re93100 A20VO
re93100 A20VO
Replaces: 2024-03-04
Features Contents
▶ Variable double pump with two axial piston rotary Type code 2
groups with swashplate design for hydrostatic drives Hydraulic fluids 4
in an open circuit. Filtration of the hydraulic fluid 5
▶ Flow is proportional to the drive speed and Working pressure range size 60 to 520 6
displacement. Technical data – For additional technical data see
▶ The flow can be continuously changed with closed data sheets 92703, 92735, 92500 and 92050 10
loop control. Examples of control devices 12
▶ For use in mobile and industrial application areas. Dimensions of nominal size 60 to 520 without
▶ The pump consists of proven components of control device 14
the variable displacement Through drive dimensions, size 60 to 520 24
Pumps Data sheet Overview of mounting options 30
A11VO 92500 Combination pumps A20V(N)O + A10VO 30
A10VO/5x 92703 Installation instructions 31
A10VNO 92735 Below-reservoir installation (standard) 32
A4VSO 92050 Project planning notes 37
▶ An extensive range of control devices is available in Safety instructions 38
the respective data sheets for different control and Related documentation 39
regulating functions.
▶ Pump operation can be self-priming, with a priming
reservoir, or with a charge pump (NG 190 and 260).
▶ Power setting is possible from the outside, even while
the machine is running (only with power controller).
▶ The through drive is suitable for mounting gear pumps
and axial piston pumps.
Type code
01 02 03 04 05 06 07 08 09 10 11 12
A20V O / 10 –
Axial piston unit
01 Swashplate design, variable (back to back version) A20V
Operating mode
03 Double pump, open circuit ● ● ● ● ● ● ● O
Size (NG)
04
Geometric displacement per rotary group, see "Technical data" on page 10 60 72 85 95 190 260 520
supplementary
Control device data sheets 60 72 85 95 190 260 520
05 Control for sizes 60, 72 and 85 92703 and ● ● ● – – – – DRG
92735 ● ● ● – – – – DFR
Controls for size 95, 190, 260 92500 – – – ● ● ● –
Controls for size 520 92050, 92064 – – – – – – ● LR3N
– – – – – – ● LR2DN
– – – – – ● LR3DN
– – – – – – ● LR3GN
– – – – – – ● LR2NT
92076 – – – – – – ○ HS5
01 02 03 04 05 06 07 08 09 10 11 12
A20V O / 10 –
Through drive
12 Flange ISO 3019-1 (SAE) Hub for splined shaft1)
Diameter Mounting Diameter 60 72 85 95 190 260 520
Without
– – – ● ● ● – N00
through drive
Ready for through drive, without hub, without intermediate flange,
– – – – – – ● K99
plugged with pressure-resistant cover
82-2 (A) , , , 5/8 in 9T 16/32DP ● ● ● ● ● ● – K01
, , 3/4 in 11T 16/32DP ● ● ● – – – – K52
101-2 (B) , , , 7/8 in 13T 16/32DP – – – ● ● ● – K02
, , , 1 in 15T 16/32DP – – – ● ● ● – K04
, , , 7/8 in 13T 16/32DP ● ● ● – – – – K68
127-2 (C) , 1 1/4 in 14T 12/24DP – – – ● ● ● ● K07
Notice
▶ Note the project planning notes on page 37.
▶ In addition to the type code, please specify the
relevant technical data when placing your order.
Hydraulic fluids
The variable pump A20VO, A20VNO, A20VLO is designed Selection of hydraulic fluid
for operation with HLP mineral oil according to DIN 51524. Bosch Rexroth evaluates hydraulic fluids on the basis
Application instructions and requirements for hydraulic of the Fluid Rating according to the technical
fluid selection, behavior during operation as well as data sheet 90235.
disposal and environmental protection should be taken Hydraulic fluids with positive evaluation in the Fluid
from the following data sheets before the start of project Rating are listed in the following data sheet:
planning: ▶ 90245: Bosch Rexroth Fluid Rating List for Rexroth
▶ 92703 (size 60, 72): hydraulic components (pumps and motors)
Axial piston variable pump A10VO series 52/53
▶ 92735 (size 85): Selection of hydraulic fluid shall make sure that the
Axial piston variable pump A10VNO series 53 operating viscosity in the operating temperature range is
▶ 92500 (size 95, 190, 260): within the optimum range (νopt; see selection diagram).
Axial piston variable pump A11V(L)O series 1x
▶ 92050 (size 520)
Axial piston variable pump A4VSO series 30
VG 32
VG 22
Viscosity ν [mm2/s]
10
100
0
Permissible
60
operating range
40
36
νopt
20
16
10
Minimum permissible viscosity for short-term operation
7
−403) −25 −10 0 10 30 40 50 70 90 115
Temperature ϑ [°C]
1) This corresponds, e.g. on the VG 46, to a temperature range of 2) If the temperature at extreme operating parameters cannot be
+4 °C to +85 °C (see selection diagram) adhered to, please contact us.
3) Special version, please contact us
Notice
▶ Refer to data sheets 92050 (NG 520) and 92500
(NG95, 190, and 260) for housing flushing,
bearing flushing, leakage pressures, and charge
pump information.
pnom
∆t
Pressure p
Time t
Time t
pnom
∆t
Pressure p
Time t
Time t
Rate of pressure change RA max 16000 bar/s Maximum permissible pressure build-up and pressure drop rate
for a pressure change over the entire pressure range.
Pressure at suction port S (inlet)
Size 95
Minimum pressure pS min ≥ 0.8 bar absolute Minimum pressure at suction port S (inlet) which is required to
prevent damage to the axial piston unit. The minimum pressure depends
on the rotational speed and displacement of the axial piston unit
(see diagram "Maximum permissible rotational speed" in data sheet 92500).
Maximum pressure pS max ≤ 30 bar absolute1)
Sizes 190 and 260
Minimum pressure pS min ≥ 0.6 bar absolute Minimum pressure at suction port S (inlet) which is required to prevent
damage to the axial piston unit.
Maximum pressure pS max ≤ 2 bar absolute
Case pressure at port T1, T2
Maximum case pressure pT max 2 bar Measured at port T1, T2
Maximum 1.2 bar higher than inlet pressure at port S,
but not higher than pT max.
A drain line to the reservoir is required.
x
×n
ma
12 x
pA absolute [bar]
n=0
10 .6 ×
nma
x
8
n = 0.5 × nmax Minimum pressure (high-pressure side)
6
4 n ≤ 0.4 × nmax
Time t
t2
Pressure p
∆p
Time t
▼ Case pressure NG 520
1
0 1000 2000 3000 4000
Rotational speed n [rpm]
Technical data – For additional technical data see data sheets 92703, 92735, 92500 and 92050
Flow at nnom and Vg max qv l/min 2 x 162 2 x 187 2 x 230 2 x 220 2 x 482 2 x 598 2 x 754
Performance at and Δp = 210 bar P kW – – 160 – – – –
nnom, Vg max and Δp = 250 bar P kW 135 154 – – – – –
and Δp = 350 bar P kW – – – 257 562 698 880
Torque at Vg max and Δp = 210 bar2) Mmax Nm – – 568 – – – –
and Δp = 250 bar2) Mmax Nm 477 572 – – – – –
and Δp = 350 bar 2)
Mmax Nm – – – 1045 2147 2897 5793
Rotary stiffness Z c kNm/rad – – – 199.6 346.2 686.5 1136
of drive shaft S c kNm/rad 65.5 65.5 65.5 173.7 – – –
T c kNm/rad – – – – 301.9 567.1 –
Moment of inertia JTW kgm2 0.0113 0.0113 0.0113 0.0346 0.1127 0.1773 0.696
Maximum angular acceleration 5)
α rad/s² 3300 3300 2500 13000 6800 4800 2800
Case volume approx. V l 1.6 1.6 1.6 4.2 7.6 9.2 28
Weight (without through drive) approx.6) m kg 44 44 44 107 213 275 640
Notice
▶ Theoretical values, without efficiency and tolerances;
values rounded
▶ Operation above the maximum values or below the
minimum values may result in a loss of function,
a reduced service life or in the destruction of the axial
1) The values are applicable:
piston unit. Bosch Rexroth recommends checking the – for the optimum viscosity range from νopt = 36 to 16 mm2/s
loading through tests or calculation/simulation and – with hydraulic fluid based on mineral oils
comparing them with the permissible values. 2) The values apply at absolute pressure pabs = 1 bar at suction
port S.
▶ Special requirements apply in the case of belt drives.
3) The values apply at absolute pressure pabs = 0.8 bar at suction
Please contact us. port S.
4) Maximum rotational speed (speed limit) for increased inlet
pressure pabsolute at suction port S and Vg < Vg max, see diagram in
the respective product-specific data sheets. The maximum values
in the data sheets must not be exceeded.
5) The data are valid for values between the minimum required
and maximum permissible rotational speed. Valid for external
excitation (e.g. diesel engine 2 to 8 times rotary frequency;
cardan shaft twice the rotary frequency). The limit value is only
valid for a single pump. The load capacity of the connection
parts must be considered.
6) Weight may vary by equipment.
▼ Distribution of torques
*) Calculation for sizes 95 to 260
ME
MD
X1 X2
B1 B2
S L2 L1 L4 L3
P1 MB3 B1 MB1 P2
M1 MB4 B4 B3 B2 MB2 M3
M2 M4
U1 K1 K2 T1 R(L)1 S MS R(L)2 T2 K3 K4 U2
T P P T
b b a a a a b b
B A A B
Mp1 Mp2
I Rkv1 P1 P2 Rkv2 I
P P
MB5 MA1 MA2 MB6
MB3 B1 MB1
S
U
MB4 B4 B3 B2 MB2 U
S
U1 R5 R7 K2 T1 R4 R2 S MS R2 R4 T2 K4 R7 R5 U2
R6 K1 R(L) R3 R3 K3 R6
See data sheets 92703 and 92735 for further dimensions of the control devices and their selection
45° 45°
B1
14
.3
87
114.5
148
S
.5
78
S B2 114.5
78 146
.5
90 90
381
304 View X
12.7 117
L2 X
6 40
L3
B1
⌀127-0.063
0
Flange
S
ISO 3019-1 210.5
15 L1 L4
Y 31.5 421
Detail Y Detail X
B1
26.2
31 31
⌀63
88.9
S
26.2
50.8 ⌀25
B2 52.4
47.5
19
5/16-18UNC-2B2)
39.5
55.4
1) Involute spline according to ANSI B92.1a, 30° pressure angle, 5) Depending on the installation position, L1, L2, L3, or L4 must be
flat root, side fit, tolerance class 5 connected (also see installation instructions in the respective
2) Thread according to ASME B1.1 product-specific data sheets)
3) Depending on the application, momentary pressure peaks can occur. 6) O = Must be connected (plugged on delivery)
Keep this in mind when selecting measuring devices and fittings. X = Plugged (in normal operation)
4) The countersink may be deeper than specified in the standard.
See data sheet 92500 for further dimensions of the control devices and their selection
508
View W
492
246.5 106.4
Flange T1 B T1
SAE J744
20
152-4 (D) 13
⌀152.4 -0.063
50 50
0
161.6
W
135
R
R T2 G A T2 R
155 MB M1B G M1A MA
211
338
X
246.5
T2 S T1 Detail X
98
120.7
161.6
⌀90
102
69.9 S
T1 B; A T2
Y Detail Y
B
38 38
27.8
⌀25
57.2
67 50
M16 x 22)3)
36 36
5/8-11UNC-2B4)
12
12
⌀101
42
55
60
75
1) Involute spline according to ANSI B92.1a, 30° pressure angle, 7) The countersink may be deeper than specified in the standard.
flat root, side fit, tolerance class 5 8) Depending on the installation position, T1, T2, or R must be
2) Center bore according to DIN 332 connected (also see installation instructions in the respective
3) Thread according to DIN 13 product-specific data sheets)
4) Thread according to ASME B1.1 9) O = Must be connected (plugged on delivery)
5) Metric fastening thread is a deviation from standard. X = Plugged (in normal operation)
6) Depending on the application, momentary pressure peaks can occur. 10) For version with stroke limiter (H..., U2, U6), HD, and EP
Keep this in mind when selecting measuring devices and fittings. (otherwise connection G plugged).
See data sheet 92500 for further dimensions of the control devices and their selection
700.5
684.6
404.3
280.3
Flange 27 View W
T1 A B T2
SAE J744 15.9
165-4 (E)
A/B S
⌀165.1-0.053
66
0
224.5
W
66
143.8
164
R T2 G M1A GA T1 R
190.3
B G(A/B)
MB M1B MA
280.3
314.3
390.3
404.3
494.3
342
T2 S T1 Detail Z
132
134
112
152.4
⌀125
112
116
134
S
92.1
T1 A B T2
Y
Detail Y
36.5
B1, B2
⌀38
79.4
80 55
36
M16 x 22)3)
36
12
12
⌀126
⌀60
⌀60
⌀126
R4 44
66
88 65
1) Involute spline according to ANSI B92.1a, 30° pressure angle, 7) The countersink may be deeper than specified in the standard.
flat root, side fit, tolerance class 5 8) Depending on the installation position, T1, T2, or R must be
2) Center bore according to DIN 332 connected (also see installation instructions in the respective
3) Thread according to DIN 13 product-specific data sheets)
4) Thread according to ASME B1.1 9) O = Must be connected (plugged on delivery)
5) Metric fastening thread is a deviation from standard. X = Plugged (in normal operation)
6) Depending on the application, momentary pressure peaks can occur. 10) For version with stroke limiter (H..., U2, U6), HD, and EP
Keep this in mind when selecting measuring devices and fittings. (otherwise connection G plugged).
See data sheet 92500 for further dimensions of the control devices and their selection
766
750
442
308
Flange 30 View W
SAE J744 15.9
165-4 (E)
A,
A B T2 B S
T1
⌀165.1
72 72
224.5
W
T2
T1
151
174
R GA G(A/B) 105
MB R R
214 MA M1(A)
308 M1(B) GB
321
405
442
536
Z
375
T2 S T1
Detail Z
149
126
⌀125
152.4
126
130
S
92.1
T1 A B T2 Detail Y
Y
36.5
A, B
⌀38
79.4
80
58
M20 x 2.52)3)
42
42
15 15
⌀131
⌀70
⌀70
R4
⌀131
47
66
88
66
1) Involute spline according to ANSI B92.1a, 30° pressure angle, 7) The countersink may be deeper than specified in the standard.
flat root, side fit, tolerance class 5 8) Depending on the installation position, T1, T2, or R must be
2) Center bore according to DIN 332 connected (also see installation instructions in the respective
3) Thread according to DIN 13 product-specific data sheets)
4) Thread according to ASME B1.1 9) O = Must be connected (plugged on delivery)
5) Metric fastening thread is a deviation from standard. X = Plugged (in normal operation)
6) Depending on the application, momentary pressure peaks can occur. 10) For version with stroke limiter (H..., U2, U6), HD, and EP
Keep this in mind when selecting measuring devices and fittings. (otherwise connection G plugged).
See data sheets 92064 and 92076 for further dimensions of the control devices and their selection
510
15 Pst1 15 Pst2
Mst1(2)
392
392
306
306
⌀24
K2,K4
190
B4 B2
K1 K3
⌀
5
45°
161
40
36
190
MB4 MB2
0
K1,K3
8x
45 °(=3
45
0'
MS
T1 22°3
° 6
80 MB4(MB3) S MB2(MB1) T2
0°
16+5
)
X
47
155 155
155
190 190
497.5
920
1062
96.8
0
15° 0 15°
15° 0 15°
R
L
60 60
10
R R(L)1 B1,B3 (open)
Vg min Vg min B2,B4 (additional
Flange
30 M1 Y connection plugged)
based on M3
279
ISO 3019-2
716
View X
152.4
⌀125 MS
92.1
90
M20 x 2.52)3)
42
140
1) Splined shaft according to DIN 5480 6) The countersink may be deeper than specified in the standard.
2) Center bore according to DIN 332 7) Depending on the installation position, T1, T2 or R(L) must be
3) Thread according to DIN 13 connected (also see installation instructions in the respective
4) Metric fastening thread is a deviation from standard. product-specific data sheets)
5) Depending on the application, momentary pressure peaks can occur. 8) O = Must be connected (plugged on delivery)
Keep this in mind when selecting measuring devices and fittings. X = Plugged (in normal operation)
Flange ISO 3019-1 (SAE) Hub for splined shaft1) Availability across sizes Code
Diameter Mounting2) Diameter 60, 72, 85 95 190 260 520
82-2 (A) 5/8 in 9T 16/32DP ● see page 25 ○ K01
, , , 3/4 in 11T 16/32DP ● – – – – K52
● = Available ○ = On request
▼ 82-2
M63)
ø82.55 +0.020
ø82.55 +0.020
+0.050
+0.050
A43) A43)
A34) A34)
106.5 106.5
A2 4)
A24)
B B
to mounting flange A1 to mounting flange A1
1) According to ANSI B92.1a, 30° pressure angle, flat root, side fit,
tolerance class 5
2) Mounting holes pattern viewed on through drive with control
at top
3) Thread according to DIN 13.
4) Minimum dimensions
5) O-ring seal is included in the scope of delivery.
6) Design recommended according to VDI 2230, screw quality 8.8
according to ISO 898-1
Flange ISO 3019-1 (SAE) Hub for splined shaft1) Availability across sizes Code
Diameter Mounting2) Diameter 60, 72, 85 95 190 260 520
82-2 (A) or 6) 5/8 in 9T 16/32DP – ● – – –
K01
, or , 6) – – ● ● –
101-2 (B) or 6) 7/8 in 13T 16/32DP – ● – – –
K02
, or , 6) – – ● ● –
● = Available ○ = On request
▼ 82-2 ▼ 101-2
∅101.6 +0.054
0
0
NG
A43)
190
260
NG
95
A34)
∅106.4
A24) A34)
B B
to mounting flange A1 A24)
∅146
to mounting flange A1
1) According to ANSI B92.1a, 30° pressure angle, flat root, side fit,
tolerance class 5
2) Mounting holes pattern viewed on through drive with control
at top
3) Thread according to DIN 13.
4) Minimum dimensions
5) O-ring seal is included in the scope of delivery.
6) Installation rotated by 90° is possible.
Please specify mounting orientation in plain text.
7) Design recommended according to VDI 2230, screw quality 8.8
according to ISO 898-1
Flange ISO 3019-1 (SAE) Hub for splined shaft1) Availability across sizes Code
Diameter Mounting2) Diameter 60, 72, 85 95 190 260 520
101-2 (B) or 6) 1 in 15T 16/32DP – ● – – –
K04
, or , 6) – – ● ● –
● = Available ○ = On request
▼ 101-2
A Section A-B
NG
45° 95 30 O-ring 5)
NG
NG
190; 260
190
260
∅101.6 +0.054
0
A43)
NG
95
A34)
B
∅146 A24)
to mounting flange A1
K04 NG A1 A2 A3 A43)7)
(SAE J744 22-4 (B))
95 515 21.5 12 M12×1.75;
15 deep
190 725.6 11 13 M12×1.75;
15 deep
260 791.2 11 11 M12×1.75;
15 deep
1) According to ANSI B92.1a, 30° pressure angle, flat root, side fit,
tolerance class 5
2) Mounting holes pattern viewed on through drive with control
at top
3) Thread according to DIN 13.
4) Minimum dimensions
5) O-ring seal is included in the scope of delivery.
6) Installation rotated by 90° is possible.
Please specify mounting orientation in plain text.
7) Design recommended according to VDI 2230, screw quality 8.8
according to ISO 898-1
Flange ISO 3019-1 (SAE) Hub for splined shaft1) Availability across sizes Code
Diameter Mounting2) Diameter 60, 72, 85 95 190 260 520
101-2 (B) 7/8 in 13T 16/32DP ● – – – –
K68
, , , 7/8 in 13T 16/32DP – – – – ○
● = Available ○ = On request
▼ 101-2 ▼ 101-2
Section A-B
Section A-B
23
25.5
A O-ring5)
10
A O-ring5)
51.6
73
+0.02
⌀101.6 +0.07
⌀109.4 +0.2
M63)
+0.050
ø101.6 +0.020
73
A43)
51.6
A34)
146 A34)
51.6 51.6
A24)
B 73 73 A24)
to mounting flange A1
to mounting flange A1
B
1) According to ANSI B92.1a, 30° pressure angle, flat root, side fit,
tolerance class 5
2) Mounting holes pattern viewed on through drive with control
at top
3) Thread according to DIN 13.
4) Minimum dimensions
5) O-ring seal is included in the scope of delivery.
6) Design recommended according to VDI 2230, screw quality 8.8
according to ISO 898-1
Flange ISO 3019-1 (SAE) Hub for splined shaft1) Availability across sizes Code
Diameter Mounting2) Diameter 60, 72, 85 95 190 260 520
127-2 (C) or 6) 1 1/4 in 14T 12/24DP – ● ● –
K07
, or , 6) – – – ● –
● = Available ○ = On request
▼ 127-2
Section A-B
30
A O-ring5)
NG 45°
90
NG
190
260
NG
+0.010
∅127 +0.035
90
A43)
B A34)
∅181 A24)
to mounting flange A1
1) According to ANSI B92.1a, 30° pressure angle, flat root, side fit,
tolerance class 5
2) Mounting holes pattern viewed on through drive with control
at top
3) Thread according to DIN 13.
4) Minimum dimensions
5) O-ring seal is included in the scope of delivery.
6) Installation rotated by 90° is possible.
Please specify mounting orientation in plain text.
7) Design recommended according to VDI 2230, screw quality 8.8
according to ISO 898-1
Flange ISO 3019-1 (SAE) Hub for splined shaft1) Availability across sizes Code
Diameter Mounting2) Diameter 60, 72, 85 95 190 260 520
127-2 (C) , 1 1/4 in 14T 12/24DP – – – – ● K07
● = Available ○ = On request
▼ 127-2
Section A-B
⌀181 2.3 +0.1
A 5)
+0.020
⌀127 +0.070
⌀136 +0.2
⌀236
A43)
B A34)
A24)
36
to mounting flange A1
K07 NG A1 A2 A3 A43)6)
(SAE J744
16-4 (A))
520 1105.5 21.1 13 M16×2; 24 deep
1) According to ANSI B92.1a, 30° pressure angle, flat root, side fit,
tolerance class 5
2) Mounting holes pattern viewed on through drive with control
at top
3) Thread according to DIN 13.
4) Minimum dimensions
5) Fixing screws and O-ring seal are included in the scope of
delivery.
6) Design recommended according to VDI 2230, screw quality 8.8
according to ISO 898-1
m1 m2
for the 1st and the 2nd pump must be joined by a "+".
Order example:
A20VO60DFR1/10R-VSD24K01+ l1
A10VO18DRF/53R-VSC12N00 l2
If no further pumps are to be mounted at the factory,
the simple type designation is sufficient.
A tandem pump, with two pumps of equal size, m1, m2.... Weight of pump [kg]
is permissible without additional supports, assuming l1, l2... Distance from center of gravity [mm]
For combination pumps consisting of more than two Calculation for multiple pumps
pumps, a calculation of the mounting flange regarding the l1 = Front pump distance from center of gravity
permissible mass torque is required (please contact us). (values from "Permissible moments of inertia" table)
l2 = Dimension "A1" from through drive drawings
Through drives are plugged with a non-pressure-resistant (page to + l1 of the 2nd pump
cover. Therefore, single pumps must be equipped with l3 = Dimension "A1" from through drive drawings (page to ) of the
a pressure-resistant cover before commissioning. 1st pump + "A1" of the 2nd pump + l1 of the 3rd pump
Installation instructions
General Notice
The axial piston unit must be filled with hydraulic ▶ In certain installation positions, an influence on
fluid and air bled during commissioning and operation. the adjustment or control can be expected. Gravity,
This must also be observed during longer standstills, dead weight and case pressure can cause minor
as the axial piston unit can empty itself via the characteristic shifts and changes in actuating time.
hydraulic lines. ▶ Port F is part of the external piping and must be
Particularly in the installation position "drive shaft provided on the customer side to make filling and
upwards," filling and air bleeding must be carried out air bleeding easier.
completely as there is e.g. a danger of dry running.
The leakage in the housing area must be drained to the Installation position
reservoir through the highest drain port (T1, T2, R(L)1, See the following examples 1 to 19.
R(L)2 or L1, L2, L3, L4). Further installation positions are available upon request.
For combination pumps, the leakage must be drained off Recommended installation position: 1, 2 or 5 to 8.
at each single pump.
If a shared drain line is used for several units, make sure
Key
that the respective case pressure in each unit is not
F Filling / air bleeding
exceeded. The shared drain line must be dimensioned to
R(L)1, Filling / air bleeding
ensure that the maximum permissible case pressure of all R(L)2
connected units is not exceeded in any operating S Suction port
condition, particularly at cold start. If this is not possible, T1, T2 Drain port
separate drain line must be laid. L1, L2,
To prevent the transmission of structure-borne noise, use L 3, L4
elastic elements to decouple all connecting lines from all SB Baffle (baffle plate)
vibration-capable components (e.g. reservoir, frame parts). ht min Minimum required immersion depth (200 mm)
Under all operating conditions, the suction lines and the hmin Minimum required distance to reservoir bottom (100 mm)
drain lines must flow into the reservoir below the hS min Maximum permissible suction height (800 mm)
minimum fluid level. The permissible suction height hS hES min Minimum height required to prevent axial piston unit
from draining (25 mm)
results from the total pressure loss. However, it must not
be higher than hS max = 800 mm.
The minimum suction pressure at port S must also not fall
below 0.8 bar absolute (without charge pump) or 0.6 bar
absolute (with charge pump) during operation and during
a cold start.
When designing the reservoir, ensure that there is
adequate distance between the suction line and the drain
line. We recommend using a baffle (baffle plate) between
suction line and drain line. A baffle improves the air
separation ability as it gives the hydraulic fluid more time
for desorption. Apart from that, this prevents the heated
return flow from being drawn directly back into the
suction line. The suction port must be supplied with
air-free, calmed and cooled hydraulic fluid.
SB
F
ht min
F hmin
SB
ht min
hmin L2
L1 L3 L1
L2 L4
S L3
S
L4
SB
F
ht min
hmin
F SB
ht min
hmin L2
L1
L2 L3 L4
S L3
L1
S
L4
1) Because complete air bleeding and filling are not possible in this
position, the pump should be air bled and filled in a horizontal
position before installation.
F F
SB SB
ht min ht min
T1 hmin hmin
T2 R(L)1
R(L)2
T1 T2
T2 S T1 S
F SB
SB F
ht min
hmin ht min
hmin
T2 S T2 S
T2 T1
Above-reservoir installation
Above-reservoir installation means that the axial piston
unit is installed above the minimum fluid level of the
reservoir. Observe the maximum permissible suction
height hS max = 800 mm.
Above-reservoir installation is not permissible for
size 520.
S S
hS max SB L4
ht min L3
hmin hS max SB
ht min
hmin
F
L4
hES min
F
L2 L3 L4
L3
L1 S hS max SB L1
ht min
hmin hS max SB
L2
ht min
hmin
1) Because complete air bleeding and filling are not possible in this
position, the pump should be air bled and filled in a horizontal
position before installation.
Sizes 95 to 260
▼ Installation position 13 ▼ Installation position 14
Air bleed Filling Air bleed Filling
T1 (F1, F2) S + T1 (F1, F2) T2 (F1, F2) S + T2 (F1, F2)
F1 F1
T1 T2 T1 T2 S F2 T2
F2
hS max SB T1 T1 hS max SB
T2 S
ht min ht min
hmin hmin
Our advice is to fit a suction pipe to the suction port S Air bleed Filling
and to fit a pipe to the drain port L2, L3, T1 or R(L)1. T1 The housing
of the axial
In this case, the other drain port must be plugged. T1 T1
piston unit is
The housing of the axial piston unit must be filled ht min
to be filled
(see installation position 15 to 18) before fitting the via T1 before
piping and filling the reservoir with hydraulic fluid. T2 attachment
hmin SB S T2 of the piping.
▼ Installation position 16
Air bleed Filling
L2, L3 The housing
of the axial
L2 piston unit is
L3
to be filled via
ht min L2, L3 before
attachment of
L4 the piping.
L1 S SB hmin
▶ The axial piston variable double pump ▶ Pressure control (hydraulic or electronic) is not
A20VO, A20VNO, A20VLO is intended to be used in an an adequate safeguard against pressure overload.
open circuit. A pressure relief valve should therefore be provided in
▶ The project planning, installation and commissioning of the hydraulic system. In this connection, observe the
the axial piston unit requires the involvement of skilled technical limits of the pressure relief valve.
personnel. ▶ For controllers requiring external pilot pressure,
▶ Before using the axial piston unit, please read the sufficient control fluid must be provided to the
corresponding operating instructions completely and associated ports to ensure the required pilot pressures
thoroughly. If necessary, this can be requested from for the respective controller function. These controllers
Bosch Rexroth. are subject to leakage due to their design. An increase
▶ Before finalizing your design, please request a binding in control fluid demand has to be anticipated over the
installation drawing. total operating time. The design of the control fluid
▶ The specified data and notes contained herein must be supply must thus be sufficiently large. If the control
observed. fluid is too low, the respective controller function may
▶ Depending on the operating conditions of the axial be impaired and undesired system behavior may result.
piston unit (working pressure, fluid temperature), ▶ Please note that a hydraulic system is an oscillating
the characteristic curve may shift. system. This can lead, for example, to the stimulation
▶ The characteristic curve may also shift due to the the natural frequency within the hydraulic system
dither frequency or control electronics. during operation at constant rotational speed over
▶ Preservation: Our axial piston units are supplied as a long period of time. The excitation frequency of
standard with preservation protection for a maximum the pump is 9 times the rotational speed frequency.
of 12 months. If longer preservation protection is This can be prevented, for example, with suitably
required (maximum 24 months), please specify this in designed hydraulic lines.
plain text when placing your order. The preservation ▶ Please note the information regarding the tightening
periods apply under optimal storage conditions, torques of port threads and other screw connections
details of which can be found in the data sheet 90312 in the operating instructions.
or the operating instructions. ▶ The ports and fastening threads are designed for the
▶ Not all configuration variants of the product are pmax permissible pressures of the respective ports,
approved for use in a safety function according to see the connection tables. The machine or system
ISO 13849. Please consult the proper contact at manufacturer must ensure that the connecting
Bosch Rexroth if you require reliability parameters elements and lines correspond to the specified
(e.g., MTTFd) for functional safety. application conditions (pressure, flow, hydraulic
▶ Depending on the type of control used, fluid, temperature) with the necessary safety factors.
electromagnetic effects can be produced when ▶ The service ports and function ports are only intended
using solenoids. Applying a direct voltage signal (DC) to accommodate hydraulic lines.
to solenoids does not create electromagnetic
interference (EMI) nor is the solenoid affected by EMI.
Electromagnetic interference (EMI) potential exists
when operating and controlling a solenoid with
a modulated direct voltage signal (e.g. PWM signal).
Appropriate testing and measures should be taken by
the machine manufacturer to ensure other components
or operators (e.g. with pacemaker) are not affected by
this potential.
Safety instructions
Related documentation
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