Arjo Maxi 500 Service Manual
Arjo Maxi 500 Service Manual
Maxi 500
iv Table of Contents
Foreword
Please Read this Manual Thoroughly! • Need replacement parts.
The information in this manual is crucial to the Your Arjo vendor can offer support and service
proper use and maintenance of the Maxi 500 SURJUDPV WR PD[LPL]H WKH ORQJWHUP VDIHW\
ÀRRUOLIW. It will help protect your product as well reliability and value of the product.
as ensure that it performs to your satisfaction.
Lifting and transferring a person always
Manufacturer Information
presents a potential risk. This manual contains This product was manufactured by:
safety related information that must be read ArjoHuntleigh AB
and understood to help prevent injuries. Hans Michelsensgatan 10
Arjo strongly advises and warns that to avoid 211 20 Malmö,
injuries that can be attributed to the use of SWEDEN
inadequate parts, only parts designated by Arjo : +46 (0) 10-335 45 00
should be used on product and other appliances : +46 (0) 413-138 76
supplied by Arjo. Þ: www.arjo.com
8QDXWKRUL]HGPRGL¿FDWLRQVRQDQ\$UMRSURGXFW
may affect its safety. Arjo will not be held 'H¿QLWLRQV8VHGLQWKLV0DQXDO
responsible for any accidents, incidents or lack
of performance that occur as a result of any WARNING:
XQDXWKRUL]HGPRGL¿FDWLRQWRLWVSURGXFWV
Means: Failure to understand and follow this
If a serious incident occurs in relation to this instruction may result in injury to yourself and
medical device, affecting the user, or the patient others.
then the user or patient should report the
serious incident to the medical device
manufacturer or the distributor. In the European
8QLRQWKHXVHUVKRXOGDOVRUHSRUWWKHVHULRXV CAUTION:
incident to the Competent Authority in the Means: Failure to follow this instruction may
member state where they are located. cause damage to the product(s).
Service and Support
A service routine has to be done on your Maxi NOTE:
500 ÀRRUOLIWE\$UMRWUDLQHGVHUYLFHSHUVRQQHO
This will ensure it remains safe and functional. Means: Important information regarding correct
Please contact your local Arjo vendor for any of use of the product.
the following:
• If you require further information.
• Want to report an unexpected event,
change in the performance or a
malfunction.
• Need any help in setting up, using or
maintaining your Maxi 500.
Foreword 1
Safety Instructions
The Maxi 500 ÀRRUOLIWPXVWDOZD\VEHKDQGOHG Following are factors that have an impact on
by a trained caregiver, as per instructions the lift’s life span:
herein, who shall attend to the patient during lift • aging of the unit;
operation. • transfers per day;
Intended Use • weight of the patient;
7KH 0D[L ÀRRU OLIW KDV EHHQ GHVLJQHG WR • maintenance frequency.
assist caregivers in hospitals, long-term care, The expected life for other consumable items,
nursing homes and home care environments, such as batteries, fuses, slings, straps and
including private homes. It is intended for lifting cords is dependent upon the care and usage of
patients with reduced mobility for the following the product. Consumable must be maintained
purposes: in accordance with published Instructions for
• Transferring to or from adjacent Use and “Preventive Maintenance Schedule”.
location, such as chair, wheelchair, bed,
EDWKWRLOHWÀRRURUVWUHWFKHU Important Safety Instructions
• Assisting patient with tasks such as, • Before using the Maxi 500, a clinical
toileting. assessment of the patient’s suitability for
transfer must be carried out by a
WARNING: This product is not intended to TXDOL¿HGKHDOWKSURIHVVLRQDOFRQVLGHULQJ
be operated by the patient. that, among other things, the transfer
may induce substantial pressure on the
Patient could get stuck in many patient’s body.
circumstances.
• Keep this manual at proximity from the
lift and refer to it as required. Make sure
WARNING: The Maxi 500ÀRRUOLIWPXVWEH that all users are regularly trained in the
solely used for the purposes stated above. use of the Maxi 500 ÀRRUOLIWDVSHUWKH
Do not use the lift for any other purpose, it information found therein.
could compromise product’s reliability • All controls and safety features are used
DQGRUSDWLHQW¶VVDIHW\ RQO\DVSHUWKHUXOHVVSHFL¿HGLQWKLV
manual. Never attempt to force a control
Operational Life or button on the lift.
The Maxi 500ÀRRUOLIWKDVEHHQGHVLJQHGDQG WARNING'RQRWSXW¿QJHUVKDQGVRUIHHW
tested to achieve up to 10 000 cycles with a where space is limited (see “Fig. 1”). This
load of 227 kg (500 lb). could pinch, cut, or seriously harm body parts.
•
,WLVVXEMHFWWRPDLQWHQDQFHDVVSHFL¿HGLQWKH • Avoid any impact during transfer.
“Care and Maintenance” section in this manual.
The following table shows number of years in
UHODWLRQWRF\FOHVSHUGD\2QHF\FOHLVGH¿QHG
as transferring a 227 kg (500 lb) patient including
a raising action, a lateral displacement and a
descending action.
Years
Cycles per Day (10,000 transfers)
4 7
6 4.5
8 3.5
WARNING8VLQJDÀRRUOLIWRUDQDFFHVVRU\
beyond its life span may result in an incident
causing serious injuries.
2 Safety Instructions
Policy on Number of Staff Members
Required for Patient Transfer
1
$UMR¶VÀRRUOLIWVDUHGHVLJQHGIRUVDIHXVDJHZLWK
one caregiver. There are circumstances that
may dictate the need for a two-person transfer.
2 It is the responsibility of the caregiver to
determine if a one or two person transfer is
more appropriate, based on the following:
• resident’s condition (combativeness;
3 obesity, contracture etc.);
• the task;
• resident’s weight;
4
5 • environment;
• capability;
• skill level of the caregiver.
Do not hesitate to contact your medical
professional for guidance.
Safe Working Load (SWL)
1) Around the boom pivot. The Maxi 500 ÀRRU OLIW KDV EHHQ PDGH IRU D
2) Around the spreader bar attachment.
maximum lifting capacity of 227 kg (500 lb) .
3) Between the castors and the base assembly.
4) %HWZHHQWKHEDVHDVVHPEO\DQGWKHÀRRU Do not attempt to lift more than the lowest
5) Between the actuator and mast. weight limit indicated on the following:
Fig. 1 • the “maximum load” label on the lift;
• on the spreader bar;
WARNING: Arjo warns of possible • on the accessories;
strangulation risks related to the hand control
cable. • on the sling.
Safety Instructions 3
Battery and Battery Charger Safety followed. When returning batteries,
insulate their terminals with adhesive
Practices tape. Otherwise, the residual electricity
LQXVHGEDWWHULHVPD\FDXVH¿UHRU
WARNING: Following the instructions is explosion.
important for the safe use of the battery and
to keep the user (resident/caregiver) from In case of doubt about the way to proceed,
harm. please contact your local authorities to
determine the proper method of disposal.
Make sure the battery belongs to the device by
comparing the battery label with the “Technical Homecare Environment Considerations
6SHFL¿FDWLRQV´ VHFWLRQ RQ SDJH ,I EDWWHU\
W\SHFDQQRWEHFRQ¿UPHGFDOO\RXUYHQGRUIRU WARNING: The Maxi 500 is not intended to
assistance. be operated by children. Serious injuries
could occur.
CAUTION: Do not expose the battery
connectors or the battery charger to water. NOTE: Cleaning actions should be done
Humid air or water can cause premature rigorously when the Maxi 500 is exposed to
wear to the battery or the charger. an animal.
Pet hair trapped around mobile parts can
Refer to the Wall Mounted Battery Charger - affect lift’s performance.
,QVWUXFWLRQVIRU8VH;;
Shock Prevention
• Electrically live equipment can result in
serious injuries. If the lift or charger has
any exposed or damaged wires, contact
your local Arjo vendor immediately.
• Do not attempt to expose, service or
repair the lift, battery or charger. If any
unit is malfunctioning, contact your local
Arjo vendor.
Fire and Explosion Prevention
• Do not place or store the battery under
direct sunlight or near a heat source.
• Do not expose the batteries or battery
FKDUJHUWRÀDPHV
• Do not use the charger in the presence
RIÀDPPDEOHDQDHVWKHWLFJDVHV
• Do not short circuit the battery terminals.
Human and Environmental Safety
Practices
• Should the battery casing crack,
allowing its contents to come into
contact with skin or clothing, rinse
immediately with water. If the contents
comes in contact with the eyes, rinse
immediately with plenty of water and
seek medical attention.
• Inhalation of the contents can cause
respiratory irritation. Seek out fresh air
and medical attention.
• For recycling and disposal of the
batteries, the rules according to the
WEEE directive (Waste of Electronic
and Electrical Equipment) as well as
local laws and regulations must be
4 Safety Instructions
Symbols Used
General Symbols
This symbol points out the This symbols points out a risk
manufacturer’s name and of pinching.
address. May also point out
manufacturing date.
SWL is the maximum load the
CE marking indicating SWL device is rated for safe usage.
conformity with European
Community harmonised
legislation.
This symbol points out the
This symbol means that the emergency stop device.
SURGXFWLVFHUWL¿HGDFFRUGLQJ
to NTRL through TÜV SÜD.
This symbol points out the
reset switch.
This symbol means that the
SURGXFWLVFHUWL¿HGWKURXJK
TÜV SÜD. Correct.
Symbols Used 5
Product Description
4
1
7
6 10 11
3 5
4
12
9
8
2
13
19
20
27
26 22 18
25
24
21 14
17
23
15
16
Fig. 2
6 Product Description
How to use the Maxi 500
Adjusting Legs Spreading Boom Control
The legs’ opening width The electrical actuator can be operated in both
can be adjusted by using directions. It allows the operator to raise or
the two bottom buttons on lower the patient without any physical effort.
the hand control. 7KHERRPUDLVLQJORZHULQJDFWLRQLVFRQWUROOHG
Close Legs E\ WKH ³8S´³'RZQ´ EXWWRQV ORFDWHG RQ WKH
control box and on the hand control.
If two buttons are pressed simultaneously, the
Open Legs ¿UVWIXQFWLRQEXWWRQSUHVVHGRYHUULGHVWKHRWKHU
function until it is released.
Raise Patient
Fig. 3
Brakes
)RRW RSHUDWHG EUDNHV DUH ¿WWHG RQ ERWK UHDU
castors.
To apply brakes, step on the back portion of Lower Patient
pad.
Fig. 6
To release brakes, push the top portion of the
pad forward.
To Raise the Patient
Emergency
Stop
Button
Battery
release
button
Pull
Fig.. 5
F
Fig
Automatic Cut-out
During lifting
This feature will stop the lifting motion in the
event where the Maxi 500 is trying to raise a
patient heavier than the SWL.
During lowering
Transfer Direction This feature disables the down motion when
the boom is being lowered onto the patient or
any other obstruction.
Sleep Mode
The control box includes an automatic switch-
off control that disables part of the circuitry, after
2 minutes of inactivity, to prevent battery from
draining.
Fig. 7
Power is re-established when a control button
Never attempt to push or pull a loaded lift over is pressed.
DÀRRUREVWUXFWLRQZKLFKWKHFDVWRUVDUHXQDEOH
to ride over easily, including steps, door Hour Meter
thresholds or moving sidewalk. The hour meter is
Do not push the lift at a speed which exceeds a an LCD display
slow walking pace (3 km/hour or 0.8 meter/ which shows the HRS
Fig. 8
0$$;; 0$$;;
Four-Point Amputee Four-Pointed Padded
0$$;;
Four-Point Hygienic
0$$;; 0$$;;
Four Point Non-padded Four-Pointed Mesh
NOTE: Other sling models are available. Contact your Arjo vendor for more information about
clip slings and how to use them.
1 2
Insert the clip attachment over the lug on the DPS.
Secure the clip in place by pulling the sling down so
that the lug is in the top portion of the clip hole.
WARNING: Make sure all clips are correctly
engaged. Failure to do so could result in patient
fall.
Fig. 13
Fig. 14
Fig. 15
Fig. 16
Lying
Position Fig. 17
• Always carry out the items marked as 4) Approach the patient with the lift, ensure
“Before every use” in the “Preventive that:
Maintenance Schedule” before using
the lift. • The spreader bar is in sitting position.
• The wide part of the spreader bar is at
WARNING: Always hold the spreader bar or just below shoulder level.
when near a patient. The spreader bar could • The spreader bar is close enough to be
hit the patient resulting in injury. able to connect the shoulder strap clips
of the sling to the frame.
WARNING: To avoid injury or discomfort, do 5) Connect the shoulder strap clips, then tilt
not lower the spreader bar onto the patient. the frame and attach the leg sections. If
necessary, lower the spreader bar a little
further, being careful not to lower it onto the
WARNING: Before raising the patient, patient.
always make sure the sling is not caught on
any obstructions (for instance, the wheelchair
brakes or armrests). Sling catching in such
obstructions could result in patient fall.
Fig. 23
Fig. 22
Fig. 26
Fig. 25
NOTE: Other sling models are available. Contact your Arjo vendor for more information about
loop slings and how to use them.
Fig. 28
LEGS
3 1 2
2 1 2
1 1 2
1 2 1
Fig. 29
Method 1 - Cross-through
This method is recommended for most general
transfer
Fig. 30
Fig. 31
Fig. 32
• Always carry out the items marked as 4) Approach the patient with the lift, ensure
“Before every use” in the “Preventive that:
Maintenance Schedule” before using • the spreader bar is at or just below
the lift. shoulder level;
WARNING: To avoid injury or discomfort, do • the spreader bar is close enough to be
not lower the spreader bar onto the patient. DEOHWR¿[DOOWKHVOLQJORRSVRQWRWKH
spreader bar hooks.
5) Connect the shoulder loops, and then the
WARNING: Always hold the spreader bar leg section using one of the three methods
when near a patient. The spreader bar could previously described.
hit the patient resulting in injury.
6) If necessary, lower the spreader bar a little
further.
WARNING: Make sure the sling is not caught
on any obstructions (for instance, the
wheelchair brakes or armrests). Sling
catching in such obstructions could result in
patient fall.
Fig. 38
Fig. 37
Fig. 41
Fig. 40
WARNING 6DIHW\ UHODWHG PDLQWHQDQFH DQG DXWKRUL]HG VHUYLFH PXVW EH FDUULHG RXW E\ TXDOL¿HG
personnel, fully trained in servicing procedures by Arjo, and equipped with correct tools and proper
documentation, including Parts List and Service Manual. Failure to meet these requirements could
UHVXOWLQSHUVRQDOLQMXULHVDQGRUXQVDIHHTXLSPHQW
WARNING: Never proceed to maintenance or service while lift is in use with a patient.
FREQUENCY
POINTS TO BE INSPECTED BY Annually (12 Hours*)
86(56(59,&(7(&+1,&,$1 Before every use
Initially Ð Ð Ð
1) When equipped with a 2-point spreader bar, ensure that the bar safety latches are present and x
are freely pivoting.
2) Ensure that the battery charge indicator is within the normal range. x
3) (QVXUHWKDWWKHFDVWHUVDUH¿UPO\¿[HGWRWKHFKDVVLV x
4) When equipped with a DPS, make sure that the DPS is properly attached with the pin and that the x
pin is secured with the locking spring.
5) Make sure that the mast is secured to the base with the locking screw. x
6) Verify the proper functioning of the rear castor brakes. x x
7) Ensure that the actuator attachments are tightened at both ends. x x
8) Check front and rear castors regularly for hair and debris; clean when necessary. x
9) Press the emergency stop button and make sure that all electrical power is cut off. No action
VKRXOGRFFXUZKHQDFWLYDWLQJWKH³8S´RUµ'RZQ´EXWWRQV+RXUPHWHUDQGEDWWHU\LQGLFDWRUVKRXOG x x
also shut down.
10) Check all the functions on the hand control. Ensure that the hand control touch pad membrane is x x
intact.
11) Check all the functions on the control box. x x
12) Check the function of the emergency lowering device by applying weight to the lift and pulling the x x
red handle on the actuator.
* Time period indicated by the Hour meter.
Troubleshooting 25
Labels on the Lift
Product Name
Battery
Information
2SHUDWLQJVSHFL¿FDWLRQV
KM561091
KM56-XXXXX
ArjoHuntleigh AB
Verkstadsvägen 5
241 38 Eslöv
SWEDEN
2012-12
Made in Canada
3URGXFW,GHQWL¿FDWLRQ
Serial Number
Manufacturer Data
Manufactured Date
Fig. 42
Atmospheric pressure range Operation: 795 hPa to 1060 hPa (2000 m max)
Storage: 500 hPa to 1060 hPa
WARNING3URGXFWLVQRWVXLWDEOHLQWKHSUHVHQFHRIÀDPPDEOH
anaesthetic mixture with air or oxygen, or with nitrous oxide.
Electrical and electronic Lift systems having electrical & electronic components or an electrical cord
should be disassembled & recycled per Waste of Electrical and Electronic
components Equipment (WEEE) or in accordance with local or national regulation.
7HFKQLFDO6SHFL¿FDWLRQV 27
Dimensions
68 cm 95 cm
55 cm 70 cm 108 cm
22 cm
Ø146 cm
Ø133 cm
Height of Accessories
2 Hooks Spreader Bar
55 cm
16 cm
25 cm
DPS
202 cm
CSP
55 cm 48 cm
132 cm 130 cm
32 cm
81 cm
DPS with Scale
60 cm
2.5 cm 12 cm
56 cm
114 cm
28 7HFKQLFDO6SHFL¿FDWLRQV
Electromagnetic Compatibility
Electromagnetic Compliance
The Maxi 500 has been tested for compliance with current regulatory standards regarding its
capacity to block EMI (electromagnetic interference) from external sources.
Nonetheless, some procedures can help reduce electromagnetic interferences:
• (QVXUHWKDWRWKHUGHYLFHVLQSDWLHQWPRQLWRULQJDQGRUOLIHVXSSRUWDUHDVFRPSO\WR
accepted emissions standards.
• 0D[LPL]HWKHGLVWDQFHEHWZHHQHOHFWURPHGLFDOGHYLFHV+LJKSRZHUHGGHYLFHVPD\
SURGXFH(0,WKDWFDQDIIHFWWKHÀRRUOLIW
For more information on how to manage the unit’s RF electromagnetic environment, please
consult the AMI TIR 18-1997 - Guidance on Electromagnetic Compatibility of Medical Devices for
&OLQLFDO%LRPHGLFDO(QJLQHHUV
WARNING8VHRIDFFHVVRULHVFDEOHVDQGVSDUHSDUWVRWKHUWKDQWKRVHVSHFL¿HGRUSURYLGHG
by Arjo could result in increased electromagnetic emissions or decreased electromagnetic
immunity of this equipment and result in improper operation.
WARNING 8VH RI WKLV HTXLSPHQW DGMDFHQW WR RU VWDFNHG ZLWK RWKHU HTXLSPHQW VKRXOG EH
avoided because it could result in improper operation. If such use is necessary, this equipment
and the other equipment should be observed to verify that they are operating normally.
WARNING: The equipment may cause radio interference or may disrupt the operation of
nearby equipment. It may be necessary to take action, such as reorienting, relocating the
equipment or shielding the location.
Electromagnetic Emissions
Guidance and Manufacturer’s Declaration -
Electromagnetic Emissions - For all Equipment and Systems
The Maxi 500 is intended for use in the electromagnetic environment indicated below. The
FXVWRPHURUWKHXVHURIWKH0$;,VKRXOGDVVXUHWKDWLWLVXVHGLQVXFKDQHQYLURQPHQW
Emissions test Compliance Electromagnetic environment - guidance
The Maxi 500 uses RF energy only for its internal
RF emissions function. Therefore, its RF emissions are very low and are
Group 1
CISPR 11 not likely to cause any interference in nearby electronic
equipment.
The Maxi 500 is suitable for use in all establishments,
RF emissions including domestic establishments and those directly
Class B
CISPR 11 connected to the public low-voltage power supply network
that supplies buildings used for domestic purposes.
Electromagnetic Compatibility 29
Electromagnetic Immunity
Guidance and Manufacturer’s Declaration -
Electromagnetic Immunity - For all Equipment and Systems
7KH0$;,LVLQWHQGHGIRUXVHLQHOHFWURPDJQHWLFHQYLURQPHQWVSHFL¿HGEHORZ7KHFXVWRPHU
RUWKHXVHURIWKH0$;,VKRXOGDVVXUHWKDWLWLVXVHGLQVXFKDQHQYLURQPHQW
IEC 60601 test Electromagnetic environment -
Immunity test Compliance level
level guidance
Electrostatic Floors should be wood, concrete or
discharge ±8 kV contact ±8 kV contact FHUDPLFWLOH,IÀRRUVDUHFRYHUHGZLWK
(ESD) ±15 kV air ±15 kV air synthetic material, the relative
IEC 61000-4-2 humidity should be at least 30%.
Electrical fast ±1 kV, I/O Ports ±1 kV, I/O Ports Mains power quality should be that
WUDQVLHQWEXUVW N+]UHSHWLWLRQ N+]UHSHWLWLRQ of a typical commercial or hospital
IEC 61000-4-4 frequency frequency environment.
Power
frequency 3RZHUIUHTXHQF\PDJQHWLF¿HOGV
+] 30 A/m 30 A/m should be at levels characteristic of a
PDJQHWLF¿HOG typical location in a typical
+] +] commercials or hospital
environment.
IEC 61000-4-8
NOTE: UT is the AC mains voltage prior to application of the test level.
30 Electromagnetic Compatibility
(continued)
Guidance and Manufacturer’s Declaration - Electromagnetic Immunity -
For all Equipment and Systems
Electromagnetic
Immunity test IEC 60601 test level Compliance level environment
- guidance
3 V outside ISM bands 3 V outside ISM bands
EHWZHHQ0+] EHWZHHQ0+]
Conducted RF
IEC 61000-4-6 N/A
6 V inside ISM and 6 V inside ISM and
amateur radio bands amateur radio bands
EHWZHHQ0+] EHWZHHQ0+]
0+] 0+]
9P30+] 9P30+]
0+] 0+]
9P )0N+] 9P )0N+]
N+]VLQH 30+] N+]VLQH 30+]
0+] 0+]
3UR[LPLW\¿HOGV 9P30+] 9P30+]
from RF wireless
communications
equipment 0+] 0+] N/A
9P30+] 9P30+]
IEC 61000-4-3
0+] 0+]
9P30+] 9P30+]
0+] 0+]
9P30+] 9P30+]
0+] 0+]
9P30+] 9P30+]
Electromagnetic Compatibility 31
Intentionally left blank
32 Electromagnetic Compatibility
Intentionally left blank
Intentionally left blank
AUSTRALIA FRANCE POLSKA
Arjo Australia Pty Ltd Arjo SAS Arjo Polska Sp. z o.o.
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ック第2虎ノ門ビル9階
Parque Empresarial Rivas Futura, C/Marie Faks: +47 22 08 00 51
電話:+81 (0)3-6435-6401
Curie 5 E-mail: [email protected]
Edi cio Alfa Planta 6 o cina 6.1-.62
ES-28521 Rivas Vacia, MADRID ÖSTERREICH
Tel: +34 93 583 11 20 Arjo GmbH
Address page - REV 24: 04/2019
Fax: +34 93 583 11 22 Lemböckgasse 49 / Stiege A / 4.OG
E-mail: [email protected] A-1230 Wien
Tel: +43 1 8 66 56
Fax: +43 1 866 56 7000
www.arjo.com
At Arjo, we are committed to improving the everyday lives of people affected by reduced mobility and age-related health challenges.
With products and solutions that ensure ergonomic patient handling, personal hygiene, disinfection, diagnostics, and the effective
prevention of pressure ulcers and venous thromboembolism, we help professionals across care environments to continually raise
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ArjoHuntleigh AB
Hans Michelsensgatan 10
211 20 Malmö, Sweden
www.arjo.com