
 Vent fan details
o Make : CB Doctor
o Type : Belt Drive
o Capacity : 28000 m3/Hr.
o Speed : 1299RPM
o Motor power : 30kw

19(A).14 HCSD LP PUMP

o Total quantity : 2
o Working : 1
o Stand by : 1
 Motor
o Make : ABB
o Model number : HX+200MB4
o Rated power : 55 KW
o Rated voltage : 415 +/- 10%
o Rated current : 98.5 Amps
o Rated speed : 1475 RPM
o Duty : S1
o Frequency : 50 HZ
o Type of motor : squirrel cage induction motor
o Connection type : Delta
 Pump
o Make : FLOWMORE
o Model number : HSD
o Size : 200X150 mm
o Capacity : 320 m3/hrs.
o Stage : SINGLE
o Discharge head : 43 MTR

19(A).15 SEAL WATER PUMP

o Total quantity : 2
o Working : 1
o Stand by : 1
 Motor
o Make : ABB
o Model number :
o Rated power : 7.5 KW
o Rated voltage : 415 +/- 10%
o Rated current : 13.5 Amps
o Rated speed : 2880 RPM
o Duty : S1
o Frequency : 50 HZ
o Type of motor : squirrel cage induction motor
o Connection type : Delta

19(A).16 GEHO CHARGE PUMP

 Motor
o Make : ABB
o Model number : HX+200MB4
o Rated power : 55 KW
o Rated voltage : 415 +/- 10%

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o Rated current : 98.5 Amps
o Rated speed : 1475 RPM
o Duty : S1
o Frequency : 50 HZ
o Type of motor : squirrel cage induction motor
o Connection type : Delta
 Pump
o Make : INDURE
o Model number : CD-136/4
o Capacity : 244 m3/hrs.
o Stage : SINGLE
o Discharge head : 27 MTR

19(A).17 GEHO PUMP

 Motor
o Make : Marathan Electric
o Model number : UNIPAK 2
o Rated power : 1320 KW
o Rated voltage : 690 V
o Rated current : 1306 Amps
o Rated speed : 1490 RPM
o Duty : S1
o Frequency : 50 HZ
o Type of motor : Squirrel cage induction motor
o Connection type : STAR
 Pump
o Make : GEHO
o Model number : TZPM-1200
o Capacity : 240 m3/hrs.
o Discharge pressure : 140 bar

19(A).18 HMDC
 Motor
o Make :
o Model number : FRAME-160M
o Rated power : 11 KW
o Rated voltage : 415 V
o Rated current : 20 Amps
o Rated speed : 1450 RPM
o Duty : S1
o Frequency : 50 HZ
o Type of motor : squirrel cage induction motor
o Connection type : DELTA
 HMDC
o Make : INDURE
o Rotation speed : 01:27
o Capacity : 150 TPH
o Water contain in ASH : 0-18%

19(A).19 PRE-CRUSHER
o Make : MAGALDI Power S.P.A
o Number of unit in each boiler : 01
o Description : Ash lump size reduction at crusher inlet
o Maximum Ash lump size : 1000mm
o Maximum Ash temperature : 9000C
 Crushing unit
o Make : MAGALDI Power S.P.A
o Model : FRT267022

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o Jaws maximum shifting : 500mm
o Section with closed jaws : 201mm
o Wear parts material : Ant wearing material
o Cylinders : N.4-Cod.PEI000236-Bore-63mm,Stroke-500mm
o Nominal pull(at nominal prs.160bar) : 2 x 34000N
 Hydraulic power unit
o Magaldi ID number : OLD000233
o Gear pump units : 2(one in stand-by)22+11cm3 each one
o Motor pump power supply : 415V/2*5.5kW/50Hz,3-phase,4 poles
o Oil cooling fan power supply : 415V/0.25kW/50Hz,3-phase, 4 poles
o Maximum working pressure : 160bar
o Oil tank capacity : 160 liters
o Fluid : HLP VG46(DIN51524) or equivalent
o Filtering degree : 10micron
o Circuit scheme : Single feeding line
o Pump flow rate : P<56bar, Flow-48 Liter/min.
o P>56bar, Flow-16 Liter/min.

19(A).20 PRIMARY-CRUSHER
o Make : MAGALDI Power S.P.A
o Ash capacity(Normal) : 15.5 ton/Hr
o Ash capacity(Design) : 31 ton/Hr
o Rotor speed : 16RPM
o Noise level : <85dB
o Size of inlet flange : 1400mm x 1100mm
o Type of gear box : SEW R97 AD 5 (COT0719)
o Reduction ratio of the gear box : 24, 9
o Motor power supply : 11kW-4 poles
o Power supply : 415V-50HZ 3phase
o Reduction ratio of pinion/gear : 13/45
o Zero speed sensor : Included
o Type of material to be crushed : Coal dry bottom Ash
o Max.temperature of the material : 9000C
o Expected temperature of the material : 2000C
o Inlet Ash size (Max.) : <100mm
o Outlet Ash size (Max.) : 80mm(Approx.)
o Density of the material at inlet : 650 kg/m3
o Description : Ash lump size reduction at crusher inlet
o Maximum Ash lump size : 1000mm
o Maximum Ash temperature : 9000C

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19. (B) FLY ASH HANDLING SYSTEM
GENERAL SPECIFICATION
o No of fly ash silo : 3
o Each silo capacity : 2550 m3
o No of HCSD pump : 3
o No of charge pumps : 3

19(B).1 BUFFER HOPPER

o Capacity : 28 m3
o No of buffer hoppers : 3
o Cycle time : 130 Sec
o Conveying capacity : 120 TPH
o Line pressure : 1.2 kg/cm2
o Evacuation time : 30 MIN/BH
o No of conveying lines : Two(one main & one common)lines

19(B).2 VACUUM PUMP

o No of vacuum pumps : 3Nos /ESP

 Pump specifications

o Make : NASH,CL-2002
o Type : Belt drive
o Capacity : 2800 m3/Hr.
o Working vacuum : 15 HGV
o Speed : 500 RPM
o Belt size : SPC-3550

 Motor specifications

o Make : ABB,HX+280SMB4
o Power : 75 KW
o Voltage : 415 V
o Current : 132.5 A
o Duty : S1
o Frequency : 50 HZ
o Power factor : 0.85
o Speed : 1475 RPM

19(B).3 SEAL WATER PUMP FOR VACUUM PUMP

o No of pumps : 2 (1R+1S)

 Motor details

o Make : ABB
o Rated power : 22 KW
o Rated voltage : 415 V
o Rated current : 40.5 A
o Power factor : 0.83
o Efficiency : 91.5%
o Insulation class : F
o Frequency : 50 HZ
o Duty : S1
o Bearing : DE-6310ZZC3,NDE-6309ZZC3

 Pump details

o Make : Kirloskar brothers LTD

o Head : 56 m
o Discharge : 60 m3/Hr.

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o IMP Diameter : BR/290 mm
o Speed : 1430 RPM

19(B).4 SILO BLOWER

o Total quantity : 2
o Working : 1
o Stand by : 1
 Blower motor
o Make : ABB
o Model number : HX+280SMB4
o Rated power : 75 KW
o Rated voltage : 415 +/- 10%
o Rated current : 132.5 Amps
o Rated speed : 1475 RPM
o Duty : S1
o Frequency : 50 HZ
 Blower
o Make : SWAN PENUMATIC LTD
o Model number : RH-200 WC J
o Capacity : 1340 m3/Hrs.
o Discharge pressure : 11000 mmwc
o Power at shaft : 66 BKW
o Blower operating speed : 1300 RPM
o Direction of rotation : clock wise
o Type of cooling : Water cooling

19(B).5 ELECTROSTATIC PRECIPITATOR

o No of precipitator per Boiler : Two
o No of fields in service in each gas path : Seven
o No of gas path per ESP : One
o Flue gas velocity : 0.64 M/SEC 0.58 m/Sec.
o Treatment time : 49.22 Sec 54.31 Sec.
o Power consumption : 960 KW
o Pressure loss : 25 mmwc
o Gas weight : 1026.4 kg/Hr.
 Design conditions BMCR TMCR
o Gas flow rate (m3/Hr.) : 254.9 228.1
o Gas temperature at inlet(degree) : 130 130
o Inlet dust concentration(g/nm3) : 67.3 66.5
o Outlet emission (mg/nm3) : 50 50
o ESP collection efficiency (%) : 99.926 99.925

19(B).5.1 ESP transformer rectifier

o KVA rating : 118
o Type of cooling : ONAN
o Voltage (HV:LV) : 74030:373.3 V
o Line amperes HV : 1.68
o Line amperes LV : 316
o No of phase : Single phase
o Frequency : 50HZ
o DC output : 95 KV
o Peak current Amp : 1200
o Temperature rise of oil : 50 degree
o Oil capacity : 800 Ltrs.

19(B).5.2 Collecting electrode

o No of rows of electrodes per field : 34
o No of electrodes per field : 204
o No of electrodes in each row : 6

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o Total no of electrodes plates per boiler : 2856
o Normal height of collecting plate : 15m
o Normal length of collecting electrode : 4.5m
o Specific collecting area : 273.43 m2/m3/s

19(B).5.3 Emitting electrode

o Type : Spiral type
o Size : 2.7 dia. mm
o No of electrodes in one row : 54
o No of electrodes in each field : 1782
o Total no of electrodes per boiler : 24948
o Total length of electrodes per boiler : 155676 m
o Plate/wire binding/pitch : 200mm/400mm(Pitch)

19(B).5.4 Rapping for collecting electrodes

o Type of rapper : One drop hammer per row collecting Electrode
having a shaft of 135m2
o Rapper size : 4.9kg
o Frequency of rap : Varying from 12 rap/Hr. at the inlet field to
0.5 rap/Hr. at the exit field
o No of drives per ESP : 7
o Drive rating : 0.5HP/1.1RPM
o Drive location : One side of casing wall
o Location : At the bottom of collecting electrodes

19(B).5.5 Rapping for emitting electrode

o Type of rapper : One drop hammer for two rows of electrodes
o Rapper size : 3kg
o Frequency of rap : 10 rap/Hr. (field adjustable )
o No of drives per ESP : 7
o Drive : 0.5HP/2.5 RPM
o Drive location : ESP roof
o Location : On the middle frames of emitting systems

19(B).5.6 Hoppers
o Type : Pyramid
o No of Hoppers/ESP : 14
o Heating : Electrical tubular type heating at bottom
o Baffling arrangement : 2 set of deflector plates for each hopper

19(B).5.7 Gas distribution system

 ESP inlet
o Type : Perforated plate
o Quantity : 3 Screens arranged with GD rapping set-1
 ESP outlet
o Type : Single plain screen arrangement
o Quantity : 1 Screen

19(B).5.8 Heating elements

 Hopper
o Type : Breathing type tubular
o Quantity /ESP : 168
o Rating : 0.5KW,415 V,50 HZ,1PH
o Location : Bottom of hopper
o Recommended thermostatic setting : 120o C
 Shaft insulator
o Type : Breathing type tubular
o Quantity /ESP : 7
o Rating : 1 KW,415 V,1PH,50 HZ

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o Location : Shaft insulator housing
 Support insulator
o Type : Breathing type tubular
o Quantity /ESP : 28
o Rating : 1 kW,415 V,1PH,50 HZ
o Location : Support insulator housing
o Recommended thermostatic setting : 140o C

19(B).6 ESP FLUIDIZING BLOWER

 Blower
o Make : SWAM
o Capacity : 870 m3/hrs.
o Discharge pressure : 6000 mmwc
o Blower operating speed : 2000 RPM
o Fluid handled : Air
o Lube oil type : servo 320
o Oil capacity : 8 Ltrs.
o Type of drive : Belt
o Belt size : B 74
o Number belts : 4
 Blower motor
o Make : ABB :
o Rated power : 30 KW
o Rated voltage : 415 +/- 10%
o Rated current : 54.5 Amps
o Rated speed : 1470 RPM
o Duty : S1
o Frequency : 50 HZ
o Power factor : 0.85

19(B).7 ESP FLUIDIZING HEATER

o Number of heater : 6W+6S
o Rating : 27kw
o Number of heater : 6W+6S
o Each heating element : 1.5kw
o Connection type : Delta
o Rated Voltage : 415Volt,3Phase

19(B).8 SILO FLUIDIZING HEATER

o Number of heater : 3W+1S
o Rating : 18 kw
o Each heating element : 1.5 kw
o Connection type : Delta
o Rated Voltage : 415Volt,3Phase

19(B).9 ESP HOPPER HEATER

o Number of heater : 14nos/ESP
o Rating : 12kw
o Rated Voltage : 415Volt,3Phase

19(B).10 ESP SUPPORT HEATER

o Number of heater : 14nos/ESP
o Rating : 28kw
o Rated Voltage : 415Volt,3Phase

19(B).11 ESP SHAFT INSULATOR HEATER

o Number of heater : 14nos/ESP
o Rating : 7kw
o Rated Voltage : 415Volt,3Phase

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19(B). 12 DUST CONDITIONER PUMP
o Total quantity : 2
o Working : 1
o Stand by : 1
 Motor
o Make : ABB
o Model number : HX+200ML C4
o Rated power : 30 KW
o Rated voltage : 415 +/- 10%
o Rated current : 54.5 Amps
o Rated speed : 1450 RPM
o Duty : S1
o Frequency : 50 HZ
o Type of motor : squirrel cage induction motor
o Connection type : Delta
 Pump
o Make : KIRLOSKAR
o Model number : DSM 80/36
o Size : 80X100 mm
o Capacity : 100 m3/hrs.
o Stage : Single
o Discharge head : 63 MTR

19(A).13 VENT FILTER (FA SILO)

o Type of Bag house : Vent filter
o Model number : HK-12-225-12
o Flow rate of gas(Design) : 28000 m3/Hr.
o Design temperature (Max.) : 800C
o Operating temperature : 220C , Minimum
o Design pressure of casing : (+/-) 400mmHG
o Pressure drop across bag filter after cleaning : 150mmWG
o Inlet dust loading : 50gm/Nm3
o Outlet duct load (dry) Max. : <20mg/Nm3
o Air to cloth ratio : 1.2(m3/min/m2)
o Wind speed : 130Km/Hr.
o Compressed air requirement (Max.) : 0.0256m3/min
o Number of modules : 01nos
o Bags per module : 15nos
o Bag arrangement : 3.66m (length) x 0.15m(Dia.)
o Total numbers : 225nos.
o Bag material : Polyester Needle felt

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20. FIRE WATER PUMP HOUSE
GENERAL SPECIFICATION
o No of Fire water storage tank : 2
o Each tank capacity : 1550M3
o No of Pneumatic tank : 1 (2/3 water)
o Capacity : 18 M3

20.1 FIRE HYDRANT PUMP (MOTOR DRIVEN)

o No of pumps : 2+1
 Motor
o Make : MARATHON
o Rated power : 200 KW
o Rated voltage : 6.6 KV
o Rated current : 22 Amps
o Rated speed : 1490 RPM
o Duty : S1
o Frequency : 50 HZ
o Lubrication : Grease
o Efficiency : 94%
o Winding connection : Star
o No of Space heater : 2
o Space heater power : 43 W
o Heater voltage : 240 V, 50 HZ, 1-Phase
 Pump
o Make : KIRLOSKAR BROTHERS LTD
o Pump type : JP 150/53M
o Total head : 105 MTR
o Discharge : 410 m3/Hr.
o Pump input : 150.3 KW
o Speed : 1490 RPM
o Size : 150x200 mm
o Rating : 200 KW/HP
o Efficiency : 78%

20.2 FIRE HYDRANT PUMP (DIESEL DRIVEN)

o No of pumps : 3Pump type
 Diesel engine
o Make : KIRLOSKAR OIL ENGINE LTD INDIA
o Type : Direct injection, 4Stroke diesel engine
o Rating : 228/310 HP
o Speed : 1500 RPM
o Governing class : M2
o Engine frame : 6SL8800TA
o Fuel oil tank capacity : 500 Liters
o Compression ratio : 15.5:1
o Compression pressure : 155 KG/CM2
o Speed governing system : Electronic governing
 Radiator cooler
o Drive : belt drive
o Fan drive HP : 12
o Water capacity : 48 Liters
o Water flow rate : 210 LPM

 Lubrication oil pump

o Type : gear type
o No of pumps : 1
o Recommended lube oil : 15 W 40/K oil

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o Lube oil cooler type : Plate type
 Pump
o Make : KIRLOSKAR BROTHERS LTD
o Pump type : JP 150/53m
o Total head : 105 mtr.
o Discharge : 410 m3/hr
o Pump input : 150.3 KW
o Speed : 1490 RPM
o Size : 150x200 mm
o Rating : 200 KW
o Efficiency : 78%

20.3 JOCKEY PUMP

o No of pumps : 2(1 R + 1S)
 Motor
o Make : CROMPTON GREAVES LTD
o Machine no : NADM 22A
o Rated power : 37 KW
o Rated voltage : 415 KV
o Rated current : 64 Amps
o Rated speed : 2960 RPM
o Duty : S1
o Frequency : 50 HZ
o Efficiency : 92.5%
o Power factor : 0.87
 Pump
o Make : KIRLOSKAR BROTHERS LTD
o Type : Horizontal end suction pump
o Pump model : CPHM 50-32
o Pump No : 1781411
o OA number : F07711A509/030D
o Total head : 110 MTR
o Discharge : 50 m3/Hr.
o Pump input : 29.96 KW
o Speed : 2960 RPM

20.4 COMPRESSOR
o Make : ELGI EQUPMENTS LTD
o A/R No : H11B13252
o Capacity : 220 Liters
o Working pressure : 12 kg/cm2
o Test pressure : 19.8 kg/cm2

20.5 DETAILS OF DELUGE VALVE WITH LOCATION

Details of Deluge valve system
SL.NO DV .NO Description DV Quantity
1 DV01 MVWS system for Diesel generator room 1
2 DV02,05,08,10,13&16 HVWS system for Generator transformer 6
3 DV03,06,09,11,14&17 HVWS system for Unit auxiliary transformer 6
4 DV04,07,12&15 HVWS system for Station transformer 4
DV18,19,22,23,26,27,30,
MVWS for cable spreader room for HT/LT & switch gear room(1 to 6) 12
5 31,34,35,42&43
6 DV20,24,28,32,36&44 MVWS system for lube and control oil tank area (1 to 6) 6
7 DV21,25,29,33,37,45 HVWS system for boiler burner unit 1 to 6 6
8 DV38 HVWS system for hydraulically operated LP/HP 1
9 DV39 MVWS system for oil cannel in TG building 1
10 DV40 MVWS system for cable raiser/shaft in main plant 1
11 DV41 MVWS system for one no central lube oil & control oil tank 1
12 DV46 MVWS system for coal conveyor 6A/6B 1

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13 DV47 MVWS system for transfer point-5 1
14 DV48-56 MVWS system for coal conveyor 5A/5B 9
15 DV57 MVWS system for transfer point-4 1
16 DV58-64 MVWS system for coal conveyor 4A/4B 7
17 DV65 MVWS system for transfer point-11 1
18 DV66 MVWS system for crusher House 1
19 DV67-76 MVWS system for coal conveyor 3A/3B 10
20 DV77 MVWS system for transfer point-1 1
21 DV78 MVWS system for transfer point-2 1
22 DV79 MVWS system for transfer point-3 1
23 DV80 MVWS system for coal conveyor 2A/2B 1
24 DV81-88 MVWS system for coal conveyor 1A/1B 8
25 DV89-94 MVWS system for coal conveyor 12A/12B 6
26 DV95 MVWS system for coal conveyor 7A/7B 1
27 DV96 MVWS system for transfer point-6 1
28 DV97 MVWS system for coal conveyor-9 1
29 DV98 MVWS system for transfer point-7 1
30 DV99 MVWS system for transfer point-9 1
31 DV100 MVWS system for coal conveyor-10 1
32 DV101 MVWS system for transfer point-8 1
33 DV102 MVWS system for transfer point-10 1
34 DV103 MVWS system for coal conveyor 11A/11B 1
35 DV104-109 MVWS system for LDO,HFO & HSD tanks 6

20.6. DETAILS OF FIRE HYDRANT WITH LOCATION:

List of protected areas

Hydrants provided
Sl.no Description Details of hydrants
FEH S.H WM
1 STG building(6x150MW units) 36 18 6 FEH:1-36,SH:5,7,17-27,29-34 & WM:9-14
2 Boiler 6 no’s
3 Coal bunker and mill bay 48 11 10 FEH:37-84,SH:2,28-37 & WM:9-18
4 ESP
5 Transformer yard - 9 SH:17-25
6 Switch yard - 9 8 SH:8-16 & WM:1-8
7 Service & Technical office building - 2 - SH:5,6
8 CW & ACW pump house - 5 - SH:43,44,55,56 & 58
9 Elec.room for CW pump house - 5 - SH:43,44,55,56 & 59
10 Cooling tower - 6 6 SH: 45-50 & WM:19-24
11 Administrative building - 2 - SH:115,116

12 Canteen - 1 - SH:57
13 Space for HFO & LDO day tanks forwarding pumps - 8 2 SH:64-71 & WM:25,26
14 Permanent store - 6 - SH:51-53,59,60,74
15 Workshop - 3 - SH:74-76
16 Track hopper - 1 1 SH:100 & WM:50
17 Crushed coal stock pile - 14 13 SH:83-90,100-105 & WM:33-45
SH:4,78,81,82,105,106,109 & WM:29-
18 Transfer point - 7 7 33,45,48
19 Crusher house 4 3 1 FEH:84-88,SH:105-107 & WM:31
20 Coal stacker cum reclaimer - 2 2 SH:85,103 & WM:35,43
21 Pent house - 1 1 SH:108& WM:47
22 Raw water pump house - 1 SH:114
Water pre-treatment plant, CLFW reservoir &
pump house, DM plant chemical house, Chemical
23 lab, - 2 - SH:98,99
24 Ash compressor house - 2 - SH:40,41
25 Fire water tank & pump house - 1 - SH:1
26 Coarse ash silo - 2 - SH:62,63
27 Bottom ash silo - 1 - SH:61

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28 Bulldozer shed - - 1 WM:40
29 Thickener, Centrifuge building &thickener slug pit - 1 - SH:91
30 Fire station - 1 - SH:119
31 ESP control room - 6 - SH:2,35-37,39 &40
32 CW treatment plant - 3 - SH:53-55
33 Reclaim hopper - 1 1 SH:104 &WM: 44
34 HCSD house - 1 - SH:72
35 Main CHP s/s building - 1 - SH:80
36 Side stream filter - 2 - SH:56,57
37 DG building - 3 - SH:8,7 & 42
38 Road weigh bridge & cabinet - 1 - SH:117
39 Switch yard control room - 1 1 SH:15 & WM:7
40 LA PA computer building - 2 SH: 6,42
41 Wagon tippler - - 1 WM:48
42 Track hopper cum wagon tippler - 1 1 SH:101 & WM:48
43 Dewatering pump house - 1 1 SH:102 & WM:48
44 Coal testing lab - 1 - SH:82
45 Guard pond water treatment system - 1 - SH:91
46 Waste water recovery plant - 2 - SH:112,113
47 Ash silo utility building - 1 - SH:73
48 Pump house CHP area - 1 - SH:80

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21. CW PUMP HOUSE
21.1 AUTOMATIC VALVELESS GRAVITY FILTER
o No of AVGF : 14(12R+2S)
o No of filtration path : 2
o Make : Ion Exchange INDIA LTD
o Working principle : Head loss principle :
o Material used for filtration : Standard filter sand or dual media filter sand
o Flow per path : 260 m3/Hr. :

21.2 CW PUMP
o Total number of pumps : 15
o No of pumps per each unit : 2 and half
o No of stand by pumps : 3
o CW fore bay volume : 30000 m3
o Total no of CT fan : 42
o Total no of CT fans per each unit : 7
o No of CW filling pumps : 4
 Motor
o Make : CROMPTON GREAVES LTD
o Rated power : 1100 KW
o Rated voltage : 6.6 KV
o Rated current : 123 Amps
o Speed : 594 RPM
o Efficiency : 95.5%
o Power factor : 0.81
o Winding connection : Star
o Insulation class : F
o Type of mounting : vertical
o No of Space heater : 2
o Each power : 250 W
o Heater voltage : 240 V, 50 HZ, 1- Phase
 Pump
o Make : MATHER & PLATT
o Model : 40” VMF
o Type : vertical turbine pump, Non pull out type
o Pump design : vertical Mixed flow
o No of stages : SINGLE STAGE
o Impeller type : Closed type
o Total head : 26500 mmwc
o Flow : 11000 m3/hr.
o Pump rated speed : 594 RPM
o Pump efficiency : 89 %

21.3 COOLING TOWER

o Re-circulation rate : 127100 m3/Hr.
o Delta-T : 9-10 OC
o Hold up volume : 75000 m3
o Make –up : 2800 m3/Hr.
o Evaporation rate : 2100 m3/Hr.
o COC : 4
o Blow down+ Drift losses : 700 m3/Hr.
 Motor
o Make : ABB
o Rated power : 110 KW
o Rated voltage : 415 V
o Rated current : 190 Amps
o Speed : 1485 RPM

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o Duty : S1
o Frequency : 50 HZ
 Fan assembly
o Make : HAMON SRIRAM CONTROLL PVT LTD
o Type : INDUCED DRAFT COUNTER FLOW
o MOC of blade : FRP
o Dia. of blade : 9.144 M
o No of blades : 8
o Air flow : 510 m3/Hr.
o Blade pitch type : Adjustable
o Speed : 119 RPM
o Stack dia. : 9.992 M
o Rated CW flow : 22000 m3/Hr.
 Gear box
o Make : SUMITOMO HEAVY INDUSTRIES LTD
o Model : SFC060R2GS-RRF-11.2
o Gear box ratio : 11.647;SF:2.68

21.4 CW FILLING PUMP

 Motor
o Make : BHARAT BIJILEE
o Rated power : 132 KW
o Rated voltage : 415 V
o Rated current : 218 Amps
o Speed : 1486 RPM
 Pump
o Make : WPIL
o Model : 26X16 FAB
o Head : 30 M
o Flow : 1100 m3/Hr.

21.5 CW CHEMICAL DOSING SYSTEM

21.5.1 Acid Unloading Pump (H2SO4)
o No of tanks : 2
o Capacity : 24.33 m3
 Pump details
o Total no of pumps (No.) : 2
o Pump discharge flow (m3/ hr.) : 15
o Pump discharge Head (mmwc) : 20
o Speed ( rpm) : 2900
o Make : ANTICO
 Motor details
o Total no of Motor (no.) : 2
o Power Requirement (KW) : 3.7
o Voltage( Volts) : 415
o Current Rating (Amps) : 7.05
o Power factor : 0.86
o Phase : 3
o Duty : S1
o Make : BHARAT BIJLEE

21.5.2 Acid Dosing Pump (H2SO4)

 Pump details
o Total no of pumps (No.) : 3
o Pump discharge flow : 81 LPH
o Pump discharge Head : 20 kg/cm2
o Make : UNIQUE
o Model : 2020

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 Motor details
o Total no of Motor(no.) : 3
o Power Requirement (KW) : 0.37
o Speed ( rpm) : 1370
o Voltage( Volts) : 415
o Current Rating (Amps) : 1.10
o Power factor : 0.86
o Efficiency : 68.6 %
o Make : Integrated Electric

21.5.3 Scale Inhibitor

o No of tanks : 2
o Capacity : 2.52 m3
o No of pumps : 3 No’s
 Pump
o Make : Swelore
o Model : D-2250/08
o Stroke : 100 stroke /Min
o Flow rate : 5LPH
o Discharge pressure : 2.0 kg/cm2
 Drive details
o Make : Bharat Bijlee
o Rated power : 0.37 KW
o Rated voltage : 415 V
o Rated current : 1.03 A
o Frequency : 50 HZ
o Power factor : 0.78
o Efficiency : 71%
o Rated speed : 1450 RPM

21.5.4 Corrosion Inhibitor

o No of tanks : 2
o Capacity : 2.52 m3
o No of pumps : 3 No’s
 Pump
o No of pumps : 03
o Make : Welore
o Model : D-2250/48
o Stroke : 100/Min
o Flow rate : 220 LPH
o Discharge pressure : 3.0 kg/cm2
 Drive details
o Make : Bharat Bijlee
o Rated power : 0.37 KW
o Rated voltage : 415 V
o Rated current : 1.020 A
o Frequency : 50 HZ
o Power factor : 0.78
o Efficiency : 71%
o Rated speed : 1360 RPM

21.5.5 Biocide Dosing

o No of tanks : 2
o Capacity : 1.01 m3
o No of pumps : 3 No’s
 Pump
o No of pumps : 03
o Make : Welore
o Model : D-2250/48

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o Stroke : 100/Min.
o Flow rate : 220 LPH
o Discharge pressure : 3.0 KG/CM2
 Drive details
o Make : Bharat Bijlee
o Rated power : 0.37 KW
o Rated voltage : 415 V
o Rated current : 1.020 A
o Frequency : 50 HZ
o Power factor : 0.78
o Efficiency : 71%
o Rated speed : 1360 RPM

21.5.6 Sodium Hypochlorite Dosing

o No of dosing tanks : 2
o Capacity : 5.55 m3
 Pump
o No of pumps : 04
o Make : Positive Metering Pumps
o Model : HD3530/52-3
o Stroke : 100/Min
o Flow rate : 3000 LPH
o Discharge pressure : 5 kg/cm2
 Drive details
o Make : SIEMENS
o No of motor : 04
o Rated power : 2.2 KW
o Rated voltage : 415 V
o Rated current : 4.2 A
o Frequency : 50 HZ
o Power factor : 0.84
o Efficiency : 86.7%
o Rated speed : 1449 RPM

21.5.6 Sodium Hypochlorite storage tank

o No of dosing tanks : 2
o Capacity : 27.7 m3
 Pump
o No of unloading pumps : 02
o Make : ANTICO
o Model : NZRP25125TBGV1JM
o Stroke : 10 m3/Hr.
o Flow rate : 3000 LPH
o Discharge pressure : 20m
 Drive details
o No of motor : 02
o Rated power : 5 kW
o Efficiency : 86.7%
o Rated speed : 2900 RPM

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22. COAL HANDLING PLANT
22.1 BELT CONVEYOR SPECIFACTIONS
o Belt capacity : 1500 TPH
o Maximum conveyor capacity : 1781.62 TPH
o Belt speed : 3.09 m/sec
o Belt width : 1400 mm
o Grade of belt : FR
o Type of belt : NYLON
o Duty of belt : HD
o No of plies : 4
o Angle of Wrap : 210 degree
o Bulk density of material : 0.8 T/m3
22.2 WAGON TIPPLER
o Type of wagon tippler : Side Discharge type
o Quantity : 1
o Material handled : coal
o Gross weight of each wagon : 90T-Rated,110T-Design
o Max weight of shutting loco at 8KM/HR : 150 T
o Railway gauge : 1676 mm(Broad Gauge)
o Angle of Tip/rotation : 155+/-5 Degrees
o Type of wagon Height (mm) width (mm) weight (T)
i) BOX/BOXC : 3161 3136 81.3
ii) BOXN MARK II : 3225 3200 81.3
iii) BOXN : 3233 3200 81.3
o Weight of tippler : 100 T without counter weight
o Counter weight : 63.2 T in both side frames
o Clamping arrangement : 6 Nos.
o Wagon top clamp pad : Natural rubber
o Wagon side beam pad : Natural rubber
o No of tips per hour : 20
o Working pressure tippler drive : 220 kg/cm2
o Total time of operation : 120 sec
o Forward operation : 47 sec
o Pause : 6 sec
o Reverse operation : 47 sec
o No of tips per hour : 20 rated
22.3 HYDRAULIC POWER PACK OF WAGON TIPPLER
o Make : L&T HYDRAULIC
o Tank capacity : 800 Ltrs.
 Tippler drive
o Make : Marathon
o Rated power tippler drive : 1X 132 KW
o Rated speed : 1485 RPM
o Rated voltage : 415 V
o Rated current : 228 A
o Efficiency : 94.7%
o Power factor : 0.85
o Insulation class : F
o Duty : S1
o Bearing : 6319-DE, 6316-NDE
 Radiator fan
o Make : Rot motive power drive India LTD
o Rated power : 2.2 KW
o Rated voltage : 415 V
o Rated speed : 930 RPM
o Frequency : 50 HZ
o Rated current : 9.6 A
o Insulation class : F
o Efficiency : 81%
o Bearing : 6206ZZ-DE/6206ZZ-NDE

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22.4 HYDRAULIC POWER PACK OF CLAMPING
o Make : L&T HYDRAULIC
 Tippler drive
o Make : Marathon
o Rated power tippler drive : 1X 37 KW
o Rated speed : 1470 RPM
o Rated voltage : 415 V
o Rated current : 65 A
o Efficiency : 98.9 %
o Power factor : 0.86
o Insulation class : F
o Duty : S1
o Bearing : 6319-DE, 6316-NDE
 Radiator fan
o Make : Rot motive power drive India LTD
o Rated power : 0.55 KW
o Rated voltage : 415 V
o Rated speed : 1380 RPM
o Frequency : 50 HZ
o Rated current : 2.7 A
o Insulation class : F
o Efficiency : 74 %
o Bearing : 6204ZZ-DE/6204ZZ-NDE
22.5 SIDE ARM CHARGER
o Make : L&T HYDRAULIC
o Working pressure : 220 kg/cm2
o Hauling capacity : 29 wagons box type
o Forward operation : 0.5 m/sec
o Reverse operation : 0.8 m/sec
22.6 APPRON FEEDER
o Location : Below Wagon Tippler Hopper
o Duty : Continuous
o Width of pan : 2130 mm.
o Design Capacity : 1200 TPH
o Capacity Range : 20% to 110%
o Number required : One (1) Nos.
o Material to be handle : ROM Coal
o Max. Lump size : (-)300 mm
o Drive details : 110 KW
o Drive speed : 1485 RPM
o Speed control : VVVF
o Take up : Manual screw take up
 Material of construction
o Sprocket : Deep hardening alloy steel
o Shaft : Forged Alloy Steel
o Chain : Deep hardening alloy steel
o Joining Pins : Induction hardening alloy steel
o Supporting Frame : Carbon Steel
o Rollers : Deep hardened forged alloy steel
o Bulk density : 0.8 T/m3 for vol. calculation
1.2 T/m3 for weight calculating
o Length of Apron Feeder : To suit the requirement
o Drive Details : Drive motor with VVVFD control
Reduction gear box, input and output coupling,
Jack shaft and open gear pair, pinion and bull gear
 Drive specification
o Make : ABB
o Rated power : 110 KW
o Rated voltage : 415 V
o Rated current : 183 A
o Rated speed : 1485 RPM
o Power factor : 0.89

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o Efficiency : 95%
o Frequency : 50 HZ
o Bearing : 6319C3-DE/6316M-NDE
22.7 DRIBBLE CONVEYOR
o Designation of conveyor : Dribble conveyor
o Belt Width : 2000 mm
o Belt Speed : 0.26m/sec.
o Capacity of conveyor : 100 TPH minimum
o Hours of Operation : 24
o Materials handled : ROM / Fine Coal
o Bulk Density of material : 0.8 T/m3 for volume calculations
1.2 T/m3 for weight calculations
o Lump size of material : (-) 120 mm
o Angle of surcharge : 0 Degree
o Troughing angle : 0 Degree
o Type of fabric : Nylon
o No. of Ply : 4/4
o Grade : FR grade
o Top, mm : 5mm
o Bottom, mm : 3mm
o Take-up : Screw take up
o Moisture : 20% ma.
 Drive specification
o Make : Crompton greaves
o Rated power : 3.7 KW
o Rated voltage : 415 V
o Rated current : 7.39 A
o Efficiency : 85%
o Insulation class : F
o Frequency : 50 HZ
o Rated speed : 1430 RPM
o Duty : S1
o Bearing : 6306ZZ/6205ZZ
22.8 BCN 1A/1B
o Quantity : 2
o Belt thickness : 14 mm
o Rating of belt : 38.11 KN/MTR
o Motor rating : 132 KW
o Rated voltage : 415 V
o Rated speed : 1480 RPM
o Belt length : 573mm
o Conveyor length : 275 Meter
o Gear box make : NAW
o Gear box type : B. Helical
o Gear box size : CKC280
o Gear box ratio : 20:1
o Type of fluid coupling : TRACTION
o Fluid coupling : WDFC 450
o Breaking torque : 131 kgM
o Brake type : Electro hydro thruster-EBTM 400/F
o Take-Up type : HG
22.9 BCN 2A/2B
o Quantity : 2
o Belt thickness : 14 mm
o Rating of belt : 18.36 KN/MTR
o Motor rating : 90 KW
o Rated voltage : 415 V
o Rated speed : 1480 RP :
o Conveyor length : 44 Meter
o Gear box make : NAW
o Gear box type : B. helical
o Gear box size : CKC280

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o Gear box ratio : 20:1
o Type of fluid coupling : TRACTION
o Fluid coupling : WDFC 450
o Breaking torque : 89 kgM
o Brake type : Electro hydro thruster-EBTM 400/F
o Take-Up type : VG
22.10 BCN 3A/3B
o Quantity : 2
o Belt thickness : 16 mm
o Belt tension : 104.38 KN/Mtr.
o Conveyor length : 324 meter
o Motor rating : 450 KW
o Rated voltage : 6.6 KV
o Motor rated speed : 1480 RPM
o Length of belt : 324 Mtr.
o Gear box : NAW
o Gear box size : CKC450
o Gear box ratio : 20:1
o Type of fluid coupling : SCOOP
o Fluid coupling : PST 570
o Brake type : Electro hydro thruster-EBTM 600/F
o Take-Up type : VG
22.11 VGF
o Make : THYSSENKRUPP INDUSTRIES PVT LTD
o Quantity : 4 No
o Design capacity : 900TPH
o Coal size : (-)200 mm to (-)250mm
o Screen under size : (-)20mm
o Grizzly area : 2000X4500
o Motor : 37KW , 2 per screen
o Speed : 740 RPM
o Drive type : Electro mechanical and Cardan shaft
o Vibrator type : Double unbalanced exciter
o Weight : 14 T
o Stroke of screen : 12-14 mm
o Angle of mounting : 15 degree
o Operational vibration frequency : 750 /Min.
22.12 CRUSHER
o Type : Ring granulator
o No of crusher : 4
o Hammer type : reversible ,toothed ring type
o Capacity : 900 TPH
o Material crush : ROM coal
o Feed input size : (-)200 mm to (-)250 mm
o Output size : (-)20 mm of 98%
o Motor speed : 744 RPM
o Motor rating : 500 KW
o Rated voltage : 6.6 KV
o Rated current : 62 Amps
o Type of coupling : Fluid Scoop coupling-PST 870
22.13 BELT FEEDER
o Quantity : 4 No
o Belt capacity : 1500 TPH
o Belt speed : 1.5 m/sec
o Belt width : 1600 mm
o Belt length : 21.5 m
o Grade of belt : FR
o Type of belt : N/N
o No of plies : 4
o Belt thickness : 16 mm
o Rating of belt : 630 KN/Mtr.
o Power : 22 KW

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o Voltage : 415 V
o Make : ABB
o Gearbox : NAW
o Ratio : 31.5:1
o Size : CKC-180
o Coupling type : Resilient Coupling,LGF-190
22.14 REVERSIBLE BELT FEEDER
o Quantity : 2 No
o Belt capacity : 1500 TPH
o Belt speed : 3.09 mtr./sec.
o Belt width : 1600 mm
o Belt length : 42.5 m
o Grade of belt : FR
o Type of belt : N/N
o No of plies : 4
o Belt thickness : 16 mm
o Rating of belt : 630 KN/MTR
o Power : 45 KW
o Voltage : 415 V
o Make : ABB
o Gearbox : NAW
o Ratio : 31.5:1
o Size : CSC-225
o Fluid coupling : TRACTION WDFD370
22.15 STACKER CUM RECLAIMER
 General Description
o Material to be handled : Coal
o Bulk density, vol./ wt. basis, t/m3 : 0.8 / 1.0
o Capacity, rated / design, T/Hr.
a) While stacking : 1500
b) While reclaiming : 1500
o No. of stockpile : Two
o Total length of each stockpile, M : 580 m (Bottom of stockpile)
o Width of stockpile at base, M : 40
o Max height of stockpile, MM : 10000
o Machine travel, M : 568.232
o Centre distance of track, M : 7.2
o Rail section : IR 52
o No of support points : 3
o Distance from machine center to Bucket wheel center M : 36
o Total service weight of machine : 350 T
o Wind pressure considered
a) While operating : 0.25 kN/m2
b) Non-op. (Anchored position) : 1.2 kN/m2
o Type : Reversible type boom Stacker with Bucket Wheel declaimer.
o Quantity : Two (2) nos.
o Stacking Capacity : 1500 MTPH rated/designed.
o Design : 1500 MTPH (Average over a period of 4 hours)
o Total Travel : To suit Layout & Requirement but not less than 635 m.
o Duty : 24 Hours/Day.
o Stock pile height : 10m
o Stock pile length : To suit layout & requirement but not less than 580 m.
o Stock pile width : 40 meter at ends and 56 meter at center.
o Boom length : 36 meter (Approx.)
o Material : Crushed Coal.
o Lump Size : (-) 20mm
o Moisture Content : 20%
o Bulk Density (T/m3) : 0.80 for Volume Calculation1.20 for Weight Calculation
 Travel Gear
o No. of wheels M/c & Tripper : 32/10
o No. of driven wheels : 8
o Wheels diameter, mm : 500

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o Max wheel pressure during operation : 17.9 T
o Travelling speed , m/min : 7.5 -15
o Rail clamp : Hydraulic
o Drive Details
a) Motor KW : 7.5KW, 8 nos.
b) Coupling Type : Flexible coupling, Model : C5 (SPL)
c) Brake Type : Electro Hydraulic Thrusters. :
 Model: EBTM 200/H
o Brake drum dia. : 200 mm.
o Braking set Torque : 4.35 kg M.
o Make : ELECTROMAG
o Gear box Type : Bevel-helical shaft mounted
o Make : NAW
o Model : CKCA 180 (SPL)
o Ratio : 90:1
 Slewing gear
o Max. Slewing speed at BW tip : 3 - 30 m/min.
o Slewing Range : +/- 105o
o Slewing gear PCD, mm : 4400
o No. of teeth / module : 220/20
o Type of Slew bearing : Ball/roller with external gear rim.
 Drive details
o Motor KW : 11 x 2 nos. Slewing Range : +/- 105o
o RPM : 1500 - 150 RPM VVVF drive.
o Coupling Type : Pin bush type flexible coupling
o Make : NENCO,Model : 3/490.520-42H7
o Brake Type : Electro Hydraulic Thruster
o Model : EBTM 200/H
o Brake drum diameter : 200 mm.
o Braking set Torque : 59.81 Nm
o Make : Electromag
o Gear box Type : Bevel helical planetary
o Make : MAGTORQ
o Model : BP 4560X4,Ratio : 761.06 : 1
o Slewing Bearing, Make : ROTHE ERDE
22.16 BUCKET WHEEL
o Cutting circle : 6.7m
o No of discharges : 50
o R.P.M. : 6.25
o Cutting speed : 2.487 m/Sec.
o No of buckets : 8
o Type of buckets : Cell less
o Bucket volume : 600 Ltrs.
o Bucket wheel inclination : 10 Degree
o Motor rating : 90 KW
o Motor speed : 1485 RPM
o Fluid coupling : SDFC 410
o Gear box : Bevel helical planetary
o Ratio : 236.45:1
 Main Drive Details
o Motor KW : 90 x 1 nos.
o R.P.M. : 1500
o Coupling Type : Fluid Coupling
o Make : Premium Ltd.
o Model : 410 SDFC
o Brake Type : Electro Hydraulic Thruster.
o Model : EBTM 300/H,
o Brake drum dia : 300mm
o Braking set Torque : 526.30 Nm
o Make : Electromag

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22.17 LONGITUDINAL DRIVE
o No of wheels : 32/10
o No of driven wheels : 8
o Travel speed : 7.5 to 15 m/min
o Rail clamp : Hydraulic
o Motor rated : 7.5 KW
o Coupling : flexible/CS 5PL
o Gear box : bevel helical shaft mounted
o Ratio : 761.06:1
22.18 SLEW DRIVE
o Slew speed : 3-30m/min
o Slew degree : +/-105 degree
o Motor rating : 11 KW
o Gear box : Bevel helical planetary
o Ratio : 7610:01
22.19 BOOM CONVEYOR
o Design : 1500 TPH
o Belt width : 1400 mm
o Belt speed, M/sec : 3.2 M/Sec.
o Belt slope, deg. : + 5.5 / -10.2
o Max. Tensioning distance : 300 mm
o Top of rail from bottom of stockpile : 700 mm
o Belt : NN 500/4 Cover 6+3 FR Grade
o Motor rating : 75 KW
o Speed : 1475 RPM
o Coupling : Fluid Coupling. SDFC 410,
o Make : Premium Ltd
o Max. Oil quantity : 15.8 Ltrs.
o Brake type : Electro Hydraulic Thruster.
o Model : BTM 300/E,
o Brake drum dia : 300 mm.
o Braking set Torque : 236.34Nm
o Make : Electromag
o Gear box type : Bevel helical,
o Make : NAW
o Model : CKC-225 (with fan)
o Ratio : 16.9:1
22.20 INTERMEDIATE CONVEYOR
o Design : 1500 TPH
o Belt width : 1400 mm
o Belt speed : 3.09 m/sec
o Belt slope , degree : +14 (app)
o Max. Tensioning distance : 600 mm
o Belt : NN 500/4 Cover 6+3 FR Grade
o Motor rating : 90 KW
o Speed : 1485 RPM
o Coupling : SDFC 410
o Gear box : Bevel helical
22.21 HYDRAULLIC CYLINDERS FOR BOOM LUFFING
o Cylinder size : Diameter 250 x 160 x 1325 stroke
o Retracted length : 3375 mm
o Protracted length : 4700 mm
o Forces during operation (for2 cylinder) : 756 KN Tension,1572 KN Compression
o Maximum Operating pressure : 175 bar on piston side
: 160 bar on Rod side
: 180 bar Set pressure on cylinder (both ends)
: 300 bar Test pressure on both sides
22.22 BCN-4A/4B
o Quantity : 2
o Belt thickness : 15 mm
o Rating of belt : 54.49 KN/mtr.

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o Belt length : 522 meter
o Conveyor length : 250 meter
o Motor rating : 250 KW
o Rated voltage : 6.6 KV
o Gear box : CKC-355
o Gear box type : B. Helical
o Gear box ratio : 20:01
o Fluid coupling : WDFC540
o Brake type : Electro hydro thruster-EBTM 500/F
o Take up type : VG
22.23 BCN 7A/7B
o Quantity : 2
o Belt thickness : 14 mm
o Rating of belt : 31.01 KN/MTR
o Motor rating : 132 KW
o Rated voltage : 415 V
o Rated speed : 1480 RPM
o Belt length : 24.5 m
o Conveyor length : 110 m
o Gear box make : NAW
o Gear box type : B. Helical
o Gear box size : CKC280
o Gear box ratio : 20:1
o Type of fluid coupling : TRACTION
o Fluid coupling : WDFC 450
o Breaking torque : 131 kgm
o Brake type : Electro hydro thruster-EBTM 400/F
o Take-Up type : VG
22.24 BCN 8A/8B
o Quantity : 1
o Belt thickness : 15 mm
o Rating of belt : 70.41 KN/MTR
o Motor rating : 250 KW
o Rated voltage : 6.6KV
o Rated speed : 1480 RPM
o Belt length : 1607 mm
o Conveyor length : 770 mtr.
o Gear box make : NAW
o Gear box type : B. helical
o Gear box size : CKC355
o Gear box ratio : 20:1
o Type of fluid coupling : TRACTION
o Fluid coupling : WDFC 540
o Breaking torque : 248 kgM
o Brake type : Electro hydro thruster-EBTM 500/F
o Take-Up type : HG
22.25 BCN 9
o Quantity : 1
o Belt thickness : 14 mm
o Rating of belt : 24.69 KN/mtr.
o Motor rating : 132 KW
o Rated voltage : 415 V
o Rated speed : 1475 RPM
o Conveyor length : 72 Meter
o Gear box make : NAW
o Gear box type : B. Helical
o Gear box size : CKC280
o Gear box ratio : 20:01
o Type of fluid coupling : TRACTION
o Fluid coupling : WDFC 450
o Breaking torque : 248 kgM
o Brake type : Electro hydro thruster-EBTM 400/F

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o Take-Up type : VG
22.26 BCN 10
o Quantity : 1
o Belt thickness : 14 mm
o Rating of belt : 22.99 KN/mtr.
o Motor rating : 90 KW
o Rated voltage : 415 V
o Rated speed : 1475 RPM
o Conveyor length : 72.5 mtr.
o Gear box make : NAW
o Gear box type : B. Helical
o Gear box size : CKC280
o Gear box ratio : 20:01
o Type of fluid coupling : TRACTION
o Fluid coupling : WDFC 450
o Breaking torque : 89 KGM
o Brake type : Electro hydro thruster-EBTM 400/F
o Take-Up type : VG
22.27 BCN 11A/11B
o Quantity : 2
o Belt thickness : 14 mm
o Rating of belt : 29.51 KN/mtr.
o Motor rating : 132 KW
o Rated voltage : 415 V
o Rated speed : 1475 RPM
o Belt length : 236.5 m
o Conveyor length : 108 mtr.
o Gear box make : NAW
o Gear box type : B. Helical
o Gear box size : CKC280
o Gear box ratio : 20:01
o Type of fluid coupling : TRACTION
o Fluid coupling : WDFC 450
o Breaking torque : 131 kgM
o Brake type : Electro hydro thruster-EBTM 400/F
o Take-Up type : VG
22.28 BCN 12A/12B
o Quantity : 2
o Belt thickness : 15 mm
o Rating of belt : 53.28 KN/MTR
o Motor rating : 250 KW
o Rated voltage : 6.6KV
o Rated speed : 1480 RPM
o Belt length : 463 m
o Conveyor length : 220 Meter
o Gear box make : NAW
o Gear box type : B.Helical
o Gear box size : CKC355
o Gear box ratio : 20:01
o Type of fluid coupling : Traction
o Fluid coupling : WDFC 540
o Breaking torque : 248 KGM
o Brake type : Electro hydro thruster-EBTM 500/F
o Take-Up type : VG
22.29 BCN-5A/5B
o Quantity : 2
o Belt thickness : 15 mm
o Rating of belt : 1400 KN/MTR
o Belt length : 670 meter
o Conveyor length : 340 m
o Motor rating : 250 KW
o Rated voltage : 6.6 KV

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o Gear box : NAW
o Gear box ratio : 20:1
o Fluid coupling : WDFC 540
o Brake type : Electro hydro thruster-EBTM 500/F
o Take-up type : VG
22.30 BCN 6A/6B
o Quantity : 2
o Belt thickness : 15 mm
o Rating of belt : 800 KN/MTR
o Belt length : 955 meter
o Conveyor length : 340 m
o Motor rating : 250 KW
o Rated voltage : 6.6 KV
o Gear box : NAW
o Gear box ratio : 20:1
o Fluid coupling : WDFC 540
o Take –up type : VG
22.31 TRAVELLING TIPPLER
o Material handled : (-)20mm crushed coal
o Type : Motorized travelling rail mounted
o Location : 3 No on BCN-6A & 3 No on BCN-6B
o Belt type : synthetic fire resistant
o Belt thickness : 20 mm
o Belt width : 1400 mm
o Capacity : 1500 TPH
o Belt speed : 3.09 m/sec
o Brake type : Thruster
o Travel limit switches : Yes 2 No
o Tripper angle (belt) : 14 Degrees
o Wheels : double flanged
o Bunker sealing arrangement : Yes provided by sealing belt
o Flap gate : Motorized
 Traveling drive
o No of drives per tippler : 2
o Rated power : 5.5 KW
o Rated voltage : 415 V
o Rated current : 10.3 A
o Power factor : 0.84
o Efficiency : 88 %
o Frequency : 50 HZ
o Insulation class : F
 Cable drum drive
o Make : Mark electriks
o Rated power : 0.55 KW
o Rated voltage : 415 V
o Rated current : 1.6 A
 Dust extraction system
o Location : Bunker
o Total no of DE systems : 6
o Rated voltage : 415 V
o Rated current : 96 A
o Speed : 1475 RPM
o Power factor : 0.9
o Insulation class : F
o Frequency : 50 HZ
o Efficiency : 93.80 %
o Winding connection : Delta

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22.32 FLAP GATE
 Drive
o Rated power : 7.5 HP
o Rated voltage : 415 V
o Rated current : 12.14 A
o Make : Bharat Bijlee
o Power factor : 0.75
o Efficiency : 82%
o Frequency : 50 HZ
o Rated speed : 1480 RPM
o Insulation class : F
 Actuator
o Make : Technomech Engineers
o Model : TMR-4VR
o Thrust : 3500 kg
o Stroke : 750 mm
o Speed : 25 RPM
22.33 IN LINE MAGNETIC SEPARATOR
o Type : in –line DC operated electromagnetic (Suspended).
o Location : BCN-3 A/B and BCN-4A/B
o Operating gap form conveyor : 500mm for uncrushed coal and 400mm for
Crushed coal
o Belt fabric : All synthetic and fiber resistant belts
o Belt width : 1400 mm
o Belt speed : 2.6 m/sec
o Belt thickness : 20 mm (approx.)
o Separator voltage : 415 V ,3 phase AC ,50HZ
o Transformer cooling : Oil/air cooled
22.34 METAL DETECTOR
o Type : Electronic
o Location : 5A & 5B
o Material conveyed by belt : crushed & un crushed coal
o Bulk density : 0.8
o Moisture content : 20%
o Type of metal to be detected : Ferrous & Non-ferrous
o Mini size of metal to be detected : 20mm
o Marking device : Sand bag marker
22.35 COAL SAMPLING UNIT
o Make : Advanced sampling system PVT LTD
o Location : BCN 6A/6B
22.35.1 Sampler
o Type : Swing arm
o Cutter opening : 75 mm
o Cutting speed : 37 RPM
o Sample per increment : 10.11 kg
o No of increments per Hour : 18
o Total primary sample : 182 KG/HR
o Drive power : 7.5 KW
22.35.2 Belt Feeder
o No of feeders : 1
o Rated Capacity : 1000 kg/Hr.
o Length : 7065 mm
o Belt speed : 18.75 M/MIN
o Type : Reversible
o Drive power : 2.2 KW
o Speed : 13.8 RPM
22.35.3 Hammer mill
o Size : 400mm Dai X400mm width
o Type : Non reversible with grate bar

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o Drive motor : 9.2 KW,415 V,1440 RPM
o Mill speed : 1440 RPM
o Rotor tip speed : 30 m/sec.
o Material to be crushed : coal
o Bulk density : 0.8 T/m3
o Feed coal size : 25 to 30mm
o Output coal size : -3.5mm of 95%
o Capacity : 2 TPH
22.35.3 Sampler
o Type : Rotary type
o Feed size : -8 MM 99%, -4 MM 95%
o Cutting opening : 45 MM
o Sample per increment : 0.0076 kg
o Sample per hour : 2.733 kg
o Sample per LOT : 16.38 kg
o Drive power : 0.37 KW
o Speed : 13.4 RPM
22.35.4 Bottle Collector
o No of cans : 4
o Capacity of each can : 40 Ltrs
o Total sample per LOT : 16.38 kg
o Drive power : 0.37 KW
o Drive speed : 1.08 RPM
22.36 IDLERS
22.36.1 Carrying Idler
o Roller diameter : 152.4 mm
o No of rollers : 3
o Angle of troughing : 35 degrees
o Maximum spacing : 1200 mm
o Min bearing bore/spindle : 30
22.36.2 Return Idler
o Roller diameter : 139.7/190(mm) Impact/Ring OD
o No of rollers : 1 or 2
o Angle of troughing : 0-10 degrees
o Maximum spacing : 3000 mm
o Min bearing bore : 30
22.36.3 Impact Idler
o Roller diameter : 152.4 mm
o No of rollers : 3
o Angle of troughing : 35 degrees
o Maximum spacing : 450 mm
o Min bearing bore : 30
22.36.4 Self-Aligning Carrying Idler
o Roller diameter : 152.4 mm
o No of rollers : 3
o Angle of troughing : 35 degrees
o Maximum spacing : 10000 mm
o Min bearing bore : 30
22.36.5 Self-Aligning Carrying Return Idler
o Roller diameter : 152.4 mm
o No of rollers : 1
o Angle of troughing : 0 degrees
o Maximum spacing : 20000 mm
o Min bearing bore : 30

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23. CHP PUMP HOUSE
23.1 COOLING WATER PUMP
o Installed quantity : 02
o Capacity : 66 m3/Hrs.
o Drive rating : 45 kw
23.2 DRINKING WATER PUMP
o Installed quantity : 02
o Capacity : 12 m3/Hrs.
o Drive rating : 15 kw
23.3 DFDS PUMP
o Installed quantity : 02
o Capacity : 1.8 m3/Hrs..
o Drive rating : 110 kw
23.4 DS PUMP
o Installed quantity : 02
o Capacity : 230 m3/Hrs.
o Drive rating : 100 kw
23.5 AIR COMPRESSOR
o Installed quantity : 02
o Capacity : 305 CFM
o Pressure : 7.5 Bar
o Drive rating : 55 kw

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24. COMPRESSOR
24.1 SERVICE/INSTRUMENT AIR COMPRESSOR
 Compressor
o Make : Ingersoll-Rand
o Medium handled : Air
o Intake capacity : 80 Nm3/Min
o Intake temperature : 45
o Intake pressure : 0.968 Bar
o Speed : 2976 Rpm
o Discharge pressure : 9Kg/cm2
o Compression ratio : 7:1
o No of coolers : 3
o Cooling water temperature : 33
o Efficiency at rated capacity : 94.5%
o Oil reservoir capacity : 450 Lts
 Motor
o Make : ABB
o Power : 650 KW
o Voltage : 6.6 KV
o Current : 68.4 A
o Power factor : 0.85
o Speed : 2976 RPM
o Frequency : 50 HZ
o Efficiency : 94.5%
 Lube oil pump
o Make : Sunrise Engineers
o Model : S-15
o Capacity : 22
o Pressure : 25 PSI
o Rated speed : 1440 RPM
 Lube oil motor
o Make : Ingersoll Rand
o Power : 1.5 KW
o Voltage : 415 V
o Current : 3.3 A
o Speed : 1420 RPM
o Frequency : 50 HZ
o Efficiency : 79.8%
o Bearing : DE-6205ZZ, NDE-6205ZZ

24.2 DRIER
o Make : Kantilalchunila& sons appliances PVT LTD
o Rated power : 60 KW
o Voltage : 415 V, 3 phase, 4wire
o Frequency : 50 HZ
o Model : Phair 171
o Design pressure : 10 kg/cm2
o Operating pressure : 8 kg/cm2
o Operating temperature : 120OC

24.3 START UP COMPRESSOR

o Make : Ingersoll Rand
o Model : 2475
o Speed : 1100
o Discharge pressure : 14 kg/cm2
o Weight : 65 kg
o Size : 4.0X2.5 & 2.75

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24.4 BOTTOM ASH TRANSPORT AIR COMPRESSOR
o Type : Screw type oil free
o Make : ATLAS COPO
o Model : ZA-6
o Total quantity : 8 No’s
o Working : 6 No’s
o Standby : 2 No’s
o Capacity : 6400 M3/Hr.
o Pressure : 2 kg/ cm2
o Total receiver tanks : 8 No’s
o Each tank capacity : 5 m3
 Motor details
o Make : MARATHAN ELECTRIC
o Model : FLOWPAK-3
o Rated power : 400 KW
o Rated voltage : 6.6 KV
o Rated current : 43 A
o Frequency : 50 HZ
o Rated speed : 1490 RPM
o Power factor : 0.85
o Winding connection : Star

24.5 INSTRUMENT AIR COMPRESSOR FOR BOTTOM & FLY ASH

o Type : Screw type oil free
o Make : ATLAS COPCO
o Model : ZR-132
o Total quantity : 3 No’s
o Working : 2 No’s
o Standby : 1 No’s
o Capacity : 1140 m3/Hr.
o Pressure : 8 kg/cm2
o Total receiver tanks : 3 No’s
o Each tank capacity : 1 m3.
 Motor details
o Make : ABB
o Model : M2BAP315MLC2K
o Rated power : 160 KW
o Rated voltage : 415 V
o Rated current : 267 A
o Frequency : 50 HZ
o Rated speed : 2977 RPM
o Power factor : 0.85
o Winding connection : Star

24.6 FLY ASH TRANSPORT AIR COMPRESSOR

o Type : Screw type oil free
o Total quantity : 6 No’s
o Working : 4 No’s
o Standby : 2 No’s
o Capacity : 7100 CUM/H
o Pressure : 2 KG/CMSQ
o Motor power : 415 KW
o Total receiver tanks : 3 No’s
o Each tank capacity : 5 m3.
 Motor details
o Make : Marathan Electric
o Model : FLOWPAK-3
o Rated power : 425 KW
o Rated voltage : 6.6 KV

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o Rated current : 46 A
o Frequency : 50 HZ
o Rated speed : 1490 RPM
o Power factor : 0.85
o Winding connection : Star
 Drier
o Make : Delair India PVT LTD
o Type : Regeneration
o Model : PDI-1350W
o Rated voltage : 230 V
o Continuous load : 3.07 KW

24.7 MRHS AIR COMPRESSOR

o Type : Screw type oil free
o Total quantity : 4 No’s
o Working : 3 No’s
o Standby : 1 No’s
o Capacity : 1602 CUM/H
o Pressure : 7 KG/CMSQ
o Motor power : 415 KW
o Total receiver tanks : 3 No’s
o Each tank capacity : 5 m3.
 Motor details
o Make : ABB
o Model : FLOWPAK-3
o Rated power : 160 KW
o Rated voltage : 415KV
o Rated current : 46 A
o Frequency : 50 HZ
o Rated speed : 1485 RPM
o Power factor : 0.85
o Winding connection : Delta

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25. AIR COOLING SYSTEM
25.1 VAPOUR ABSORPTION MACHINE
o Make : VOLTAS
o Capacity : 300 TR
o Type : Steam fired, Lithium Bromide
o Chilled water cooling range : 11.40C to 70C
o Condenser water warm range : 31.60C to 37.20C
o Cooling tower water flow rate : 170 m3/Hr.
o Temperature drop : 5.40C
o Heat removal : 918000 kcal/Hr.

25.2 WATER COOLED SCREW CHILLER

o Make : VOLTAS
o Capacity : 300 TR
o Type : Hermitically sealed screw compressor
Suitable for 134A refrigerant
o Chilled water cooling range : 11.40C to 70C
o Condenser water warm range : 31.60C to 360C
o Cooling tower water flow rate : 170 m3/Hr.
o Temperature drop : 5.40C
o Heat removal : 918000 kcal/Hr.

25.3 CHILLED WATER PUMP

 Pump
o Make : BEACON PUMPS
o Model : SDC 100/125
o Capacity : 115 m3/Hr.
o Head : 40 m
o Speed : 1460 RPM
o Efficiency : 75%
 Motor
o Make : ABB
o Rated power : 22 KW
o Rated Voltage : 415 V
o Rated current : 40.5 A
o Frequency : 50 HZ

25.4 CONDENSATE WATER PUMP

 Pump
o Make : BEACON PUMPS
o Model : SDC 100/125
o Capacity : 115 m3/Hr.
o Head : 35 m
o Speed : 1470 RPM
o Efficiency : 75%
 Motor
o Make : ABB
o Rated power : 30 KW
o Rated Voltage : 415 V
o Rated current : 54.5 A
o Frequency : 50 HZ

25.5 CENTRIFUGAL FAN

 Fan
o Make : VOLTAS
o Model : FDA 560 CM
o Capacity : 115 m3/Hr.
o Head : 35 m

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o Speed : 1470 RPM
o Efficiency : 75%
 Motor
o Make : Marathon
o Power : 5.5 KW
o Voltage : 415 V
o Current : 9.9 A
o Power factor : 0.88
o Efficiency : 88.5%
o Frequency : 50 HZ
o Speed : 1440 RPM
o Insulation class : F
o D.E bearing : 6308ZZ.C3
o N.D.E bearing : 6208ZZ.C3

25.6 CONDENSATE WATER MAKEUP PUMP

 Pump
o Make : Kirloskar Brothers LTD
o Size : 32X25 mm
o Head : 20 m
o Capacity : 1.5 LPS
 Motor
o Make : Kirloskar Brothers LTD
o Rated power : 0.75 KW
o Rated voltage : 415 V
o Rated current : 2.1 A
o speed : 2700 RPM
o Winding connection : Star
o Duty : S1
o Efficiency : 29%

25.7 AIR WASHERY UNIT

 BLOWER
o Make : SK SYSTEMS PVT LTD
o Model : 8KL-D-124-Y-C2
o Capacity : 100000 m3/Hr.
o Rated speed : 654 RPM
 Drive
o Make : BHARAT BIJLEE LTD
o Rated power : 37 KW
o Rated Voltage : 415 V
o Rated current : 64 A
o Frequency : 50 HZ
o Phase : 3
o Power factor : 0.87
o Efficiency : 93%
o Speed : 1470 RPM
o Re-greasing Hr. : 4000
o Grease : SKF LGMT3/K3K-30
o Insulation class : B
o Duty : S1

25.8 MONOBLOCK PUMP

 Drive
o Make : KIRLOSKAR BROTHERS LTD
o Power : 2.2 KW
o Voltage : 415 V
o Frequency : 50 HZ
o Current : 4.7 A

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o Duty : S1
o Insulation class : B
o Phase : 3
o Connection : Star
 Pump
o Make : KIRLOSKAR BROTHERS LTD
o Model : KOS-325+
o Capacity : 9 m3/Hr.
o Head : 10 M
o Speed : 2840 RPM
o Overall efficiency : 50%

25.9 HSC PUMP

 Drive
o Make : BHARAT BIJLEE LTD
o Power : 9.3 KW
o Voltage : 415 V
o Frequency : 50 HZ
o Current : 17.10 A
o Power factor : 0.86
o Duty : S1
o Insulation class : B/F
o Phase : 3
o Connection : Star
o Efficiency : 88%
o Speed : 1450 RPM
 Pump
o Make : KIRLOSKAR BROTHERS LTD
o Model : UP 80/30
o Pump input :
o Capacity : 70 m3/Hr.
o Head : 21 mtr.
o Speed : 1450 RPM
o Impeller Dia. : CI/289 mm

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26. (A) CONTROL & INSTRUMENTATION
26.1(A) DCS SYSTEM CONFIGURATION
Area/Section System Configuration
DCS/PLC Make Model Number of I/O
BTG (1-6) DCS Mesto Automation MAX DNA 4.5.1 -SP4 10000
MRHS DCS Mesto Automation MAX DNA 6.0.7 - SP4 2600
DMP PLC Rockwell RS Logix 5562 2500
AHP- Bottom Ash PLC Rockwell RS Logix 5000 ,1756LP-1 2100
AHP- Fly Ash DCS Mesto Automation MAX DNA 4.5.1- SP4 1500
CHP MCC-1,2,3 DCS Mesto Automation MAX DNA 4.5.1 -SP4 2100
CHP SR-1 PLC Alstom MFC 1000 425
CHP SR-2 PLC ABB PM583 425
CHP WT PLC Alstom MFC 1000 475

26.2(A) BOILER MASTER FUEL TRIP CONDITIONS

TIME
DESCRIPTION ALARM TRIP REMARKS
DELAY
Less than fire ball and loss of AC at any
* Trip 2 Sec
Elevation in service.
Drum Water Level Very Low. -125 -250 5 Sec
Drum Water Level Very High. 125 275 10 Sec
Both FD Fans off. * Trip * Three direct input from MCC to MFT panel, it acts if 2v3 is True.
ID ON feedback taken into Max DNA Panel, which gives 3-DO to
Both ID Fans off. * Trip *
to triple redundant MFT Panels. MFT acts if 2v3 is True.
Air flow is less than 30% *
-50 -165
Furnace pressure very low. *
mmwc mmwc
+25 +140
Furnace pressure very high. *
mmwc mmwc
Loss of all fuel trip * * *
Any of the Feeder is running & All elevations Voted 'NO-Flame'.
Unit flame failure trip * * * At No Flame, Feeder corresponding to Elevation is STOPPED, OR
3-of-4 Flame Scanner senses no flame.
Emergency Trip acted if "Manual Trip" PB is pressed from HMI
Both emergency trip Push Buttons OR Both console Trip PB pressed simultaneously. This energizes
* * *
pressed (Operator initiated boiler trip) three relay, contact of which going to triple redundant MFT
panel. Trip condition activates if 2v3 condition is True.
Spare trip. * * *
Loss of Reheater protection. * Trip 10 Sec
Loss of 220V DC for > than 2 second. * Trip 2 Sec
Loss of 24 v DC Supply > than 2 second * Trip 2 Sec

26.3(A) TURBINE PROTECTIONS

Trip conditions Time delay Alarm value Trip value Remark

AXIAL SHIFT ± 0.5 MM ±1 MM
HP-IP SHAFT VIBRATION WHEN TURBINE SPEED>2800RPM ANY
>120µ >160µ
SIGNAL IN X & Y DIRECTION
LP SHAFT VIBRATION SPEED >2800 RPM ANY SIGNAL IN X & Y
>120µ >160µ
DIRECTION,REAR JB
GENERATOR VIBRATIONSPEED >2800 RPM ANY SIGNAL IN X & Y
160µ 240µ
DIRECTION FRONT & REAR JB
CONDENSER PRESS. HIGH & SPEED>540 RPM(VARIABLE) 45 MIN >0
CONDENSER PRESS. HIGH ,(FIXED) 05SEC 0.2KG/CM² >0.3KG/CM²(ABS) 2/3LOGIC

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(HP EXHAUST PRESS. +DP ACROSS HP)/HP EXHAUST PRESS. <
30 MIN
1.08 ,SPEED >540RPM
LUBE OIL PRESS., SPEED>15 RPM 5SEC <3.4kg/cm² <3.19kg/cm²
LUBE OIL MOT LVL 5SEC -50 -100
LPT EXHAUST TEMP 5SEC >90C >110C
MAIN STEAM TEMP. HIGH, (MST - SHAFT TEMP)>0,SHAFT TEMP >548 DEG C
=f( HP INNER CASING TEMP)[Ii.e AT 565C :TURBINE TRIP & [HP 5SEC ;DIFFERENCE < >0
INNER CASING - HP SHAFT TEMP,10 C] ARMING AT 500 C 10C
MAIN STEAM TEMP LOW. ARMING AT 500 C 56 SEC <480C <450C
IP STEAM TEMP . HIGH ARMING AT 500 C REHEATER TEMP -(IP >545 C
SHAFT TEMP)>0, IP SHAFT TEMP.= f(IP INNER CASING TEMP.), 5SEC ;DIFFERENCE<
TRIP AT REHEAT TEMP. 565 C, 20C
IP/RH STEAM TEMP.LOW ARMING AT 500C 56 SEC <445C <430 C
HP EXHAUST TEMP HIGH (HP EXHAUST TEMP BASED ON Tm
5SEC >470 C >480C
(SHAFT), EXHAUST - f(Tm)>0 ,Tm = f(INNER CASING)
37.5MW --+35/-
50; 37.5 TO
HP CASING TEMP. TOP & BOTTOM DIFF TEMP HIGH 5SEC 10 C/-20 C
120MW -VARRY -
120MW --+20/-35
TURBINE BRG.( ANY INCLUDING GENERATOR) TEMP. 0 SEC >90 C >130 C
DP ACROSS HP TURBINE SPEED >2800RPM (HP EXH PRESS. + DP
ACROSS HP TURB.)/(HP EXHAUST PRESS.)<1.05
GENERATOR ELECTRICAL PROTECTION *SPEED >2800 RPM
BOILER MFT 2/3logic
EMERGENCY PUSH BUTTONPRESSED ANY ONE
ATRS
CONTROL OIL SUPPLY OFF (Hdr. press <90kg/cm2) <140kg/cm2 <90kg/cm2 2/3LOGIC
FIRE PROTECTION CH-1 OPTD
FIRE PROTECTION CH-2 OPTD *
TSLLE <7.5%
DRUM LVL TRIP 30sec >125mm >250mm
OVERSPEED TRIP
CONTROL OIL EMERGENCY PUSH BUTTON PRESSED ANY ONE
HARD-WIRE PUH BUTTON PRESSED any one

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26. (B) CONTROL VALVE DATA SHEET
26.1. (B) AS-2: DEAERATOR PEGGING FROM AS HEATER
GENERAL LOCATION INDOOR
DUTY MODULATING
PIPE SIZE (Inlet/outlet) 168.3 x 7.11 / 406.4 x 9.53
PIPE MATERIAL (Inlet/outlet) SA 106 Gr B
BODY MODEL NUMBER 41912
TYPE OF BODY: GUIDING : NO OF PORTS GLOBE / CAGE / ONE
BODY SIZE : PORT SIZE : DESIGN CV 6” / 4.375”/ 300
END CONNECTION RATING (ANSI) BWE 300 #
BODY MATERIAL A 216 Gr WCC
PACKING MATERIAL SINGLE / DOUBLE GRAFOIL / DOUBLE
BONNET TYPE STD
TRIM FORM LINEAR
TRIM MATERIAL : SEAT | PLUG SS-316+ST / SS-17-4-PH
TRIM MATERIAL : CAGE | GUIDEFLOW CA6NM NITRIDED
FLOW FLOW TO OPEN
OUTLET VELOCITY < 1/3 MACH
REQUIRED LEAKAGE CLASS IV
NOISE LEVEL (Dba) <85 dBA
VACUUM SERVICE NO
ANTI CAVITATION TRIM NO
PNEUMATIC MODEL NO. & SIZE 37 / 18”
ACTUATOR CLOSE AT : OPEN AT(Kg/cm2g) 1.0 / 0.2
TRAVEL TIME FOR OPEN TO CLOSE, CLOSE TO OPEN <20 sec
VALVE POSITION ON SIGNAL AIR FAILURE TO OPEN
VALVE POSITION ON SUPPLY AIR FAILURE STAY PUT
 Positioner  Air Filter regulator  Air lock relay
 Position limit Switch  Position Transmitter  Solenoid Valve
 E/P Converter  Junction Box  Hand Wheel (side Mounted)
 Local Position Indicator  Electro Pneumatic Positioner

Performanc LINEARITY +/- 2%

e of Valve HYTERSIS +/- 1%
SENSITIVITY +/- 0.5%
ACCURACY +/- 2%
SERVICE Sl LOAD FLOW INLET PR OUTLET PR TE CALCULAT % VALVE
CONDITION No. (T/Hr.) (Kg/cm2) (Kg/cm2) MP ED VALVE VELOCITY
0C CV LIFT (MACH)
1 15% BMCR (COLD) 9.15 11 1.5 220 83.21 27.7 0.194
2 30% BMCR (COLD) 18.3 11 1.5 220 171.2 57.1 0.214
3 30% BMCR (HOT) 25.3 11 3.5 220 268.5 89.5 0.201
VALVE TYPE HIGH DP
 MAX SHUT OFF PRESS (Kg/cm2) 16
 BODY DESIGN: PRESS (Kg/cm2) | TEMP (°C) 16 / 250
 IBR FORM III-C YES
TOTAL WEIGHT (VALVE + ACTUATOR + ACCESSORIES) 440kg
Note: LNP SIZE 8”+ EXPANDER SIZE 6”X8” (BETWEEN VALVE & LNP) SHALL BE SUPPLIED AS LOOSE

26.2. (B) CRH-2: DEAERATOR PEGGING FROM CRH LINE

GENERAL LOCATION INDOOR
DUTY MODULATING
PIPE SIZE (Inlet/outlet) 219.1 x 6.35 / 457 x 12.7
PIPE MATERIAL (Inlet/outlet) SA 106 Gr B
BODY MODEL NUMBER 41912
TYPE OF BODY: GUIDING : NO OF PORTS GLOBE / CAGE / ONE
BODY SIZE : PORT SIZE : DESIGN CV 8” / 6.5”/ 210

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END CONNECTION RATING (ANSI) BWE 300 #
BODY MATERIAL ASTM A 217 Gr WCB
PACKING MATERIAL SINGLE / DOUBLE GRAFOIL / DOUBLE
BONNET TYPE STD
TRIM FORM LINEAR
TRIM MATERIAL : SEAT | PLUG SS-316+ST / SS-17-4-PH
TRIM MATERIAL : CAGE | GUIDEFLOW CA6NM NITRIDED
FLOW FLOW TO OPEN
OUTLET VELOCITY < 1/3 MACH
REQUIRED LEAKAGE CLASS IV
NOISE LEVEL (Dba) <85 dBA
VACUUM SERVICE NO
ANTI CAVITATION TRIM NO
PNEUMATIC MODEL NO. & SIZE 38 / 18”
ACTUATOR CLOSE AT : OPEN AT(Kg/cm2g) 0.2 / 1.0
TRAVEL TIME FOR OPEN TO CLOSE, <20 sec
CLOSE TO OPEN
VALVE POSITION ON SIGNAL AIR FAILURE TO CLOSE
VALVE POSITION ON SUPPLY AIR FAILURE STAY PUT
 Positioner  Air Filter regulator  Air lock relay
 Position limit Switch  Position Transmitter  Solenoid Valve
 E/P Converter  Junction Box  Hand Wheel (side Mounted)
 Local Position Indicator  Electro Pneumatic Positioner

Performance LINEARITY +/- 2%

of Valve HYTERSIS +/- 1%
SENSITIVITY +/- 0.5%
ACCURACY +/- 2%
SERVICE Sl LOAD FLOW INLET PR OUTLET TEMP CALCULATED % VALVE
CONDITION No. (T/Hr) (Kg/cm2) PR 0C CV VALVE VELOCITY
(Kg/cm2) LIFT (MACH)
1 25% BMCR (MIN) 8.43 9.9 3.6 320 95.04 45.3 0.084
2 60% BYPASS HPH-6 40.71 28.2 3.6 330 157.3 74.9 0.158
OUT
VALVE TYPE HIGH DP
 MAX SHUT OFF PRESS (Kg/cm2) 42.5
 BODY DESIGN: PRESS (Kg/cm ) | TEMP (°C)
2 42.5 / 360
 IBR FORM III-C YES
TOTAL WEIGHT (VALVE + ACTUATOR + ACCESSORIES + LNP etc) 710kg
Note: LNP SIZE 10”+ EXPANDER SIZE 8”x 10” (BETWEEN VALVE & LNP) SHALL BE SUPPLIED AS LOOSE

26.3. (B) CD-19: MAIN CONDENSATE CONTROL

GENERAL LOCATION INDOOR
DUTY MODULATING
PIPE SIZE (Inlet/outlet) 273 x 5.35 / 273 x 6.35
PIPE MATERIAL (Inlet/outlet) SA 106 Gr B
BODY MODEL NUMBER 41612
TYPE OF BODY: GUIDING : NO OF PORTS GLOBE / CAGE / ONE
BODY SIZE : PORT SIZE : DESIGN CV 10”/ 8” / 650 Rev-1
END CONNECTION RATING (ANSI) BWE 300 #
BODY MATERIAL A 216 Gr WCC
PACKING MATERIAL SINGLE / DOUBLE GRAFOIL / SINGLE
BONNET TYPE STD
TRIM FORM EQUAL %
TRIM MATERIAL : SEAT | PLUG SS-410 / 17–4 PH
TRIM MATERIAL : CAGE | GUIDEFLOW CA6NM NITRIDED
FLOW FLOW TO CLOSE
OUTLET VELOCITY < 6 M / Sec Rev-1
REQUIRED LEAKAGE CLASS IV
NOISE LEVEL (Dba) <85 dBA

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VACUUM SERVICE NO
ANTI CAVITATION TRIM NO
PNEUMATIC MODEL NO. & SIZE 38 / 18”
ACTUATOR CLOSE AT : OPEN AT(Kg/cm2g) 0.2 / 1.0
TRAVEL TIME FOR OPEN TO CLOSE, CLOSE TO OPEN <20 sec
VALVE POSITION ON SIGNAL AIR FAILURE TO CLOSE
VALVE POSITION ON SUPPLY AIR FAILURE STAY PUT
 Positioner  Air Filter regulator  Air lock relay
 Position limit Switch  Position Transmitter  Solenoid Valve
 E/P Converter  Junction Box  Hand Wheel (side Mounted)
 Local Position Indicator  Electro Pneumatic Positioner

Performance LINEARITY +/- 2%

of Valve HYTERSIS +/- 1%
SENSITIVITY +/- 0.5%
ACCURACY +/- 2%
SERVICE Sl LOAD FLOW INLET PR OUTLET PR TEMP CALCULAT % VALVE
CONDITION No. (T/Hr) (Kg/cm2) (Kg/cm2) 0C ED VALVE VELOCITY
CV LIFT (MACH)
1 DESIGN POINT 445 16 13.6 48.6 338.508 83.3 2.4
2 80% LOAD 308.3 22.3 9.2 52.5 100.431 52.4 1.7
3 100% LOAD 377.42 19.4 11.5 51.8 158.323 64.1 2.1
4 40% LOAD 167 26.9 6.6 52 43.702 31.3 0.9
5 VWO 400 18.1 12.3 48.6 195.73 69.5 2.2
VALVE TYPE
 MAX SHUT OFF PRESS (Kg/cm2) 31
 BODY DESIGN: PRESS (Kg/cm2) | TEMP (°C) 31 / 55
 IBR FORM III-C NO
TOTAL WEIGHT (VALVE + ACTUATOR + ACCESSORIES) 830 Kg

26.4. (B) CD-23: EXCESS DUMP CONTROL

GENERAL LOCATION INDOOR
DUTY MODULATING
PIPE SIZE (Inlet/outlet) 168.3 x 7.11 / 168.3 x 7.11
PIPE MATERIAL (Inlet/outlet) SA 106 Gr B
BODY MODEL NUMBER 71432
TYPE OF BODY: GUIDING : NO OF PORTS ANGLE / CAGE / ONE
BODY SIZE : PORT SIZE : DESIGN CV 4”/ 3.25” / 120
END CONNECTION RATING (ANSI) BWE 300 #
BODY MATERIAL A 217 Gr WC6
PACKING MATERIAL SINGLE / DOUBLE GRAFOIL / SINGLE
BONNET TYPE STD
TRIM FORM MOD %
TRIM MATERIAL : SEAT | PLUG SS-410 / 17–4 PH
TRIM MATERIAL : CAGE | GUIDEFLOW CA6NM NITRIDED
FLOW FLOW TO CLOSE
OUTLET VELOCITY < 6 M / Sec Rev-1
REQUIRED LEAKAGE CLASS V
NOISE LEVEL (Dba) <85 dBA
VACUUM SERVICE NO
ANTI CAVITATION TRIM YES
PNEUMATIC MODEL NO. & SIZE 38 / 15”
ACTUATOR CLOSE AT : OPEN AT(Kg/cm2g) 0.2 / 1.0
TRAVEL TIME FOR OPEN TO CLOSE, CLOSE TO OPEN <20 sec
VALVE POSITION ON SIGNAL AIR FAILURE TO CLOSE
VALVE POSITION ON SUPPLY AIR FAILURE STAY PUT
 Positioner  Air Filter regulator  Air lock relay
 Position limit Switch  Position Transmitter  Solenoid Valve

Prepared by Technical Services Department Page | 133

 E/P Converter  Junction Box  Hand Wheel (side Mounted)
 Local Position Indicator  Electro Pneumatic Positioner

Performance LINEARITY +/- 2%

of Valve HYTERSIS +/- 1%
SENSITIVITY +/- 0.5%
ACCURACY +/- 2%
SERVICE Sl LOAD FLOW INLET PR OUTLET PR TEMP CALCULATED % VALVE
CONDITION No. (T/Hr) (Kg/cm2) (Kg/cm2) 0C CV VALVE VELOCITY
LIFT (MACH)
1 MINIMUM 15.5 13.6 3.5 48 to 53 5.745 10.1 0.5
5.753
2 MAXIMUM 155 6.6 to 3.5 48 to 53 105.803 89.8 5.3
13.6 58.115 62.6
VALVE TYPE HIGH DP, CAVITATION
 MAX SHUT OFF PRESS (Kg/cm2) 31
 BODY DESIGN: PRESS (Kg/cm2) | TEMP (°C) 31 / 60
 IBR FORM III-C NO
TOTAL WEIGHT (VALVE + ACTUATOR + ACCESSORIES) Kg

26.5. (B) CD-27: CEP A/B MINIMUM CIRCULATION

GENERAL LOCATION INDOOR
DUTY MODULATING
PIPE SIZE (Inlet/outlet) 168.3 x 7.11 / 168.3 x 7.11
PIPE MATERIAL (Inlet/outlet) SA 106 Gr B
BODY MODEL NUMBER 71432
TYPE OF BODY: GUIDING : NO OF PORTS ANGLE / CAGE / ONE
BODY SIZE : PORT SIZE : DESIGN CV 4”/ 3.25” / 45
END CONNECTION RATING (ANSI) BWE 300 #
BODY MATERIAL A 217 Gr WC6
PACKING MATERIAL SINGLE / DOUBLE GRAFOIL / DOUBLE
BONNET TYPE STD
TRIM FORM MOD %
TRIM MATERIAL : SEAT | PLUG SS-410 / SS-17–4 PH
TRIM MATERIAL : CAGE | GUIDEFLOW CA6NM NITRIDED
FLOW FLOW TO CLOSE
OUTLET VELOCITY < 6 M / Sec Rev-1
REQUIRED LEAKAGE CLASS V
NOISE LEVEL (Dba) <85 dBA
VACUUM SERVICE YES
ANTI CAVITATION TRIM YES
PNEUMATIC MODEL NO. & SIZE 37 / 15”
ACTUATOR CLOSE AT : OPEN AT(Kg/cm2g) 1.0 / 0.2
TRAVEL TIME FOR OPEN TO CLOSE, CLOSE TO OPEN <20 sec
VALVE POSITION ON SIGNAL AIR FAILURE TO OPEN
VALVE POSITION ON SUPPLY AIR FAILURE STAY PUT
 Positioner  Air Filter regulator  Air lock relay
 Position limit Switch  Position Transmitter  Solenoid Valve
 E/P Converter  Junction Box  Hand Wheel (side Mounted)
 Local Position Indicator  Electro Pneumatic Positioner

Performance LINEARITY +/- 2%

of Valve HYTERSIS +/- 1%
SENSITIVITY +/- 0.5%
ACCURACY +/- 2%
SERVICE Sl LOAD FLOW INLET PR OUTLET PR TEMP CALCULATED % VALVE
CONDITION No. (T/Hr) (Kg/cm2) (Kg/cm2) 0C CV VALVE VELOCITY
LIFT (MACH)
1 MIN 14 22.8 0.2 to 1.0 48- 53 3.909-3.918 17.8 0.5

Prepared by Technical Services Department Page | 134

2 NORMAL MAX 140 27.5 0.2 To 1.0 43 -53 35.79-35.87 86-86.1 4.8
VALVE TYPE HIGH DP, CAVITATION
 MAX SHUT OFF PRESS (Kg/cm2) 31
 BODY DESIGN: PRESS (Kg/cm2) | TEMP (°C) 31 / 60 / VACUUM
 IBR FORM III-C NO
TOTAL WEIGHT (VALVE + ACTUATOR + ACCESSORIES) Kg

26.6. (B) CD-60: CONDENSATE FOR VALVE GLAND SEALING

GENERAL LOCATION INDOOR
DUTY MODULATING
PIPE SIZE (Inlet/outlet) 48.3 x 5.08 / 48.3 x 5.08
PIPE MATERIAL (Inlet/outlet) SA 106 Gr B
BODY MODEL NUMBER 51121
TYPE OF BODY: GUIDING : NO OF PORTS GLOBE / CAGE / ONE
BODY SIZE : PORT SIZE : DESIGN CV 1”/ 0.375” / 2.5
END CONNECTION RATING (ANSI) SWE 300 # Rev-1
BODY MATERIAL A 216 Gr WCC
PACKING MATERIAL SINGLE / DOUBLE GRAFOIL / DOUBLE
BONNET TYPE STD
TRIM FORM EQUAL %
TRIM MATERIAL : SEAT | PLUG SS-410 / SS-17–4 PH
TRIM MATERIAL : CAGE | GUIDEFLOW CA6NM NITRIDED
FLOW FLOW TO OPEN
OUTLET VELOCITY < 6 M / Sec Rev-1
REQUIRED LEAKAGE CLASS V Rev-1
NOISE LEVEL (Dba) <85 dBA
VACUUM SERVICE NO
ANTI CAVITATION TRIM NO
PNEUMATIC MODEL NO. & SIZE 37 / 11”
ACTUATOR CLOSE AT : OPEN AT(Kg/cm2g) 1.0 / 0.2
TRAVEL TIME FOR OPEN TO CLOSE, <20 sec
CLOSE TO OPEN
VALVE POSITION ON SIGNAL AIR FAILURE TO OPEN
VALVE POSITION ON SUPPLY AIR FAILURE STAY PUT
 Positioner  Air Filter regulator  Air lock relay
 Position limit Switch  Position Transmitter  Solenoid Valve
 E/P Converter  Junction Box  Hand Wheel (side Mounted)
 Local Position Indicator  Electro Pneumatic Positioner

Performance LINEARITY +/- 2%

of Valve HYTERSIS +/- 1%
SENSITIVITY +/- 0.5%
ACCURACY +/- 2%
SERVICE Sl LOAD FLOW INLET PR OUTLET PR TEMP CALCULAT % VALVE
CONDITION No. (T/Hr) (Kg/cm2) (Kg/cm2) 0C ED VALVE VELOCITY
CV LIFT (MACH)
1 MAX 3.0 16 3.5 48 0.999 76.6 1.6
2 MAX 3.0 27 3.5 53 0.792 70.7 1.6
VALVE TYPE HIGH DP, CAVITATION
 MAX SHUT OFF PRESS (Kg/cm2) 31
 BODY DESIGN: PRESS (Kg/cm2) | TEMP (°C) 31 / 60
 IBR FORM III-C NO
TOTAL WEIGHT (VALVE + ACTUATOR + ACCESSORIES) 100 Kg

26.7. (B) DM7: DM NOR (LOW CAPACITY) MU TO HOTWELL

GENERAL LOCATION INDOOR
DUTY MODULATING
PIPE SIZE (Inlet/outlet) 88.9 x 3.05 / 88.9 x 3.05
PIPE MATERIAL (Inlet/outlet) SA 312 TP 304 (ERW)

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BODY MODEL NUMBER 41712
TYPE OF BODY: GUIDING : NO OF PORTS GLOBE / CAGE / ONE
BODY SIZE : PORT SIZE : DESIGN CV 2”/ 1.25” / 25
END CONNECTION RATING (ANSI) BWE 150 #
BODY MATERIAL A 315 Gr CF8M
PACKING MATERIAL SINGLE / DOUBLE GRAFOIL / DOUBLE
BONNET TYPE STD
TRIM FORM LINEAR
TRIM MATERIAL : SEAT | PLUG SS-316+ST / SS-17–4 PH Rev-1
TRIM MATERIAL : CAGE | GUIDEFLOW CA6NM NITRIDED
FLOW FLOW TO CLOSE
OUTLET VELOCITY < 6 M / Sec Rev-1
REQUIRED LEAKAGE CLASS V Rev-1
NOISE LEVEL (Dba) <85 dBA
VACUUM SERVICE YES
ANTI CAVITATION TRIM YES
PNEUMATIC MODEL NO. & SIZE 37 / 11”
ACTUATOR CLOSE AT : OPEN AT(Kg/cm2g) 1.0 / 0.2
TRAVEL TIME FOR OPEN TO CLOSE, CLOSE TO OPEN <20 sec
VALVE POSITION ON SIGNAL AIR FAILURE TO OPEN
VALVE POSITION ON SUPPLY AIR FAILURE STAY PUT
 Positioner  Air Filter regulator  Air lock relay
 Position limit Switch  Position Transmitter  Solenoid Valve
 E/P Converter  Junction Box  Hand Wheel (side Mounted)
 Local Position Indicator  Electro Pneumatic Positioner

Performance LINEARITY +/- 2%

of Valve HYTERSIS +/- 1%
SENSITIVITY +/- 0.5%
ACCURACY +/- 2%
SERVICE Sl LOAD FLOW INLET PR OUTLET PR TEMP CALCUL % VALVE VELOCITY
CONDITION No. (T/Hr) (Kg/cm2) (Kg/cm2) 0C ATED VALVE (MACH)
CV LIFT
1 MINIMUM 5.1 2.9 0.6 to 0.8 40 3.955 15.8 0.7
(1% MU) 4.139 16.6
2 NORMAL 15.3 2.9 0.6 to 0.8 40 11.985 47.9 2.1
(3% MU) 12.542 50.2
3 MAXIMUM 25.5 2.9 0.7 to 0.9 40 20.632 82.5 3.5
(5% MU) 21.539 86.6
4 NORMAL 15.3 2.9 1.6 40 15.941 63.8 2.1
VALVE TYPE CAVITATION
 MAX SHUT OFF PRESS (Kg/cm2) 7
 BODY DESIGN: PRESS (Kg/cm2) | TEMP (°C) 7 / VACUUM / 50
 IBR FORM III-C NO
TOTAL WEIGHT (VALVE + ACTUATOR + ACCESSORIES) 120 Kg

26.8. (B) DM11: EMERGENCY (HIGH CAPACITY) DM MU TO HOTWELL

GENERAL LOCATION INDOOR
DUTY MODULATING
PIPE SIZE (Inlet/outlet) 114.3 x 3.05 / 114.3 x 3.05
PIPE MATERIAL (Inlet/outlet) SA 312 TP 304 (ERW)
BODY MODEL NUMBER 41712
TYPE OF BODY: GUIDING : NO OF PORTS GLOBE / CAGE / ONE
BODY SIZE : PORT SIZE : DESIGN CV 3”/ 2.625” / 60
END CONNECTION RATING (ANSI) BWE 150 #
BODY MATERIAL A 315 Gr CF8M
PACKING MATERIAL SINGLE / DOUBLE GRAFOIL / DOUBLE
BONNET TYPE STD
TRIM FORM LINEAR

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TRIM MATERIAL : SEAT | PLUG SS-316+ST / SS-17–4 PH Rev-1
TRIM MATERIAL : CAGE | GUIDEFLOW CA6NM NITRIDED Rev-1
FLOW FLOW TO CLOSE
OUTLET VELOCITY < 6 M / Sec Rev-1
REQUIRED LEAKAGE CLASS V
NOISE LEVEL (Dba) <85 dBA
VACUUM SERVICE YES
ANTI CAVITATION TRIM YES
PNEUMATIC MODEL NO. & SIZE 38 / 15”
ACTUATOR CLOSE AT : OPEN AT(Kg/cm2g) 0.2 / 1.0
TRAVEL TIME FOR OPEN TO CLOSE, CLOSE TO OPEN <20 sec
VALVE POSITION ON SIGNAL AIR FAILURE TO CLOSE
VALVE POSITION ON SUPPLY AIR FAILURE STAY PUT
 Positioner  Air Filter regulator  Air lock relay
 Position limit Switch  Position Transmitter  Solenoid Valve
 E/P Converter  Junction Box  Hand Wheel (side Mounted)
 Local Position Indicator  Electro Pneumatic Positioner
Performance LINEARITY +/- 2%
of Valve
HYSTERSIS +/- 1%
SENSITIVITY +/- 0.5%
ACCURACY +/- 2%
SERVICE Sl LOAD FLOW INLET PR OUTLET PR TEMP CALCULATED % VALVE
CONDITION No. (T/Hr) (Kg/cm2) (Kg/cm2) 0C CV VALVE VELOCITY
LIFT (MACH)
1 MINIMUM 15.3 2.9 0.6 to 0.8 45 11.877 19.8 0.9
(3% MU) 12.43 20.7
2 NORMAL (5% 25.5 2.9 0.7 to 0.9 45 20.24 33.7 1.6
MU) 21.227 35.4
3 MAXIMUM 51 2.9 0.7 to 0.9 45 40.479 67.5 3.1
(10% MU) 42.455 70.8
VALVE TYPE CAVITATION
 MAX SHUT OFF PRESS (Kg/cm2) 7
 BODY DESIGN: PRESS (Kg/cm2) | TEMP (°C) 7 / VACUUM / 50
 IBR FORM III-C NO
TOTAL WEIGHT (VALVE + ACTUATOR + ACCESSORIES) 170 Kg

26.9. (B) DR2: HPH-6 NORMAL DRAIN TO HPH-5

GENERAL LOCATION INDOOR
DUTY MODULATING
PIPE SIZE (Inlet/outlet) 168.3 x 7.11 / 168.3 x 7.11
PIPE MATERIAL (Inlet/outlet) SA 106 Gr B
BODY MODEL NUMBER 41111
TYPE OF BODY: GUIDING : NO OF PORTS GLOBE / CAGE / ONE
BODY SIZE : PORT SIZE : DESIGN CV 3”/ 2” / 25
END CONNECTION RATING (ANSI) BWE 300 #
BODY MATERIAL A 217 Gr WC6
PACKING MATERIAL SINGLE / DOUBLE GRAFOIL / DOUBLE
BONNET TYPE STD
TRIM FORM LINEAR
TRIM MATERIAL : SEAT | PLUG SS-410 / 17-4-PH
TRIM MATERIAL : CAGE | GUIDEFLOW CA6NM NITRIDED
FLOW FLOW TO CLOSE
OUTLET VELOCITY < 6 M / Sec Rev-1
REQUIRED LEAKAGE CLASS IV
NOISE LEVEL (Dba) <85 dBA
VACUUM SERVICE NO
ANTI CAVITATION TRIM NO
PNEUMATIC MODEL NO. & SIZE 38 / 13”
ACTUATOR CLOSE AT : OPEN AT(Kg/cm2g) 0.2 / 1.0

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TRAVEL TIME FOR OPEN TO CLOSE, CLOSE TO OPEN <20 sec
VALVE POSITION ON SIGNAL AIR FAILURE TO CLOSE
VALVE POSITION ON SUPPLY AIR FAILURE STAY PUT
 Positioner  Air Filter regulator  Air lock relay
 Position limit Switch  Position Transmitter  Solenoid Valve
 E/P Converter  Junction Box  Hand Wheel (side Mounted)
 Local Position Indicator  Electro Pneumatic Positioner

Performance LINEARITY +/- 2%

of Valve HYTERSIS +/- 1%
SENSITIVITY +/- 0.5%
ACCURACY +/- 2%
SERVICE Sl LOAD FLOW INLET PR OUTLET PR TEMP CALCULAT % VALVE
CONDITION No. (T/Hr) (Kg/cm2) (Kg/cm2) 0C ED VALVE VELOCITY
CV LIFT (MACH)
1 40% MCR 13.48 14.3 6.6 162.4 6.534 26.1 0.8
2 60% MCR 23.45 21.4 8.7 177.3 9.086 36.3 1.4
3 100% MCR 46.01 34.4 13.7 197.8 14.55 58.2 2.8
4 VWO 49.36 36.1 14.4 200.2 15.236 60.9 3
5 BMCR/VWO 52.19 35.6 14.1 199 16.268 65.1 3.2
VALVE TYPE FLASHING
 MAX SHUT OFF PRESS (Kg/cm2) 42.5
 BODY DESIGN: PRESS (Kg/cm2) | TEMP (°C) 42.5 / 205
 IBR FORM III-C NO
TOTAL WEIGHT (VALVE + ACTUATOR + ACCESSORIES) 210 Kg

26.10. (B) DR6: HPH-6 ALT DRAIN TO DEAERATOR

GENERAL LOCATION INDOOR
DUTY MODULATING
PIPE SIZE (Inlet/outlet) 168.3 x 7.11 / 168.3 x 7.11
PIPE MATERIAL (Inlet/outlet) SA 106 Gr B
BODY MODEL NUMBER 41112
TYPE OF BODY: GUIDING : NO OF PORTS GLOBE / CAGE / ONE
BODY SIZE : PORT SIZE : DESIGN CV 3”/ 2” / 30
END CONNECTION RATING (ANSI) BWE 300 #
BODY MATERIAL A 217 Gr WC6
PACKING MATERIAL SINGLE / DOUBLE GRAFOIL / DOUBLE
BONNET TYPE STD
TRIM FORM LINEAR
TRIM MATERIAL : SEAT | PLUG SS-410 / 17-4-PH
TRIM MATERIAL : CAGE | GUIDEFLOW CA6NM NITRIDED
FLOW FLOW TO CLOSE
OUTLET VELOCITY < 6 M / Sec Rev-1
REQUIRED LEAKAGE CLASS IV
NOISE LEVEL (Dba) <85 dBA
VACUUM SERVICE NO
ANTI CAVITATION TRIM YES
PNEUMATIC MODEL NO. & SIZE 38 / 13”
ACTUATOR CLOSE AT : OPEN AT(Kg/cm2g) 0.2 / 1.0
TRAVEL TIME FOR OPEN TO CLOSE, <20 sec
CLOSE TO OPEN
VALVE POSITION ON SIGNAL AIR FAILURE TO CLOSE
VALVE POSITION ON SUPPLY AIR FAILURE STAY PUT
 Positioner  Air Filter regulator  Air lock relay
 Position limit Switch  Position Transmitter  Solenoid Valve
 E/P Converter  Junction Box  Hand Wheel (side Mounted)
 Local Position Indicator  Electro Pneumatic Positioner

Prepared by Technical Services Department Page | 138

Performance LINEARITY +/- 2%
of Valve HYTERSIS +/- 1%
SENSITIVITY +/- 0.5%
ACCURACY +/- 2%
SERVICE Sl LOAD FLOW INLET PR OUTLET PR TEMP CALCULAT % VALVE
CONDITION No. (T/Hr) (Kg/cm2) (Kg/cm2) 0C ED VALVE VELOCITY
CV LIFT (MACH)
1 40% MCR 13.48 12.45 4.3 162.4 7.419 24.7 0.8
2 60% MCR 23.45 19.6 4.3 177.3 9.782 32.6 1.4
3 100% MCR 46.01 32.6 5.7 197.8 15.033 50.1 2.8
4 VWO 49.36 34.4 5.9 200.2 15.627 52.1 3
5 HPH-5 OUT 66.88 26.1 5.8 167.6 20.4 68 4.1
(MAX)
VALVE TYPE FLASHING
 MAX SHUT OFF PRESS (Kg/cm2) 42.5
 BODY DESIGN: PRESS (Kg/cm2) | TEMP (0C) 42.5 / 205
 IBR FORM III-C NO
TOTAL WEIGHT (VALVE + ACTUATOR + ACCESSORIES) 210 Kg

26.11. (B) DR9: HPH-6 ALT DRAIN TO HP FLASH TANK

GENERAL LOCATION INDOOR
DUTY MODULATING
PIPE SIZE (Inlet/outlet) 168.3 x 7.11 / 219.1 x 8.18
PIPE MATERIAL (Inlet/outlet) SA 106 Gr B
BODY MODEL NUMBER 41112
TYPE OF BODY: GUIDING : NO OF PORTS GLOBE / CAGE / ONE
BODY SIZE : PORT SIZE : DESIGN CV 3”/ 2” / 30
END CONNECTION RATING (ANSI) BWE 300 #
BODY MATERIAL A 217 Gr WC9
PACKING MATERIAL SINGLE / DOUBLE GRAFOIL / DOUBLE
BONNET TYPE STD
TRIM FORM LINEAR
TRIM MATERIAL : SEAT | PLUG SS-440C / SS-440C Rev-1
TRIM MATERIAL : CAGE | GUIDE SS-440C Rev-1
FLOW FLOW TO CLOSE
OUTLET VELOCITY < 6 M/ Sec. Rev-1
REQUIRED LEAKAGE CLASS IV
NOISE LEVEL (Dba) <85 dBA
VACUUM SERVICE YES
ANTI CAVITATION TRIM YES
PNEUMATIC MODEL NO. & SIZE 37 / 13”
ACTUATOR CLOSE AT : OPEN AT(Kg/cm2g) 1.0 / 0.2
TRAVEL TIME FOR OPEN TO CLOSE, CLOSE TO OPEN <20 sec
VALVE POSITION ON SIGNAL AIR FAILURE TO OPEN
VALVE POSITION ON SUPPLY AIR FAILURE STAY PUT
 Positioner  Air Filter regulator  Air lock relay
 Position limit Switch  Position Transmitter  Solenoid Valve
 E/P Converter  Junction Box  Hand Wheel (side Mounted)
 Local Position Indicator  Electro Pneumatic Positioner

Performance LINEARITY +/- 2%

of Valve HYTERSIS +/- 1%
SENSITIVITY +/- 0.5%
ACCURACY +/- 2%
SERVICE Sl LOAD FLOW INLET PR OUTLET PR TEMP CALCULAT % VALVE
CONDITION No. (T/Hr) (Kg/cm2) (Kg/cm2) 0C ED VALVE VELOCITY
CV LIFT (MACH)
1 HPH-5 OUT 66.88 30.2 0.3 to 0.5 167 19.372 64.6 4.1
2 60% MCR 23.45 21.7 0.3 to 0.5 177.3 8.984 30 1.4
3 100% MCR 46.01 34.7 0.3 to 0.5 197.8 14.262 47.5 2.8

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4 40% LOAD 13.48 14.6 0.3 to 0.5 162.4 6.418 21.4 0.8
5 VWO 49.36 36.4 0.3 to 0.5 200.2 14.909 49.7 3
VALVE TYPE FLASHING
 MAX SHUT OFF PRESS (Kg/cm2) 42.5
 BODY DESIGN: PRESS (Kg/cm2) | TEMP (0C) 42.5 / VACUUM / 205
 IBR FORM III-C NO
TOTAL WEIGHT (VALVE + ACTUATOR + ACCESSORIES) 200 Kg

26.12. (B) DR13: HPH-5 NORMAL DRAIN TO DEAERATOR

GENERAL LOCATION INDOOR
DUTY MODULATING
PIPE SIZE (Inlet/outlet) 168.3 x 7.11 / 168.3 x 7.11
PIPE MATERIAL (Inlet/outlet) SA 106 Gr B
BODY MODEL NUMBER 41711
TYPE OF BODY: GUIDING : NO OF PORTS GLOBE / CAGE / ONE
BODY SIZE : PORT SIZE : DESIGN CV 3”/ 2” / 65
END CONNECTION RATING (ANSI) BWE 300 #
BODY MATERIAL A 217 Gr WC6
PACKING MATERIAL SINGLE / DOUBLE GRAFOIL / DOUBLE
BONNET TYPE STD
TRIM FORM LINEAR
TRIM MATERIAL : SEAT | PLUG SS-440C / SS-440C Rev-1
TRIM MATERIAL : CAGE | GUIDE SS-440C Rev-1
FLOW FLOW TO OPEN
OUTLET VELOCITY < 6 M / Sec Rev-1
REQUIRED LEAKAGE CLASS IV
NOISE LEVEL (Dba) <85 dBA
VACUUM SERVICE NO
ANTI CAVITATION TRIM NO
PNEUMATIC MODEL NO. & SIZE 38 / 13”
ACTUATOR CLOSE AT : OPEN AT(Kg/cm2g) 0.2 / 1.0
TRAVEL TIME FOR OPEN TO CLOSE, CLOSE TO OPEN <20 sec
VALVE POSITION ON SIGNAL AIR FAILURE TO CLOSE
VALVE POSITION ON SUPPLY AIR FAILURE STAY PUT
 Positioner  Air Filter regulator  Air lock relay
 Position limit Switch  Position Transmitter  Solenoid Valve
 E/P Converter  Junction Box  Hand Wheel (side Mounted)
 Local Position Indicator  Electro Pneumatic Positioner

Performance LINEARITY +/- 2%

of Valve HYTERSIS +/- 1%
SENSITIVITY +/- 0.5%
ACCURACY +/- 2%
SERVICE Sl LOAD FLOW INLET PR OUTLET PR TEMP CALCULAT % VALVE
CONDITION No. (T/Hr) (Kg/cm2) (Kg/cm2) 0C ED VALVE VELOCITY
CV LIFT (MACH)
1 LPH-3 OUT 78.33 10.5 4.6 151.8 48.817 75.1 4.8
2 60% MCR 39.3 6.1 4.3 140.8 36.384 56 2.4
3 100% MCR 72.98 11.1 5.7 159.2 46.42 71.4 4.4
4 BMCR/VWO 77.98 11.8 5.9 161.4 48.278 74.3 4.8
5 LPH-2&3OUT 79.61 9.6 4.4 148.6 52.37 80.6 4.9
6 40% LOAD 19.17 4.3 3.7 142.9 35.64 54.8 1.2
VALVE TYPE FLASHING
 MAX SHUT OFF PRESS (Kg/cm2) 16
 BODY DESIGN: PRESS (Kg/cm2) | TEMP (0C) 16 / 170
 IBR FORM III-C NO
TOTAL WEIGHT (VALVE + ACTUATOR + ACCESSORIES) 130 Kg

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26.13. (B) DR16: HPH-5 ALT DRAIN TO HPH FLASH TANK
GENERAL LOCATION INDOOR
DUTY MODULATING
PIPE SIZE (Inlet/outlet) 168.3 x 7.11 / 219.1 x 8.18
PIPE MATERIAL (Inlet/outlet) SA 106 Gr B
BODY MODEL NUMBER 41712
TYPE OF BODY: GUIDING : NO OF PORTS GLOBE / CAGE / ONE
BODY SIZE : PORT SIZE : DESIGN CV 3”/ 2.625” / 60
END CONNECTION RATING (ANSI) BWE 300 #
BODY MATERIAL A 217 Gr WC9
PACKING MATERIAL SINGLE / DOUBLE GRAFOIL / DOUBLE
BONNET TYPE STD
TRIM FORM LINEAR
TRIM MATERIAL : SEAT | PLUG SS-410C / SS-410C
TRIM MATERIAL : CAGE | GUIDE CA6NM
FLOW FLOW TO CLOSE
OUTLET VELOCITY < 6 M / Sec Rev-1
REQUIRED LEAKAGE CLASS IV
NOISE LEVEL (Dba) <85 dBA
VACUUM SERVICE YES
ANTI CAVITATION TRIM YES
PNEUMATIC MODEL NO. & SIZE 37 / 18”
ACTUATOR CLOSE AT : OPEN AT(Kg/cm2g) 1.0 / 0.2
TRAVEL TIME FOR OPEN TO CLOSE, CLOSE TO OPEN <20 sec
VALVE POSITION ON SIGNAL AIR FAILURE TO OPEN
VALVE POSITION ON SUPPLY AIR FAILURE STAY PUT
 Positioner  Air Filter regulator  Air lock relay
 Position limit Switch  Position Transmitter  Solenoid Valve
 E/P Converter  Junction Box  Hand Wheel (side Mounted)
 Local Position Indicator  Electro Pneumatic Positioner

Performance LINEARITY +/- 2%

of Valve HYTERSIS +/- 1%
SENSITIVITY +/- 0.5%
ACCURACY +/- 2%
SERVICE Sl LOAD FLOW INLET PR OUTLET PR TEMP CALCULAT % VALVE
CONDITION No. (T/Hr) (Kg/cm2) (Kg/cm2) 0C ED VALVE VELOCITY
CV LIFT (MACH)
1 LPH-3 OUT 78.33 10.5 4.6 151.8 48.817 75.1 4.8
2 60% MCR 39.3 6.1 4.3 140.8 36.384 56 2.4
3 100% MCR 72.98 11.1 5.7 159.2 46.42 71.4 4.4
4 BMCR/VWO 77.98 11.8 5.9 161.4 48.278 74.3 4.8
5 LPH-2&3OUT 79.61 9.6 4.4 148.6 52.37 80.6 4.9
6 40% LOAD 19.17 4.3 3.7 142.9 35.64 54.8 1.2
VALVE TYPE FLASHING, CAVITATION
 MAX SHUT OFF PRESS (Kg/cm2) 16
 BODY DESIGN: PRESS (Kg/cm2) | TEMP (0C) 16 / VACUUM / 170
 IBR FORM III-C NO
TOTAL WEIGHT (VALVE + ACTUATOR + ACCESSORIES) 190 Kg

26.14. (B) DR19: LPH-3 NORMAL DRAIN TO LPH-2

GENERAL LOCATION INDOOR
DUTY MODULATING
PIPE SIZE (Inlet/outlet) 114.3 x 6.02 / 114.3 x 6.02
PIPE MATERIAL (Inlet/outlet) SA 106 Gr B
BODY MODEL NUMBER 41711
TYPE OF BODY: GUIDING : NO OF PORTS GLOBE / CAGE / ONE
BODY SIZE : PORT SIZE : DESIGN CV 2”/ 1.625” / 46
END CONNECTION RATING (ANSI) BWE 150 #

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BODY MATERIAL A 217 Gr WC9
PACKING MATERIAL SINGLE / DOUBLE GRAFOIL / DOUBLE
BONNET TYPE STD
TRIM FORM LINEAR
TRIM MATERIAL : SEAT | PLUG SS-410C / SS-410C
TRIM MATERIAL : CAGE | GUIDE CA6NM
FLOW FLOW TO CLOSE
OUTLET VELOCITY < 6 M / Sec Rev-1
REQUIRED LEAKAGE CLASS IV
NOISE LEVEL (Dba) <85 dBA
VACUUM SERVICE YES
ANTI CAVITATION TRIM NO
PNEUMATIC MODEL NO. & SIZE 38 / 11”
ACTUATOR CLOSE AT : OPEN AT(Kg/cm2g) 0.2 / 1.0
TRAVEL TIME FOR OPEN TO CLOSE, CLOSE TO OPEN <20 sec
VALVE POSITION ON SIGNAL AIR FAILURE TO CLOSE
VALVE POSITION ON SUPPLY AIR FAILURE STAY PUT
 Positioner  Air Filter regulator  Air lock relay
 Position limit Switch  Position Transmitter  Solenoid Valve
 E/P Converter  Junction Box  Hand Wheel (side Mounted)
 Local Position Indicator  Electro Pneumatic Positioner

Performance LINEARITY +/- 2%

of Valve HYTERSIS +/- 1%
SENSITIVITY +/- 0.5%
ACCURACY +/- 2%
SERVICE Sl LOAD FLOW INLET PR OUTLET PR TEMP CALCULAT % VALVE
CONDITION No. (T/Hr) (Kg/cm1. (Kg/cm2) 0C ED VALVE VELOCITY
12) CV LIFT (MACH)
1 LPH-1 OUT 19.8 1.9 1.1 100.8 31.549 68.6 2.7
2 60% MCR 9.4 1.1 0.9 93.5 26.148 56.8 1.3
3 100% MCR 16.6 2.1 1.5 106.7 26.783 58.2 2.3
4 VWO 17.83 2.2 1.4 107.8 27.36 59.5 2.4
5 40% MCR 6.09 0.8 0.6 84.4 16.705 36.3 0.8
VALVE TYPE FLASHING
 MAX SHUT OFF PRESS (Kg/cm2) 7
 BODY DESIGN: PRESS (Kg/cm2) | TEMP (0C) 7 / VACUUM / 110
 IBR FORM III-C NO
TOTAL WEIGHT (VALVE + ACTUATOR + ACCESSORIES) 100 Kg

26.15. (B) DR22: LPH-3 ALT DRAIN TO LP DRAIN FLASH TANK

GENERAL LOCATION INDOOR
DUTY MODULATING
PIPE SIZE (Inlet/outlet) 114.3 x 6.02 / 168.3 x 7.11
PIPE MATERIAL (Inlet/outlet) SA 106 Gr B
BODY MODEL NUMBER 41712
TYPE OF BODY: GUIDING : NO OF PORTS GLOBE / CAGE / ONE
BODY SIZE : PORT SIZE : DESIGN CV 3”/ 2.625” / 40
END CONNECTION RATING (ANSI) BWE 150 #
BODY MATERIAL A 217 Gr WC9
PACKING MATERIAL SINGLE / DOUBLE GRAFOIL / DOUBLE
BONNET TYPE STD
TRIM FORM LINEAR
TRIM MATERIAL : SEAT | PLUG SS-440C / SS-440C Rev-1
TRIM MATERIAL : CAGE | GUIDE SS-440C Rev-1
FLOW FLOW TO CLOSE
OUTLET VELOCITY < 6 M / Sec Rev-1
REQUIRED LEAKAGE CLASS IV
NOISE LEVEL (Dba) <85 dBA

Prepared by Technical Services Department Page | 142

VACUUM SERVICE YES
ANTI CAVITATION TRIM YES
PNEUMATIC MODEL NO. & SIZE 37 / 13”
ACTUATOR CLOSE AT : OPEN AT(Kg/cm2g) 1.0 / 0.2
TRAVEL TIME FOR OPEN TO CLOSE, <20 sec
CLOSE TO OPEN
VALVE POSITION ON SIGNAL AIR FAILURE TO OPEN
VALVE POSITION ON SUPPLY AIR FAILURE STAY PUT
 Positioner  Air Filter regulator  Air lock relay
 Position limit Switch  Position Transmitter  Solenoid Valve
 E/P Converter  Junction Box  Hand Wheel (side Mounted)
 Local Position Indicator  Electro Pneumatic Positioner

Performance LINEARITY +/- 2%

of Valve HYTERSIS +/- 1%
SENSITIVITY +/- 0.5%
ACCURACY +/- 2%
SERVICE Sl LOAD FLOW INLET PR OUTLET PR TEMP CALCUL % VALVE
CONDITION No. (T/Hr) (Kg/cm2) (Kg/cm2) 0C ATED VALVE VELOCITY
CV LIFT (MACH)
1 60% MCR 9.4 1.9 0.3 to 0.5 93.5 11.778 29.4 0.6
2 100% MCR 16.6 2.8 0.3 to 0.5 106.5 17.479 43.7 1
3 VWO 17.83 2.9 0.3 to 0.5 107.8 18.704 46.8 1.1
4 LPH-2 OUT 27.46 2.4 0.3 to 0.5 87.5Rev-1 27.164 67.9 1.7
5 40% LOAD 6.09 1.4 0.3 to 0.5 84.4 8.656 21.6 0.4
VALVE TYPE
FLASHING, CAVITATION
 MAX SHUT OFF PRESS (Kg/cm2) 7
 BODY DESIGN: PRESS (Kg/cm2) | TEMP (0C) 7 / VACUUM / 110
 IBR FORM III-C NO
TOTAL WEIGHT (VALVE + ACTUATOR + ACCESSORIES) 120 Kg

26.16. (B) DR25: LPH-2 NORMAL DRAIN TO LPH-1

GENERAL LOCATION INDOOR
DUTY MODULATING
PIPE SIZE (Inlet/outlet) 168.3 x 7.11 / 168.3 x 7.11
PIPE MATERIAL (Inlet/outlet) SA 106 Gr B
BODY MODEL NUMBER 41711
TYPE OF BODY: GUIDING : NO OF PORTS GLOBE / CAGE / ONE
BODY SIZE : PORT SIZE : DESIGN CV 4”/ 3.5” / 195
END CONNECTION RATING (ANSI) BWE 150 #
BODY MATERIAL A 217 Gr WC6
PACKING MATERIAL SINGLE / DOUBLE GRAFOIL / DOUBLE
BONNET TYPE STD
TRIM FORM LINEAR
TRIM MATERIAL : SEAT | PLUG SS-440C / SS-440C Rev-1
TRIM MATERIAL : CAGE | GUIDE SS-440C Rev-1
FLOW FLOW TO CLOSE
OUTLET VELOCITY < 6 M / Sec Rev-1
REQUIRED LEAKAGE CLASS IV
NOISE LEVEL (Dba) <85 dBA
VACUUM SERVICE YES
ANTI CAVITATION TRIM NO
PNEUMATIC MODEL NO. & SIZE 38 / 15”
ACTUATOR CLOSE AT : OPEN AT(Kg/cm2g) 0.2 / 1.0
TRAVEL TIME FOR OPEN TO CLOSE, CLOSE TO OPEN <20 sec
VALVE POSITION ON SIGNAL AIR FAILURE TO CLOSE
VALVE POSITION ON SUPPLY AIR FAILURE STAY PUT
 Positioner  Air Filter regulator  Air lock relay

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 Position limit Switch  Position Transmitter  Solenoid Valve
 E/P Converter  Junction Box  Hand Wheel (side Mounted)
 Local Position Indicator  Electro Pneumatic Positioner

Performance LINEARITY +/- 2%

of Valve HYTERSIS +/- 1%
SENSITIVITY +/- 0.5%
ACCURACY +/- 2%
SERVICE Sl LOAD FLOW INLET PR OUTLET TEMP CALCUL % VALVE
CONDITION No. (T/Hr) (Kg/cm1.12) PR 0C ATED VALVE VELOCITY
(Kg/cm2) CV LIFT (MACH)
1 BOTH HPH’S 36.4 0.9 0.5 82 REV 79.825 40.9 1.2
OUT
2 60% MCR 18.23 0.4 0.3 89.7 REV 82.057 42.1 0.6
3 100% MCR 33.17 0.7 0.48 REV 80.4 REV 95.38 48.9 1.1
4 VWO 35.91 0.74 REV 0.49 REV 80.8 REV 99.777 51.2 1.2
5 50% MCR 15.1 0.3 0.2 66.5 104.68 53.7 0.5
VALVE TYPE FLASHING
 MAX SHUT OFF PRESS (Kg/cm2) 7
 BODY DESIGN: PRESS (Kg/cm2) | TEMP (0C) 7 / VACUUM / 87
 IBR FORM III-C NO
TOTAL WEIGHT (VALVE + ACTUATOR + ACCESSORIES) 200 Kg

26.17. (B) DR28: LPH-2 ALT DRAIN TO LP DRAIN FLASH TANK

GENERAL LOCATION INDOOR
DUTY MODULATING
PIPE SIZE (Inlet/outlet) 168.3 x 7.11 / 219.1 x 8.18
PIPE MATERIAL (Inlet/outlet) SA 106 Gr B / SA 106 GR C
BODY MODEL NUMBER 41712
TYPE OF BODY: GUIDING : NO OF PORTS GLOBE / CAGE / ONE
BODY SIZE : PORT SIZE : DESIGN CV 4”/ 3.5” / 100
END CONNECTION RATING (ANSI) BWE 150 #
BODY MATERIAL A 217 Gr WC0
PACKING MATERIAL SINGLE / DOUBLE GRAFOIL / DOUBLE
BONNET TYPE STD
TRIM FORM LINEAR
TRIM MATERIAL : SEAT | PLUG SS-440C / SS-440C
TRIM MATERIAL : CAGE | GUIDE CA6NM
FLOW FLOW TO CLOSE
OUTLET VELOCITY < 6 M / Sec Rev-1
REQUIRED LEAKAGE CLASS IV
NOISE LEVEL (Dba) <85 dBA
VACUUM SERVICE YES
ANTI CAVITATION TRIM YES
PNEUMATIC MODEL NO. & SIZE 37 / 18”
ACTUATOR CLOSE AT : OPEN AT(Kg/cm2g) 1.0 / 0.2
TRAVEL TIME FOR OPEN TO CLOSE, CLOSE TO OPEN <20 sec
VALVE POSITION ON SIGNAL AIR FAILURE TO OPEN
VALVE POSITION ON SUPPLY AIR FAILURE STAY PUT
 Positioner  Air Filter regulator  Air lock relay
 Position limit Switch  Position Transmitter  Solenoid Valve
 E/P Converter  Junction Box  Hand Wheel (side Mounted)
 Local Position Indicator  Electro Pneumatic Positioner
Performance of LINEARITY +/- 2%
Valve HYTERSIS +/- 1%
SENSITIVITY +/- 0.5%
ACCURACY +/- 2%
SERVICE Sl LOAD FLOW INLET PR OUTLET TEMP CALCULATED % VALVE
CONDITION No. (T/Hr) (Kg/cm2) PR 0C CV VELOCITY

Prepared by Technical Services Department Page | 144

(Kg/cm2) VALVE (MACH)
LIFT
1 40% MCR 11.41 0.7 0.3 to 0.5 62.4 21.325 21.3 0.4
30.463 30.5
2 60% MCR 18.23 0.9 0.3 to 0.5 70 REV 31.08 31.1 0.6
34.486 34.5
3 100% MCR 33.17 1.4 0.3 to 0.5 80.4 45.179 45.2 1.1
4 VWO 35.91 1.4 0.3 to 0.5 80.8 REV 48.216 48.2 1.2
5 LPH-1 OUT 46 0.9 0.3 to 0.5 61.5 70.90 70.9 1.6
87.728 87.7
VALVE TYPE FLASHING, CAVITATION
 MAX SHUT OFF PRESS (Kg/cm2) 7
 BODY DESIGN: PRESS (Kg/cm2) | TEMP (0C) 7 / VACUUM / 85
 IBR FORM III-C NO
TOTAL WEIGHT (VALVE + ACTUATOR + ACCESSORIES) 220 Kg

26.18. (B) DR38: DEAERATOR FLOW TO HP DRAIN FLASH TANK

GENERAL LOCATION INDOOR
DUTY ON / OFF
PIPE SIZE (Inlet/outlet) 114.3 x 6.02 / 219.1 x 8.18
PIPE MATERIAL (Inlet/outlet) SA 106 Gr B
BODY MODEL NUMBER 417X1
TYPE OF BODY: GUIDING : NO OF PORTS GLOBE / CAGE / ONE
BODY SIZE : PORT SIZE : DESIGN CV 3”/ 2.625” / 65
END CONNECTION RATING (ANSI) BWE 150 #
BODY MATERIAL A 217 Gr WC6
PACKING MATERIAL SINGLE / DOUBLE GRAFOIL / DOUBLE
BONNET TYPE STD
TRIM FORM ON / OFF
TRIM MATERIAL : SEAT | PLUG SS-410 / SS-410 + PTFE
TRIM MATERIAL : CAGE | GUIDE CA6NM
FLOW FLOW TO CLOSE
OUTLET VELOCITY < 6 M / Sec Rev-1
REQUIRED LEAKAGE CLASS VI
NOISE LEVEL (Dba) <85 dBA
VACUUM SERVICE YES
ANTI CAVITATION TRIM NO
PNEUMATIC MODEL NO. & SIZE 37 / 13”
ACTUATOR CLOSE AT : OPEN AT(Kg/cm2g) 1.0 / 0.2
TRAVEL TIME FOR OPEN TO CLOSE,CLOSE TO OPEN <10 sec
VALVE POSITION ON SIGNAL AIR FAILURE TO OPEN
VALVE POSITION ON SUPPLY AIR FAILURE STAY PUT
 Positioner  Air Filter regulator  Air lock relay
 Position limit Switch  Position Transmitter  Solenoid Valve
 E/P Converter  Junction Box  Hand Wheel (side Mounted)
 Local Position Indicator  Electro Pneumatic Positioner

Performance LINEARITY +/- 5% Note-1

of Valve HYTERSIS +/- 5% Note-1
SENSITIVITY +/- 0.5%
ACCURACY +/- 2%
SERVICE Sl LOAD FLOW INLET PR OUTLET TEMP CALCULAT % VALVE
CONDITION No. (T/Hr) (Kg/cm2) PR 0C ED VALVE VELOCITY
(Kg/cm2) CV LIFT (MACH)
1 MAX-1 51 6.8 0.3 to 0.5 152.1 53.578 - 3.1
(DRAIN TO LP F/T)
2 MAX-2 51 6.8 1.2 152.1 53.578 - 3.1

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(DRAIN TO UNIT
F/T)
VALVE TYPE FLASHING
 MAX SHUT OFF PRESS (Kg/cm2) 10
 BODY DESIGN: PRESS (Kg/cm2) | TEMP (0C) 10 / VACUUM / 160
 IBR FORM III-C NO
TOTAL WEIGHT (VALVE + ACTUATOR + ACCESSORIES) 110 Kg
Note-1: WITHOUT POSITIONER, LINEARITY AND HYSTERISIS SHALL BE +/- 5% ONLY
26.19. (B) FD-21: FULL LOAD FEED CONTROL STATION (BY PASS)
GENERAL LOCATION INDOOR
DUTY ON / OFF
PIPE SIZE (Inlet/outlet) 273 x 32 / 273 x 32
PIPE MATERIAL (Inlet/outlet) SA 106 Gr B
BODY MODEL NUMBER 41811
TYPE OF BODY: GUIDING : NO OF PORTS GLOBE / CAGE / ONE
BODY SIZE : PORT SIZE : DESIGN CV 10”/ 5.125” / 400
END CONNECTION RATING (ANSI) BWE 2500 #
BODY MATERIAL A 216 Gr WCC
PACKING MATERIAL SINGLE / DOUBLE GRAFOIL / DOUBLE
BONNET TYPE STD
TRIM FORM LINEAR
TRIM MATERIAL : SEAT | PLUG SS-410 / SS-17-4-PH
TRIM MATERIAL : CAGE | GUIDE CA6NM NITRIDED
FLOW FLOW TO CLOSE
OUTLET VELOCITY <6 M / Sec. Rev-1
REQUIRED LEAKAGE CLASS IV
NOISE LEVEL (Dba) <85 dBA
VACUUM SERVICE NO
ANTI CAVITATION TRIM NO
PNEUMATIC MODEL NO. & SIZE 38 / 18” Rev-2
ACTUATOR CLOSE AT : OPEN AT(Kg/cm2g) 0.2 / 1.0
TRAVEL TIME FOR OPEN TO CLOSE, CLOSE TO OPEN <20 sec
VALVE POSITION ON SIGNAL AIR FAILURE TO CLOSE
VALVE POSITION ON SUPPLY AIR FAILURE STAY PUT
 Positioner  Air Filter regulator  Air lock relay
 Position limit Switch  Position Transmitter  Solenoid Valve
 E/P Converter  Junction Box  Hand Wheel (side Mounted)
 Local Position Indicator  Electro Pneumatic Positioner

Performance LINEARITY +/- 2%

of Valve HYTERSIS +/- 1%
SENSITIVITY +/- 0.5%
ACCURACY +/- 2%
SERVICE Sl LOAD FLOW INLET PR OUTLET PR TEMP CALCULAT % VALVE
CONDITION No. (T/Hr) (Kg/cm2) (Kg/cm2) 0C ED VALVE VELOCITY
CV LIFT (MACH)
1 40% MCR 195.744 143.61 139.61 145 119.329 29.8 2
2 60% MCR 285.4 147.4 143.5 145 173.985 43.5 3
3 80% MCR 375.4 152.5 148.5 130.6 241.765 60.4 3.9
4 MCR 468.8 159 155 140/ 304.323 76.1 4.9
5 VWO 494.7 181.1 157.1 243.5 321.136 80.3 5.2
VALVE TYPE
 MAX SHUT OFF PRESS (Kg/cm2) 285
 BODY DESIGN: PRESS (Kg/cm2) | TEMP (0C) 280 / 250
 IBR FORM III-C YES
TOTAL WEIGHT (VALVE + ACTUATOR + ACCESSORIES) 1010 Kg

Prepared by Technical Services Department Page | 146

26.20. (B) FD-26: FULL LOAD FEED CONTROL STATION (MAIN LINE)
GENERAL LOCATION INDOOR
DUTY MODULATING
PIPE SIZE (Inlet/outlet) 273 x 32 / 273 x 32
PIPE MATERIAL (Inlet/outlet) SA 106 Gr B
BODY MODEL NUMBER 41911
TYPE OF BODY: GUIDING : NO OF PORTS GLOBE / CAGE / ONE
BODY SIZE : PORT SIZE : DESIGN CV 10”/ 5.125” / 400
END CONNECTION RATING (ANSI) BWE 2500 #
BODY MATERIAL A 216 Gr WCC
PACKING MATERIAL SINGLE / DOUBLE GRAFOIL / DOUBLE
BONNET TYPE STD
TRIM FORM LINEAR
TRIM MATERIAL : SEAT | PLUG SS-410 / SS-17-4-PH
TRIM MATERIAL : CAGE | GUIDE CA6NM NITRIDED
FLOW FLOW TO CLOSE
OUTLET VELOCITY < 6 M / Sec Rev-1
REQUIRED LEAKAGE CLASS IV
NOISE LEVEL (Dba) <85 dBA
VACUUM SERVICE NO
ANTI CAVITATION TRIM NO
PNEUMATIC MODEL NO. & SIZE 38 / 18” Rev-2
ACTUATOR CLOSE AT : OPEN AT(Kg/cm2g) 0.2 / 1.0
TRAVEL TIME FOR OPEN TO CLOSE, CLOSE TO OPEN <20 sec
VALVE POSITION ON SIGNAL AIR FAILURE TO CLOSE
VALVE POSITION ON SUPPLY AIR FAILURE STAY PUT
 Positioner  Air Filter regulator  Air lock relay
 Position limit Switch  Position Transmitter  Solenoid Valve
 E/P Converter  Junction Box  Hand Wheel (side Mounted)
 Local Position Indicator  Electro Pneumatic Positioner

Performance LINEARITY +/- 2%

of Valve HYTERSIS +/- 1%
SENSITIVITY +/- 0.5%
ACCURACY +/- 2%
SERVICE Sl LOAD FLOW INLET PR OUTLET PR TEMP CALCULAT % VALVE
CONDITION No. (T/Hr) (Kg/cm2) (Kg/cm2) 0C ED VALVE VELOCITY
CV LIFT (MACH)
1 40% MCR 195.744 143.61 139.61 145 119.329 29.8 2
2 60% MCR 285.4 147.4 143.5 145 173.985 43.5 3
3 80% MCR 375.4 152.5 148.5 230.6 241.765 60.4 3.9
4 MCR 468.8 159 155 240.7 304.323 76.1 4.9
5 VWO 494.7 161.1 157.1 243.5 321.136 80.3 5.2
VALVE TYPE
 MAX SHUT OFF PRESS (Kg/cm2) 285
 BODY DESIGN: PRESS (Kg/cm2) | TEMP (0C) 280 / 250
 IBR FORM III-C YES
TOTAL WEIGHT (VALVE + ACTUATOR + ACCESSORIES) Kg

26.21. (B) FD-31: LOW LOAD FEED CONTROL

GENERAL LOCATION INDOOR
DUTY MODULATING
PIPE SIZE (Inlet/outlet) 168.3 x 21.95 / 168.3 x 21.95
PIPE MATERIAL (Inlet/outlet) SA 106 Gr B
BODY MODEL NUMBER 41932
TYPE OF BODY: GUIDING : NO OF PORTS GLOBE / CAGE / ONE
BODY SIZE : PORT SIZE : DESIGN CV 6”/ 4.475” / 145 Rev-1
END CONNECTION RATING (ANSI) BWE 2500 #
BODY MATERIAL A 217 Gr WC6

Prepared by Technical Services Department Page | 147

PACKING MATERIAL SINGLE / DOUBLE GRAFOIL / DOUBLE
BONNET TYPE STD
TRIM FORM MOD%
TRIM MATERIAL : SEAT | PLUG SS-410 / SS-17-4-PH
TRIM MATERIAL : CAGE | GUIDE CA6NM NITRIDED
FLOW FLOW TO CLOSE
OUTLET VELOCITY < 6 M / Sec Rev-1
REQUIRED LEAKAGE CLASS IV
NOISE LEVEL (Dba) <85 dBA
VACUUM SERVICE NO
ANTI CAVITATION TRIM YES
PNEUMATIC MODEL NO. & SIZE 37 / 18” Rev-2
ACTUATOR CLOSE AT : OPEN AT(Kg/cm2g) 1.0 / 0.2
TRAVEL TIME FOR OPEN TO CLOSE, CLOSE TO OPEN <20 sec
VALVE POSITION ON SIGNAL AIR FAILURE TO OPEN
VALVE POSITION ON SUPPLY AIR FAILURE STAY PUT
 Positioner  Air Filter regulator  Air lock relay
 Position limit Switch  Position Transmitter  Solenoid Valve
 E/P Converter  Junction Box  Hand Wheel (side Mounted)
 Local Position Indicator  Electro Pneumatic Positioner

Performance LINEARITY +/- 2%

of Valve HYTERSIS +/- 1%
SENSITIVITY +/- 0.5%
ACCURACY +/- 2%
SERVICE Sl LOAD FLOW INLET PR OUTLET PR TEMP CALCULAT % VALVE
CONDITION No. (T/Hr) (Kg/cm2) (Kg/cm2) 0C ED VALVE VELOCITY
CV LIFT (MACH)
1 5% MCR 26.3 146.6 45.1 110 3.1366 10.1 .8
2 40% MCR 195.74 143.61 139.61 140 TO 119.134 84.1 5.6
(FULL SPEED) 200 123.263 85.1
3 15% MCR /8.5 144.8 49.7 110 9.706 21 2.3
4 25% MCR 131.3 144.7 80.8 140 17.449 31 3.8
5 10% MCR 52.5 145.7 47.34 110 6.358 15 1.5
VALVE TYPE CAVITATION, HIGH DP
 MAX SHUT OFF PRESS (Kg/cm2) 285
 BODY DESIGN: PRESS (Kg/cm2) | TEMP (0C) 285 / 250
 IBR FORM III-C YES
TOTAL WEIGHT (VALVE + ACTUATOR + ACCESSORIES) 650 Kg

Prepared by Technical Services Department Page | 148

26. (C) FLOW ELEMENT DATA SHEET
26.1. (C) LCA30CF100: CONDENSATE FLOW D/S OF GSC

Make Model Micro precision products pvt. ltd. Mofa10

TYPE Orifice
STANDARAD BS 1042
DESIGN Conc. Sq. Edge
ELEMENT MATERIAL SS 316
BETA RATIO 0.6983
BORE DIAMETER 181.63 mm
VENT HOLE 6.35 mm
TYPE FLANGED
FLANGE TYPE WELD NECK
FLANGE RATING 300 #
END CONNECTION MATERIAL A105
ROOT VALVE NO/SIZE/MAT/ RATING /TYPE 6 Nos/15 NB/CS/ANSI # 800/Globe Type
NIPPLE SIZE/MAT/RATING/QTY 15NB/SS/SCH 40/6 Nos./250 mm Long
PIPE SIZE (OD × THK) mm 273 × 6.35 mm
PIPE MATERIAL SA106 GR.B
BORE DIAMETER 260.30 mm
PIPE LINE DATA AVAILABLE STRAIGHT LENGTH 15 D
UPSTREAM DOWNSTREAM 10 D 5D
FLOW DIRECTION HORIZENTAL
FLUID CONDENSATE
FLOW (T/HR) MAX:445 NOR:400 MIN:140 Range :0 to
450 T/HR
PRESSURE ( KG/CM2 ) MAX : 15.7 NOR : 17.8 MIN :27.24
TEMP ( 0C ) MAX :48.6 NOR :48.6 MIN :47.8
PROCESS DATA DESIGN: Pressure DESIGN: Temperature 31 KG/cm2 55 0C
PRESS LOSS AT MAX/NORMAL FLOW 1212.67/979.81 mmWC
DIFF PRESS AT MAX/NORMAL FLOW 2444.75/1975.30 mmWC

26.2. (C) LCA70CF100: CONDENSATE FLOW TO DEAERATOR

Make Model Micro precision products pvt ltd. Mofa10

TYPE Orifice
STANDARAD BS1042
DESIGN Conc. Sq. Edge
ELEMENT MATERIAL SS 316
BETA RATIO 0.6806
BORE DIAMETER 176.94 mm
VENT HOLE 6.35 mm
TYPE FLANGED
FLANGE TYPE WELD NECK
FLANGE RATING 150 #
END CONNECTION MATERIAL A105
ROOT VALVE NO/SIZE/MAT/ RATING /TYPE 6 Nos/15 NB/CS/ANSI # 800/Globe Type
NIPPLE SIZE/MAT/RATING/QTY 15NB/SS/SCH 40/6 Nos./250 mm Long
PIPE SIZE (OD × THK) mm 273 × 6.35 mm
PIPE MATERIAL SA106 GR.B
BORE DIAMETER 260.30 mm
PIPE LINE DATA AVAILABLE STRAIGHT LENGTH 15 D
UPSTREAM DOWNSTREAM 10 D 5D
FLOW DIRECTION HORIZENTAL
FLUID CONDENSATE

Prepared by Technical Services Department Page | 149

FLOW (T/HR) MAX:445 NOR:400 MIN:203 Range :0
to 450
T/HR
PRESSURE ( Kg/cm2) MAX : 7.70 NOR : 7.50 MIN :6.20
PROCESS DATA TEMP ( 0C ) MAX :127 NOR :127 MIN :108.7
DESIGN: Pressure DESIGN: Temperature 31 Kg/cm2 130 0C
PRESS LOSS AT MAX/NORMAL FLOW 1526.98/1233.77 mmWC
DIFF PRESS AT MAX/NORMAL FLOW 2933.70/2370.37 mmWC

26.3. (C) LCP10CF100: DM MAKEUP TO HOTWELL

Make Model Micro precision products pvt ltd. Mofa10
TYPE Orifice
STANDARAD BS1042
DESIGN Conc. Sq. Edge
ELEMENT MATERIAL SS 316
BETA RATIO 0.6263
BORE DIAMETER 67.72 mm
VENT HOLE 2.38 mm
TYPE FLANGED
FLANGE TYPE WELD NECK
FLANGE RATING 300 #
END CONNECTION MATERIAL A182F304
ROOT VALVE NO/SIZE/MAT/ RATING /TYPE 6 Nos/15 NB/SS/ANSI # 800/Globe Type
NIPPLE SIZE/MAT/RATING/QTY 15NB/SS/SCH 40/6 Nos./250 mm Long
PIPE SIZE (OD × THK) mm 114.3 × 3.05 mm
PIPE MATERIAL SA312TP304(ERW)
BORE DIAMETER 108.2 mm
PIPE LINE DATA AVAILABLE STRAIGHT LENGTH 15 D
UPSTREAM DOWNSTREAM 10 D 5D
FLOW DIRECTION HORIZENTAL
FLUID OTHER (DM WATER)
FLOW (T/HR) MAX:51 NOR:25.5 MIN:15.3 Range :0
to 60
T/HR
PRESSURE ( Kg/cm2) MAX : 2.9 NOR : 2.9 MIN :2.9
PROCESS DATA TEMP ( 0C ) MAX : 45 NOR : 45 MIN : 45
DESIGN: Pressure DESIGN: Temperature 7 Kg/cm2 50 0C
PRESS LOSS AT MAX/NORMAL FLOW 1061.27/265.31 mmWC
DIFF PRESS AT MAX/NORMAL FLOW 1806.25/451.56 mmWC

26.4. (C) LAB10CF100, LAB30CF100 : BFP SUCTION

Make Model Micro precision products pvt ltd. Mfna10
TYPE Nozzle
STANDARAD ASME PTC 19.5
DESIGN Long Radius
ELEMENT MATERIAL SS 316
BETA RATIO 0.6541
BORE DIAMETER 170.27 mm
VENT HOLE NA
TYPE Butt Weld End
FLANGE TYPE NA
FLANGE RATING NA
END CONNECTION MATERIAL NA
BRANCH PIPE Yes
BRANCH PIPE MATERIAL SA106GR.B
ROOT VALVE NO/SIZE/MAT/ RATING /TYPE 6 Nos/16 NB/CS/ANSI # 800/Globe Type
NIPPLE SIZE/MAT/RATING/QTY 15NB/SS/SCH 40/6 Nos./250 mm Long
PIPE SIZE (OD × THK) mm 273 × 6.35 mm
PIPE MATERIAL SA106GR.B

Prepared by Technical Services Department Page | 150

BORE DIAMETER 260.3 mm
PIPE LINE DATA AVAILABLE STRAIGHT LENGTH 15 D
UPSTREAM DOWNSTREAM 10 D 5D
FLOW DIRECTION HORIZENTAL
FLUID FEED WATER
FLOW (T/HR) MAX:605 NOR:495 MIN:200 Range :0 to
610 T/HR
PRESSURE ( Kg/cm2) MAX : 16.2 NOR : 16.5 MIN :16.10
TEMP ( 0C ) MAX : 152.1 NOR : 152.1 MIN : 110
PROCESS DATA DESIGN: Pressure DESIGN:Temperature 20 Kg/cm2 170 0C
PRESS LOSS AT MAX/NORMAL FLOW 1126.17/753.88 mmWC
DIFF PRESS AT MAX/NORMAL FLOW 2459.18/1646.23 mmWC

26.5. (C) LAB90CF100: FEED WATER FLOW AT ECONOMISER INLET

Make Model Micro precision products pvt ltd. Mfna10
TYPE Nozzle
STANDARAD ASME PTC 19.5
DESIGN Long Radius
ELEMENT MATERIAL SS 316
BETA RATIO 0.6925
BORE DIAMETER 144.73 mm
VENT HOLE NA
TYPE Butt Weld End
FLANGE TYPE NA
FLANGE RATING NA
END MATERIAL NA
CONNECTION BRANCH PIPE Yes
BRANCH PIPE MATERIAL SA106GR.B
ROOT VALVE NO/SIZE/MAT/ RATING /TYPE 12 Nos/25 NB/CS/ANSI # 2500/Globe Type
NIPPLE SIZE/MAT/RATING/QTY 25NB/SS/SCH.XXS/12 Nos./250 mm Long
PIPE SIZE (OD × THK) mm 273 × 32 mm
PIPE MATERIAL SA106GR.B
BORE DIAMETER 209 mm
PIPE LINE DATA AVAILABLE STRAIGHT LENGTH 15 D
UPSTREAM DOWNSTREAM 10 D 5D
FLOW DIRECTION HORIZENTAL
FLUID FEED WATER
FLOW (T/HR) MAX:605 NOR:495 MIN:26 Range :0 to
610 T/HR
PRESSURE Kg/cm2) MAX: 164.24 NOR : 160.60 MIN :142
TEMP ( 0C ) MAX : 243.5 NOR : 243.6 MIN : 110
PROCESS DATA DESIGN: Pressure DESIGN: Temperature 285 KG/cm2 250 0C
PRESS LOSS AT MAX/NORMAL FLOW 2034.57/1361.98 mmWC
DIFF PRESS AT MAX/NORMAL FLOW 4918.36/3292.46 mmWC

26.6. (C) LBA10CF100: HP BYPASS STEAM FLOW

Make Model Micro precision products pvt ltd. Mfna10
TYPE Nozzle
STANDARAD ASME PTC 19.5
DESIGN Long Radius
ELEMENT MATERIAL SS 316
BETA RATIO 0.6939
BORE DIAMETER 154.75 mm
VENT HOLE NA
TYPE Butt Weld End
FLANGE TYPE NA
FLANGE RATING NA
END CONNECTION MATERIAL NA
BRANCH PIPE Yes

Prepared by Technical Services Department Page | 151

BRANCH PIPE MATERIAL SA335 P91
ROOT VALVE NO/SIZE/MAT/ RATING /TYPE 12 Nos/25 NB/SS316/ANSI # 3000/Globe Type
NIPPLE SIZE/MAT/RATING/QTY 25NB/SS316/SCH.XXS/12 Nos./1000 mm Long
PIPE SIZE (OD × THK) mm 273 × 25 mm
PIPE MATERIAL SA335 P91
BORE DIAMETER 223 mm
PIPE LINE DATA AVAILABLE STRAIGHT LENGTH 15 D
UPSTREAM DOWNSTREAM 10 D 5D
FLOW DIRECTION HORIZENTAL
FLUID STEAM
FLOW (T/HR) MAX:330 NOR:306 MIN:61.2 Range :0
to 350
T/HR
PRESSURE ( Kg/cm2) MAX: 142.6 NOR : 133 MIN :133
PROCESS DATA TEMP ( 0C ) MAX : 537 NOR : 537 MIN : 537
DESIGN: Pressure DESIGN: Temperature 147.6 Kg/cm2 545 0C
PRESS LOSS AT MAX/NORMAL FLOW 9889.05/8502.95 mmWC
DIFF PRESS AT MAX/NORMAL FLOW 240002.44/20638.13 mmWC

26.7. (C) LBG10CF100: MAIN STEAM FLOW TO AUXILIARY PRDS

Make Model Micro precision products pvt ltd. Mfna10
TYPE Nozzle
STANDARAD ASME PTC 19.5
DESIGN Long Radius
ELEMENT MATERIAL SS 316
BETA RATIO 0.6959
BORE DIAMETER 78.84 mm
VENT HOLE NA
TYPE Butt Weld End
FLANGE TYPE NA
FLANGE RATING NA
END CONNECTION MATERIAL NA
BRANCH PIPE Yes
BRANCH PIPE MATERIAL SA335 P22
ROOT VALVE NO/SIZE/MAT/ RATING /TYPE 12 Nos/25 NB/SS316/ANSI # 3000/Globe Type
NIPPLE SIZE/MAT/RATING/QTY 25NB/SS316/SCH.XXS/12 Nos./1000 mm Long
PIPE SIZE (OD × THK) mm 168.3 × 27.5 mm
PIPE MATERIAL SA335 P22
BORE DIAMETER 113.3 mm
PIPE LINE DATA AVAILABLE STRAIGHT LENGTH 15 D
UPSTREAM DOWNSTREAM 10 D 5D
FLOW DIRECTION HORIZENTAL
FLUID STEAM
FLOW (T/HR) MAX:46 NOR:35 MIN:25.2 Range :0
to 55 T/HR
PRESSURE ( Kg/cm2) MAX: 133 NOR : 98 MIN :133
TEMP ( 0C ) MAX : 537 NOR : 485 MIN : 537
PROCESS DATA DESIGN: Pressure DESIGN: Temperature 147.6 Kg/cm2 545 0C
PRESS LOSS AT MAX/NORMAL FLOW 3583.15/2074.37 mmWC
DIFF PRESS AT MAX/NORMAL FLOW 8743.80/5061.98 mmWC

26.8. (C) LBG20CF100: CRH FLOW TO AUXILIARY PRDS

Make Model Micro precision products pvt ltd. Mfna10
TYPE Nozzle
STANDARAD ASME PTC 19.5
DESIGN Long Radius
ELEMENT MATERIAL SS 316
BETA RATIO 0.6973
BORE DIAMETER 71.31 mm

Prepared by Technical Services Department Page | 152

VENT HOLE NA
TYPE Butt Weld End
FLANGE TYPE NA
FLANGE RATING NA
END CONNECTION MATERIAL NA
BRANCH PIPE Yes
BRANCH PIPE MATERIAL SA106 GR.B
ROOT VALVE NO/SIZE/MAT/ RATING /TYPE 12 Nos/25 NB/CS/ANSI # 800/Globe Type
NIPPLE SIZE/MAT/RATING/QTY 25NB/SS/SCH.80/12 Nos./250 mm Long
PIPE SIZE (OD × THK) mm 114.3× 6.02 mm
PIPE MATERIAL SA106 GR.B
BORE DIAMETER 102.26 mm
PIPE LINE DATA AVAILABLE STRAIGHT LENGTH 15 D
UPSTREAM DOWNSTREAM 10 D 5D
FLOW DIRECTION HORIZENTAL
FLUID STEAM
FLOW (T/HR) MAX:27 NOR:7 MIN:7 Range :0
to 30
T/HR
PRESSURE ( KG/CM2 ) MAX: 15 NOR : 36.4 MIN :15
PROCESS DATA TEMP ( 0C ) MAX : NOR : 344.6 MIN : 320.4
320.4
DESIGN: Pressure DESIGN: Temperature 42.5 KG/cm2 360 0C
PRESS LOSS AT MAX/NORMAL FLOW 4132.03/277.73 mmWC
DIFF PRESS AT MAX/NORMAL FLOW 10125/680 mmWC
26.9. (C) TC-97613930-38: CONDENSATE TO DEARATOR
Make General instruments consortium
ELEMENT TYPE Orifice Plate-Std. Drain/Vent
PRESS. TAP LOCATION/TYPE Upstream/Corner
MATERIAL 316 SS
ELEMENT BETA RATIO(d/D) 0.594
BORE 154.54 mm
THICKNESS 3.180 mm
SIZING CRITERIA SIZING MODE Exact Bore
REFERENCE General
DISCHARGE COEFF.(C) 0.604
GAS EXPAN. COEFFECIENT(Y1) 1
REYNOLDS NO.(PIPE) 2583765.81
REYNOLDS NO.(BORE) 4352798.41
COEFFEICIENTS REYNOLDS NO(Pipe-Normal) 2245416
USER FACTOR 1
VELOCITY OF APPROACH FACTOR (Ev) 1.069
FLANGE RATING 150#
PIPE SIZE SCH 10 in 20
PIPING DATA PIPE I.D 260.35 mm
FLANGE MATERIAL ASTM A105
PIPE MATERIAL CS
FLUID Water
Maximum Normal
FLOW RATE (T/HR) 420 365
DIFFERENTIAL PRESSURE (mm-H2O) 5000 3776.05
PRESSURE LOSS (mm-H2O) 3147.35 2375.55
PROCESS DATA STATIC PRESSURE (Kg/Cm2) 15
TEMPERATURE (0C) 126
DENSITY (Kg/m3) 938.874
VISCOUSITY (cP) 0.2205
UNCERTAINTY DATA UNCERTAINTY IN FLOW RATE ±0.60%
IN DISCHARGE COEFFICIENT ±0.60%

Prepared by Technical Services Department Page | 153

26.10. (C) TC-97613930-46: HPH 5 DRIP TO DEARATOR
Make General instruments consortium
ELEMENT TYPE Orifice Plate-Std. Drain/Vent
PRESS. TAP LOCATION/TYPE Upstream/Corner
MATERIAL 316 SS
ELEMENT BETA RATIO(d/D) 0.465
BORE 71.693 mm
THICKNESS 3.180 mm
SIZING CRITERIA SIZING MODE Exact Bore
REFERENCE General
DISCHARGE COEFF.(C) 0.602
GAS EXPAN. COEFFECIENT(Y1) 1
REYNOLDS NO.(PIPE) 13876240.04
REYNOLDS NO.(BORE) 29816797.34
COEFFEICIENTS REYNOLDS NO(Pipe-Normal) 11427492
USER FACTOR 1
VELOCITY OF APPROACH FACTOR (Ev) 1.024
FLANGE RATING 300#
PIPE SIZE SCH 6 in 40
PIPING DATA PIPE I.D 154.051 mm
FLANGE MATERIAL ASTM A105
PIPE MATERIAL CS
FLUID Water / Steam
Maximum Normal
FLOW RATE (T/HR) 85 70
DIFFERENTIAL PRESSURE (mm-H2O) 5000 3392.05
PRESSURE LOSS (mm-H2O) 3822.06 2591.87
PROCESS DATA STATIC PRESSURE (Kg/Cm2) 14
TEMPERATURE (0C) 160
DENSITY (Kg/m3) 907.954
VISCOUSITY (cP) 0.0140
UNCERTAINTY DATA UNCERTAINTY IN FLOW RATE ±0.60%
IN DISCHARGE COEFFICIENT ±0.60%

26.11. (C) TC-97613930-54: HPH 6 DRIP TO DEARATOR

Make General instruments consortium
ELEMENT TYPE Orifice Plate-Std. Drain/Vent
PRESS. TAP LOCATION/TYPE Upstream/Corner
MATERIAL 316 SS
ELEMENT BETA RATIO(d/D) 0.374
BORE 57.678 mm
THICKNESS 3.180 mm
SIZING CRITERIA SIZING MODE Exact Bore
REFERENCE General
DISCHARGE COEFF.(C) 0.600
GAS EXPAN. COEFFECIENT(Y1) 1
REYNOLDS NO.(PIPE) 895956.66
REYNOLDS NO.(BORE) 2392992.39
COEFFEICIENTS REYNOLDS NO(Pipe-Normal) 743814
USER FACTOR 1
VELOCITY OF APPROACH FACTOR (Ev) 1.010
FLANGE RATING 300#
PIPE SIZE SCH 6 in 40
PIPING DATA PIPE I.D 154.051 mm
FLANGE MATERIAL ASTM A105
PIPE MATERIAL CS
FLUID Water /Steam
Maximum Normal
FLOW RATE (T/HR) 53 44

Prepared by Technical Services Department Page | 154

DIFFERENTIAL PRESSURE (mm-H2O) 5000 3445.61
PRESSURE LOSS (mm-H2O) 4216.92 2905
PROCESS DATA STATIC PRESSURE (Kg/Cm2) 35
TEMPERATURE (0C) 198
DENSITY (Kg/m3) 868.523
VISCOUSITY (cP) 0.1355
UNCERTAINTY DATA UNCERTAINTY IN FLOW RATE ±0.60%
IN DISCHARGE COEFFICIENT ±0.60%
IN EXPANSION FACTOR

26.12. (C) TC-97518611-79: EXTRACTION TO DEARATOR

Make General instruments consortium
ELEMENT TYPE Nozzle Long Radius, Low Ratio
PRESS. TAP LOCATION/TYPE Upstream/Throat
MATERIAL 316 SS
ELEMENT BETA RATIO(d/D) 0.484
BORE 147.517 mm
SIZING CRITERIA SIZING MODE Exact Bore
REFERENCE ASME MFC - 3M
DISCHARGE COEFF.(C) 0.998
GAS EXPAN. COEFFECIENT(Y1) 0.972
REYNOLDS NO.(PIPE) 1181926.99
REYNOLDS NO.(BORE) 2442104.34
COEFFEICIENTS REYNOLDS NO(Pipe-Normal) 886445
USER FACTOR 1
VELOCITY OF APPROACH FACTOR (Ev) 1.029
FLANGE RATING 150#
PIPE SIZE 12 in
PIPING DATA PIPE I.D 304.800 mm
FLANGE MATERIAL ASTM A105
PIPE MATERIAL CS
FLUID Water / Steam
Maximum Normal
FLOW RATE (T/HR) 20 15
DIFFERENTIAL PRESSURE (mm-H2O) 2500 1370.50
PRESSURE LOSS (mm-H2O) 1645.05 900.76
PROCESS DATA STATIC PRESSURE (Kg/Cm2) 5.50
TEMPERATURE (0C) 284
DENSITY (Kg/m3) 2.129
VISCOUSITY (cP) 0.0196
Z-COMPRESSIBILITY FACTOR 0.985
K FACTOR (Cp/Cv) 1.3007
UNCERTAINTY DATA UNCERTAINTY IN FLOW RATE ±0.27%
IN DISCHARGE COEFFICIENT ±0.25%
IN EXPANSION FACTOR ±0.09%

Prepared by Technical Services Department Page | 155