Placing and Finishing

Concrete

Bijaya Raula
Shapoorji Pallonji & Co. Pvt Ltd
Basic Requirements for
Placing Concrete (1)
 Preserve concrete quality
 Water-cement ratio
 Slump
 Air-content
 Homogeneity
 Avoid separation of
aggregate and mortar
Basic Requirements for
Placing Concrete (2)

 Avoid excessive horizontal

movement
 Consolidate adequately
 Maintain sufficient placement
capacity
 Choose the right equipment for
the concrete
Transportation of concrete
 The method of conveying concrete should not cause
segregation, loss of part of the concrete and loss of
slump.
 Do not add extra water to the concrete (in addition to what
is required as per the W/c ratio) for the purpose of easy
handling / transporting.
 Properly designed and operated buckets are an excellent
means of transporting concrete. But they should be
capable of discharging low slump concrete and the
discharge rate should be controllable. Cylindrical buckets
with proper center discharge gates are the most efficient
Transportation of concrete
 When using chutes for transporting , take care to
avoid segregation. The chutes should be of
rounded cross-section and of smooth metal to
avoid sticking of concrete. They should be of
correct slope so that concrete of the required
slump will slide without flowing. Usually, the
slope is 1 vertical to 2 or 2 ½ horizontal but the
best slope for a particular concrete can be fixed
after a few trials.

hing Concrete
Transportation of concrete
 Control should be provided at the end of the chute
so that concrete will drop vertically without
segregation.Flush the chute with water before
starting to transport the concrete.
 Wheel barrows can be effectively used for
transporting concrete horizontally over a short
distance of about 60 meters. Provide a smooth
path for the wheelbarrows using planks or sheets
to transport the concrete without shaking or
spilling.
Preparation
 Do not place the concrete until the place of
deposit has been thoroughly inspected and
approved. Check whether the formwork has been
oiled and the supports are rigid. Also, check
whether the reinforcement , cover blocks, inserts
and embedded plates have been properly secured
in position.
 Where concrete is to be bonded to a previous lift
of concrete , clean the surface thoroughly and chip
the top to a depth sufficient to expose fresh , clean
cut concrete without disturbing or loosening the
coarse aggregate
Preparation
 Keep the dry surface saturated with water for not
less than 24 hours . Before placing fresh concrete,
remove the standing water from depressions and
spread about 1.5 cm thick mortar layer (in same
proportion as in original concrete but not greater
than 1:2) over the contact surface of the old
concrete.
 When concreting has to be done against earthen
surface, compact the base by rolling or ramming
and wet the surface by sprinkling water to prevent
excessive loss of moisture from the concrete.
During Placement
 Deposit the concrete at, or as near as possible to
its final position
 Place the concrete in uniform layers. Avoid placing
in large heaps or sloping layers which will lead to
segregation.
 In walls and columns no layer should be more
than about450mm thick. As more layer thickness
make the concrete impossible to vibrate the
bottom layer and will lead to air entrapment at
bottom and surface blemishes on vertical surface.
 In thin slabs place concrete thickness of 150mm.
During Placement
 Where good finish is required on columns and walls
restrict the pour height to 2m per hour.
 Ensure every layer of concrete is fully compacted
before placing successive layer.
 Ensure the vibrator head penetrates the previous
layer this will eliminate layer lines.
 Always make sure that you can see the concrete
being deposited.
 In columns and walls the placing must be done in
such a way that the concrete does not strike the face
of the formwork, similarly, avoid heavy impact against
reinforcement as the force could displace it
Compaction
 The object of compaction is to get rid of as much
as possible of entrapped air, down to less than
1% is the aim.(This does not apply with deliberate
air entrainment, but in that case the air is uniformly
distributed and stable)
 The amount of air is related to workability.
Concrete with a slump of 75mm contains about
5% air while concrete with 25mm has 20%.
 This is why low slump concrete requires more
vibration or longer time or more poker needles
compared to concrete with higher slump.
Compaction
 It is important to remove this entrapped air for the
following reasons:
 Voids reduces the strength of the concrete. Every
1% of entrapped air the strength falls by about 5 to
6 % . So a concrete with 3% voids will be about 15
to 20% weaker than it should be.
 Voids increased permeability, which in turn
reduces the durability.
 Void reduces the contact between concrete and
reinforcement and other embedded metals. The
required bond will then not be achieved
Compaction
 and the reinforced member will not be as strong
as it should be.
 Voids produces visual blemishes such as
blowholes and honeycombing and porosity on the
struck surface.
Vibration
 Rodding , spading-even using foot- are all ways of
removing air from concrete to compact it, but the
best and quickest method is vibration.
 When concrete is vibrated it is fluidized which
reduces the internal friction between the
aggregate particle and removes the entrapped
air , make them to get packed well to become a
dense member.
Vibration
 With a properly designed cohesive mix,
segregation and bleeding will be minimized. With
an over-wet mix the larger aggregates may settle
during compaction with the result that a weak
layer of laitance will finish up on top surface.
Points to be rembered in
compaction
 Make sure the concrete surface being vibrated is
seen. Light is need for thin section columns and
walls.
 Insert the needle quickly this makes the concrete
liquefies and fill the forms and allow the vibrator
to penetrate to the previous layer.
 Compact concrete in place till the Entrapped air
expels out
 Withdraw the needle slowly. The main thing is to
see the hole made by vibrator head is closed.
Points to be rembered in
compaction
 Have proper lighting arrangement to see the
concrete placed is vibrated
 Excess vibration not to be done this may lead to
Segregate the concrete
 Place the poker needle in not more than 500mm
away from its last position.
 Avoid touching the form face with poker needle.
This will result in colour variation
Points to be rembered in
compaction
 Avoid touching the reinforcement by poker ,
this will displace the
reiniforcement and also will decrease the bond
between the reinforcement and concrete
 Avoid moving concrete to flow using poker.
Stop Vibration When
 The concrete surface takes on a sheen Large air
bubbles no longer escape
 You hear the vibrator change pitch or tone You
feel a change in vibration action
Vibrating Don’ts
 Don’t let a vibrator run very long outside concrete;
it will overheat Don’t use a vibrator to move
concrete horizontally
 Don’t force pr push a vibrator into concrete it won’t
remain vertical and may get caught in the
reinforcement
 Don’t start a job without a spare vibrator
Finshing (Initial)
Strike off:
 Properly done removes excess concrete and

brings top surface to grade

 Start as soon as possible after placing concrete

 End before bleed water appears

 Straight edge uses can be of wood or

magnesium
 Straight edge

 Use a side-to-side sawing motion while pulling

forward
 Tilt it slightly backward to create a single cutting

edge
Finshing (Initial)
 Keep about an inch of concrete in front to fill low
spots
 Make a second pass if the surface is not to grade
 Pull concrete into end edge forms.

BULL FLOATS AND DARBIES

 Use to level ridges and fill voids left by
straightedge
 Start immediately after strike off and finish before
bleed water appears
Finshing (Initial)
 Use at right angle to the direction of strike off
 Push the bull float with the front edge slightly off
the surface to cut bumps; pull the bull float with
the back edge slightly off the surface to fill voids
 Use magnesium tools for sir entrained concrete
 Darbies serve the same purpose as bull floats but
for smaller areas; use in a sawing arc motion
Finshing (Initial)
 WAITING PERIOD
 Begin further finishing when all the bleed water
has evaporated and concrete is firm enough to
leave only ¼ inch foot prints
 Finishing while bleed water is present can cause
surface crazing, dusting or scalling
Finshing (Final)
 Edgers
 Use to produce a clean slab edge that is less likely
to chip
 An edger is less likely to dig into concrete or leave
a bumpy surface if a trowel is used in a vertical
sawing motion to dislodge aggregate particles
away from the edge forms
 Run back and forth with the leading edge slightly
raised
 Don’t start in a corner and don’t raise the edger off
the concrete unless the tool is in motion
Finshing (Final)
 Use a wide edger for the first pass, then a narrow
edger for the second pass
 Groovers
 Use to control crack location by cutting joints to a
depth of atleast one- fourth the slab thickness
 Push the groover into the concrete then move it
forward while applying pressure to the back of the
tool
 After joint is cut, turn the groover around, running it
back over the cut to give as smoother finish
Finshing (Final)
 For a straight cut, use a chalk line or a straight
edge as a guide

Floats
 Use to remove imperfections and to bring mortar to
the surface for troweling
 Hold flot flat and at arm’s length, moving it in awide
semicircular motion until surface is smooth
 Use magnesium tools for air entrained concrete
 More than one float pass may be required
Finshing (Final)
Trowels
 Use to produce a hard, dense surface
 Trowel only after floating, starting with a wide
trowel then moving to smaller trowels on the later
passes
 Hold trowel at a slight tilt at arm’s length and move
it in a semicircular motion , overlapping each pass
by one half until surface finish is smooth.
Depositing Concrete
Effective use of
wheelbarrows

Discharging into previously

Placing and placed concrete
Finishing Concrete
Depositing Concrete
Walls
 Deposit in horizontal layers of
uniform thickness
 Reinforced — 150 mm to 500 mm
 Mass — 375 mm to 500 mm

 Consolidate each layer before

next is placed

 Timely placement & consolidation

prevents flow lines and cold joints
Placing and
Finishing Concrete
Horizontal Construction Joint

Placing and
Finishing Concrete
Horizontal Construction Joints

Placing and
Finishing Concrete
Underwater Placement
Methods
 Tremie
 Pump
 Bottom dump buckets
 Grouted preplaced
aggregate (specialized)
 Toggle bags
 Bagwork
 Diving bell
Placing and
Finishing Concrete
Placing Concrete
Under Water
Basic Recommendations
 Water velocity  3 m (10 ft) / min.
 Water temperature  5°C
(if below — test for strength gain)
 w/c  0.45
 Cementing materials content
 390 kg/m3 (600 lb/yd3)
 Slump range 150 to 225 mm (6 to
10 in.)
Placing and
Finishing Concrete
Placing Concrete
Underwater
 Used: Tremie

 Advantages: Can be used to

funnel concrete down through
the water into the structure.

 Watch for: Discharge end

always has to be buried in fresh
concrete to ensure seal
between water and concrete
mass.
Placing and
Finishing Concrete
Consolidating
Concrete
 Internal Vibration

 External Vibration

Placing and
Finishing Concrete
Internal Vibration

Vibrator

1½ R

Placing and Radius of Action

Finishing Concrete
Internal Vibrators
Recommended Approximate Rate of
Diameter frequency, radius of placement,
of head, vibrations per action, mm m3/h
mm (in.) minute (in.) (yd3/h) Application
Plastic and flowing
20-40 80-150 0.8-4 concrete in thin
9000-15,000 members. Also used
(3/4-1½) (3-6) (1-5) for lab test
specimens.
Plastic concrete in
30-60 130-250 2.3-8 thin walls, columns,
8500-12,500 beams, precast piles,
(1¼-2½) (5-10) (3-10) thin slabs, and along
construction joints.
Stiff plastic concrete
50-90 180-360 4.6-15 (less than 80-mm [3-
8000-12,000 in.] slump) in general
(2-3½) (7-14) (6-20)
construction .
Placing and
Finishing Concrete Adapted from ACI 309
Systematic Vibration of
Each New Lift
CORRECT
Vertical penetration a few inches into
previous lift (which should not yet be
rigid) of systematic regular intervals
will give adequate consolidation

INCORRECT
Haphazard random penetration of the
vibrator at all angles and spacings
without sufficient depth will not assure
intimate combination of the two layers
Placing and
Finishing Concrete
Placing Concrete in a
Sloping Lift
CORRECT
Start placing at bottom of slope so
that compaction is increased by
weight of newly added concrete.
Vibration consolidates the concrete.

INCORRECT
When placing is begun at top of slope
the upper concrete tends to pull apart
especially when vibrated below as
this starts flow and removes from
Placing and concrete above.
Finishing Concrete
External Vibration
 Form vibrators
 Vibrating tables
 Surface vibrators
 Vibratory screeds
 Plate vibrators
 Vibratory roller screeds
 Vibratory hand floats or
trowels

Placing and
Finishing Concrete
Consolidating Concrete
Inadequate consolidation
can result in:
 Honeycomb
 Excessive amount of entrapped
air voids (bugholes)
 Sand streaks
 Cold joints
 Placement lines
 Subsidence cracking

Placing and
Finishing Concrete
Screeding (Strikeoff)
The process of cutting off excess
concrete to bring the top surface of a
slab to proper grade

Placing and
Finishing Concrete
Vibratory
Screeds

Placing and
Finishing Concrete
Bullfloating

Placing and
Finishing Concrete
Darbying

Placing and
Finishing Concrete
Edging
Edging densifies and compacts concrete
next to forms where floating is less effective

 Required along all edge forms,

isolation and construction joints
in floors and exterior slabs
 Cut concrete away from forms
to a depth of 25 mm with a
pointed mason or margin trowel
 Edging may be required after
each subsequent finishing
operation for interior slabs
Placing and
Finishing Concrete
Floating (Power or Hand)
 To embed aggregate
particles just beneath the
surface
 To remove slight
imperfections, humps, and
voids
 To compact the mortar at
the surface in preparation
for additional finishing
operations.
Placing and
Finishing Concrete
Troweling
 Creates smooth,
hard,dense surface
 Exterior concrete should
not be troweled because:
 it can lead to a loss of
entrained air caused by
overworking the surface
 troweled surfaces can
be slippery when wet.

Placing and
Finishing Concrete
Isolation Joints

Placing and
Finishing Concrete
Contraction Joints

Placing and
Finishing Concrete
Spacing of Contraction
Joints in Meters
Slab Maximum-size Maximum-size
thickness, aggregate aggregate
mm less than 19 mm 19 mm and larger
100 2.4 3.0
125 3.0 3.75
150 3.75 4.5
175 4.25 5.25
200 5.0 6.0
225 5.5 6.75
250 6.0 7.5
Placing and
Finishing Concrete Metric
Spacing of Contraction
Joints in Feet
Maximum-size Maximum-size
Slab aggregate aggregate
thickness, in. less than ¾ in. ¾ in. and larger
4 8 10
5 10 13
6 12 15
7 14 18
8 16 20
9 18 23
10 20 25
Placing and
Finishing Concrete Inch-Pound
Making Contraction Joints

Grooving tool
on bull-float

Placing and
Finishing Concrete
Dry-cut sawing concrete
Construction
Joints

Placing and
Finishing Concrete
Joint Layout for Slabs
Basic Factors to Remember
 Panels created by contraction
joints should be approximately
square
 Panel aspect ratio max. 1½ to 1
 Contraction (control) joints should
only terminate at a free edge or at
an isolation joint
 When joint spacing exceeds 4.5 m
(15 ft), load transfer by aggregate
Placing and interlock decreases significantly
Finishing Concrete
Working Safely with Concrete
Protect:

 Your Eyes

 Your Back

 Your Skin

Placing and
Finishing Concrete
Precautions
WARNING: Contact with wet (unhardened) concrete, mortar,
cement, or cement mixtures can cause SKIN IRRITATION,
SEVERE CHEMICAL BURNS (THIRD-DEGREE), or SERIOUS
EYE DAMAGE. Frequent exposure may be associated with irritant
and/or allergic contact dermatitis. Wear water-proof gloves, a long-
sleeved shirt, full-length trousers, and proper eye protection when
working with these materials. If you have to stand in wet concrete,
use waterproof boots that are high enough to keep concrete from
flowing into them. Wash wet concrete, mortar, cement, or cement
mixtures from your skin immediately. Flush eyes with clean water
immediately after contact. In-direct contact through clothing can be
as serious as direct contact, so promptly rinse out wet concrete,
mortar, cement, or cement mixtures from clothing. Seek immediate
medical attention if you have persistent or severe discomfort.

Placing and http://www.cement.org/pdf_files/ms271.pdf

Finishing Concrete
Videos 1/4

Placing and Consolidating Vibration

Placing and
Finishing Concrete
Videos 2/4

Finishing I Finishing II

Placing and
Finishing Concrete
Videos 3/4

Contraction Joints Jointing

Placing and
Finishing Concrete
Videos 4/4

Improper Finishing

Placing and
Finishing Concrete