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Briggs Vangaurd Manual

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0% found this document useful (0 votes)
95 views

Briggs Vangaurd Manual

Uploaded by

mccurdy194
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 27

Parts Manual

Mfg. No: 61E477-0002-J1

Copyright © Briggs and Stratton. All Rights reserved 17-Sep-2020


Table Of Contents

Model Components Page


Air Cleaner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Blower Housing, Carburetor Covers, Oil Cooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Crankscase Covers, Camshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Cylinder Heads, Rocker Arm Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Cylinder, Crankshaft, Piston/Rings/Rod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Engine Gasket Set, Valve Gasket Set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Exhaust System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Flywheel, Flywheel Fan, Air Guides. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Intake Manifold, Throttle Body, Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Regulator, Alternator, Wires, ECU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Replacement Engine - US & Canada. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Wire Harness, Fuel Module, Brackets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

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Copyright © Briggs and Stratton. All Rights reserved 3 17-Sep-2020


Air Cleaner
Mfg. No: 61E477-0002-J1

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Copyright © Briggs and Stratton. All Rights reserved 4 17-Sep-2020


Air Cleaner
REF NO PART NO QTY DESCRIPTION
163A 843117 GASKET, Air Cleaner
186 845121 CONNECTOR, Hose
431 846507 ELBOW, Intake
445 692519 FILTER, A/C Cartridge
467 846008 KNOB, Air Cleaner Cover
467A 846432 KNOB, Air Cleaner Cover
601E 846483 CLAMP, Hose
-(Purge Line Hose)

o n
i
643 844932 RETAINER, Air Filter
711

875
806444

843118
SCREW
-(Carburetor Shield) (M6x68mm)
BASE, Air Cleaner
c t
968
971
846323
692062
COVER, Air Cleaner
SCREW
d u
996 846006 SHIELD, Carburetor o
-(Air Cleaner Base to Carburetor/Throttle Body)

r
1425 846514 HOSE, Purge Line

e p
r R
F o
o t
N

Copyright © Briggs and Stratton. All Rights reserved 5 17-Sep-2020


Blower Housing, Carburetor Covers, Oil Cooler
Mfg. No: 61E477-0002-J1

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Copyright © Briggs and Stratton. All Rights reserved 6 17-Sep-2020


Blower Housing, Carburetor Covers, Oil Cooler
REF NO PART NO QTY DESCRIPTION
304 846481 HOUSING, Blower
-(Oil Cooler)
305 807435 SCREW
-(Blower Housing) (M6x20mm)
400 846249 COOLER, Oil
405 841233 SCREW
-(Back Plate) (M6x10mm)

n
405A 841735 SCREW
-(Back Plate) (M6x14mm)
417 841233 SCREW
-(Oil Cooler) (M6x10mm)

t i o
417A

500
846250

691086
SCREW
-(Oil Cooler) (M6x16mm)
WASHER
u c
573 846840
-(Key Switch)
PLATE, Back

o d
601A

601D
841597

845209
CLAMP, Hose
r
-(Oil Cooler Hose)
CLAMP, Hose
p
664 691087 NUT e
-(Oil Cooler Hose)

R
-(Key Switch)
668

829
841974

846247
o r SPACER
-(Blower Housing)
HOSE, Oil Cooler
829A
879A
t F
846248
846480
HOSE, Oil Cooler
COVER, Carburetor/EFI

o
-(Without Key Switch)
892 692318 SWITCH, Key

990
1013
N 691959
841602
-(Includes Key Switch Label)
SET, Key
NIPPLE, Oil Filter
1027 842921 FILTER, Oil
1054 280275 TIE, Cable
-(Clear, Nylon)
1059 845300 KIT, Screw/Washer
-(Carburetor/EFI Cover)
1212 809958 STUD
-(Blower Housing)
1366 841510 DIVERTER, Oil Cooler
1369 842858 GUARD, Flywheel Fan
1370 841233 SCREW
-(Flywheel Fan Guard)
1371 841537 NUT
-(Flywheel Fan Guard)
1374 841506 SEAL, O-Ring
-(Oil Cooler Diverter)

Copyright © Briggs and Stratton. All Rights reserved 7 17-Sep-2020


Crankscase Covers, Camshaft
Mfg. No: 61E477-0002-J1

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Copyright © Briggs and Stratton. All Rights reserved 8 17-Sep-2020


Crankscase Covers, Camshaft
REF NO PART NO QTY DESCRIPTION
12 846037 GASKET, Crankcase
-(Metal Core Gasket)
12A 843969 GASKET, Crankcase
-(Metal Core Gasket)
18 846942 COVER, Crankcase
20 841596 SEAL, Oil
-(PTO Side)

n
22 807362 SCREW
-(Crankcase Cover/Sump) (M8x50mm)
45
46
809785
809879
TAPPET, Valve
CAMSHAFT
t i o
273

439
690681

692154
SEAL, O-Ring
-(Oil Pump)
O-RING, Oil Gallery
u c
439A 846027 O-RING, Oil Gallery d
-(Crankcase Cover/Sump or Cylinder Assembly) (Cylinder)

o
468 690690 SEAL, O-Ring r
-(Crankcase Cover/Sump or Cylinder Assembly)

p
-(Oil Pump Screen)
479

523
807084

841007
SCREW

R e
-(Oil Pump Screen)
DIPSTICK
596 691492

o r SCREW
-(Oil Pump)

F
750 841233 SCREW
-(Oil Pump Cover)
965
1017
1024
t
809422

o
809421
845983
COVER, Oil Pump
SCREEN, Oil Pump
PUMP, Oil

Copyright © Briggs and Stratton. All Rights reserved 9 17-Sep-2020


Cylinder Heads, Rocker Arm Covers
Mfg. No: 61E477-0002-J1

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Copyright © Briggs and Stratton. All Rights reserved 10 17-Sep-2020


Cylinder Heads, Rocker Arm Covers
REF NO PART NO QTY DESCRIPTION
5 846463 HEAD, Cylinder
-(Cylinder 1)
5A 846464 HEAD, Cylinder
-(Cylinder 2)
7 809730 GASKET, Cylinder Head
11 846502 TUBE, Breather
-(Formed Hose)

n
13 809784 SCREW
-(Cylinder Head) (M9x70mm)
21
33
843464
844787
CAP, Oil Fill
VALVE, Exhaust
t i o
34
35
846469
845589
VALVE, Intake
SPRING, Valve
-(Intake) (Intake) (Pink)
u c
36 845589 SPRING, Valve

o
-(Exhaust) (Exhaust) (Pink) d
40
42
844788
807683
RETAINER, Valve
KEEPER, Valve
p r
45
51
809785
841592

R e
TAPPET, Valve
GASKET, Intake
-(Intake Manifold)
192
337
690083
491055S

o r ADJUSTER. Rocker Arm


PLUG, Spark

F
383 19576S WRENCH, Spark Plug
580 809894 SEAL, O-Ring

601
o t
844405
-(Oil Fill Cap)
CLAMP, Hose
-(Breather Tube)
635
708 N 692076
841301
BOOT, Spark Plug
SEAL, O-Ring
-(Breather Reed)
798 691492 SCREW
-(Rocker Arm)
806 807357 SCREW
-(Lifting Bracket)
868 691963 SEAL, Valve
883 809872 GASKET, Exhaust
914 807357 SCREW
-(Rocker Cover)
1022 809732 GASKET, Rocker Cover
1023 809789 COVER, Rocker
-(Cylinder #2)
1023A 809731 COVER, Rocker
-(Cylinder #1)
1026 809783 ROD, Push
-(Intake and Exhaust)
1029 690972 ARM, Rocker
1029A 807323 ARM, Rocker
1077 809729 BRACKET, Lifting
1100 791959 PIVOT, Rocker Arm
1376 806421 SCREW
-(Breather Reed Cover)

Copyright © Briggs and Stratton. All Rights reserved 11 17-Sep-2020


Cylinder, Crankshaft, Piston/Rings/Rod
Mfg. No: 61E477-0002-J1

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Copyright © Briggs and Stratton. All Rights reserved 12 17-Sep-2020


Cylinder, Crankshaft, Piston/Rings/Rod
REF NO PART NO QTY DESCRIPTION
1 846429 CYLINDER ASSEMBLY
3 841596 SEAL, Oil
-(Magneto Side)
12 846037 GASKET, Crankcase
-(Metal Core Gasket)
12A 843969 GASKET, Crankcase
-(Metal Core Gasket)

n
15 691680 PLUG, Oil Drain
16 841839 CRANKSHAFT
24 796335 KEY, Flywheel
-(Steel)
t i o
25

25
842939

841837
PISTON ASSEMBLY
-(.020 Oversize)
PISTON ASSEMBLY
u c
26 841932
-(Standard)
SET, Ring
o d
26 809972
-(.020 Oversize)
SET, Ring
-(Standard)
p r
27
28
807351
807361
R e
LOCK, Piston Pin
PIN, Piston

r
29 841838 ROD, Connecting
32 807363 SCREW

239
F
841281 o -(Connecting Rod)
SWITCH, Oil Pressure

t
377 691639 KEY, Timing
415 794903 PLUG

439
N o
692154
-(Oil Pressure Switch)
O-RING, Oil Gallery
-(Crankcase Cover/Sump or Cylinder Assembly) (Cylinder)
439A 846027 O-RING, Oil Gallery
-(Crankcase Cover/Sump or Cylinder Assembly)
490 843433 BEARING, Magneto Side
718 690959 PIN, Locating
-(Cylinder)
718A 809508 PIN, Locating
-(Cylinder Head)
718B 845925 PIN, Locating
-(Cylinder)
741 809432 GEAR, Timing
1036 ----- Label-Emissions
-(Available From A Briggs & Stratton Authorized Dealer)
1330 ----- Repair Manual
-(Not Available At This Printing)
1378 844795 SET, Washer/Nut
-(Flywheel)

Copyright © Briggs and Stratton. All Rights reserved 13 17-Sep-2020


Engine Gasket Set, Valve Gasket Set
Mfg. No: 61E477-0002-J1

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Copyright © Briggs and Stratton. All Rights reserved 14 17-Sep-2020


Engine Gasket Set, Valve Gasket Set
REF NO PART NO QTY DESCRIPTION
3 841596 SEAL, Oil
-(Magneto Side)
7 809730 GASKET, Cylinder Head
20 841596 SEAL, Oil
-(PTO Side)
51 841592 GASKET, Intake
-(Intake Manifold)

n
51A 846473 GASKET, Intake
-(Intake Manifold/Throttle Body)
163
163A
807375
843117
GASKET, Air Cleaner
GASKET, Air Cleaner
t i o
273

358
690681

846671
SEAL, O-Ring
-(Oil Pump)
GASKET SET, Engine
u c
439 692154 O-RING, Oil Gallery

o d
-(Crankcase Cover/Sump or Cylinder Assembly) (Cylinder)
468 690690 SEAL, O-Ring

p
-(Oil Pump Screen)r
580

868
809894

691963 e
SEAL, O-Ring
-(Oil Fill Cap)

R
SEAL, Valve

r
883 809872 GASKET, Exhaust
1022 809732 GASKET, Rocker Cover
1095 846672

F o GASKET SET, Valve

o t
N

Copyright © Briggs and Stratton. All Rights reserved 15 17-Sep-2020


Exhaust System
Mfg. No: 61E477-0002-J1

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Copyright © Briggs and Stratton. All Rights reserved 16 17-Sep-2020


Exhaust System
REF NO PART NO QTY DESCRIPTION
300 846444 MUFFLER
355 844035 WASHER
-(Muffler Bracket) (Flat Washer)
355A 691075 WASHER
-(Muffler Bracket) (Lockwasher)
437 846149 SCREW
-(Exhaust Manifold) (M8x25mm)

n
613 692062 SCREW
-(Muffler) (M8x18mm)
725
728
841132
692067
SHIELD, Heat
SCREW
t i o
740 690941
-(Heat Shield) (M6x12mm)
NUT
-(Muffler Bracket)
u c
819 692062 SCREW

o
-(Muffler Bracket) (M8x18mm) d
819A

863
807362

843487
SCREW
r
-(Muffler Bracket) (M8x50mm)
BRACKET, Muffler
p
883
1507
809872
846324 STUD
R e
GASKET, Exhaust

-(Muffler Bracket)

o r
t F
N o

Copyright © Briggs and Stratton. All Rights reserved 17 17-Sep-2020


Flywheel, Flywheel Fan, Air Guides
Mfg. No: 61E477-0002-J1

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Copyright © Briggs and Stratton. All Rights reserved 18 17-Sep-2020


Flywheel, Flywheel Fan, Air Guides
REF NO PART NO QTY DESCRIPTION
23 846461 FLYWHEEL
24 796335 KEY, Flywheel
-(Steel)
215 846455 GUIDE, Air
-(Cylinder #1)
215A 846456 GUIDE, Air
-(Cylinder #2)

n
215B 809897 GUIDE, Air
-(Cylinder #2)
215D 846458 GUIDE, Air
-(Valley)

t i o
215C

363
809738

19203
GUIDE, Air
-(Cylinder #1)
PULLER, Flywheel
u c
934 807421 SCREW

o
-(Fan Retainer) (M6x25mm) d
r
-Used After Code Date 15080600
934A 841205 SCREW

1005 846995
p
-(Fan Retainer) (M6x24mm)

e
-Used Before Code Date 15080700
FAN, Flywheel

1005A 847199

r R
-Used After Code Date 15080600
FAN, Flywheel
-Used Before Code Date 15080700
1006

1006A
846495

F
847198
o RETAINER, Fan
-Used After Code Date 14093000
RETAINER, Fan

1070
o t
807435
-Used Before Code Date 14100100
SCREW
-(Flywheel Fan) (M6x20mm)
1332

1334
N 809948

807435
WASHER
-(Rotating Screen)
SCREW
-(Air Guide) (M6x20mm)
1334A 841233 SCREW
-(Air Guide) (M6x10mm)
1334C 690677 SCREW
-(Air Guide) (M4x12mm)
1334E 692056 SCREW
-(Air Guide) (M8x14mm)
1334D 692062 SCREW
-(Air Guide) (M8x18mm)
1334B 807084 SCREW
-(Air Guide) (M6x14mm)
1372 809946 STUD
-(Rotating Screen)
1378 844795 SET, Washer/Nut
-(Flywheel)
1413 846457 SENSOR, Speed
1502 846459 SCREW
-(Speed Sensor) (M5x10mm)
1502A 846868 SCREW
-(Speed Sensor) (M4x18mm)

Copyright © Briggs and Stratton. All Rights reserved 19 17-Sep-2020


Intake Manifold, Throttle Body, Fuel System
Mfg. No: 61E477-0002-J1

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Copyright © Briggs and Stratton. All Rights reserved 20 17-Sep-2020


Intake Manifold, Throttle Body, Fuel System
REF NO PART NO QTY DESCRIPTION
50 846503 MANIFOLD, Intake
51 841592 GASKET, Intake
-(Intake Manifold)
51A 846473 GASKET, Intake
-(Intake Manifold/Throttle Body)
95 593897 SCREW
-(Throttle Valve)

n
98 846477 KIT, Idle Speed
127 691742 PLUG, Welch
130
163
846476
807375
VALVE, Throttle
GASKET, Air Cleaner
t i o
187 791766 LINE, Fuel

u c
-(15 Inches Long)(Cut to Required Length)
187

187A
791745

846475
LINE, Fuel

d
-(23 Inches )(Cut To Required Length)
LINE, Fuel
o
240
333
845125
846490
FILTER, Fuel

p
ARMATURE, Magneto
r
334 841552 SCREW e
-(Cylinders 1 and 2)

R
-(Magneto Armature) (M5x20mm)
387
480
846470
841233

o r PUMP, Fuel
SCREW
-(Tube Clamp) (M6x10mm)
527
601B
t F
690423
791850
CLAMP, Tube
CLAMP, Hose
-(Green)
601C

635 N o
691038

692076
CLAMP, Hose
-(Black)
BOOT, Spark Plug
964 590799 CAP, Connector
1130 841590 STUD
-(Intake Manifold)
1174 842067 NUT
-(Intake Manifold)
1480 593852 INJECTOR, Fuel
1482 846474 BODY, Throttle
1486 593905 SENSOR, Temperature/Manifold Absolute Pressure (MAP)
1489 807435 SCREW
-(TEMP/MAP Sensor) (Intake Manifold)
1490 807084 SCREW
-(Fuel Injector)
1491 807435 SCREW
-(Throttle Body) (M6x20mm)
1491A 807084 SCREW
-(Throttle Body) (M6x14mm)
1492 846478 SENSOR, Throttle
1493 847169 SCREW
-(Throttle Sensor)
1494 846479 VALVE, Idle Air
1495 847169 SCREW
-(Idle Air Valve)

Copyright © Briggs and Stratton. All Rights reserved 21 17-Sep-2020


Regulator, Alternator, Wires, ECU
Mfg. No: 61E477-0002-J1

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Copyright © Briggs and Stratton. All Rights reserved 22 17-Sep-2020


Regulator, Alternator, Wires, ECU
REF NO PART NO QTY DESCRIPTION
309 845760 MOTOR, Starter
474 841178 ALTERNATOR
480 841233 SCREW
-(Tube Clamp) (M6x10mm)
501 848220 REGULATOR
-Used Before Code Date 17060100
501A 848221 REGULATOR

n
-Used After Code Date 17053100
-Used Before Code Date 18021200
501B 848187 REGULATOR
-Used After Code Date 18021100

t i o
526 847149 SCREW
-(Regulator) (M6x32mm)

u
-Used After Code Date 16022900 c
526A 690717 SCREW
-(Regulator) (M6x30mm)

o d
-Used Before Code Date 16030100
527
578
690423
846423
CLAMP, Tube
WIRE ASSEMBLY
p r
587
697
807116
690711 SCREW

R e
CLAMP, Cable

-(Starter Motor) (Drive Cap) (M8x38mm)


893

920
845758

846737
o r NUT
-(Starter Solenoid)
SOLENOID, Starter
1054A

t F
861206 TIE, Cable
-(Black, Nylon)

o
1119 691552 SCREW
-(Alternator)
1500

1510
N 846484

841552
MODULE, Electronic Control
-(Not Programmed) (Not Programmed)
SCREW
-(Electronic Control Module) (M5x20mm)
1520 847148 CAPACITOR
1520A 847147 CAPACITOR

Copyright © Briggs and Stratton. All Rights reserved 23 17-Sep-2020


Replacement Engine - US & Canada
REF NO PART NO QTY DESCRIPTION
61E4770007 1 Replacement Engine
791244 1 Replacement Short Block
----- Top No-Load Speed: 4750
-Trim: ALL
----- Service Note: P/N 848080 Governor Stop required when using Short Block.

o n
t i
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o d
p r
R e
o r
t F
N o

Copyright © Briggs and Stratton. All Rights reserved 24 17-Sep-2020


Wire Harness, Fuel Module, Brackets
Mfg. No: 61E477-0002-J1

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Copyright © Briggs and Stratton. All Rights reserved 25 17-Sep-2020


Wire Harness, Fuel Module, Brackets
REF NO PART NO QTY DESCRIPTION
265 691024 CLAMP, Casing
-(Control Bracket)
267 841552 SCREW
-(Casing Clamp) (M5x20mm)
320 593902 RELAY(S)
-(Wire Harness)
486 593901 FUSE

n
652 845964 SCREW
-(Support Bracket) (M6x10mm)
652A 807084 SCREW
-(Support Bracket) (M6x14mm)

t i o
789

789A
847336

846867
HARNESS, Wiring
-Before Code Date 16080100
HARNESS, Wiring
u c
890 846493
-After Code Date 16073100
BRACKET, Support

o d
r
-(Fuel Module Heat Shield)
890A 846506 BRACKET, Support

1054 280275
-(Fuel Module)

e
TIE, Cable
-(Clear, Nylon)
p
1054A 861206

r R
TIE, Cable
-(Black, Nylon)

o
1336 841015 SHIELD, Wire Protective
-(Cut To Required Length)
1485
1487
t F
593890
847334
MODULE, Fuel
COVER, Fuse

o
1488 593899 COVER, Diagnostic
1496 847337 COVER, Fuse
1497
1498 N 846505
807084
BRACKET, Fuel Module
SCREW
-(Fuel Module Bracket)
1503 594618 SCREW
-(Fuel Module) (1/4-20x.5)
1537 703460 NUT
-(Fuse Cover)
1538 847332 STUD
-(Fuse Cover)
1539 847333 WASHER
-(Fuse Cover)

Copyright © Briggs and Stratton. All Rights reserved 26 17-Sep-2020


Copyright © Briggs and Stratton. All Rights reserved 17-Sep-2020

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