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Lagro High School - SMAW Unit Test in 3rd Grading

This document contains a welding test for grade 9 students with questions in multiple choice, true/false, matching, and enumeration formats. The test covers welding positions, defects, causes of defects, types of joints, and welding patterns. It evaluates students' knowledge of key welding terminology and concepts.

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Lunilyn Ortega
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1K views

Lagro High School - SMAW Unit Test in 3rd Grading

This document contains a welding test for grade 9 students with questions in multiple choice, true/false, matching, and enumeration formats. The test covers welding positions, defects, causes of defects, types of joints, and welding patterns. It evaluates students' knowledge of key welding terminology and concepts.

Uploaded by

Lunilyn Ortega
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Lagro High School

Unit Test in Shielded Metal Arc Welding


Grade 9 - Third Grading Period

I. Fill in the blanks


Direction: Fill in the blanks with the correct answer. Choose the correct answer on the box.

Horizontal Defects
Flat Inclusions
Vertical Overlap
Discontinuity Cracks
Porosity Undercut

1. __________ The position of welding when performed from the underside o the joint and
where the axis of the joint and the base metal are approximately horizontal.
2. __________ The position of welding where welding is performed from the upperside of
the joint and the face of the weld is approximately horizontal.
3. __________ This welding position is performed on the upperside on approximately
horizontal surface and against an approximately vertical surface.
4. __________ A single group/s of discontinuities severe enough to cause rejection.
5. __________ A slag or other foreign matter entrapped during welding.
6. __________ These are flaw/s that have been produced by failing of fracture of the weld
metal or parent metal.
7. \_________ An irregular groove at the toe of a weld in the parent or I previously
deposited weld metal.
8. __________ It is an imperfection at the toe or root of a weld as a result of metal flowing
onto the surface of the parent metal.
9. __________ A group of gas pores in the weld metal.
10. __________ An irregularity or imperfection in the appearance of the weld or surrounding
base metal.

II. True or False


Direction: Write TRUE if the statement is correct and FALSE if it is wrong.
1. One of the causes of excessive convexity is welding current too low.
2. Insufficient throat is due to a combination of travel speed too fast and current too high.
3. Undercut is due to current too low.
4. Insufficient leg size is cause by wrong electrode angle.
5. Poor Penetration is due to high current.
6. Poor Fusion is due to low amperage.
7. Overlap maybe due to travel speed too fast.
8. Another cause of overlap is high amperage.
9. Dirty base metal, painted or galvanized surfaces will cause porosity in the weld.
10. Another cause of porosity is arc too long.
11. Slag inclusion is due to moisture in low hydrogen electrode.
12. Another cause of poor fusion is high amperage.
13. Slag inclusion is also cause by improper cleaning.
14. Crack is due to using the wrong electrode for the application.
15. Too extreme electrode angle may cause excessive spatter.
16. The scratch method for starting an arc is the simplest method for most beginners.
17. The correct angle in welding lap joint is 75°.
18. Base metal is the metal added in welding.
19. Throat of fillet weld is the distance from the weld root to the weld face.
20. The leg of the fillet weld is the distance from the point where the base metal touches to
the toe of the fillet.

III. Matching Type


Direction: Match the discontinuities in column A with their illustrations in column B.
A B
1. Crack in the weld metal

2. Porosity

3. Excessive Convexity

4. Insufficient Throat

5. Slag Inclusion

6. Overlap

7. Crack in the Base metal

8. Undercut

9. Poor Fusion

10. Insufficient leg


IV. Enumerations
Direction: Enumerate the following:

1-5 Basic types of Joints

6-10 Welding Pattern


Key to Corrections

I.

1. Vertical 6. Crack
2. Flat 7. Undercut
3. Horizontal 8. Overlap
4. Defects 9. Porosity
5. Inclusion 10. Discontinuity
II.

1. True 11. False


2. True 12. False
3. False 13. True
4. True 14. True
5. False 15. True
6. True 16. True
7. False 17. False
8. False 18. False
9. True 19. True
10. True 20. True

III.

1. B. 6. D.
2. H. 7. G.
3. F. 8. E.
4. J. 9. I.
5. A. 10. C.

IV.

1. Butt Joint 6. Small Oscillating


2. Lap Joint 7. Half Circle
3. Corner Joint 8. Small Circular
4. Edge Joint 9. Figure 8
5. T-Joint 10. Triangular

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