METHOD STATEMENT

AOJ UNION CONTRACTING COMPANY

CROWN PAPER MILL (PM4) PROJECT
Installation of STORM WATER NETWORK

CROWN PAPER MILL

Contents:
1. Objective

2. Scope

3. References

4. Tools and Equipment Required

5. Material

6. Handling and Storage

7. Procedure of works

8. Safety Instructions

9. Personal Protective Equipment

10. Testing and Commissioning

11. QA/QC

12. Handover

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Installation of STORM WATER NETWORK

METHOD STATEMENT
AOJ UNION CONTRACTING COMPANY
CROWN PAPER MILL (PM4) PROJECT
Installation of STORM WATER NETWORK

1. Objective

To ensure the proper installation of the storm water drainage system, including GRP pipes with
UPVC sleeves and concrete protection, as per the project specifications and drawings.

2. Scope

This method statement covers the installation of GRP storm water pipes, UPVC sleeves, slope
setting (1:300), and concrete protection in compliance with project requirements.

3. References

 Project Specifications
 Approved Shop Drawings
 Manufacturer Guidelines for GRP and UPVC materials
 Local and International Standards (e.g., BS EN 14364 for GRP piping)

4. Tools and Equipment Required

 Pipe cutter and beveling tools

 Laser level and spirit level
 Excavators (if trenching required)
 Compaction tools
 Concrete mixers (if on-site concrete is prepared)
 Pipe supports and clamps
 Personal Protective Equipment (PPE)

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Installation of STORM WATER NETWORK

METHOD STATEMENT
AOJ UNION CONTRACTING COMPANY
CROWN PAPER MILL (PM4) PROJECT
Installation of STORM WATER NETWORK

5. Material

 GRP Pipes (300 mm diameter)

 UPVC Sleeves
 Concrete mix (as per specification)
 Rubber gaskets for pipe joints
 Sand for bedding and backfilling

6. Handling and Storage

 GRP Pipes:
 Store on a flat surface to avoid deformation.
 Protect from direct sunlight and physical damage using tarpaulin covers.
 UPVC Sleeves:
 Store in a clean, dry area to prevent contamination.
 Avoid stacking to minimize the risk of crushing.
 Concrete Materials:
 Store cement in a dry area and aggregates away from contaminants.
 Ensure all materials are inspected for defects prior to use.

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Installation of STORM WATER NETWORK

METHOD STATEMENT
AOJ UNION CONTRACTING COMPANY
CROWN PAPER MILL (PM4) PROJECT
Installation of STORM WATER NETWORK

7. Procedure of Works

 7.1 Preparation:
1. Verify that approved shop drawings and layout plans are available on-site.
2. Inspect and ensure the site is clear of obstructions, and the excavation is complete as
per the required depth and width.
3. Mark the pipe alignment and slope (1:300) using laser level.

 7.2 Installation of GRP Pipes:

1. Lay a sand bedding of 150 mm thickness at the base of the trench.
2. Position the GRP pipes along the marked alignment.
3. Ensure the slope of 1:300 is maintained using a laser level or other accurate leveling
tools.
4. Connect pipes using rubber gaskets, ensuring proper alignment and no displacement.
5. Test joints to ensure they are watertight before proceeding.

 7.3 Installation of UPVC Sleeves:

1. Install UPVC sleeves around the GRP pipes as specified in the drawings.
2. Ensure proper alignment of the sleeves and that they are free from damage or
deformation.
3. Check the sleeve’s position relative to the concrete encasement.

 7.4 Concrete Protection:

1. Mix concrete as per the approved mix design.
2. Pour concrete encasement around the pipes with specified thickness, ensuring even
coverage.
3. Use formwork if required to maintain uniformity.
4. Allow concrete to cure as per specification requirements.

 7.5 Backfilling:
1. After curing, backfill the trench using sand or approved fill material in layers not
exceeding 150 mm.
2. Compact each layer to achieve the required compaction level.
3. Protect the pipe system from mechanical damage during backfilling.

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Installation of STORM WATER NETWORK

METHOD STATEMENT
AOJ UNION CONTRACTING COMPANY
CROWN PAPER MILL (PM4) PROJECT
Installation of STORM WATER NETWORK

8. Safety Instructions

 Starting instructions will be given by the supervisors at the start of each activity to explain the
methodology of works and to communicate safe working procedures to the operatives. These
talks are structured in a way to highlight to major risks involved in the activity and the various
control measures required in order to minimize the risk. It is delivered in a manner such as the
key points that will be remembered by the operatives receiving it.

 Toolbox talk meetings will be held for each crew, on group or employees, regarding more general
topics of the Project HSE Policy; for example, lessons learned, near-miss reports, implementation
of the requirements and message from the LBS management or Employers HSE personnel.

9. Personal Protective Equipment

All workers will be issued and trained in the use of the required PPE equipment to comply with
contract procedures and local regulations and will be supplemented with PPE as required by MSDS &
COSHH assessments. This will include but will not be limited to;
 Hard Hats
 Safety Boots with ankle support and steel toe caps

 Safety Goggles
 High Visibility Vests / Overalls with integrated reflective strips
 Hand gloves
 Face Masks
 A variety of mechanisms, such as method statement briefings and toolbox talks will be
implemented to ensure all relevant personnel is appropriately informed.
 In addition to their safety induction received at their arrival on-site, all the workers will have a
toolbox meeting in order to be briefed about the risks of their specific work task, prior to the
start of works

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Installation of STORM WATER NETWORK

METHOD STATEMENT
AOJ UNION CONTRACTING COMPANY
CROWN PAPER MILL (PM4) PROJECT
Installation of STORM WATER NETWORK

10. Testing and Commissioning

 Perform a visual inspection of pipe alignment and slope.

 Conduct leak testing by filling the system with water and applying pressure as per
specifications.
 Rectify any leaks or defects identified during testing.
 Ensure proper drainage flow by conducting flow tests.

11. QA/AC

 Inspect materials and equipment before use.

 Check alignment, slope, and joint integrity at every stage of installation.
 Ensure concrete encasement adheres to design specifications.
 Document all inspections and tests.

12. Handover

 Ensure all work complies with the project specifications, manufacturer’s guidelines, and
local regulations.
 Maintain inspection records and approval forms for each installation step.

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Installation of STORM WATER NETWORK