Element Maintenance work 10 h 50 h 100h

CHASSIS / SAFETY DEVICES

SAFETY DEVICES
Checj funtion prior to starting
work
Ensure corect funtion
LIGTS- WARNING Check contacts
Clean contact
Cleaning Machine complete
OPERATORS STAND
Anti- slip surface Check/Clean
Renew
HEATER Check filter element
Clean/ change filter element
WINDSCREEN WASHER UNIT check water filling level
Top-up water
Fill anti- freeze
AIR CONDITIONING UNIT Check connections
Switch o unit
check air filter
Change air filter
MILLING DRUM UNIT
MILLING DRUM GEARBOX Visual check for leakages
Check oil level
Top-up oil
Change oil
MILLING DRUM GEARBOX (DOWNCUT) Visual check for leakages
Check oil level
Top-up oil
Change oil
CHANGING PICKS Check picks frequently
Renew picks
Check pick supports
Renew pick supports
QUICK-CHANGE TOOLHOLDER
SYESTEM Re-tighten screws
Ejectors
Check reversible plates- several
times
Turn/ renew reversible
DRUM BEARING Check oil level
Top-up oil
Change oil
DRIVE BELTS Check drive belt
Renew drive belts
Check tensioner rilleer stopper
Adjust tensioner rilleer stopper
DRIVE BELTS PULLEYS Check drive belt pulleys
Renew drive belt pulleys
MILLING DRUM COOLANT Change coolant
LIMIT SWITCH Check switching system
Adjust
FIXATION Re-tighten screws
TENSIONER ROLLER BEARING Check oil level
Top-up oil
Change oil
FUEL TANK Check fuel level frequently
Top-up fuel
Drain fuel tank
ETHER-ASSISTED START Check ethrr cartridge
Renew ethrr cartridge
DIESEL ENGINE Check oil level
Top-up oil
Change oil
Renwe oil filter
Renew fuel prefilter
Renew fuel filter
Drain water seperator
Check dust pre-cleaner
clean dust pre-cleaner
check air filter
Clean /renew air filter insert
Check engine cooler fins
clean engine cooler fins
Check coolant/ water level
Top-up coolant/water
Change coolant
Coolant additive- check
concentraion
Check hoses
Renew hoses
Check hose clamps
Tighten hose clamps
Check V-belt tension
tensionh/nenew V-belt
HYDRAULIC OIL FEED
Hydraulic oil tank Check oil level
Top-up oil
Change oil
Clean change filter element
Hydraulic pump drive Check oil level
Top-up oil
Change oil
Check gear box cooler fins
Clean gear box cooler fins
Hydraulic oil filters Check contamination frequently
Renew Filter element
Hydraulic oil cooler Check cooler fins
Clean cooler fins
ELECTRICAL SYSTEM
electrical power supply check acid level
Top up with distilled water
Grease battery terminals
ADVANCE DRIVE
Advance drive gearbox Check oil level
Top-up oil
Change oil
Crawler units Check Track tension
Check the track pads
Change the track pads
Check the rollers
Change the rollers
CONVEYOR UNIT
Primary conveyor Check the slack
Tension the belt
Check rollers and lower side of belt
Clean rollers and lower side of belts
Check support rollers
Renew support rollers
Check rubber seals
Renew rubber seals
Dischage conveyor Check the slack
tension the belt
Check wire ropes
Renew wire ropes
Check rollers and lower side of belt
Clean rollers and lower side of belts
Check support rollers
Renew support rollers
Check rubber seals
Renew rubber seals
VCS Check dust discharge valve
Clean dust discharge valve
Check pipes and hoses
Clean pipes and hoses
Remove/clean/mount fan
WATER SYSTEM
WATER TANK Check water level ferquently
Top-up water
check filter mesh
Clean filetr mesh

Renew tank protection cartridge

Water filter Check filter element
Clean filter element
SPRINKLER NOZZLES Check nozzles
Clean nozzels
WATER TANK FILLER PUMP Change oil
FROST PROTECTION Fill anti-freeze
WATER PUMP Check oil level
Top-up oil
Change oil
Check the diaphragm
Renew the diaphragm
Check air pressuer
Adjust air pressure
WATER PUMP- FOAM BITUMEN UNIT Check oil level
Top-up oil
Change oil
CLEANER UNIT
Hose roller Check
Renew
BINDING UNIT
PIPES, PUMPS, AND NOZZLES CLEAN
BINDER PUMPS Check packing
Adjust packing
Renew packings
COMPRESSED AIR SYSTEM AND ACCESSORIES
COMPRESSED AIR TANK Realease air condensation
DEFRROSTER UNIT Activate (Summer/Winter)
Fill with methylated spirits
Clean the wick
AIR DRYER Renew granule cartridge
SCREED
GEARBOX Check oil level
Topu-up oil
Change oil
LUBRICATION
LUBREICATION POINTS Lubricate / apply grease
year
250h 500 h 1000h when check ok
necessary