Title: Static Stress Analysis: Ned University of Engineering and Technology
Title: Static Stress Analysis: Ned University of Engineering and Technology
A team of students performed the static stress analysis of process plant piping system
in accordance with code ASME B31.3 using Caesar-II software and sharing the details:
A detailed stress analysis of two piping systems was performed. The first system was
already known safe system which included the types and locations of supports. The
second system was without supports and the objective was to assign the types and
location of the supports on the basis of stress analysis. And after assigning the
supports, the system must be safe according to the ASME Code B31.3. The stress
analysis was to be performed using the software CAESAR II and in accordance with the
In the first system the stress analysis was performed once and it was found to be safe.
In the second system, the stress analysis was performed several times with changing
support locations to reduce the stresses to the minimum and make the system safe to
operate. The location of the stresses was determined by the nodes where the stresses
exceeded the allowable limits. Each failing section was assigned with a single support
at appropriate section to curtail the stresses induced. The results were graphically
analyzed by plotting between Stress and Nodes of the system and comparing them with
the Allowable Stress according to the code for each load case, and the system was
found to be within the allowable limits i.e. the system was safe.
The formulae present in the code and the formulae used to manually calculate the
stress in the piping systems without the aid of software were derived using the basic
equations of stress. The derived formulae were used to calculate the stress
induced in a sample basic system of pipe and the results of these formulae were
compared with the results of stress analysis of the same system using the software
CAESAR II. Both the results were observed to be very close and hence it was
concluded that the stress analysis results using Finite Element Analysis i.e. a software,
are very close to the results using stress analysis knowledge. Therefore, the results of
Finite Element Analysis can be approximated with the ones obtained by stress analysis
knowledge.
stress analysis which must essentially be used in analyzing practical piping systems
and determining the solutions of complex problems confronted. These formulas are
continually evolved as per the practical situations face by professionals, hence these
requirements.