Power Cables.pdf@A1161254470
Power Cables.pdf@A1161254470
Servomotors
Connecting Systems
Power cables
MOTION-CONNECT® 500, 700 and 800
5/2 6FX5, 6FX8 and 6FX7, technical data
5/3 6FX5, 6FX8 and 6FX7, connection overview
5/4 • for 1FK., 1FT6, 1FS6, 1PH., 1PL6
5/6 6FX7, for 1FN3 linear motors, sold by the meter
5/7 • for 1PH7, 1PL6 and 1PH4 induction motors
Flange for signal plug
Encoder cables
5/8 • for connection to motors
with an incremental encoder HTL
5/9 • for connection to motors
with a resolver 2-pole /multi-pole
5/10 • for connection to motors
with a sin/cos incremental encoder 1 Vpp
5/11 • for connection to motors
with an absolute-value encoder (EnDat)
5/12 • for 1FN3 AC linear motors
5/14 • for SIMODRIVE 611 universal
Cables
5/15 • for SIMODRIVE POSMO CD/CA, SI
Servomotors
Connecting Systems
Power cables Synchronous Asynchronous
MOTION-CONNECT 500, 700 and 800 Servomotors Servomotors
Technical data
Cables MOTION-CONNECT 500 MOTION-CONNECT 800 MOTION-CONNECT 700
6FX5 00. –.. .. type 6FX8 00. –.. .. type 6FX7 00. –.. .. type
Certifications
Power/signal cables
• VDE 1) yes yes yes
• c/UL or UL/CSA 758/C22.2N.210.2–M9C 758/C22.2N.210.2–M9C 758/C22.2N.210.2–M9C
• UL/CSA File No.2) yes yes yes
Electrical data acc. to DIN VDE 0472
Rated voltage
• power cable V0/V
– supply cores 450/750 V 600/1000 V 600/1000 V
– signal cores 24 V (VDE) 1000 V (UL) 24 V (VDE) 1000 V (UL/CSA) 24 V (VDE) 1000 V (UL/CSA)
• signal cable 30 V 30 V –
Test voltage
• power cable
– supply cores 2 kVeff 4 kVeff 4 kVeff
– signal cores 1 kVeff 2 kVeff 2 kVeff
• signal cable 500 Veff 500 Veff –
Operating temperature
on the surface
5 • fixed cable
• moving cable
Mechanical data
Max. tensile stress
Power/signal cables:
–4 °F to 176 °F (–20 °C to +80 °C)
32 °F to 140 °F (0 °C to +60 °C)
–58 °F to 176 °F (–50 °C to +80 °C)
–4 °F to 140 °F (–20 °C to +60 °C)
–58 °F to 176 °F (–50 °C to +80 °C)
–4 °F to 140 °F (–20 °C to +60 °C)
• fixed cable 7252 lbf /in2 (50 N/mm2) 7252 lbf /in2 (50 N/mm2) 7252 lbf /in2 (50 N/mm2)
• moving cable – 2900 lbf /in2 (20 N/mm2) 2900 lbf /in2 (20 N/mm2)
Smallest permissible bending radius
• fixed cable (power cable) 5 × Dmax 6 × Dmax 4 × Dmax
• fixed cable (signal cable) 2.4 in (60 mm) 2.4 in (60 mm) –
• moving cable (power cable) – – –
• moving cable (signal cable) 7.1 in (180 mm) 3.9 in (100 mm) –
Torsional stress 30 °/m absolute 30 °/m absolute 30 °/m absolute
Bends
• 1.5 to 6 mm2 or signal 100.000 10 Mio. 10 Mio.
• 10 to 185 mm2 100.000 3 Mio. 10 Mio.
Traverse rate
• 1.5 to 6 mm2 or signal 98 ft/min (30 m/min) 591 ft/min (180 m/min) 656 ft/min (200 m/min)
• 10 to 185 mm2 98 ft/min (30 m/min) 328 ft/min (100 m/min) 656 ft/min (200 m/min)
Acceleration 6.6 ft/s2 (2 m/s2) 16 ft/s2 (5 m/s2) 98 ft/s2 (30 m/s2)
Chemical data
Insulation material CFC-free, silicone-free halogen-free, CFC-free, halogen-free, CFC-free,
silicone-free, DIN 472 815/IEC 754-1 silicone-free, DIN 472 815/IEC 754-1
Oil resistance VDE 0472, part 803, type of test B VDE 0472, part 803, type of test B VDE 0472, part 803, type of test B
(only hydraulic oil)
Outer sheath
• power cable PVC, color DESINA: orange RAL 2003 PUR DIN VDE 0282, part 10, PUR DIN VDE 0282, part 10,
color DESINA: orange RAL 2003 color DESINA: orange RAL 2003
• signal cable PVC, color DESINA: green RAL 6018 PUR DIN VDE 0282, part 10,
color DESINA: green RAL 6018
Flame resistant IEC 60 332.1 IEC 60 332.1 IEC 60 332.1
The cables are not suitable for exposure to outdoor use.
The technical data of these cables only apply to single bends with horizontal travel of up to five meters.
Degree of protection for the customized power and signal cables and their extension cables when closed and plugged: IP 67
1) The corresponding registration numbers are 2) The file no. of the respective manufacturers are
printed on the cable sheath. printed on the cable sheath.
Servomotors
Connecting Systems
Asynchronous Synchronous Power cables
Servomotors Servomotors MOTION-CONNECT 500, 700 and 800
Incremental encoder
TTL/HTL Incremental encoder
6FX@ 002–2AH00–@@@01) HTL
6FX2 001–.....
in 1PH7, 1PH4,
≤ 492 ft (150 m) 1PL6 motors
or
6FX@ 002–2AH00–@@@0 X103 or
X401 external (CUVC)
(SBP) ≤ 328 ft (100 m) (TTL) HTL encoder
6SX7 002–0AN00–@@@02) Incremental encoder
≤ 492 ft (150 m) 6SX7 002–0AL00–@@@03)
(HTL track A+B) or TTL/HTL
≤ 984 ft (300 m) 1XP8 on 1LA
≤ 492 ft (150 m) motor
(HTL track A*+B*) Incremental encoder
HTL
1PH7, 1PH4, 1PL6
motors
Incremental encoder
Motor encoder TTL/HTL
X414 6FX@ 002–2CF02–@@@0 resolver in 6FX2 001–.....
(SBR) 1FK6, 1FK7, 1FT6,
≤ 492 ft (150 m)
1PH7 motors
or
or
6FX@ 002–2CH00–1@@0
≤ 328 ft (100 m)
Absolute-value
encoder (EnDat)
6FX2 001–5.E..
U2, V2,
W2
6FX@ 008–@@@@@–@@@0 1PH7, 1PH4,
1PL6, 1LA
5
or
sin/cos incremental
encoder 1 Vpp
6FX@ 002–2CA31–1@@0 6FX2 001–3 ....
X424
(SBM2) in 1PH4, 1FK6,
≤ 328 ft (100 m) 1FK7, 1FT6, 1PH7,
1PL6 motors
■ Current carrying capacity (Iz) of PVC-insulated copper
conductors acc. to IEC 60 204-1: 1997 ++ Corrigendum
1998 · Correction factors
or Cross- Current carrying Ambient air Correction
Absolute-value section capacity Iz temperature factor
encoder (EnDat) with installation type C
6FX@ 002–2EQ10–1@@0
in 1PH4, 1FK6, mm2 A °C
≤ 328 ft (100 m) 1FK7, 1FT6, 1PH7,
0.75 – 30 1.15
1PL6 motors
1.0 11.7 35 1.08
1.5 15.2 40 1.00
2.5 21 45 0.91
6FX@ 008–@@@@@–@@@0 1PH7, 1PH4, 5 28 50 0.82
1PL6, 1FS6
6 36 55 0.71
U, V, W 10 50 60 0.58
6FX@ 002–@@@@@–@@@0 16 66
1FK6, 1FK7, 1FT6 25 84
35 104
50 123
1) Max. 492 ft (150 m) for HTL, supplementy board DTI essential for: 70 155
– TTL encoders Note:
– requested electrical isolation 95 192
The correction factors are taken
– Length > 492 ft (150 m) 120 221 from IEC 60 364-5-523, table 52-D1.
2) Track A, B, N and A*, B*, N*
3) Track A, B
Servomotors
Connecting Systems
Power cables Synchronous Asynchronous
MOTION-CONNECT 500 and 800 Servomotors Servomotors
1 0 ft (0 m) A 0 ft ( 0 m) A 0 ft ( 0 m) 1 B 33 ft Rings
2 328 ft (100 m) B 33 ft (10 m) B 3.3 ft (1 m) (10 m) (25, 35, 50 mm2)
3 656 ft (200 m) C 66 ft (20 m) C 6.6 ft (2 m) 1 F 164 ft Rings
D 98 ft (30 m) D 9.8 ft (3 m) (50 m) (for deviations see table)
E 131 ft (40 m) E 13.1 ft (4 m) 2 A 328 ft Rings
F 164 ft (50 m) F 16.4 ft (5 m) (100 m) (for deviations see table)
5 Length code:
G 197 ft (60 m)
H 229 ft (70 m)
J 263 ft (80 m)
K 295 ft (90 m)
G
H
J
K
19.7 ft (6 m)
23 ft (7 m)
26.2 ft (8 m)
29.5 ft (9 m) Form of delivery:
3 A 656 ft Disposable drum
(200 m) (not for cables > 10 mm2)
6 A 1640 ft Disposable drum
(500 m) (not for cables > 10 mm2)
Servomotors
Connecting Systems
Asynchronous Synchronous Power cables
Servomotors Servomotors MOTION-CONNECT 500 and 800
MOTION-CONNECT 800
MOTION-CONNECT 500
8
5
MOTION-CONNECT 800
MOTION-CONNECT 500
8
5
5
1 0 ft (0 m) A 0 ft ( 0 m) A 0 ft ( 0 m) 1 B 33 ft Rings
2 328 ft (100 m) B 33 ft (10 m) B 3.3 ft (1 m) (10 m) (25, 35, 50 mm2)
3 656 ft (200 m) C 66 ft (20 m) C 6.6 ft (2 m) 1 F 164 ft Rings
D 98 ft (30 m) D 9.8 ft (3 m) (50 m) (for deviations see table)
E 131 ft (40 m) E 13.1 ft (4 m) 2 A 328 ft Rings
F 164 ft (50 m) F 16.4 ft (5 m) (100 m) (for deviations see table)
G 197 ft (60 m) G 19.7 ft (6 m) 3 A 656 ft Disposable drum
H 229 ft (70 m) H 23 ft (7 m) (200 m) (not for cables > 10 mm2)
J 263 ft (80 m) J 26.2 ft (8 m) 6 A 1640 ft Disposable drum
Length code: K 295 ft (90 m) K 29.5 ft (9 m) Form of delivery: (500 m) (not for cables > 10 mm2)
1) Weight of cables sold by the meter 2) From cable cross-section 50 mm2 3) Prefabricated Power cables without brake leads
excluding connector. and 164 ft (50 m), 328 ft (100 m) will NOT be routinely stocked in the U.S.
and 656 ft (200 m) cable length, Please refer to page 5/4 for Power cables with
the form of delivery is on drums. breake leads.
Servomotors
Connecting Systems
Power cables Synchronous Asynchronous
MOTION-CONNECT 700 Servomotors Servomotors
■ 6FX7 power cables for 1FN3 linear motors, sold by the meter
6FX7 power cables for 1FN3 motors with temperature leads
Motor Power cable Order No. Cable Cable Smallest permissible
current cross-section diameter weight bending radius
moving installation
I0 Dmax
in lb/ft in
A mm2 AWG (mm) (kg/m) (mm)
15.2 4 × 1.5 + 4 × 0.5 16/20 6FX7008-1BC11-@@@0 0.55 3.94
(14) (100)
21 4 × 2.5 + 4 × 0.5 14/20 6FX7008-1BC21-@@@0 0.6 4.33
(15.2) (110)
28 4 × 4 + 4 × 0.5 12/20 6FX7008-1BC31-@@@0 0.65 4.72
(16.6) (120)
36 4 × 6 + 4 × 0.5 10/20 6FX7008-1BC41-@@@0 0.72 5.12
(18.3) (130)
50 4 × 10 + 4 × 0.5 8/20 6FX7008-1BC51-@@@0 0.93 6.5
(23.5) (165)
66 4 × 16 + 4 × 0.5 6/20 6FX7008-1BC61-@@@0 1.03 7.28
(26.1) (185)
84 4 × 25 + 4 × 0.5 4/20 6FX7008-1BC25-@@@0 1.2 8.46
(30.5) (215)
Servomotors
Connecting Systems
Asynchronous Synchronous Power cables
Servomotors Servomotors PROTOFLEX-EMV/TOPFLEX-EMV
Encoder cables
a
28.3
35
1.11
Dimension in inches
Dimension in mm
Servomotors
Connecting Systems
Encoder cables Synchronous Asynchronous
MOTION-CONNECT 500 and 800 Servomotors Servomotors
■ For connection to motors with an incremental encoder HTL (1024 p/r and 2048 p/r) 1)
Cable design and pin assignment
Type 6FX. 002-2AH00- .... base cable
Converter side Cable, sold by Measurement system side
Motion Vector the meter
Control Control 6FX.008-1BD21
PIN PIN Signal name Color of cores Signal name PIN
Cable end cut off 71 * B Orange * B 1 Plug type: 6FX2 003-0CE12
63 30 KTY 84 + White-red KTY 84 + 2
72 26 ZERO TRACK Blue ZERO TRACK 3
SIEMENS
73 ZERO TRACK Violet ZERO TRACK 4
68 24 A Black A 5
69 * A Brown * A 6 DA65-5157a
DA65-5161
7 12 1
10
61 23 0V White-blue 0V 10 E
2
6
11
62 29 KTY 84 – White-black KTY 84 – 11 5
4
3
60 28 15 V White-yellow 15 V 12
Outer shield on yes
plug housing
Cable extension
Type 6FX. 002-2AH04- ... 0
Plug type: 6FX2 003-1CF12 PIN assignment of the cable extension Plug type: 6FX2 003-0CE12
corresponding to the base cable.
SIEMENS
SIEMENS
DA65-6018
DA65-5157a
9
1 8 8
DA65-6019
9
DA65-5161
10 12 7 12 1
2 7 10
P 2
3 E
6 6
11 11
4 3
5 5
5
4
female male
1) Cable length ≤ 492 ft (150 m) without transmission of the inverted signals and cable length 492 ft (150 m)
to 984 ft (300 m) with transmission of the inverted signals and use of the DTI unit.
Servomotors
Connecting Systems
Asynchronous Synchronous Encoder cables
Servomotors Servomotors MOTION-CONNECT 500 and 800
SIEMENS
6 COS Black COS 11
7 * COS Brown * COS 12
DA65-6023
DA65-5161
7 12 1
24 Inner shield 4
DA65-6024
10
2
E
6
11
9 + VPP Brown-red + VPP 10 5
4
3
Cable extension
Type 6FX. 002-2CF04- ... .
Plug type: 6FX2 003-1CF12 PIN assignment of the cable extension Plug type: 6FX2 003-0CE12
corresponding to the base cable.
SIEMENS
DA65-6020
DA65-5157a
8
9 8
DA65-6021
7 9
DA65-5161
1 12 7 12 1
10 6 10
P 2
2 E
6
11 5 11
3 3
5
5
4 4
female male
Prefabricated cables (length < 492 ft (150 m)) Cable, sold by the meter 1)
Encoder cables for Encoder cables for connection 164 6FX@008–1BD41–1FA0
connection to motors to motors which are fitted with (50)
which are fitted with a a resolver (detection of rotor 328 6FX@008–1BD41–2AA0
resolver (detection of position and speed). Number (100)
rotor position and of cores × cross-section [mm2]
speed), prefabricated 6FX@002–2CF02 –@@@0 3 × 2 × 0.14 + 4 × 0.14 + 2 × 0.5 656 6FX@008–1BD41–3AA0
(200)
MOTION-CONNECT 800 8 1640 6FX@008–1BD41–6AA0
(500)
MOTION-CONNECT 500 5
Servomotors
Connecting Systems
Encoder cables Synchronous Asynchronous
MOTION-CONNECT 500 and 800 Servomotors Servomotors
SIEMENS
7 * B Brown * Ua2 12
8 Inner shield 17
DA65-6023
18 * R Orange * Ua0 13
24 Inner shield 17
19 C Blue Ua3 5
DA65-6024
DA65-5158a
1 12 11
20 * C Gray * Ua3 6 2
13 17 16
10
3 9
21 D White-black Ua4 14 4
14 15
8
P
7
22 * D White-yellow * Ua4 4 5 6
Cable extension
Type 6FX. 002-2CA34- ... .
Plug type: 6FX2 003-1CF17 PIN assignment of the cable extension Plug type: 6FX2 003-0CE17
corresponding to the base cable.
SIEMENS
SIEMENS
DA65-6018 DA65-5157a
11 1
DA65-5158a
5
DA65-6022
12 1 12 11
2
10 16 2 10
17 13 13 17 16
9 3 9
3
14 15
8 15 E 14 4 4 P 8
7 5 7
6 5 6
female male
Prefabricated cables (length < 328 ft (100 m)) Cable, sold by the meter 1)
Encoder cables for Encoder cables for connection 164 6FX@008–1BD51–1FA0
connection to motors to motors which are fitted with (50)
which are fitted with a sin/cos incremental encoder 328 6FX@008–1BD51–2AA0
a sin/cos incremental 1 V pp (detection of rotor position (100)
encoder 1 Vpp and speed). Number of
(detection of rotor cores × cross-section [mm2] 656 6FX@008–1BD51–3AA0
position and speed), 3 × 2 × 0.14 + 4 × 0.14 + (200)
prefabricated 6FX@002–2CA31 –@@@ 0 2 × 0.5 + 4 × 0.23 1640 6FX@008–1BD51–6AA0
(500)
MOTION-CONNECT 800 8
MOTION-CONNECT 500 5
Outer diameter of cable for 6FX8: 0.39 in (9.9 mm) 8
Outer diameter of cable for 6FX5: 0.39 in (9.9 mm) 5
1 0 ft (0 m) A 0 ft ( 0 m) A 0 ft ( 0 m)
2 328 ft (100 m) B 33 ft (10 m) B 3.3 ft (1 m)
C 66 ft (20 m) C 6.6 ft (2 m)
D 98 ft (30 m) D 9.8 ft (3 m)
E 131 ft (40 m) E 13.1 ft (4 m)
F 164 ft (50 m) F 16.4 ft (5 m)
G 197 ft (60 m) G 19.7 ft (6 m)
H 229 ft (70 m) H 23 ft (7 m)
J 263 ft (80 m) J 26.2 ft (8 m)
Length code: K 295 ft (90 m) K 29.5 ft (9 m)
Example: 3.3 ft (1 m): .. . –1 A B0
26.2 ft (8 m): .. . –1 A J0
45.7 ft (15 m): .. . –1 B F 0 1) Maximum permissible length of the prefabricated
193.5 ft (59 m): .. . –1 F K0 cables for the sin/cos incremental encoder 1 Vpp: 328 ft (100 m).
Servomotors
Connecting Systems
Asynchronous Synchronous Encoder cables
Servomotors Servomotors MOTION-CONNECT 500 and 800
SIEMENS
7 * B Brown * Ua2 12
8 Inner shield 17
DA65-6023
DA65-5157a
15 Data Red Data 3
23 * Data Orange * Data 13
24 Inner shield 17
DA65-6024
DA65-5158a
1 12 11
2 10
12 * Clock pulse White-black * Clock pulse 14 13 17 16
9
3
14 15
13 + TEMP Gray + TEMP 8 4 P 8
5 7
6
25 – TEMP White-yellow – TEMP 9
1 P encoder Brown-red P encoder 10
14 Green-red 16
14 5 V sense Brown-yellow 5 V sense 16
2 M encoder Brown-blue M encoder 7
16 Green-black 15
16 0 V sense Brown-gray 0 V sense 15
yes Outer shield on plug housing yes
Cable extension
Type 6FX. 002-2EQ14- ....
Plug type: 6FX2 003-1CF17 PIN assignment of the cable extension Plug type: 6FX2 003-0CE17
corresponding to the base cable.
SIEMENS
SIEMENS
DA65-6018
DA65-5157a
5
11 1
DA65-6022
DA65-5158a
12 1 11
2 12
10 16 2 10
17 13 13 17 16
9
3 3 9
14 15
15
8 E 14 4 4 P 8
7 7
6 5 5 6
female male
Prefabricated cables (length < 328 ft (100 m)) Cable, sold by the meter 1)
Encoder cables for Encoder cables for connection 164 6FX@008–1BD51–1FA0
connection to motors to motors which are fitted with (50)
which are fitted with an an absolute-value encoder 328 6FX@008–1BD51–2AA0
absolute-value encoder (EnDat) (detection of absolute (100)
(EnDat) (detection of position and speed). Number of
absolute position and cores × cross-section [mm2] 656 6FX@008–1BD51–3AA0
speed), prefabricated 6FX@002–2EQ10 –@@@ 0 3 × 2 × 0.14 + 4 × 0.14 + (200)
2 × 0.5 +4 × 0.23 1640 6FX@008–1BD51–6AA0
MOTION-CONNECT 800 8 (500)
MOTION-CONNECT 500 5
Outer diameter of cable for 6FX8: 0.39 in (9.9 mm) 8
Outer diameter of cable for 6FX5: 0.39 in (9.9 mm) 5
1 0 ft (0 m) A 0 ft ( 0 m) A 0 ft ( 0 m)
2 328 ft (100 m) B 33 ft (10 m) B 3.3 ft (1 m)
C 66 ft (20 m) C 6.6 ft (2 m)
D 98 ft (30 m) D 9.8 ft (3 m)
E 131 ft (40 m) E 13.1 ft (4 m)
F 164 ft (50 m) F 16.4 ft (5 m)
G 197 ft (60 m) G 19.7 ft (6 m)
H 229 ft (70 m) H 23 ft (7 m)
J 263 ft (80 m) J 26.2 ft (8 m)
Length code: K 295 ft (90 m) K 29.5 ft (9 m)
Example: 3.3 ft (1 m): .. . –1A B0
26.2 ft (8 m): .. . –1A J 0
45.7 ft (15 m): .. . –1B F 0 1) Maximum permissible length of the prefabricated
193.5 ft (59 m): .. . –1F K0 cables for the absolute-value encoders (EnDat): 328 ft (100 m).