Group 6 Report - CE446
Group 6 Report - CE446
Group 6 Members:
Bacud, Adrian B.
Deocadiz, Leslie H.
Paolma, Sandrey John B.
Zamora, Genevieve
Capanang, Jestoni A.
Construction Equipment
Any equipment or device designed and intended for use in construction or material handling
including but not limited to air compressors, air tracks, pile drivers, pneumatic or hydraulic tools,
bulldozers, tractors, excavators, trenchers, cranes, derricks, loaders, backhoes, scrapers, pavers,
generators, off-highway haulers or trucks, ditchers, compactors and rollers, pumps, concrete
mixers, graders and other material handling equipment.
1. EARTH-MOVING EQUIPMENT
2. CONSTRUCTION VEHICLE
3. MATERIAL HANDLING EQUIPMENT
4. CONSTRUCTION EQUIPMENT
5. TUNNELING EQUIPMENT
6. COMPACTING EQUIPMENT
1. EARTH-MOVING EQUIPMENT
Generally, refers to any piece of heavy mostly been used in road construction for the
machinery that can move and grade soil and rock. In addition to construction work, they are also
used for materials handling, demolition, mining, and any other industry that requires more power
than can be provided by humans.
1.1 EXCAVATOR
An excavator is a construction vehicle used to excavate or move large objects. An
Excavator is made up of 2 parts: a driving base associated with a powerful boom arm with an
attachment designed for excavating. The operator sits within a small cab connected to the base and
controls the arm. The excavator probably is the most commonly used machine in the Construction
Industry.
There are many uses for an Excavator.
Digging of trenches, holes, and foundations
Demolition
Material handling
General grading/landscaping
Brush cutting with hydraulic attachments
Forestry work
Lifting and placing of pipes
Mining, especially, but not only open-pit mining
River dredging
1.2 GRADER
A grader is a construction machine with a long blade used to create a flat surface. It is
commonly called names such as a road grader, a blade, a maintainer, and a motor grader. Graders
are mostly been used in road construction for the construction and maintenance of dirt roads and
gravel roads. The grader typically consists of three axles, with the engine and cab situated on
top, the rear axles at one end of the vehicle, and a third axle at the front end of the vehicle, with
the blade in between. In the construction of paved roads, they are used to prepare the base course
to create a wide flat surface for the asphalt to be placed on.
They are also used to set native soil foundation pads to finish grade before the
construction of large buildings. Many countries use graders for the flatting process
that is done before the placing of Asphalt.
Graders too have various types; some consist of a large fork front, and some consist of a
flat blade front, which varies in different sizes.
1.3 LOADERS
A loader is a heavy equipment machine frequently used in the construction industry,
mainly used to load material (such as demolition waste, feed, gravel raw minerals, used material,
rock, and plywood) into or onto another type of machinery (such as a dump truckload). Loaders
have a very higher productivity and a lower maintenance cost unlike most of the other large-scale
construction machines. The Loader has a large bucket with a shorter moving arm.
Large quantities of material such as soil, construction material, etc can be moved from this. The
loader consists of four large wheels for its movement. Loaders are best suited for earth moving,
road construction, agricultural purposes, and also in large- and small-scale constructions which
include marine structures.
Loaders too are available in various types based on their use and brand.
The introduction of hydraulic excavators reduced the market for the crawler loader
because it was incapable to match the excavator’s lifting power and flexibility. crawler loaders
are capable of
maneuvering across the entire construction site under their own power, whereas most hydraulic
excavators require towing or transport.
1.7 DOZERS
may be either crawler (tracklaying) or wheel-type machines. They are tractor units equipped
with a front blade for pushing materials (dozing). These machines are designed to provide
tractive power for drawbar work. Consistent with their purpose, as a unit for drawbar work, they
are low-center-of-gravity machines.
Types of Dozers
Crawler Type - are tracklaying machines. They have a continuous track of linked shoes
that moves in the horizontal plane across fixed rollers.
Wheel Type – Most wheel dozers are equipped with torque converters and power-shift
transmissions. Wheel dozers exert comparatively high ground pressures, 25 to 35 psi
(172241 kPa).
1.8 TRENCHERS
It is sometimes called Ditchers or Trenches, and are similar to excavators in the sense that
penetrate the soil, break soil and rock, and from the earth. They differ from excavators in that the
soil is removed in one continuous movement. Digging trenches for pipes is used specifically for
this, but other machines have been improvised in the past to serve this purpose.
- can dig trenches at speeds that other machines cannot compare to.
1.9 SCRAPERS
The scraper is a large piece of equipment used in mining, construction, agriculture, and
other earth-moving applications.
When the hopper is full it is raised and closed with a vertical blade (another name: apron). The
scraper can carriage its load to the fill area where the blade is raised, the back panel of the hopper,
or the ejector, is hydraulically pushed forward and the load tumbles out. Then the empty scraper
returns to the cut site and repeats the cycle.
2. CONSTRUCTION VEHICLE
Any car, truck, tractor, trailer, or other vehicle used to perform any part of a Construction
Activity or to transport equipment, supplies, or workers to a Construction Site.
2.1 TIPPERS
A truck or lorry the rear platform of which can be raised at the front end to allow the load
to be discharged by gravity also called tip truck.
Tippers are suited for the rough and tumble of mining & quarrying operations, as well as
for carrying bulk loads in construction and infrastructure industries.
Complete maneuverability, high performance and long-term endurance are common to all trucks,
resulting in lower operational costs.
2.3 TRAILERS
A trailer is generally an unpowered vehicle towed by a powered vehicle. It is commonly
used for the transport of goods and materials.
Sometimes recreational vehicles, travel trailers, or mobile homes with limited living
facilities, where people can camp or stay have been referred to as trailers. In earlier days, many
such vehicles were towable trailers.
Commonly, the term trailer refers to such vehicles used for the transport of goods and
materials in construction or another related field.
2.4 TANKERS
A tank truck (USA usage) or road tanker (UK usage) is a motor vehicle designed to carry
liquefied loads, dry bulk cargo, or gases on roads. The largest such vehicles are similar to
railroad tank cars which are also designed to carry
liquefied loads. Many variants exist due to the wide variety of liquids that can be transported. In
construction, it is used for carrying concrete mix.
3.1 CRANE
A crane is a type of machine commonly used in construction, generally equipped with an
elevator, ropes or chains, and sheaves that can be used both to move and lift and lower materials
horizontally. It is mainly used for heavy lifting and transport to other locations. One or more
simple machines are used to provide a mechanical benefit and thus to move loads on the normal
ability of a person.
Cranes are commonly employed in the transport industry for the loading and unloading of
goods for the movement of materials and in manufacturing industries for mounting agricultural
machinery, in the construction industry.
3.2 CONVEYOR
A conveyor system could be a common piece of mechanical handling equipment that
moves materials from one location to a different. Conveyors are especially useful in applications
involving the transport of heavy or bulky materials. Conveyor systems allow quick and efficient
transport of a wide sort of materials, which makes them very popular within the material handling
and packaging industries
3.3 HOIST
The hoist is a device for raising or lowering a load using a drum or wheel lift that wraps
the rope or chain. It can be operated by hand, is driven electrically or pneumatically, and the
chain or wire rope fibers are used as a lifting device. The load is connected to the lifting means of
a lifting hook.
Also known as a man-lift, Buck- hoist, temporal lift, builder forklift, lift, or elevator, this
kind of lift is often in large construction projects large as tall buildings or large hospitals. There are
many other uses for the elevator.
Other industries use the buck hoist for full-time operations. The purpose is to transfer its
personnel, material, and equipment between the ground and the upper floors, or between plants
in the middle of a structure.
3.4 FORKLIFTS
A forklift truck (lift truck, fork truck, Forklift, tow-motor) is a powered industrial truck
used to lift and transport materials.
Forklift trucks are available in many variations and load capacities. In a typical warehouse
setting most forklifts used have load capacities between one to five tons.
Larger machines, with up to 50 tons lift capacity are used for lifting heavier loads.
4. CONSTRUCTION EQUIPMENT
Any equipment or device designed and intended for use in construction or material
handling including but not limited to air compressors, air tracks, pile drivers, pneumatic or
hydraulic tools, bulldozers, tractors, excavators, trenchers, cranes, derricks, loaders, backhoes,
scrapers, pavers,
generators, off-highway haulers or trucks, ditchers, compactors and rollers, pumps, concrete
mixers, graders and other material handling equipment
4.2 COMPACTORS
A compactor is a machine or mechanism used to material soil through compaction in the
construction industry.
5. TUNNELING EQUIPMENT
The method of tunnel construction depends on such factors as the ground conditions, the
groundwater conditions, the length and diameter of the tunnel drive, the depth of the tunnel, the
logistics of supporting the tunnel excavation, the final use, and the shape of the tunnel and
appropriate risk management. Tunnel construction is a subset of underground construction. The
selection of the apt equipment therefore becomes pivotal.
Construction road headers Road headers for construction are set with powerful,
transverse cutter heads proven to give the best cutting performance in a wide range of
rock formations. Subway tunnels, shaft sinking, rehabilitation of existing tunnels,
road tunnels, and excavation of underground caverns are some examples where these
machines have established their great flexibility.
Mining road headers Road headers for mining are prepared with powerful, transverse
cutter heads proven to give an unparalleled cutting performance in a wide range
formation of rock. Mounted on an extremely robust hydraulic boom they are the
reliable, rugged, highly creative result for both development and direct production
duties.
Hydraulic cutting heads Hydraulic cutting heads are designed to be increased on suitable
excavators quickly and easily. With transverse cutting structures, tried, geometrically
optimized, and tested on some of the world’s most rocky mining and tunneling machines,
they are well-organized, multi-use tools for various applications including scaling,
production, tunnel treatment, roadway leveling, trenching, and demolition.
6. COMPACTING EQUIPMENT
The function of compaction equipment is to produce higher density in soil mechanically. The
basic forces used in compaction are static weight, kneading, impact and vibration. The degree of
compaction that may be achieved depends on the properties of soil, its moisture content, the
thickness of the soil layer for compaction and the method of compaction.
6.1 Sheepsfoot rollers – suitable for compacting all fined-grained materials, but is generally not
suitable for use on cohesionless granular materials. It tends to aerate the soil as it compacts
and is ideally suited for working soils that have moisture contents above the acceptable
moisture range.
6.2 Tamping rollers – are high-speed, self-propelled, nonvibratory rollers. As a tamping roller
moves over the surface, the feet penetrate the soil to produce a kneading action and a
pressure to mix and compact the soil from the bottom to the top of the layer.
6.3 Smooth-drum vibratory soil compactors – whether single or dual drum models, generate
pressure, impact, and vibration. It is most effective on granular materials.
6.4 Padded-drum vibratory soil compactors - Padded rollers are also known as trench rollers due to their
effective use in trenches and excavations. Large eccentric units provide high impact force and high
amplitude (for rollers) that are appropriate for cohesive soils.
6.5 Pneumatic-tired rollers - These are surface rollers that apply the principle of kneading action to affect
compaction below the surface. They may be self-propelled or towed.
- used in compacting asphalt, chip seals, recycled pavement, and base and subbase
materials.
6.6 Rammers – deliver a high impact force (high amplitude) making them an excellent choice for
cohesive and semi-cohesive soils. Rammers get compaction force from a small gasoline or
diesel engine powering a large piston set with two sets of springs
6.7 Impact Rollers – used for deeper compaction of coarse-grained soils, effective approximately
1 meter in depth.
- As the compactor is towed, the drum rotates, lifting itself up on edge, and then falls back
to earth. The impact of the drum striking the ground provides the compactive force.
Much of the impetus for this compactor design was the need to develop a high-energy
compactive device that could be used for densifying materials at low moisture content in
arid regions.
Routine preventive maintenance lowers overall operating costs and reduces equipment
downtime.
Regular repairs and upkeep prevent parts and components from excessive wear and
sudden failure.
It makes equipment safer, extends service longevity, and enhances operator confidence.
PLANNED MAINTENANCE
Effective maintenance of the plant and construction and equipment is a prerequisite to
efficient operation and uninterrupted construction activities. While deterioration of building
cannot be stopped, it can be retarded by maintenance.
Machine and equipment likewise, are subject to wear and tear from use.
Machine tend to get out of adjustment not only as the result of use, but only because of
temperature changes, vibration, seasoning of machine parts and a host of other causes.
Time is likewise a factor as corrosion forms in bodies and on various vital parts of the
machine. Dirt gradually finds its way into many types of equipment.
Moisture seeps into electrical winding and breaks down insulation. To counteract the effect of
all these inherent diseases in equipment, the only wonder drug that could be prescribed is
proper periodic maintenance.
Planned maintenance is an organized attempt to prevent sudden breakdown in equipment
and periodic shutdown for repairs. It is accomplished under the program of preventive
maintenance, a definite program of periodic cleaning, servicing, inspection and replacement
of worn parts.
Preventive maintenance has long been an economic necessity for construction equipment
which must operate on a continuous process. When failure does occur, investigation is made to
know the cause, and statistical records are kept to indicate and working.
Maintenance for the machine and equipment is very costly. Continuity of operations demand
that the following general procedures should be carried out:
A number of engineers feel that in the long run, the cost of regular inspections of equipment
exceeds the cost of failures that are hereby prevented. They pointed out, that many break downs
occur suddenly without warning. Hence, predicting the approach of such failures is statistical
improbable.
How does one foresee a fractured drive shaft, a sticky hydraulic valve, a limit switch that
suddenly fails to operate a transformer that blows up? These are only few of equipment
breakdown headache
which are difficult if not impossible to cure by the inspection medicine. Thus, every case of
preventive maintenance inspection must be weighed on the balance scale of cost. The question is:
does an ounce of prevention really affect a pound of cure, or does a pound of prevention result in
only an ounce of cure?
Where machine and equipment have been in operation for a considerable period of time,
records of the timing and extent of failures are available. Knowing the probability of breakdowns
and their associated costs, the expected expenses of different maintenance policies are calculated.
Preventive maintenance program is indicative of the of calculation, which revealed the interval
between overhauls that minimizes maintenance costs.
Economic reasoning frequently must bow to other considerations. On some items of
equipment, failure is prohibitive from the standpoint both of property damage and of employee
safety. The frequency of inspections will depend upon the nature of the facility or item being
checked, its importance to the continuity of operations or to the safety of the plant and workers
and the time interval from the first indication of trouble to the actual failure. General inspection
of machinery can be scheduled at intervals of perhaps 3 to 4 months depending upon the volume
of service or operations.
EQUIPMENT RENTAL
The trend in construction business is to have equipment rented. In very recent years, there
has been a significant swing toward the rental of equipment as opposed to outright purchase. This
trend has found particular favor in rental plans for construction equipment, delivery trucks,
materials handling trucks and office equipment.
Renting equipment offers the advantages of no capital outlay, no maintenance or servicing
worries for the user, and rental cost fully deductible on income tax classified as current business
expense. Whether the long-range cost of such rentals compared with ownership is lower is a
debatable point which each company must decide on the merits of its own case.