Skill Based Worksheet- 2
Skill Based Worksheet- 2
3) Which of the following best describes the role of "Calendars" in the paper-making process?
a. Removing oversized fibers
b. Pressing the sheet to achieve desired thickness and surface texture
c. Bleaching the pulp
d. Adding starch to the paper
4) What is the percentage of water content in the pulp stock when it leaves the "Head Box"?
a. 90%
b. 95%
c. 99%
d. 50%
6) Why is it important to remove bark and dirt from the logs before they are chipped? What might
happen if this step were skipped?
Bark and dirt can contaminate the pulp and affect the quality of the final paper. It can lead to uneven
paper, discoloration, and reduced strength.
7) Discuss the potential environmental concerns associated with each stage of this paper production
process. How can these concerns be mitigated?
• Logging: Deforestation and habitat loss. Sustainable forestry practices, replanting, and using
recycled materials can mitigate this.
• Chemical use: Water pollution from chemicals used in the process. Wastewater treatment and
recycling of chemicals can reduce pollution.
• Energy consumption: High energy use for heating and drying. Energy-efficient equipment and
renewable energy sources can reduce the impact.
• Air pollution: Emissions from burning fuels. Using cleaner fuels and implementing pollution
control technologies can help.
8) Evaluate the advantages and disadvantages of automating the processes illustrated in the image.
Would full automation increase efficiency and quality?
Full automation can increase efficiency and quality, but careful planning and implementation are
crucial.
9)If logs were not available as raw material, what alternatives could be used in the "Chipper" stage?
Discuss the benefits and challenges of these alternatives.
10) Suggest improvements or alternative methods to the "Bleach Tower" to make the paper production
process more environmentally friendly.
• Elemental chlorine-free (ECF) bleaching: Using less harmful chemicals like chlorine dioxide.
• Total chlorine-free (TCF) bleaching: Using oxygen and hydrogen peroxide, which are more
environmentally friendly.
• Enzymatic bleaching: Using enzymes to break down lignin, reducing the need for harsh chemicals.
• Biopulping: Using microorganisms to break down wood fibers, reducing energy consumption and
chemical use.