COURSE CONTENTS Elementary study of machine kinematics and dynamics. Velocity and acceleration diagrams of link mechanisms; Flyweels. Balancing of reciprocating and rotating masses. Gears and gear trains. Cams. Gyroscopes. Lecturer: Dr. R. Abu RECOMMENDED TEXTBOOKS 1. Khurmi, R. et al. 2005. Theory of Machines, 14th ed. New Dehli: S. Chand & Co. Ltd.
2. Bansal R.K. 2005. Theory of Machines. Laxmi
Publications.
3. Sadhu Singh. 2012. Theory of Machines:
Kinematics and Dynamics. 3rd ed. Delhi: Pearson.
4. Theory of Machines and Mechanisms by Joseph E.
Shigley and John J. Uicker Jr Lecturer: Dr. R. Abu Elementary study of machine kinematics and dynamics
Lecturer: Dr. R. Abu
INTRODUCTION
Theory of machine is the branch of science
which deals with the study of relative motion between the various parts of a machine, and forces which act on them.
The theory of machine may be divided into:
Kinematics Dynamics
Lecturer: Dr. R. Abu
Kinematics is the branch of theory of machine which deals with the study of relative motion between the various parts of the machines.
Here the various forces involved in the
motion, are not considered.
Thus kinematics is the study to know the
displacement, velocity and acceleration of a part of the machine. Lecturer: Dr. R. Abu Dynamics is the branch of theory of machine which deals with the study of various forces involved in the parts of the machines.
The forces may be either static or dynamic.
Dynamics is further divided into kinetics and
statics.
Lecturer: Dr. R. Abu
Kinetics is the branch of theory of machine which deals with various forces when the body is moving.
Statics is the branch of theory of machine
which deals with various forces when the body is stationary.
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SUMMARY
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Fig. 1. Moving parts subjected to forces
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Mechanism is defined as a combination of rigid or restraining bodies which are so shaped and connected that they move upon each other with definite relative motion.
Fig. 2. Slider-crank mechanism
Lecturer: Dr. R. Abu The slider-crank mechanism converts the reciprocating motion of the slider into a rotary motion of the crank or vice-versa.
A machine is a mechanism or a combination of
mechanisms which not only imparts definite motions to the parts but also transmits and modifies the available mechanical energy into some kind of useful energy. This useful energy may be in the form of some kind of desired work. Lecturer: Dr. R. Abu For example, a slider-crank mechanism will become a machine when it is used in an automobile engine by adding valve mechanism etc. In that case, it will convert the available energy (force on the piston) into the desired energy (i.e. torque on the crank shaft). This torque will move the vehicle.
Lecturer: Dr. R. Abu
A link is defined as a member or a combination of members, connecting other members and having motion relative to them. A slider mechanism consists of the following four links (Fig. 2): i. Frame ii. Crank iii. Connecting rod and iv. Slider
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The slider (i,e. link 4) reciprocates in guide, which is connected to frame. Hence guide also becomes link 1 (i.e. frame).
Fig. 2. Slider-crank mechanism
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A joint of two links having relative motion between them is known as a kinematic pair.
In a slider-crank mechanism, link 2 rotates relative
to link 1 and hence links 1 and 2 is a kinematic pair.
Similarly, link 2 is having motion relative to link 3
and hence links 2 and 3 is also a kinematic pair. Link 3 is having motion relative to link 4.
Also link 4 is having motion relative to link 1. Hence
links 3, 4 and 1 constitute kinematic pair.
Lecturer: Dr. R. Abu
Classification of Kinematic Pairs The kinematic pairs may be classified according to the following considerations :
1. According to the type of relative
motion between the elements. The kinematic pairs according to type of relative motion between the elements may be classified as discussed below:
Lecturer: Dr. R. Abu
(a ) Sliding pair: When the two elements of a pair are connected in such a way that one can only slide relative to the other, the pair is known as a sliding pair.
The piston and cylinder, cross-head and guides of a
reciprocating steam engine, ram and its guides in shaper, tail stock on the lathe bed etc. are the examples of a sliding pair. A little consideration will show, that a sliding pair has a completely constrained motion.
Lecturer: Dr. R. Abu
(b) Turning pair: When the two elements of a pair are connected in such a way that one can only turn or revolve about a fixed axis of another link, the pair is known as turning pair.
A shaft with collars at both ends fitted into a
circular hole, the crankshaft in a journal bearing in an engine, lathe spindle supported in head stock, cycle wheels turning over their axles etc. are the examples of a turning pair. A turning pair also has a completely constrained motion.
Lecturer: Dr. R. Abu
(c) Rolling pair: When the two elements of a pair are connected in such a way that one rolls over another fixed link, the pair is known as rolling pair.
Ball and roller bearings are examples of rolling
pair.
Lecturer: Dr. R. Abu
(d) Screw pair: When the two elements of a pair are connected in such a way that one element can turn about the other by screw threads, the pair is known as screw pair.
The lead screw of a lathe with nut, and bolt with a
nut are examples of a screw pair
Lecturer: Dr. R. Abu
(e) Spherical pair: When the two elements of a pair are connected in such a way that one element (with spherical shape) turns or swivels about the other fixed element, the pair formed is called a spherical pair.
The ball and socket joint, attachment of a car
mirror, pen stand etc., are the examples of a spherical pair.
Lecturer: Dr. R. Abu
2. According to the type of contact between the elements. The kinematic pairs according to the type of contact between the elements may be classified as discussed below :
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(a ) Lower pair: When the two elements of a pair have a surface contact when relative motion takes place and the surface of one element slides over the surface of the other, the pair formed is known as lower pair.
It will be seen that sliding pairs, turning pairs
and screw pairs form lower pairs.
Lecturer: Dr. R. Abu
(b) Higher pair: When the two elements of a pair have a line or point contact when relative motion takes place and the motion between the two elements is partly turning and partly sliding, then the pair is known as higher pair.
A pair of friction discs, toothed gearing, belt and
rope drives, ball and roller bearings and cam and follower are the examples of higher pairs.
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3. According to the type of closure. The kinematic pairs according to the type of closure between the elements may be classified as discussed below:
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(a ) Self closed pair: When the two elements of a pair are connected together mechanically in such a way that only required kind of relative motion occurs, it is then known as self closed pair.
The lower pairs are self closed pair.
Lecturer: Dr. R. Abu
(b) Force - closed pair: When the two elements of a pair are not connected mechanically but are kept in contact by the action of external forces, the pair is said to be a force-closed pair.
The cam and follower is an example of force
closed pair, as it is kept in contact by the forces exerted by spring and gravity.
Lecturer: Dr. R. Abu
Kinematic Chain When the kinematic pairs are coupled in such a way that the last link is joined to the first link to transmit definite motion (i.e. completely or successfully constrained motion), it is called a kinematic chain.
In other words, a kinematic chain may be defined
as a combination of kinematic pairs, joined in such a way that each link forms a part of two pairs and the relative motion between the links or elements is completely or successfully constrained.
Lecturer: Dr. R. Abu
For example, the crankshaft of an engine forms a kinematic pair with the bearings which are fixed in a pair, the connecting rod with the crank forms a second kinematic pair, the piston with the connecting rod forms a third pair and the piston with the cylinder forms a fourth pair. The total combination of these links is a kinematic chain.
Lecturer: Dr. R. Abu
If each link is assumed to form two pairs with two adjacent links, then the relation between the number of pairs ( p ) forming a kinematic chain and the number of links ( l ) may be expressed in the form of an equation : l = 2p – 4 (i)
Since in a kinematic chain each link forms a part
of two pairs, therefore there will be as many links as the number of pairs.
Lecturer: Dr. R. Abu
Another relation between the number of links ( l ) and the number of joints ( j ) which constitute a kinematic chain is given by the expression : (ii)
The equations (i) and (ii) are applicable only to
kinematic chains, in which lower pairs are used.
These equations may also be applied to kinematic
chains, in which higher pairs are used. In that case each higher pair may be taken as equivalent to two lower pairs with an additional element or link. Lecturer: Dr. R. Abu EXAMPLE 1 Use equations (i) and (ii) to determine whether the link in Fig. Ex1 is a kinematic chain or not.
Fig. Ex1. Three-link mechanism
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Solution
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Now from equation (ii),
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Since the arrangement of three links, as shown in Fig. Ex1, does not satisfy the equations (i) and (ii) and the left hand side is greater than the right hand side, therefore it is not a kinematic chain and hence no relative motion is possible. Such type of chain is called locked chain and forms a rigid frame or structure which is used in bridges and trusses.
Lecturer: Dr. R. Abu
EXAMPLE 2 Use equations (i) and (ii) to determine whether the link in Fig. Ex2 is a kinematic chain or not.
Fig. Ex2. Four-link mechanism
Lecturer: Dr. R. Abu Solution
Lecturer: Dr. R. Abu
Since the arrangement of four links, as shown in Fig. Ex2, satisfy the equations (i) and (ii), therefore it is a kinematic chain of one degree of freedom.
Note that a degree of freedom is defined as
number of independent motion (both translation and rotational) a body can have.
Lecturer: Dr. R. Abu
A little consideration will show that in Fig. 5.7, if a definite displacement (say θ) is given to the link AD, keeping the link AB fixed, then the resulting displacements of the remaining two links BC and CD are also perfectly definite. Thus we see that in a four bar chain, the relative motion is completely constrained. Hence it may be called as a constrained kinematic chain, and it is the basis of all machines.
Lecturer: Dr. R. Abu
EXAMPLE 3 Use equations (i) and (ii) to determine whether the link in Fig. Ex3 is a kinematic chain or not.
Fig. Ex3. Five-link mechanism
Lecturer: Dr. R. Abu Solution
Lecturer: Dr. R. Abu
Since the arrangement of five links, as shown in Fig. Ex3 does not satisfy the equations and left hand side is less than right hand side, therefore it is not a kinematic chain. Such a type of chain is called unconstrained chain i.e. the relative motion is not completely constrained. This type of chain is of little practical importance.
Lecturer: Dr. R. Abu
EXAMPLE 4 Use equations (i) and (ii) to determine whether the link in Fig. Ex4 is a kinematic chain or not.
Fig. Ex4. Six-link mechanism
Lecturer: Dr. R. Abu Solution In this case l= 6, p= 5, and j= 7
Lecturer: Dr. R. Abu
Since the arrangement of six links, as shown in Fig. Ex4, satisfies the equations (i.e. left hand side is equal to right hand side), therefore it is a kinematic chain.