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WPS For Structure Mild Steel Fillet Weld

This document provides a welding procedure specification for a manual shielded metal arc welding process to be used to weld 4.0 to 10.0 mm thick carbon steel plates in a single V-groove joint configuration. Key details include the filler metals to be used, preheat and interpass temperature requirements, welding positions, electrical parameters, and technique requirements.

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Harkesh Rajput
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11K views

WPS For Structure Mild Steel Fillet Weld

This document provides a welding procedure specification for a manual shielded metal arc welding process to be used to weld 4.0 to 10.0 mm thick carbon steel plates in a single V-groove joint configuration. Key details include the filler metals to be used, preheat and interpass temperature requirements, welding positions, electrical parameters, and technique requirements.

Uploaded by

Harkesh Rajput
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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WELDING PROCEDURE SPECIFICATION(W.P.

S)
Doc No: BK5TQ4 248 093 Company Name ALSTOM INDIA LIMITED EB0-002991/WPS/002 Date : 15/7/2013

Welding Procedure Specification no: Revision No Supporting P.Q.R No (s) Welding Process JOINTS(QW-402) Joint Design Fillet Weld SMAW 0

EB0-002991/PQR/002

Type(s)

MANUAL

(Automatic, Manual, Machine, Semi Auto) DETAILS

Backing (Yes/No)

NO

Backing Material(Type)

N /A

BASE METALS(QW-403) P.No: 1 Group No IS 2062 IS 2062 1 to P. No 1 Group No 1

OR Specification type & grade To Specification type & grade Thickness Range Base Metal

4.0 MM TO 10.0 MM

GROOVE

Single "V"

Deposited Weld Metal Thk. Range 3 MM TO 9 MM GROOVE Single "V"

FILLER METALS(QW-404) Specification No (SFA) AWS No ( Class ) F. No A. No Size of Filler Metal Electrode - Flux(Class) Flux Trade Name Consumable inert 5.1 E 6013 (FILL UP) 2 1 Dia 2.5 MM, 3.15 MM -

EB0-002991/WPS/002 Positions of Groove(QW-405) Positions of Groove Welding Progression 6G (All Positions) UP HILL POSTWELD HEAT TREATMENT(QW-407) Heating Temp : Soaking period : Cooling Temp : PREHEAT(QW-406) Preheat Temp Min. Interpass Temp Max. -----200 Deg C Shielding Backing ELECTRICAL CHARACTERISTICS (QW-409) Current (AC/DC) Amps (Range) DC 60 - 180 N/A Polarity Volts ( Range ) Straight/Reverse 70 O.C.V (Pure Tungsten 2 % Thoriated) GAS (QW-408) Gas(es) . --Mixture . --Flow rate .. --N/A N/A N/A

Tungsten electrode Size & Type TECHNIQUE (QW-410)

Clean the Weld areas and adjacent areas of oil , grease, rust etc. Assemble components as per contract drawing. Tack weld by SMAW Process ensuring that the tacks become an acceptable part of the root run. Complete root run by SMAW Process. Complete welding to the required dimension by SMAW process using specified electrodes. Dress slightly high spot obtain a good profile. Carry out DP to test the weld soundness. String or Weave Bead Initial & Interpass cleaning Method of back gouging Multiple or Single pass(Per Side) Multiple or Single Electrode Travel Speed Range STRAIGHT/WEAVE BEAD BRUSHING, GRINDING & CHIPPING N/A MULTIPLE MULTIPLE 40 - 60 mm / min. Filler Metal Weld Layer(s)
ROOT FILL UP FINAL SMAW SMAW SMAW

Current Type Amps Range


60 - 80 60 - 110 60 - 110

Travel Volt Range


17-18 18 - 25 18 - 25

Process Class
E- 6013 E- 6013 E- 6013

Speed
Range MM/Min

Remarks

Dia
2.5 MM 3.15 MM 3.15 MM

Polar
REVERSE REVERSE REVERSE

40 - 50 50 - 60 50 - 60

Sayantan Banerjee Prepared By

Binay Patra Approved By

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