EXxx-OMM0008
EXxx-OMM0008
EX※※-OMM0008-D
PRODUCT NAME
Fieldbus system
(SI unit compatible CompoNetTM)
EX12#-SCM#
Table of Contents
Safety Instructions 2
Product Summary 7
Model Identification and How to Order 7
Summary of Product parts 8
Mounting and Installation 13
Wiring 13
Setting 18
Mounting of Objects 20
Maintenance 27
Troubleshooting 28
Specifications 31
Specifications 31
Dimensions 32
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No.EX※※-OMM0008-D
Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or equipment damage.
These instructions indicate the level of potential hazard with the labels of "Caution", "Warning" or "Danger".
They are all important notes for safety and must be followed in addition to International Standards
(ISO/IEC)*1), and other safety regulations.
*1) ISO 4414: Pneumatic fluid power -- General rules relating to systems.
ISO 4413: Hydraulic fluid power -- General rules relating to systems.
IEC 60204-1: Safety of machinery -- Electrical equipment of machines .(Part 1: General requirements)
ISO 10218-1992: Manipulating industrial robots -Safety.
etc.
Caution indicates a hazard with a low level of risk which, if not avoided, could
Caution result in minor or moderate injury.
Warning indicates a hazard with a medium level of risk which, if not avoided,
Warning could result in death or serious injury.
Danger indicates a hazard with a high level of risk which, if not avoided, will
Danger result in death or serious injury.
Warning
1. The compatibility of the product is the responsibility of the person who designs the
equipment or decides its specifications.
Since the product specified here is used under various operating conditions, its compatibility with specific
equipment must be decided by the person who designs the equipment or decides its specifications
based on necessary analysis and test results.
The expected performance and safety assurance of the equipment will be the responsibility of the
person who has determined its compatibility with the product.
This person should also continuously review all specifications of the product referring to its latest catalog
information, with a view to giving due consideration to any possibility of equipment failure when
configuring the equipment.
2. Only personnel with appropriate training should operate machinery and equipment.
The product specified here may become unsafe if handled incorrectly.
The assembly, operation and maintenance of machines or equipment including our products must be
performed by an operator who is appropriately trained and experienced.
3. Do not service or attempt to remove product and machinery/equipment until safety is
confirmed.
1. The inspection and maintenance of machinery/equipment should only be performed after measures to
prevent falling or runaway of the driven objects have been confirmed.
2. When the product is to be removed, confirm that the safety measures as mentioned above are
implemented and the power from any appropriate source is cut, and read and understand the specific
product precautions of all relevant products carefully.
3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.
4. Contact SMC beforehand and take special consideration of safety measures if the
product is to be used in any of the following conditions.
1. Conditions and environments outside of the given specifications, or use outdoors or in a place
exposed to direct sunlight.
2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping,
vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and
beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or
other applications unsuitable for the standard specifications described in the product catalog.
3. An application which could have negative effects on people, property, or animals requiring special
safety analysis.
4. Use in an interlock circuit, which requires the provision of double interlock for possible failure by using
a mechanical protective function, and periodical checks to confirm proper operation.
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No.EX※※-OMM0008-D
Safety Instructions
Caution
1.The product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use in manufacturing industries.
If considering using the product in other industries, consult SMC beforehand and exchange
specifications or a contract if necessary.
If anything is unclear, contact your nearest sales branch.
Compliance Requirements
1. The use of SMC products with production equipment for the manufacture of weapons of
mass destruction (WMD) or any other weapon is strictly prohibited.
2. The exports of SMC products or technology from one country to another are govemed by the
relevant security laws and regulation of the countries involved in the transaction. Prior to
the shipment of a SMC product to another country, assure that all local rules goveming that
export are known and followed.
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No.EX※※-OMM0008-D
Operator
This operation manual is intended for those who have knowledge of machinery using pneumatic
equipment, and have sufficient knowledge of assembly, operation and maintenance of such
equipment. Only those persons are allowed to perform assembly, operation and maintenance.
Read and understand this operation manual carefully before assembling, operating or providing
maintenance to the product.
■Precautions
Warning
■Do not disassemble, modify (including changing the printed circuit board) or repair.
An injury or failure can result.
■Do not operate the product outside of the specifications.
Do not use for flammable or harmful fluids.
Fire, malfunction, or damage to the product can result.
Verify the specifications before use.
■Do not operate in an atmosphere containing flammable or explosive gases.
Fire or an explosion can result.
This product is not designed to be explosion proof.
■If using the product in an interlocking circuit:
Provide a double interlocking system, for example a mechanical system.
Check the product regularly for proper operation
Otherwise malfunction can result, causing an accident.
■The following instructions must be followed during maintenance:
Turn off the power supply
Stop the air supply, exhaust the residual pressure and verify that the air is released before performing
maintenance
Otherwise an injury can result.
Caution
■After maintenance is complete, perform appropriate functional inspections.
Stop operation if the equipment does not function properly.
Safety cannot be assured in the case of unexpected malfunction.
■Provide grounding to assure the noise resistance of the SI unit.
Individual grounding should be provided close to the product with a short cable.
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No.EX※※-OMM0008-D
■NOTE
○Follow the instructions given below when designing, selecting and handling the product.
The instructions on design and selection (installation, wiring, environment, adjustment, operation,
maintenance, etc.) described below must also be followed.
Product specifications
When conformity to UL is required, the SI unit should be used with a UL1310 Class 2 power supply.
Use the specified voltage.
Otherwise failure or malfunction can result.
Reserve a space for maintenance.
Allow sufficient space for maintenance when designing the system.
Do not remove any nameplates or labels.
This can lead to incorrect maintenance, or misreading of the operation manual, which could cause damage or
malfunction to the product.
Precautions on handling
Installation
Do not drop, hit or apply excessive shock to the SI unit.
Otherwise damage to the product can result, causing malfunction.
Tighten to the specified tightening torque. (Refer to page 17)
If the tightening torque is exceeded the mounting screws may be broken.
Never mount a product in a location that will be used as a foothold.
The product may be damaged if excessive force is applied by stepping or climbing onto it.
Wiring
Avoid repeatedly bending or stretching the cables, or placing heavy load on them.
Repetitive bending stress or tensile stress can cause breakage of the cable.
Wire correctly.
Incorrect wiring can break the product.
Do not perform wiring while the power is on.
Otherwise damage to the SI unit and/or I/O device can result, causing malfunction.
Do not route wires and cables together with power or high voltage cables.
Otherwise the SI unit and/or I/O device can malfunction due to interference of noise and surge voltage from power
and high voltage cables to the signal line.
Route the wires (piping) of the SI unit and/or I/O device separately from power or high voltage cables.
Confirm proper insulation of wiring.
Poor insulation (interference from another circuit, poor insulation between terminals, etc.) can lead to excess
voltage or current being applied to the product, causing damage.
Take appropriate measures against noise, such as using a noise filter, when the SI unit is incorporated
into equipment.
Otherwise noise can cause malfunction.
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No.EX※※-OMM0008-D
Environment
Do not use the product in area that is exposed to corrosive gases, chemicals, sea water, water or
steam.
Otherwise failure or malfunction can result.
Do not use in an area where surges are generated.
If there is equipment which generates a large amount of surge (solenoid type lifter, high frequency induction
furnace, motor, etc.) close to the SI unit, this may cause deterioration or breakage of the internal circuit of the SI
unit. Avoid sources of surge generation and crossed lines.
Prevent foreign matter such as remnant of wires from entering the SI unit to avoid failure and
malfunction.
Mount the product in a place that is not exposed to vibration or impact.
Otherwise failure or malfunction can result.
Do not use the product in an environment that is exposed to temperature cycle.
Heat cycles other than ordinary changes in temperature can adversely affect the inside of the product.
Do not expose the product to direct sunlight.
If using in a location directly exposed to sunlight, shade the product from the sunlight.
Otherwise failure or malfunction can result.
Keep within the specified ambient temperature range.
Otherwise malfunction can result.
Do not operate close to a heat source, or in a location exposed to radiant heat.
Otherwise malfunction can result.
Maintenance
Turn off the power supply, stop the supplied air, exhaust the residual pressure and verify the release of
air before performing maintenance.
There is a risk of unexpected malfunction.
Perform regular maintenance and inspections.
There is a risk of unexpected malfunction.
After maintenance is complete, perform appropriate functional inspections.
Stop operation if the equipment does not function properly.
Otherwise safety is not assured due to an unexpected malfunction or incorrect operation.
Do not use solvents such as benzene, thinner etc. to clean the SI unit.
They could damage the surface of the body and erase the markings on the body.
Use a soft cloth to remove stains.
For heavy stains, use a cloth soaked with diluted neutral detergent and fully squeezed, then wipe up the stains
again with a dry cloth.
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No.EX※※-OMM0008-D
Product Summary
TM
EX12#-SCM# is an SI (serial interface) unit that can be connected to CompoNet .
The following are the specifications and instructions for handling.
EX120-SCM1
Applicable network
TM
CM1 NPN output for CompoNet
TM
CM3 PNP output for CompoNet
Valve interface
EX120 Plug-in
EX121 Flat ribbon cable, DIN rail mounting
EX122 Plug-in, DIN rail mounting
EX9-CCM1
Communication connector (No attached the product.)
CM1 For flat ribbon cable: IDC connector
CM2 For round cable (VCTF): Terminal block connector
CM3 For IDC connector: Branch connector
EX9-CP2
Power supply connector
P2 Straight type (Attached the product.)
P3 T-branch type
: EX9-CP3 is not included with the product. Please order separately.
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No.EX※※-OMM0008-D
Summary of Product parts
EX120 series
EX121 series
EX122 series
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No.EX※※-OMM0008-D
Accessories
Communication connector: IDC connector for flat ribbon cable
(EX9-CCM1: Not supplied with product)
TM
Applied when using a flat ribbon cable dedicated for use with CompoNet
products.
The communication connector EX9-CCM1 does not come with this product.
Item Specification
Rated voltage 125 VDC (UL rating: 30 VDC)
Rated current 5 A (UL rating: Power supply: 4 A, Signal: 0.3 A)
Contact resistance 40 mΩ or less
Insulation resistance 1000 MΩ or more
Withstand voltage 1000 V
o
Operating temperature range -40 to +85 C
Weight 5 g or less
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No.EX※※-OMM0008-D
Communication connector: Terminal block connector for round cable (VCTF)
(EX9-CCM2: Not supplied with product)
Applied when a VCTF cable is used.
The communication connector EX9-CCM2 does not come with the product.
Item Specification
Rated voltage 30 VDC
Rated current Power supply: 4 A, Signal: 0.3 A
Contact resistance 40 mΩ (The conductor resistance of the cable 40 mm is contained.)
Insulation resistance 1000 MΩ
Withstand voltage 1000 V
o
Operating temperature range -30 to +55 C
2
VCTF 2 core cable (0.75 mm x 2)
2
VCTF 4 core cable (0.75 mm x 4)
Use the M3 crimped terminal for the connection.
Applicable cable
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No.EX※※-OMM0008-D
Branch connector: For EX9-CCM1 (EX9-CCM3)
The branch connector EX9-CCM3 does not come with the product.
Item Specification
Rated voltage 30 VDC
Rated current Power supply: 4 A, Signal: 0.3 A
Contact resistance 40 mΩ (The conductor resistance of the cable 40 mm is contained.)
Insulation resistance 1000 MΩ
Withstand voltage 1000 V
o
Operating temperature range -30 to +55 C
EX9-CCM1
Applicable connector DCN4-BR4 (OMRON Corporation)
HCN-A4SMUG+ (HONDA TUSHIN KOGYO Co., Ltd) etc.
Weight 10 g or less
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No.EX※※-OMM0008-D
Power supply connector: Straight type
(EX9-CP2: 1 pc. supplied with product)
The power supply connector EX9-CP2 comes with this product.
Item Specification
Rated voltage 300 V
Rated current 10 A
Contact resistance 2 mΩ
12
Insulation resistance 10 Ω
Withstand voltage 2 kV
o
Operating temperature range -40 to +105 C
Rating cable cross section AWG 30 to 12
Recommended tightening
0.5 to 0.6 Nm
torque
Weight 10 g or less
Item Specification
Rated voltage 300 V
Rated current 10 A
Contact resistance 2.5 mΩ
12
Insulation resistance 10 Ω
Withstand voltage 2 kV
o
Operating temperature range -40 to +105 C
Rating cable cross section AWG 30 to 12
Recommended tightening
0.5 to 0.6 Nm
torque
Weight 15 g or less
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No.EX※※-OMM0008-D
Mounting and Installation
■Wiring
Internal circuit
NPN (EX12#-SCM1)
PNP (EX12#-SCM3)
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No.EX※※-OMM0008-D
1, Communication wiring
TM
The network cable and communication connector for CompoNet are connected in the following
manner.
Note
The communication connector for the SI unit should be as shown below.
Communication connector
HONDA TSUSHIN
SMC OMRON
KOGYO
For flat ribbon cable: IDC connector EX9-CCM1 DCN4-BR4 -
For round cable: Terminal block connector EX9-CCM2 - HCN-TB4LMZG+
Branch connector EX9-CCM3 - HCN-MD4SAG+
We do not provide a tool that is used for wiring IDC connector.
Please contact OMRON for further details.
OMRON connectors DCN4-TB4 or DCN4-MD4 cannot be used.
2, Connection of cable
Match the cable identification color with the color of the cable and insert the cable.
The cover is translucent to make it possible to check the cable reaches the end.
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No.EX※※-OMM0008-D
(2) Squeeze firmly on the DWT-A01 Pliers until the lock on the connector clicks into place.
Note
Do not pressure-weld the connector cover at the edges.
Do not pressure-weld the connector cover at the back of the pressure welding block.
Set the connector in the correct orientation.
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No.EX※※-OMM0008-D
Connection of terminal block for round cable
1, Removal of protective coating
Remove the protective coating, taking care not to damage the sheath of the internal signal cable.
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No.EX※※-OMM0008-D
2. Power supply wiring (Solenoid valve power supply)
Connect the wiring for the solenoid valve power supply to the power supply connector (EX9-CP2) etc.
Tighten the screw with 0.5 to 0.6 Nm of tightening torque.
Tighten the connector fixing screws (M2.5 slotted head screws) firmly with a tightening torque of 0.2 to
0.3 Nm.
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No.EX※※-OMM0008-D
Setting
LED indication
Display Meaning
Solenoid valve power supply ON : Lights up
PWR (V)
Solenoid valve power supply OFF : Goes off
Switch setting
The node setting is conducted using the rotary switch inside the unit cover.
Make sure the switch setting is carried out with the power supply turned off.
The switch should be set using a small flat screwdriver.
An automatic transmission speed setup function allows slaves to automatically comply with the
transmission speeds set by the master. Therefore, there are no switches to set.
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No.EX※※-OMM0008-D
Output number assignment
The output number refers to the D side solenoid position on the manifold and starts at zero.
: Standard wiring of the manifold is for double-solenoid valves and the output number starts at the A side and then B side in that order
as shown in the figure a.
If a single-solenoid valve is mounted on the standard wiring manifold, the output number for the B side valve is skipped.
: Custom wiring for mixed mounting single-solenoid valves and double-solenoid valves can be specified with a Wiring Specification
Sheet. Example wiring is shown in the figure b.
: Bit status “0” and ”1” in the data corresponds to solenoid valve status OFF and ON (0: OFF, 1: ON), and the output number starts at
zero from LSB (least significant bit).
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No.EX※※-OMM0008-D
Mounting of Objects
TM
This SI unit covers the CompoNet object classes below.
Identity object (0x01)
Attributes Unsupport
Object class
Services Unsupport
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No.EX※※-OMM0008-D
Connection object (0x05)
ID Meaning GET SET Value
Attributes
0x01 Revision О - 0001H
Object class
Cord Meaning Parameter option
Services
0x0E Get_Attribute_Single -
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No.EX※※-OMM0008-D
TM
CompoNet Link object (0xF7)
ID Meaning GET SET Value
Attributes
0x01 Revision О - 0001H
Object class
Cord Meaning Parameter option
Services
0x0E Get_Attribute_Single -
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No.EX※※-OMM0008-D
Discrete Output Point (DOP) object (0x09)
ID Meaning GET SET Value
0x01 Revision О - 0001H
Attributes
Number of output
Object class 0x02 Max Instance О -
points
Cord Meaning Parameter option
Services
0x0E Get_Attribute_Single -
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No.EX※※-OMM0008-D
Unit Manager object (0x95)
ID Meaning GET SET Value
Attributes
0x01 Revision О - 0001H
Object class
Cord Meaning Parameter option
Services
0x0E GET_Attribute_Single -
Network power
supply voltage
0x6B Network Power Voltage О -
100 mV units
(BIN data)
Max. network power
0x6C Max Network Power Voltage О -
supply voltage
Min. network power
0x6D Min Network Power Voltage О -
supply voltage
Threshold of network
power supply
voltage. When the
voltage falls below
this set value, the
Threshold Network
0x6E О О status flag will turn
Power Voltage
Attributes on.
The set value is
immediately reflected.
Object instance
Default: 008CH
(14.0 V)
The unit for
energizing time of
internal power circuit
with the product.
0x71 Run Hours О -
Hour
0 to 4294967295
(00000000 to
FFFFFFFF H)
Energizing time
threshold over flag
0: Energizing time <
0x72 Run Hours Exceed О -
Threshold (default)
1: Energizing time >=
Threshold
Cord Meaning Parameter option
0x05 Reset Attribute6C, 6D
Services
0x0E Get_Attribute_Single -
0x10 Set_Attribute_Single -
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No.EX※※-OMM0008-D
1: General purpose status
Bit Names Explanation
0 - -
1 - -
The network power supply voltage has fallen below the threshold value.
2 Network Power Warning
When it has fallen below the threshold: ON
The total energizing time of the product has exceeded the threshold value.
3 UNIT Total time Warning
When it has exceeded the threshold: ON
4 - -
5 - -
6 Response Time Warning Any of monitored operation time is outside of range: ON
7 Maintenance Counter Warning Any of output monitored operation time is outside of range: ON
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No.EX※※-OMM0008-D
Equipment Manager object (0x97)
ID Meaning GET SET Value
Machine response
0x65 Response time О - time of output point
with the product [ms]
Relation of response
time of machine to
- threshold of output
0x66 Response time exceed О
point with the product
0: Within threshold
1: Over threshold
Attributes
Response time of
machine of output
Object instance point with the product
0x67 Threshold Response Time О О units [ms]
The set value is
immediately
reflected.
Peak value of
0x68 Response time peak О - response time of
machine
Cord Meaning Parameter option
0x05 Reset Attribute68
Services
0x0E Get_Attribute_Single -
0x10 Set_Attribute_Single -
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No.EX※※-OMM0008-D
Maintenance
Mounting and wiring
Item to inspect Criteria Countermeasure
Confirm the connectors (communication, Tighten the connector screws.
power supply) of the SI unit are securely No looseness. (Refer to “Mounting and Installation”
connected. on page 13)
Confirm the connecting cable is not If any breaks are found, replace the
No signs of breakage.
broken. cable.
Replacement parts
Item to inspect Criteria Countermeasure
No signs of breakage and no error
in the conductive resistance If any breaks and found, or the
value. conductive resistance is incorrect,
Cable for moving parts
(For the resistance value, check replace the cable.
(when used)
for exceeding of specified range Refer to the cable specifications for the
and balance change in pair conductive resistance.
cable.)
Power supply
Item to inspect Criteria Countermeasure
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No.EX※※-OMM0008-D
Troubleshooting
Troubleshoot
Applicable model: EX12#-SCM#
If a SI unit gets an operation failure, look for the problem using the following flow chart.
If any cause of the problem cannot be found, and a new SI unit can operate well after replaced with the old
one, the failure of SI unit is conceivable. As the failure of SI unit may happen due to the operation
environment (network construction etc), consult us about the countermeasure against that case.
No Red light of
See Trouble
MS_LED at SI unit
No. 2
is lit up
Red light of
See Trouble
MS_LED at SI unit
No. 3
is blinking
Green light of
NS_LED at See Trouble
MS_LED at SI unit SI unit goes off No. 4
is lit up
Red light of
See Trouble
NS_LED at SI unit
No. 5
is lit up
Red light of
See Trouble
NS_LED at SI unit
No. 6
is blinking
Green light of
See Trouble
NS_LED at SI unit
No. 7
is blinking
Green light of
PWR(V)_LED at See Trouble
NS_LED at SI unit
SI unit goes off No. 8
is lit up
-28-
No.EX※※-OMM0008-D
List of Troubles and Countermeasures
Trouble
Problem Possible cause Investigation method Countermeasure
No.
Check the communication power
supply cable is not opened, and that
there are no loose connections
between the power supply cable and Connect the power supply
Failure of wiring
terminal. cable correctly.
Check there is no repeated bending
MS_LED at SI unit and pulling force applied to the cable,
1
goes off which will cause breakage.
Check proper wiring of communication
Correct the wiring.
power supply.
Failure in power
supply Supply 14 VDC to
Check the supply voltage to the power
26.4 VDC to the power
supply
supply for SI unit.
SI unit
Duplication of Check the set node address is not
5 MS_LED green on Set correctly.
node address duplicated by other slave units.
NS_LED red on
-29-
No.EX※※-OMM0008-D
Trouble
Problem Possible cause Investigation method Countermeasure
No.
Check the master unit is operating
SI unit properly.
MS_LED green on Refer to the Operation
7 Connecting Check the I/O area of the slave unit is
NS_LED green Manual of the master unit.
blinking not over the area permitted by the
master unit.
Connection
Check the connector between SI unit Correct the connection
failure between
and manifold for the connection failure between SI unit and
SI unit and
such as a bent pin manifold.
9 Valve malfunction manifold.
-30-
No.EX※※-OMM0008-D
Specifications
■Specifications
Unit specifications
Model EX12#-SCM1 EX12#-SCM3
Power For unit 14 to 26.4 VDC
supply
1
voltage For valve 24 VDC +10%/-5%
Output of communication
Hold/Clear (set through network)
error
Enclosure IP20
Operating temperature 0 to +55 C (8 valves on)
range 0 to +50 C (16 valves on)
Environment
Operating humidity range 35 to 85%RH (no dew concentration)
proof
Withstand voltage 1000 VAC, 1 min. Between external terminals and body
Insulation resistance 500 VDC, 2 MΩ or more Between external terminals and body
Operating environment No corrosive gas and no dust
Standard CE marking
EX120-SCM#: 100 g or less
Weight EX121-SCM#: 120 g or less (Contain the accessories)
EX122-SCM#: 110 g or less
Accessory Power supply connector 1 pc. (EX9-CP2)
1: The condition for allowable voltage fluctuation to solenoid valve is 24 VDC10%.
Please confirm the allowable voltage fluctuation range of solenoid valve that is installed in SI unit and set the power supply voltage
in consideration of Max. 5% voltage drop across SI unit.
Communication specifications
Model Specifications
TM
Protocol CompoNet
Communication speed 93.75 kbps/1.5 Mbps/3 Mbps/4 Mbps
Setting file EDS file (downloaded from our web site)
Occupied area
0/16
(No. of input/output)
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No.EX※※-OMM0008-D
■Dimensions (unit: mm)
EX120-SCM#
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No.EX※※-OMM0008-D
EX121-SCM#
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No.EX※※-OMM0008-D
EX122-SCM#
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No.EX※※-OMM0008-D
Revision history
A: Add the contents.
B: Revision.
C: Add the contents.
D: Revision.
Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
CompoNetTM is a trademark of ODVA.
© 2009-2016 SMC Corporation All Rights Reserved
No.EX※※-OMM0008-D