Ingersoll Rand

Controller Le-260 P3
E200-355N/NE

C.C.N.: 47801203
REV.: A
DATE: Jan.2023
LUMINANCE CONTROLLER – USER INTERFACE
The user interface of the controller is equipped with a panel and a LCD touchscreen display as
standard. The panel consists of four command buttons (i.e. start, reset, reserve and stop). These buttons,
together with the display and LED lamp, form the user interface of the compressor.

LED STATE ICONS

As shown in the upper right corner of the user interface, three LED icons are used to indicate the
current status of a control system

Icon Name Function

Normally on when the machine is in normal condition with no

OK warning or failure; flash when the machine is running
unloaded.

Flash when a warning is detected; normally on when a failure

Alert
shutdown is detected.

Auto Light on when the compressor is in auto restart state.

Table: Luminance LED Status Icons

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COMMAND BUTTONS

Button Name Function

Start Start the air compressor

After the fault condition is eliminated, press this button to

Reset
clear warning and failure shutdown

Reserve No function (standby)

Stop the compressor. Press this button (not emergency stop

Stop
button) for normal stop operation.
Table: Luminance Command Buttons

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FOLDER NAVIGATION AND ICONS
Move to a tabbed folder by pressing the corresponding icon on LCD display.

Folder Name Icon Description

Main information on system performance and status. The first page is

Home Page
the default page when the controller is powered up for the first time.

System event log (including failure information, warning information,

Log
etc.). Details of the recent failures and failure data.

Maintenance States and notification settings of compressor maintenance items.

General settings, such as language, time and unit of measurement,

General Settings
etc.

Parameter System options and configuration settings, compressor regulating

Settings parameters.

Provide access to password-protected parameters by entering a valid

User Authority
password.

Internet of things Unused

About Services

INPUT PARAMETERS

Figure: digital input window

Adjustable parameters are not available on all pages.

PAGE STATE INFORMATION

The current operating state of the compressor is also shown in the lower left corner of the page. The
equipment may operate in the following states:

 Ready to start - The compressor is currently not in failure shutdown or disabled start state. Press
Start button to start the equipment at any time.

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 Starting - A start command has been sent to the compressor and the start sequence is being
executed. The duration of this state may vary depending on the starter type of the equipment.
 Run loaded - The compressor is running and producing air. The intake valve opens and the
bleed valve closes.
 Run unloaded - The compressor is running but not producing air. The intake valve closes and
the bleed valve opens.
 Auto restart - The compressor enables auto start function and, when the unit exhaust pressure
exceeds the unloading pressure and satisfies the time-delay requirement, the unit enters sleep
state. The compressor will automatically restart when the unit exhaust pressure falls to below the
loading pressure set point and satisfies the start conditions.
 Stopping - The compressor has received shutdown command and is executing the shutdown
sequence.
 Free stop - After the motor stops, the compressor must wait for a short time before being allowed
to start again.
 Not ready - The compressor has detected a condition not allowing it to start.
 Failure shutdown - The compressor has detected an abnormal operating condition enabling it to
stop, and is in stopped state.
 Processor initialization - The controller is now initialized after power-up.

*The functions may vary for different models. If necessary, contact the relevant personnel to confirm
the functions.

Home Page

HOME PAGE (DEFAULT PAGE)

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This is the factory default display after the system is powered up.

Package Discharge pressure - the air pressure supplied by the compressor to the equipment.

2nd Stage Inlet pressure – the secondary airend air pressure.

1st Stage Discharge temperature – the exhaust temperature after primary airend.

2nd Stage Discharge temperature – the exhaust temperature after secondary airend.

Main motor frequency – the running frequency of main motor.

Capacity – the overall running load percentage of the equipment.

Running Hours – the operated time.

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HOME PAGE MENU

Home page is divided into the following categories:

 Run info – the information describing the current operating state of the controller.
 Analog inputs – the information describing the current analog of the controller.
 Digital inputs – the information describing the current digital input state of the controller. (to be visible
with factory authorization)
 Digital outputs – the information describing the current digital output state of the controller. (to be
visible with factory authorization)
 VSD info – the information describing the current two-stage frequency converter of the controller. (to
be visible with factory authorization)

PAGE – RUN INFO

 Power-on hours - number of hours when the compressor is powered up.

 Running hours – number of hours after the compressor starts.
 Loaded hours – number of hours when the compressor produces air.
 Main motor starting times – times of starting the main motor.

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 Fan motor 1 starting times – times of starting motor of fan 1.
 Fan motor 2 starting times – times of starting motor of fan 2.
 Loading cycles – times of loading the main motor.

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PAGE – ANALOG INPUTS

All information on these pages is read-only.

This section displays the following analog inputs.

 Package discharge pressure
 1st stage inlet temperature
 1st discharge temperature
 2nd inlet temperature
 2nd discharge temperature
 2nd inlet pressure
 2nd exhaust pressure
 Inlet vacuum
 Bearing oil pressure
 Bearing oil temperature
 Gearbox pressure (effective at the time of enabling the gearbox pressure)
 Oil filter inlet pressure
 Oil filter pressure drop
 Package inlet temperature
 Package discharge temperature
 Remote pressure
 Motor winding temperature 0
 Motor winding temperature 1
 Motor winding temperature 2
 Motor winding temperature 3
 Motor winding temperature 4
 Motor winding temperature 5
 Motor bearing temperature 6
 Motor bearing temperature 7

PAGE – DIGITAL INPUTS AND DIGITAL OUTPUTS

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Digital inputs:
These pages only display the digital input sates.
 Emergency stop
 Fan frequency converter failure
 Remote stop
 Remote start
 Remote load enable
 Remote load / unload
 Assist 1
 Assist 2

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Digital outputs:
These pages only display the digital output sates.

 Main frequency converter running

 Fan starter contact -1
 Loading valve
 Inter-stage bleed solenoid valve
 Unit condensation solenoid valve
 Inter-stage condensation solenoid valve
 Restart after power outage
 Run
 Failure
 Warning

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Events and Failure History

LOG MENU

The log is divided into the following categories:

 Current trips
 History trips
 Event log

PAGE – CURRENT FAILURE

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A maximum of the last 500 events experienced by the controller, and the time and date of every event
are recorded on the pages of the event folder.

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Warning Event List

Air filter replacement warning

“Enable intake filter monitoring” must be enabled. This occurs when the intake vacuum is greater
than 0.05bar.

Oil filter replacement warning

This occurs when the bearing oil temperature is higher than 49 degC and the difference between
oil filter inlet pressure and bearing oil pressure is greater than 0.9bar in operating condition.

Sensor failure warning

This occurs when the sensor value is beyond the effective range. The sensor value includes oil
filter inlet pressure and remote pressure.

Assist 1 warning
This occurs when assist 1 digital input closes.

Assist 2 warning
This occurs when assist 2 digital input closes.

Maintenance required
This will not occur, if the maintenance level is set to 0.
This occurs when the service timer expires, if the maintenance level is set to 1.
This occurs when the service timer expires, if the maintenance level is set to 2. This warning can be
reset, and will reappear 24 hours later.

Maintenance warning
This occurs 100 hours after the service timer expires, if the maintenance level is set to 2.

Maintenance after 100 hours

This occurs 100 hours before the service timer expires, if the maintenance level is set to 2.

Invalid calibration
This will occur when the sensor value is beyond +/-10% of the full scale.

High unit exhaust pressure warning

This occurs when the unit exhaust pressure is greater than the maximum unloading pressure, if
communication control or remote loading is enabled.
It will not get into the loading state before the unit exhaust pressure is lower than the target pressure.

Too long unloading time warning

This occurs when the unloading turntable holds for more than 10 minutes.

High ambient temperature

The intake temperature of the unit in operating condition is higher than 43 °C for 30min.

High motor winding temperature warning

This occurs when the motor winding temperature is enabled and this channel temperature exceeds the
set threshold value.

High motor bearing temperature warning

This occurs when the motor bearing temperature is enabled and this channel temperature exceeds the
set threshold value. 。

Motor winding sensor failure warning

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This occurs when the motor winding temperature is enabled and this channel opens.

Motor bearing sensor failure warning

This occurs when the motor bearing temperature is enabled and this channel opens.

Motor monitoring & communication timeout warning

This occurs when any enabled motor temperature monitoring and communication times out.

High gearbox pressure warning

This occurs when the gearbox pressure enabled is greater than 0.05psi.

High loading cycle

It will occur when the average loading cycle value calculated over the past 30 days is larger than 15.
This should occur only once within 30 days, and can be reset immediately. This reset will set the
average loading cycle of the hourly 30-day rolling average value to be zero.

Stringent loading cycle

It will occur when the average loading cycle value calculated over the past 30 days is larger than 24.
This should occur only once within 30 days, and can be reset immediately. This reset will set the
average loading cycle of the hourly 30-day rolling average value to be zero

Low ambient temperature

This occurs when the ambient monitoring is enabled and the unit intake temperature is lower than 4.5 ℃
(with low ambient temperature not enabled) or -10℃ (with low ambient temperature enabled).

Failure shutdown event list

Intake limitation
This occurs when the intake vacuum is greater than 0.9 bar in unloaded state.
This occurs when the intake vacuum is greater than 0.2 bar after the machine is in unloaded state
for more than 8 seconds.

High inter-stage pressure

This occurs when the secondary intake pressure is greater than 3.4bar and primary exhaust
temperature is higher than 210°C (or higher than 221°C when the target pressure is 8.5bar) in loaded state.
This occurs when the starting contactor is powered up for less than 10 seconds and the secondary
intake pressure is greater than 1.2bar in starting state.

High secondary pressure

This occurs when the secondary exhaust pressure is greater than 1.03bar in unloaded, loaded or
stop state.

High unit exhaust pressure

This occurs when the unit exhaust pressure is greater than 1.03bar in unloaded, loaded or stop
state.

Low bearing oil pressure

This occurs when the oil pump runs for at least 7 seconds and the oil pressure is lower than 1.6bar
for 2 seconds.

High secondary pressure ratio

This occurs when the secondary pressure ratio is lower than 5 for 2 seconds in unloaded, loaded
or stop state.

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Secondary pressure ratio: (secondary exhaust pressure + 1 bar) / (secondary intake pressure + 1
bar)

High primary exhaust temperature

This occurs when the primary exhaust temperature is higher than 227°C (or 238°C when the target
pressure is greater than 8bar).

High secondary exhaust temperature

This occurs when the secondary exhaust temperature is higher than 271 °C.

High bearing oil temperature

This will occur when the compressor has been started for at least 15 seconds and is in unloaded,
loaded or stop state, and the bearing oil temperature is higher than 76 °C.

Fan motor overload

This will occur when the fan motor overload relay contacts break for 3 seconds.

Remote stop failure

This condition will occur at the time of, if remote start / stop option is used, pressing any start button
when the remote stop signal remains in off state.

Remote start failure

This condition will occur when, if remote start / stop option is used, the remote start signal remains off
for 7 seconds.

Sensor failure
This condition will occur when any sensor reading is beyond the range for 1 second.
 Intake vacuum (with enabled intake filter monitoring)
 Secondary intake pressure
 Secondary exhaust pressure
 Unit exhaust pressure
 Gearbox pressure (with enabled gearbox pressure monitoring)
 Bearing oil pressure
 Unit intake temperature (with enabled ambient temperature monitoring)
 Primary intake temperature
 Primary exhaust temperature
 Secondary intake temperature
 Secondary exhaust temperature
 Bearing oil temperature
 Unit exhaust temperature (enabled)

The controller should display sensor name and sensor failures.

Excessive unloaded run

This will occur when the equipment is continuously running forcefully unloaded for 20 minutes.

Emergency stop
This will occur when the emergency stop button is pressed.

High ambient temperature

This will occur when the unit intake temperature is higher than 50 °C in starting state for more
than 5 seconds, or in loaded, unloaded or stop state.

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Too cold equipment to start
This will occur when low ambient temperature is enabled and the compressor starts when the unit
intake temperature is lower than 1 °C.
This failure can occur only once every 24 hours and can be reset immediately.

High motor winding temperature

This occurs when motor winding temperature is enabled and the motor winding temperature
exceeds the motor winding failure shutdown temperature.
Keep the times of triggering high motor winding temperature in the memory of the controller.

High motor bearing temperature

This occurs when the motor bearing temperature is enabled and the motor bearing temperature
exceeds the motor bearing failure shutdown temperature.
Keep the times of triggering high motor bearing temperature in the memory of the controller.

Motor winding temperature sensor failure

This occurs when the motor winding temperature is enabled and there exists more than one
enabled motor winding temperature RTD failure.

Motor bearing temperature sensor failure

This occurs when the motor bearing temperature is enabled and there exists more than one
enabled motor bearing temperature RTD failure.

High inter-stage temperature

This will occur when the secondary intake temperature is higher than 60 °C at the time of starting
for at least 15 seconds and being in unloaded and loaded state.

High gearbox pressure

This will occur when the gearbox monitoring is enabled and the gearbox pressure is greater than
0.07 psi.

High unit exhaust temperature

This should occur when hot drain HOC is enabled and the unit exhaust temperature is higher than
the unit exhaust temperature set point.

VSD communication failure

This will occur when the controller fails to receive a valid response from VSD Modbus within 8
seconds.

VSD failure
This will occur when the controller reads any VSD 1 failure values other than 0000 (OK).

VSD speed limit detected

This should occur when the machine is in loaded and unloaded state, and the motor 1 speed is
higher than 0 but lower than 5% or more of the minimum permissible speed of the speedometer for 6
seconds as detected by the controller.

Disabled start list

High primary exhaust temperature

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This condition occurs when the primary exhaust temperature is higher than 216 °C.

High secondary exhaust temperature

This condition occurs when the secondary exhaust temperature is higher than 261°C.

Wait for motor stop

This condition occurs when the motor speed read from VSD is not equal to zero in the ready to
start state.

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PAGE – FAILURE HISTORY

The last 500 failure shutdowns or warnings experienced by the controller, and the timestamp of every
shutdown or warning are recorded on the pages of the failure history folder.

PAGE – EVENT LOG

The last 500 operation events are recorded on the pages of the event log.

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Maintenance

MAINTENANCE MENU

On the maintenance state page, only the state of the corresponding maintenance modules can be
read. On maintenance configuration page, the values of related maintenance parameters can be set.
These pages can be entered only after inputting the correct after-sales password.

 Maintenance information
 Maintenance settings

PAGE – MAINTENANCE INFORMATION

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 General service
 Inlet filter
 Oil filter

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PAGE – MAINTENANCE CONFIGURATION

This page is the maintenance configuration page, which allows the user to set the maintenance interval
and reset the timer after service execution. The maintenance interval can be set, but must be set
according to the factory maintenance plan. After completion of the maintenance, the user can press the
corresponding reset button to reset the timer.

 Time remaining before the next maintenance

 Maintenance interval

General Settings

SETTING MENU

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The settings are divided into the following categories:

 Settings
 Com2 configuration
 Ethernet

PAGE – COMMON PARAMETERS

Language – it can be selected from the following two options:

English (Default) Simplified Chinese

Pressure – pressure in psi and bar can be selected.

Temperature – temperature in oF and oC can be selected.
Date and time – it is used to display the date and time of the controller.
Backlight brightness – it is used to regulate the backlight brightness of the controller.

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PAGE – COM2 CONFIGURATION

 Modbus address – Modbus communication ID set and supported by the controller, which is within
the set range of 1 ~ 254 and is 1 by default.
 Baud rate – the current default baud rate value of the controller is 9600.
 Stop bit – the current default stop bit value of the controller is 1, and can be set to the option of 1
or 2.
 Parity – the current parity option is None by default, and can be se to the option of None, Even or
Odd.

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PAGE – ETHERNET CONFIGURATION

The following pages are used to set the Ethernet-related parameters of the controller. By clicking on the
blank space below the current values of the corresponding parameters, an editing interface will jump out,
where the required setting values can be input and completed by pressing the setting button.

 IP address (set)
 Default gateway (set)
 Subnet mask (set)
 IP address (actual)
 Default gateway (actual)
 Subnet mask (actual)

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Parameter Settings

SETTING MENU

The settings are divided into the following categories:

 Operator settings
 Factory settings

PAGE – OPERATOR SETTING MENU

The operator settings are divided into the following categories:

 Operating parameter setting

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 Control parameter setting
 Option setting
 Calibration

Operating Parameter Settings

Unloading pressure – when the unit exhaust pressure is above this value, the compressor will unload.
Target pressure – when the unit exhaust pressure is below this value, the compressor will load.
High unit exhaust temperature – temperature setting is triggered by a high unit exhaust temperature
failure.
Cooling fan target temperature – when the cooling fan is of variable frequency control type, control the
secondary intake temperature to keep it at the set value. (visible in CD26, CD8)
Condensation exhaust – the condensate drainage time during the operation.
Condensation interval – the period of time between the completion of a condensate drainage and the time
of starting the next drainage.
Inter-stage condensate failure – setting the time of triggering the inter-stage condensate failure.
Unit condensate failure – setting the time of triggering the unit condensate failure.

Control Parameter Settings

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Remote communication control – enabling this set point will allow the compressor to be controlled by a
serial device.
Remote start / stop –enabling this set point will allow the compressor to be started and stopped using
digital inputs on the controller.
Auto restart time – the period of time when the compressor must run unloaded before its automatic
sleep stops. This period of time starts from the moment the unit exhaust pressure rises to be above the
unloading set point. Before its automatic sleep stops, the compressor must satisfy this period of time and
the minimum runtime timer expires.
Delayed auto restart time – the time of automatically restarting the compressor after the unit exhaust
pressure drops below the loading set point.

Option Settings

Enable gearbox monitoring – whether to enable the gearbox pressure sensor.

Enable unit condensate monitoring – whether to enable the unit condensate feedback signal.

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Enable remote pressure – while enabling this set point, the compressor will use remote pressure, instead
of unit exhaust pressure, as the basis for determining loading, unloading or other functions.
Restart time after power outage – the period of time for the compressor to execute PORO start after
the controller recovers from a power outage and completes the start. During this period of time, PORO
horn will buzz.

As PORO is an option, an optional module must be purchased and installed before enabling
it.
The related preset functions can be used only by enabling PORO, which can be done in the options of
factory settings.

Scheduled start date – a start of executing a plan on a certain day (or days) in a week.
When the date, hour and minute of the machine-mounted clock and the preset start set
point matches, the compressor will start. As preset start / stop is an option, an
optional module must be purchased and installed before opening this function.
Scheduled start hour – the hour of executing the preset start in a day. As preset start / stop is
an option, an optional module must be purchased and installed before opening this function.
Scheduled start minute – the minute of executing the preset start in an hour. As preset start /
stop is an option, an optional module must be purchased and installed before opening this
function.
Scheduled stop date – executing the preset stop on a certain day (or days) in a week. When
the date, hour and minute of the machine-mounted clock and the preset stop set point
matches, the compressor will stop. As preset start / stop is an option, an optional module must
be purchased and installed before opening this function.
Scheduled stop hour – the hour of executing the preset stop in a day. As preset start / stop is
an option, an optional module must be purchased and installed before opening this function.
Scheduled stop minute – the minute of executing the preset stop in an hour. As preset start /
stop is an option, an optional module must be purchased and installed before opening this
function.

Please note that the planned start / stop, planned start and stop date, hour and minute to be disabled
must match exactly.

Calibration

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Sensor calibration can only be performed when the machine stops and there is no pressure on the
sensor. Calibration can be only performed after sensor replacement, controller replacement, controller
software upgrade or incorrect sensor reading suspected by the operator. Calibrate the sensor by
selecting the check box next to the sensor name.

Each sensor listed below can be calibrated.

 Inlet vacuum (1AVPT)

 Oil filter inlet pressure (5OPT)
 Package discharge pressure (4APT)
 2nd Stage discharge pressure (3APT)
 2nd Stage inlet pressure (2APT)
 Remote pressure (10APT)
 Bearing oil pressure (6OPT)
 Gearbox pressure (7OPT)

Please note that, if current reading of the sensor is within +/-10% of its scale, the sensor cannot be
calibrated, and a warning will be recorded in the event log.

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PAGE – FACTORY SETTING MENUE

The factory setting menu is divided into:

 Machine parameter settings

 User option settings
 Maintenance settings
 Motor inspection settings
 Frequency converter settings

Machine parameter settings

Compressor type - the power which can be selected by the compressor.

Speed variation delay time – the delayed time for the main motor to accelerate after the equipment starts.
Maintenance level (0, 1 or 2) – to set the reminder for service level of the compressor.
 Maintenance level 0 – all service reminders are disabled.
 Maintenance level 1 – a service warning will be sent upon expiration of the service

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period. Any user may reset this warning.
 Maintenance level 2 –a service warning will be sent 100 hours before the service
period expires. Any user may reset this 100-hour warning. Upon expiration of the
maintenance interval, the maintenance warning will reappear. This warning can be
reset by any user, but will repeat every 24 hours until a maintenance completion
factory set point (requiring a password) is set.

Condensate timing control – to enable the timed drainage mode of condensate control function.
Hot drain HOC – whether to enable the high unit exhaust temperature alarm shutdown. Enabling this
function will display the unit condensation
Minimum runtime – the compressor must run to this set time, so that it can enter the auto restart state
Cooling fan type – the cooling fan can be constant or variable frequency controlled. (only visible for
CD26, CD8)

User Option Settings

 Enable restart after power outage

 Enable inlet filter monitoring
 Enable ambient monitoring
 Enable high ambient temperature
 Enable low ambient temperature

Maintenance Settings

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 Power-on hours – the hours when the controller has been powered up.
 Operating hours – the hours of operating the compressor motor.
 Loading hours - the hours when the compressor produces air.
 Main motor starting times – the times of starting the main motor.
 Fan motor starting times – the times of starting fan 1 motor.
 Loading cycles –the times of loading the main motor.

Motor Inspection Settings

 Enable motor winding temperature 0

 Enable motor winding temperature 1
 Enable motor winding temperature 2
 Enable motor winding temperature 3
 Enable motor winding temperature 4

 Enable motor winding temperature 5

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 Enable motor bearing temperature 6
 Enable motor bearing temperature 7
 Motor winding warning temperature
 Motor winding failure shutdown temperature

 Bearing warning temperature

 Bearing failure shutdown temperature

Frequency Converter Settings

The parameters relating to frequency converter control are set.

User Authority

PAGE – PASSWORD

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Password
Enter a valid password to access password-protected parameters.
Enter digital password in the window below.

Figure: Password Window

Password has been entered:

If the value is “Enable”, a valid password has been entered. If it is "Disable", a valid password has not
been entered or the password has expired. This is read-only.

Enable password expiration

Select this box to enable the password time function.

Expiration delay
Enabling this expiration delay and password expiration allows the user to set an adjustable amount of
time, and require re-entering a valid password. Upon the expiration, re-entering a valid password is
required. Press any button to reset he expiration counter.

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ABOUT
PAGE 1 – CONTROLLER INFORMATION

This page displays the basic information about the controller and related services

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LUMINANCE 控制器 – 用户界面
控制器的标准用户界面配置包括面板和带触摸屏的LCD显示器。面板由四个命令按钮（启动、复位、预
留和停止）组成。这些按钮、显示屏和LED灯一起构成了压缩机的用户界面。

LED 状态图标
三个LED图标用于指示控制系统的当前状态，位于用户界面的右上角

图标 名字 功能

当机器处于正常状态，无警告或无故障时常亮；当机器正在卸
OK
载运行时将闪烁。

Alert 检测到警告时该指示灯闪烁；当检测到故障停机时常亮。

Auto 压缩机处于自动重启状态且未启动时亮起。

表: Luminance LED 状态图标

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命令键

按键 名字 功能

启动 启动压缩机

复位 一旦故障条件消除后，按下此键可以清除警告和故障停机状态

预留 无功能(备用)

停止 停止压缩机。正常停机操作时，应按下此按钮(不是紧急停止)

表：Luminance 命令键

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文件夹导航和图标
只需在LCD显示屏上按下相应图标，移动到选项卡式文件夹中。

文件夹名字 图标 描述

主页 系统性能和状态主要信息。第一页是控制器首次通电时的默认页

系统事件日志（包括故障信息，警告信息等）。近期故障详情以及故障
记录
数据。

维护 压缩机维护项目的状态和通知设置。

常规设置 常规设置，如语言、时间和度量单位等。

参数设置 系统选项和配置设置, 压缩机调节参数。

用户权限 提供输入有效密码的访问权限，以访问受密码保护的参数。

物联网 未使用

关于 服务

输入参数

图: 数字进入窗口

并非所有页面都有可调整的参数。

页面状态信息
页面的左下角还显示压缩机的当前运行状态。 设备运行期间可能会遇到以下几种状态：

 准备启动- 压缩机当前不存在故障停机或启动禁止状况。 按下启动按钮可随时启动设备。

 启动中 - 已向压缩机发出启动命令并且正在执行启动顺序。 此状态的持续时间可能随设备的启动

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器类型而不同。
 加载运行 - 压缩机正在运行并产生空气。 进气阀打开，放气阀关闭。
 卸载运行 - 压缩机正在运行，但不产生空气。 进气阀关闭，放气阀打开。
 自动重启 - 压缩机启用自动重启功能，当机组排气压力超过卸载压力及满足延时要求时，机组进
入休眠状态。当机组排气压力降到加载压力设定点以下且满足启动条件时，压缩机将自动重启。
 停机中 - 压缩机已收到停机命令并且正在执行停机顺序。
 自由停机 - 压缩机在停止电机后，允许再次启动前必须等待一小段时间。
 未就绪 - 压缩机已检测到禁止压缩机启动的状况。
 故障停机 - 压缩机已检测到设备停机的异常运行状况，处于停机状态。
 处理器初始化 - 控制器上电后执行初始化程序。

*不同机型功能可能会有差异。如有需要，可联系相关人员确认功能。

主页

主页（默认页）

这是系统通电后出厂默认显示。

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机组排气压力 - 压缩机向设备供应的空气压力。

二级进气压力 – 二级主机气压力。

一级排气温度 – 一级主机后排气温度。

二级排气温度 – 二级主机后排气温度。

主电机频率 – 主电机运行时频率。

运行负载 – 设备总体运行负载百分比。

运行时间 - 已运行的时间。

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主页菜单

主页分为以下几类：

 运行信息 – 描述控制器当前运行状态的信息。
 模拟输入 – 描述控制器当前模拟量的信息。
 数字输入 – 描述控制器当前的数字输入状态信息。（工厂权限可见）
 数字输出 – 描述控制器当前的数字输出状态信息。（工厂权限可见）
 变频器数据 – 描述控制器当前的两级变频器信息。（工厂权限可见）

页面 – 运行信息

 开机小时数 - 压缩机上电的小时数。
 运行小时数 –压缩机启动后的小时数。
 加载小时数 – 压缩机产生空气的小时数。

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 主电机启动次数 – 主电机启动的次数。
 风扇电机1启动次数 – 风扇1电机启动的次数。
 风扇电机2启动次数 – 风扇1电机启动的次数。
 加载周期数 – 主电机加载的次数。

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页面 – 模拟输入

这些页面上的所有信息都是只读的。

本节显示以下模拟输入。
 机组排气压力
 一级进气温度
 一级排气温度
 二级进气温度
 二级排气温度
 二级进气压力
 二级排气压力
 进气真空度
 轴承油压
 轴承油温
 齿轮箱压力（启用齿轮箱压力时有效）
 滤油器进口压力
 滤油器压降
 机组进气温度
 机组排气温度
 远程压力压力
 电机绕组温度0
 电机绕组温度1
 电机绕组温度2
 电机绕组温度3
 电机绕组温度4
 电机绕组温度5
 电机轴承温度6
 电机轴承温度7

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页面 – 数字输入和数字输出

数字输入：
这些页面只显示数字输入状态。
 紧急停止
 风机变频器故障
 远程停机
 远程开机
 远程加载使能
 远程加载/卸载
 辅助1
 辅助2

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数字输出：
这些页面只显示数字输出状态。

 主变频器运行
 风扇启动器触电-1
 加载阀
 级间放气电磁阀
 机组冷凝电磁阀
 级间冷凝电磁阀
 断电重启
 运行
 故障
 警告

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事件和故障历史记录

记录菜单

记录被分为以下几类：

 当前故障
 历史故障
 时间记录

页面 – 当前故障

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事件文件夹中的页面最多记录控制器经历的最后500个事件，以及每个事件的时间和日期。

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警告事件列表

更换空滤警告
须启用“启用进气过滤器监控”，当进气真空度超过 0.05bar 时发生。

更换油过滤器警告
在运行状态下，同时满足轴承油温高于 49 degC，油过滤器进口压力与轴承油压差值大于 0.9bar
时发生

传感器故障警告
当传感器数值超过有效范围时发生。传感器包括油过滤器进口压力和远程压力。

辅助 1 警告
当辅助 1 数字输入闭合时发生。

辅助 2 警告
当辅助 2 数字输入闭合时发生。

需要维护
如果维护级别设置点设置为 0，不发生。
如果维护级别设置点设置为 1，服务计时器到期则发生。
如果维护级别设置点设置为 2，服务计时器到期则发生。此警告可以重置复位，24 小时后会再次出
现。

维护报警
如果维护级别设置点设置为 2，则将在服务计时器到期后 100 小时发生

100 小时后维护
如果维护级别设置点设置为 2，则将在服务计时器到期前 100 小时发生

无效校准
如果传感器值大于满量程的+/-10%，则会发生。

机组排气压力高警告
如果通讯控制启用或远程加载启用，机组排气压力超过最大卸载压力时发生
在机组排气压力低于目标压力之前，将不会进入加载状态

卸载时间过长警告
当保持卸载转台超过10分钟时发生

环境温度高
在运行状态下，机组进气温度大于 43 °C，持续30min。

电机绕组温度高警告
当启用电机绕组温度且该通道温度超过设定阈值时发生。

电机轴承温度高警告
当启用电机轴承温度且该通道温度超过设定阈值时发生。

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电机绕组传感器故障警告
当启用电机绕组温度且该通道开路时发生。

电机轴承传感器故障警告
当启用电机轴承温度且该通道开路时发生。

电机监控通讯超时警告
当有任何启用电机温度监控且通讯超时时发生。

齿轮箱压力高警告
当启用齿轮箱压力且齿轮箱压力值超过0.05psi时发生。

加载周期高
如果过去 30 天计算的平均加载周期值大于15，则应发生。
应在30天内仅发生一次，并且可以立即重置。此重置还会将每小时30天滚动平均值的平均加载周期设
置为零。

加载周期严酷
如果过去 30 天计算的平均加载周期值大于24，则应发生。
应在30天内仅发生一次，并且可以立即重置。此重置还会将每小时30天滚动平均值的平均加载周期设
置为零。

环境温度低
当启用环境监测，机组进气温度低于 4.5 ℃（未启用低温环境），或-10℃（启用低温环境）时发生。

故障停机事件列表

进气限制
当处于卸载状态并且进气真空度大于 0.9 bar 时会发生
当处于加载状态超过 8 秒后，进气真空度大于 0.2 bar，则会发生

级间压力高
当处于加载状态，二级进气压力超过3.4bar，一级排气温度大于210°C时发生（或者大于221°C，
目标压力8.5bar）。
当处于启动中状态，启动接触器上电小于10秒，二级进气压力大于1.2bar，则会发生。

二级压力高
在处于卸载，加载或停机状态下，当二级排气压力高于1.03bar时发生。

机组排气压力高
在处于卸载，加载或停机状态下，当机组排气压力高于1.03bar时发生。

轴承油压低
油泵至少运行7秒，油压小于1.6bar持续2秒，则会发生。

二级压力比高
在卸载、加载或停止状态下，二级压力比值大于 5 持续 2 秒，则发生
二级压力比：（二级排气压力 + 1 bar）/（ 二级进气压力 + 1 bar)

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一级排气温度高
在一级排气温度大于 227°C（或238°C，当目标压力高于8bar是），则会发生

二级排气温度高
在二级排气温度大于 271 °C，则会发生

轴承油温高
压缩机启动至少 15 秒后，并处于卸载、加载或停机中状态时，当轴承油温度大于 76 °C，则会
发生

风扇电机过载
当风扇电机过载继电器触点断开持续 3 秒，则会发生。

远程停止故障
如果使用远程启动/停止选项，在远程停止信号保持断开状态，按下任一启动按钮，则会发生这种情
况。

远程启动故障
如果使用远程启动/停止选项，在远程启动信号保持闭合 7 秒，则会发生这种情况。

传感器故障
如果以下任何一个传感器读数超出范围持续 1 秒，则会发生这种情况。
 真空进气度（启用进气过滤器监控）
 二级进气压力
 二级排气压力
 机组排气压力
 齿轮箱压力（启用齿轮箱压力监控）
 轴承油压
 机组进气温度（启用环境温度监控）
 一级进气温度
 一级排气温度
 二级进气温度
 二级排气温度
 轴承油温
 机组排气温度（启用）

控制器应显示传感器名称以及传感器故障。

过度卸载运行
持续处于强制卸载状态 20 分钟，则会发生

急停
当紧急停机按钮按下时会发生这种情况。

环境温度高
当处于启动中状态且超过5 秒时，或者当处于加载、卸载或停机中状态时，机组进气温度高于
50 °C，则会发生。

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设备过冷，无法启动
当启用低温环境，在机组进气口温度低于 1 °C 时启动压缩机，则会发生。
此故障，每 24 小时只能发生一次，并且可以立即重置。

电机绕组温度高
当启用电机绕组温度，且电机绕组温度超过电机绕组故障停机温度时，则发生。
在控制器内存中电机绕组温度高的触发次数记录。

电机轴承温度高
当启用电机轴承温度，且电机轴承温度超过电机轴承故障停机温度时，则发生。
在控制器内存中电机轴承温度高的触发次数记录。

电机绕组温传感器故障
当启用电机绕组温度，且有一个以上启用的电机绕组温度 RTD 故障时，则发生。

电机轴承温度传感器故障
当启用电机轴承温度，且有一个以上启用的电机轴承温度 RTD 故障时，则发生。

级间温度高
启动至少 15 秒，当处于卸载、加载状态下，二级进气温度大于 60 °C，则会发生

齿轮箱压力高
当启用齿轮箱监控，且齿轮箱压力高于 0.07 psi，则会发生

机组排气温度高
当启用热排放HOC，且机组排气温度高于机组排气温度设定点，则应发生。

VSD 通信故障
如果控制器在 8 秒内未收到来自 VSD Modbus的有效响应，则会发生。

VSD 故障
如果控制器在任何时候读取除 0000 （OK）以外的任何的 VSD 1 故障值，则会发生。

检测到 VSD 限速
如果机器处于加载，卸载状态，控制器检测到电机 1 速度高于 0，但低于当前速度表中允许的最低
速度的 5% 或更多，持续 6 秒，则应发生。

启动禁止列表

一级排气温度高
如果一级排气温度大于 216 °C ，就会发生这种情况。

二级排气温度高
如果二级排气温度大于 261°C ，就会发生这种情况。

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等待电机停止
如果准备启动状态下，从 VSD 读取的电机速度不等于零，则会发生这种情况。

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页面 – 历史故障

故障历史文件夹中的页面记录了控制器最近经历的500次故障停机或警告，以及每个故障停机或警告的
时间戳。

页面 – 事件记录

事件记录页面记录最新的 500 个操作事件。

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维护

维护菜单

在维护状态页面中，只能读取相应维护模块的状态。 在维护配置页面下，可以设置相关维护参数的
值。 这些页面需要输入正确的售后密码才能进入

 维护信息
 维护配置

页面 – 维护信息

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 常规维护
 进气过滤器
 油过滤器

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页面– 维护配置

此页面为维护配置页面，允许用户设置维护间隔并在服务执行后重置计数器。维护间隔可以设置，但必须
按照工厂维护计划设置。维护完成后，用户可以通过按下对应的复位键来重置计数器。

 下次维护前剩余时间
 维护间隔

常规设置

设置菜单

设置分为以下几类：

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 设置
 Com2配置
 以太网

页面 –常用参数

语言–可以从以下两个选项中选择：

英文（默认） 简化中文

压力–可在 psi 和 bar 之间选择。

o o
温度–可在 F 和 C 之间选择。
日期和时间–用于显示控制器日期时间。
背光亮度–用于调节控制器背光亮度。

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页面– 通讯COM2配置

 Modbus 地址 - 控制器设置与支持 Modbus 通信 ID，设置范围是 1 ~ 254，默认为 1。

 波特率–当前控制器波特率默认值为 9600。
 停止位–当前控制器停止位默认值为 1，可以设置的选项有 1 或者 2。
 奇偶–当前奇偶校验位选择默认为 None，可以设置的选项有 None，Even，Odd。

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页面–以太网配置

以下页面是用于设置控制器以太网的相关参数。点击对应参数当前值下的空白处，将会跳出下面的编辑界
面，输入需要的设置值，并按下设置按钮后完成。

 IP 地址（设置）
 默认网关（设置）
 子网掩码（设置）
 IP 地址（实际）
 默认网关（实际）
 子网掩码（实际）

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参数设置

设置菜单

设置分为以下几类：

 操作员设置
 工厂设置

页面 操作员设置菜单

操作员设置分为以下几类：

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 运行参数设置
 控制参数设置
 选项设置
 校准

运行参数设置

卸载压力–当机组排气压力高于此值时，压缩机将卸载。
目标压力–当机组排气压力低于此值时，压缩机将加载
机组排气温度高–机组排气温度高故障触发温度设置。
冷却风机目标温度–当冷却风机为变频控制时，控制二级进气温度保持在此设置值。（CD26、CD8可见）
冷凝排放–运行过程中，冷凝水排放时间。
冷凝间隔–冷凝水排放结束后，到下一次开始排放的时间。
级间冷凝水故障–级间冷凝水故障触发时间设置。
机组冷凝水故障–机组冷凝水故障触发时间设置。

控制参数设置

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远程通信控制–启用此设定点将允许压缩机由串行设备控制。
远程启动/停止–启用此设定点将允许使用控制器上的数字输入启动和停止压缩机。
自动重启时间–压缩机在自动休眠停止之前必须卸载运行的时间段。 该时间段从机组排气压力升至卸载设
定点以上的那一刻开始。 在压缩机自动休眠停止之前，必须满足该时间段和最短运行时间计时器过期。
自动重启延时时间–机组排气压力降至加载设定点以下后压缩机自动重启的时间。

选项设置

启用齿轮箱监控 – 是否启用齿轮箱压力传感器。
启用机组冷凝水监控 – 是否启用机组冷凝水反馈信号。
启用远程压力–启用此设定点压缩机将使用远程压力代替机组排气压力，作为判断加卸载等功能的依据。
断电重启时间–控制器电源恢复和控制器完成启动后压缩机将执行 PORO 启动的时间。 在此期间，
PORO 喇叭将鸣响。

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PORO是一个选项，必须先购买并安装选项模块，然后才能启用此功能。
仅启用PORO 才能使用预定的相关功能，可以在出厂设置的选项中启用PORO。

预定的启动日期–一周中的某天（或几天）将执行计划的开始。 当其机载时钟与预定启
动设置点的日、小时和分钟匹配时，压缩机将启动。 预定启动/停止是一个选项，必须先
购买并安装选项模块，然后才能打开此功能。
预定的启动时间–将执行预定开始的一天中的小时。 计划启动/停止是一个选项，必须先购买并
安装选项模块，然后才能打开此功能。
预定的启动分钟– 将执行预定启动的小时中的分钟。 计划启动/停止是一个选项，必须先购买
并安装选项模块，然后才能打开此功能。
预定的停车日期–将在一周中的某天（或几天）执行预定停止。 当其机载时钟与预定停止设置点
的日、小时和分钟匹配时，压缩机将停止。 计划启动/停止是一个选项，必须先购买并安装选项模
块，然后才能打开此功能。
预定的停车时间–将执行预定停止的一天中的小时。 计划启动/停止是一个选项，必须先购买并
安装选项模块，然后才能打开此功能。
预定的停车分钟–将执行预定停止的小时中的分钟。 计划启动/停止是一个选项，必须先购买并
安装选项模块，然后才能打开此功能。

请注意，要禁用计划的启动/停止，计划的启动和停止日期、小时和分钟必须完全匹配。

校准

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传感器校准只能在机器停止且传感器上没有压力时进行。校准只需在更换传感器、更换控制器、升级
控制器软件或操作员怀疑传感器读数有误后进行。通过选中传感器名称旁边的复选框来校准传感器。

下面列出的每个传感器都可以校准。

 进气真空度(1AVPT)
 油滤器进口压力(5OPT)
 机组排气压力 (4APT)
 二级排气压力（3APT）
 二级进气压力（2APT）
 远程压力（10APT）
 轴承油压 (6OPT)
 齿轮箱压力 (7OPT)

请注意，如果传感器当前读取的值为其范围的+/-10%，则传感器将无法校准，并且事件日志中会记录
警告。

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页面 工厂设置菜单

工厂设置菜单可以分成

 机组参数设置
 用户选项设置
 维护设置
 电机检测设置
 变频器设置

机组参数设置

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压缩机类型 - 这是压缩机可以选择的功率。
变速延时 – 设备启动后主电机可以加速的延时时间。
维护级别（0、1或2）–设置压缩机的服务级别提醒。
 维护级别0–禁用所有服务提醒。
 维护级别1–服务时间到期时将发出服务警告。任何用户都可以重置此警告。
 维护级别2–将在服务期限到期前100小时发出服务警告。任何用户都可以重置此100
小时警告。在维修时间间隔到期时，维修警告将再次出现。此警告可由任何用户重
置，但每24小时重复一次，直到设置了维修完成工厂设定点（需要密码）。

冷凝水定时控制 – 启用冷凝水控制功能的定时排放模式。
热排放HOC –是否启用机组排气温度高报警停机。启用该功能时显示机组冷凝
最短运行时间 –压缩机必须运行达到此设置时间，才可以进入自动重启状态
冷却风机类型 –冷却风机的控制可为定频，或变频。（仅CD26、CD8可见）

用户选项设置

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 启用断电重启
 启用进气过滤器监控
 启用环境监控
 启用高温环境
 启用低温环境

维护设置

 开机小时数 – 控制器已通电的小时数。
 运行小时数 – 压缩机电机运行的小时数。
 加载小时数 - 压缩机产生空气的小时数。
 主电机启动次数 – 主电机启动的次数。
 风扇电机启动次数 – 风扇1电机启动的次数。
 加载周期数 – 主电机加载的次数。

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电机检测设置

 启用电机绕组温度0
 启用电机绕组温度1
 启用电机绕组温度2
 启用电机绕组温度3
 启用电机绕组温度4

 启用电机绕组温度5
 启用电机轴承温度6
 启用电机轴承温度7
 电机绕组警告温度
 电机绕组故障停机温度

 轴承警告温度
 轴承故障停机温度

变频器设置

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设置变频器控制相关参数

用户权限

页面 – 密码

密码
提供输入有效密码的访问权限，以访问受密码保护的参数。

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在下面的窗口输入数字密码

图: 密码窗口

密码已输入:
如果值是“Enable”,即已输入有效密码。如果是“Disable”，则表示尚未输入有效密码或密码超时。这
是只读的。

启用密码超时
选中此框将启用密码时间功能。

超时延时
此超时和密码超时启用允许用户设置可调整的时间量，以要求重新输入有效密码。达到此超时后，需要重
新输入有效密码。按下任何按钮后，超时计数器都会重置。

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关于

页面1 – 控制器信息

此页面显示有关控制器及相关服务的基本信息

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