BIODIESEL Project
BIODIESEL Project
PRODUCTION TECHNIQUES
Biodiesel is produced from vegetable oils, yellow grease, used cooking oils, or animal fats.
The fuel is produced by various methods:
1.Transesterification
A process that converts fats and oils into biodiesel and glycerine (a coproduct)
Biodiesel production requires a feedstock (fat or oil) and an alcohol.
In most cases, a catalyst also is present. Sodium hydroxide (NaOH), potassium
hydroxide (KOH) and sodium methoxide (CH3ONa) are the most common catalysts
for transesterification.
Methanol is the most common alcohol used for conversion of fats and oils to
biodiesel. Methanol is flammable, so proper handling is required for safety.
Glycerine, a coproduct, is a sugar commonly used in the manufacture of
pharmaceuticals and cosmetics.
Transesterification is a reversible reaction. Thus, excess methanol is required to shift
the equilibrium favourably.
Step III: When the OH- ion reacts with H+ ion, it reacts to form water. Water will increase
the possibility of a side reaction with free fatty acids (fatty acids that are not triglycerides) to
form soap, an unwanted reaction.
2. Acid Catalysis:
This technique uses a strong acid.
Soap formation is not a problem because there are no alkali metals in the reaction
medium.
Acid catalysts can be used for transesterification of the triglycerides, but the reaction
might take several days to complete. This is too slow for industrial processing.
Acid catalysis requires a high alcohol to free fatty acid ratio (20:1 or 40:1 mole ratio)
and large amount of catalyst (5-25 percent).
Sulfuric acid and phosphoric acid are the most common acid catalysts.
The feedstock is sometimes dried to 0.4 percent water and filtered before the reaction.
Then, an acid and methanol mixture are added to the feedstock. Once the conversion
of the fatty acids to methyl esters has reached equilibrium, the methanol, water, and
acid mixture is removed by settling or centrifugation.
Fresh methanol and base catalyst are added into the remaining oil for
transesterification.
3. Enzymatic Conversion:
The enzymes can be used in solution or immobilized onto a support material, which
allows the use of fixed-bed reactors.
The reaction can be performed at 35 to 45 degrees Celsius.
However, the reaction is very slow, requiring from four to 40 hours.
Because of the high cost of the enzymes, this process is not economically feasible for
biodiesel production currently.
4.Solid Catalyst
The processes discussed above, which also are referred to as homogeneous catalysis,
involve utilization of a catalyst that is soluble in alcohol.
In these systems the catalyst ends up in the byproducts, and it is not recovered for re-
use.
There are also solid catalysts that can be used for biodiesel production.
This process, which is referred to as heterogeneous catalysis, utilizes fixed-bed
reactors, and the catalyst stays in the reactor and is used for an extended time.
Alkaline earth metal oxides, various alkaline metal compounds supported on alumina
or zeolite can catalyse transesterification reactions.
The product, fatty acid esters, does not require water washing, and yields are
generally high.
It also has been reported that catalyst requirements per ton of biodiesel for
heterogeneous catalysis are much lower than for other processes.
However, these systems operate under high temperature and pressure.
6.Downstream Processing
Biodiesel will be in a mixture of excess methanol, catalyst, and glycerine after the
completion of the oil conversion reaction.
As a rule of thumb difference, in specific gravity of 0.1 in a mixture of compounds
will result in phase separation by gravity.
Impurities in the feedstock may cause emulsion formation, which interferes with
phase separation.
Saturated salt (sodium chloride) or centrifugation breaks the emulsion and speeds up
the phase separation.
A good conversion reaction will require excess methanol, but the amount of methanol
in the system must be minimized for good phase separation.
Glycerine and methanol can be further purified by distillation.
Resins or adsorbents have been used to purify biodiesel to eliminate water wash.
The residual methanol in biodiesel still needs to be evaporated.
BIODIESEL LOW-
TEMPERATURE
OPERABILITY CONCERNS
Low temperature operability is a major concern for all diesel-like fuels
operating in low temperature environments.
Biodiesel low-temperature operational problems are commonly referred to as
“precipitates above the cloud point (CP)”.
There are several major sources of potential low temperature operability problems
with biodiesel:
Long chain methyl esters, especially saturated ones, can solidify as the fuel
temperatures drops. These can plug filters and cause engines to not start or stall
shortly after start-up.
BIBLIOGRAPHY:
Websites:
1.afdc.energy.gov
2. www.e-education.psu.edu
3. en.wikipedia.org
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YOU!
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