9

EIM
Quarter 2 – Module 2:
BENDING RIGID NON-METALLIC
CONDUIT (PVC)
TLE/EIM – Grade 9
Quarter 2 – Module 3: BENDING RIGID NON-METALLIC CONDUIT (PVC)
First Edition, 2020

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Published by the Department of Education

Development Team of the Module

Writer : ALEXANDER B. JUBILO, REE
Editor : RUTH ELIZER ALCAZAR
Reviewer : ALPHA PALCONIT
Illustrator : ALEXANDER B. JUBILO, REE/ RUTH ELIZER ALCAZAR
Layout Artist : ALEXANDER B. JUBILO, REE/ RUTH ELIZER ALCAZAR
Management Team : JOSEPHINE L. FADUL
: MELANIE P. ESTACIO
: CHRISTINE C. BAGACAY
: LORNA C. RAGOS
: ALPHA PALCONIT

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Department of Education – Region XI

Office Address: Energy Park, Apokon, Tagum City, 8100

Telefax: (084) 216-3504

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9

EIM
Quarter 2 – Module 3:
Bending Rigid Non-metallic Conduit
Introductory Message
For the facilitator:
Welcome to the EIM-9 Self-Engaging Module (SEM) on rigid non-metallic
conduit (PVC)!
This module was collaboratively designed, developed and reviewed by
educators both from public and private institutions to assist you, the teacher or
facilitator in helping the learners meet the standards set by the K to 12
Curriculum while overcoming their personal, social, and economic constraints
in schooling.
This learning resource hopes to engage the learners into guided and independent
learning activities at their own pace and time. Furthermore, this also aims to
help learners acquire the needed 21st century skills while taking into
consideration their needs and circumstances.
In addition to the material in the main text, you will also see this box in the
body of the module:

Notes to the Teacher

This contains helpful tips or strategies that will
help you in guiding the learners.

As a facilitator, you are expected to orient the learners on how to use this
module. You also need to keep track of the learners' progress while allowing
them to manage their own learning. Furthermore, you are expected to encourage
and assist the learners as they do the tasks included in the module.

For the learner:

Welcome to the EIM-9 Self-Engaging Module (SEM) on rigid non-metallic
conduit (PVC)!

ii
This module was designed to provide you with fun and meaningful
opportunities for guided and independent learning at your own pace and time.
You will be enabled to process the contents of the learning resource while being
an active learner.
This module has the following parts and corresponding icons:

Let us Learn! This will give you an idea of the skills or

competencies you are expected to learn in
the module.

Let us Try!
This part includes an activity that aims to
check what you already know about the
lesson to take. If you get all the answers
correct (100%), you may decide to skip
this module.

This includes a brief drill or review to help

Let us Study you link the current lesson with the
previous one; various ways of introducing
a new lesson such as a story, a song, a
poem, a problem opener, an activity or a
situation; and a brief discussion of the
lesson. This aims to help you discover and
understand new concepts and skills.

Let us Practice This comprises activities for guided

practice to solidify your understanding and
skills of the topic. You may check the
answers to the exercises using the Answer
Key at the end of the module.

iii
This comprises activities for independent
Let us Practice More practice to solidify your understanding and
skills of the topic. You may check the
answers to the exercises using the Answer
Key at the end of the module.

This includes questions or blank

Let us Remember sentence/paragraph to be filled in to
process what you learned from the lesson.

This is a task which aims to evaluate your

Let us Assess level of mastery in achieving the learning
competency.
In this portion, another activity will be
Let us Enhance given to you to enrich your knowledge or
skill of the lesson learned.
This part contains the closing note related
Let us Reflect to the lesson. It will help you reflect the
importance of the concepts you have
learned in this module and its relevance to
real-life situation.
This contains answers to all activities in
Answer Key to the
the module.
Activities

At the end of this module you will also find:

References This is a list of all sources used in

developing this module.

The following are some reminders in using this module:

1. Use the module with care. Do not put unnecessary mark/s on any part of
the module.

iv
2. Don’t forget to answer Let Us Try! before moving on to the other
activities included in the module.
3. Read the instruction carefully before doing each task.
4. Observe honesty and integrity in doing the tasks and checking your
answers.
5. Finish the task at hand before proceeding to the next.
6. Return this module to your teacher/facilitator once you are through with
it.
If you encounter any difficulty in answering the tasks in this module, do not
hesitate to consult your teacher or facilitator. Always bear in mind that you
are not alone.
We hope that through this material, you will experience meaningful learning
and gain deep understanding of the relevant competencies. You can do it!

v
Let Us Learn!

This module was designed and written with you in mind. It is here to help you master
how to install rigid non-metallic conduit (PVC). The scope of this module permits it to be
used in many different learning situations. The language used recognizes the diverse
vocabulary level of students. The lessons are also arranged to follow the standard sequence
of the course. But the order in which you read them can be changed to correspond with the
textbook you are now using.

This module has one lesson:

 Lesson 1- Rigid Non-Metallic Conduit (PVC).

After going through this module, you are expected to:

1. Identify the different types of bends of conduits
2. Identify the different types of bends defect of conduits
3. Demonstrate how to bend PVC pipe

Let Us Try!
Let us determine how much you already know about Types of Types of Conduit
Fitting. Take this test.
Direction: In every number below, write the step by step procedure on how to bend non-
metallic conduit.
1

2.

3.

4.

5.

Lesson Bending Non-metallic

Conduit
3
Day 1

Let Us Study

Electrical Bend

You can bend pipe and tubing in one of several methods, depending on what you
plan to use the bent pipe or tube for. The problem in bending pipe is figuring out where
and how much to bend the pipe. While many bending tools come with a set of
instructions for figuring out such things as bend allowances and bend deductions, they
are often written in a complex manner and assume a knowledge of mathematics that
intimidates many users. While it's not possible to completely eliminate the math, it is
possible to plan how to bend a piece of pipe in such a way that figuring the bending
angle is simplified and so that the only math needed is simple arithmetic. The method
described below is not simple, but with practice, you can master it.

The Philippine Electrical Code provides that rigid non-metallic conduit may be used under
the following conditions:
1. Concealed in floors, walls and ceilings
2. Direct earth burial or underground
 300 mm in trench below 50mm thick concrete or equivalent
 600 mm under streets, highways, roads, alleys, driveway and parking lots
 460 mm under driveways and parking lots of single- and two-family dwelling
units
 460 mm under airport runways, including adjacent areas where trespassing is
prohibited
3. In locations subject to severe corrosive influences
4. In locations where subject chemicals for which the materials are specifically approved
5. Cinder fill
6. In wet locations, provided water is prevented from entering the conduit
7. In dry and damp locations The Philippine Electrical Code prohibits the use of rigid non-
metallic conduit under the following conditions:
1. Hazardous (Classified) locations
2. Support of fixtures
3. Physically damaged location
4. Ambient temperature. Where subject to ambient temperatures in excess of 50oC
unless listed otherwise
5. Insulation temperature limitations. For conductors whose insulation
temperature limitations would exceed those for which the conduit is listed.
6. Theaters and similar locations.

INSTALLATION OF NON-METALLIC CONDUIT PEC REQUIREMENTS

1. TRIMMING. Rough edges or burrs at the cut ends of non-metallic conduit shall be trimmed
inside and outside.
2. JOINTS. Joints between lengths of conduit and between conduit couplings, fittings and, boxes
shall be made with approved coupling and adapter. For water proofing, PVC cement should be
spread around the surfaces to be joined together.

3. SECURING and SUPPORTS. Rigid non-metallic conduit shall be rigidly supported as

indicated below.

4. EXPANSION FITTINGS. Expansion fitting for rigid nonmetallic conduit shall be provided to
compensate for thermal expansion and contraction.

5. MINIMUM SIZE. Rigid nonmetallic conduit smaller than 15 mm (20 mm) electrical trade size
shall not be used.

6. MAXIMUM. Rigid nonmetallic conduit larger than 150 mm (160 mm) electrical trade size shall
not be used.

7. BUSHING. Where conduit enters a box, fitting or other enclosure, a bushing or adapter shall
be provided to protect wires from abrasion unless the box, fitting or enclosure design provides
equivalent protection.

8. BENDS-HOW MADE. Bends of rigid nonmetallic conduit shall be so made that the conduit will
not be damaged and that the internal diameter of the conduit will not be effectively reduced.
PROCEDURES IN BENDING PVC 90 DEGREES ELBOW

1. Prepare the necessary

tools, materials and
equipments.

2. Wear appropriate PPE.

Note: The greatest danger comes

from vinyl chloride, a primary
component of polyvinylchloride
(PVC) and an dourless gas which
could be released using this
process. Vinyl Chloride is a toxic
carcionogen which has been
proven to cause angiosarcoma, a
deadly primary liver cancer. Use
a good respirator and adequate
ventilation to protect yourself
from this toxin.”

3. If you are in a room with a

tiled floor, you can use it as
your guide for 90o angle.

4. Draw an arc near the

corner with a radius of 100
mm; this will aid you in
forming your elbow correctly.
5. Mark off 200 mm from the
end of PVC pipe. This will be
the center of your elbow bend.

6. Plug-in the heat gun and

apply heat to the conduit.
Apply heat 100mm on both
sides of your marking. Apply
heat equally by turning over
the conduit while swaying
your heat gun back and forth
to avoid kinks during
bending.

7. Notice that when the

conduit is softening, it will
sag as shown.
Apply enough heat to the
conduit that can be curved to
the desired bend.

8. If the conduit is soften,

turn off the heat gun and
bend the PVC to the desired
shape using your arc and 90o
angle guide drawn on the
floor.

9. If the desired shape is

formed, damp the conduit
with wet rug to harden it
immediately. (You can use
your foot to hold one end of
the conduit while wiping.)
10. Perform housekeeping.

11.Have your instructor check

your work.

Identifying Different Types of Bend

1. Elbow is an engineering term and they are classified as 90 deg or 45 deg, short or
long radius.

2. Round saddle bend is used when the conduit run across circular objects like pipes.
3. Square saddle bend is similar to round saddle; it is used when the conduit run
across rectangular obstacles. Square saddle is just a combination of two offset
bends.

4. Back to Back bend - The back to back bend is the next style of bend that is
needed while running electrical conduit. In reality the concept is formulated
by the need to know the distance from the back edge of a 90° bend to a fixed
point down the conduit to mark for other bend operations to meet the
installation requirement. As you will see it builds on the 90° stub bend and
when done the most common use of this bend will look like an elongated U.

5. Offset bend is less than 90o bend, it is used when the conduit crosses an obstacle
or when the conduit is entering an electrical box.
PVC Offset Bending
Tools, Materials and Equipment Needed

Equipment:
1. Heat gun - 1 unit
Materials:
2. Pencil or Chalk - 1 pc
3. 15 mm dia. PVC pipe - 1m
Tools:
4. Steel meter stick/Straight edge - 1 pc
5. Try square - 1 pc
6. Pull and push rule - 1 pc
7. Wet rug - 1 pc
Personal Protective Equipment:
8. Gloves - 1 pair
9. Respirator - 1 pc

Procedure:

Instruction: When you are ready to perform this task, ask your teacher to observe the process
and to rate your performance using the assessment criteria.

1. Prepare the necessary tools, materials and equipment.

2. Wear appropriate PPE.

Respirator Gloves
3. Measure the elevation of the obstruction. In this case, let’s use this wooden box.

Note: Remember, offset bent is used if the conduit crosses an obstruction. In this
case, the elevation is about 70 mm.
4. Draw the depth of elevation on the floor as shown in the figure using your try square
and chalk. This will guide you how high your offset bend would be.

5. You should have two lines as shown in the figure.

6. Mark off 100 mm from the end of PVC pipe. This will be the center of the first bend of
the offset.
7. Put another mark of about 200 mm from your first marker.

8. Plug-in the heat gun and apply heat to the conduit. Apply heat between your markers.
Apply heat evenly by turning over the conduit while swaying your heat gun back and
forth to avoid kinks during bending.
If the conduit is softened, turn off the heat gun and
bend the PVC to the desired shape using your guide
drawn on the floor. Pull the left portion of the conduit
while pushing the other end.

9. If the desired shape is formed, damp the

conduit with wet rug to harden it immediately.
(You can use your foot to hold one end of the
conduit while wiping.)

10.Your bend should look like this.

Types of Bend defect

Burned

Kinks or groove
The diameter of the
conduit is greatly
reduced due to improper
bending procedure.

Let Us Practice

Direction: Identify and the given pictures. Write your answer in the appropriate column.

1.

2.
3.
4.

5.

Let Us Practice More

A. Direction Arrange the following steps in bending 90 degrees’ bend. Use the letters to
arrange the sequence
a. Draw an arc near the corner with a radius of 100 mm; this will aid you in
forming your elbow correctly.

b. Perform housekeeping.
c. If the desired shape is formed, damp the conduit with wet rug to harden it
immediately. (You can use your foot to hold one end of the conduit while
wiping.)

d. Plug-in the heat gun and apply heat to the conduit. Apply heat 100mm
on both sides of your marking. Apply heat equally by turning over the
conduit while swaying your heat gun back and forth to avoid kinks during
bending.
e. Have your instructor check your work.
f. Mark off 200 mm from the end of PVC pipe. This will be the center of your
elbow bend.
g. Prepare the necessary tools, materials and equipment.
h. Wear appropriate PPE.
i. Notice that when the conduit is softening, it will sag. Apply enough heat to
the conduit that can be curved to the desired bend
j. If the conduit is softening, turn off the heat gun and bend the PVC to the
desired shape using your arc and 90o angle guide drawn on the floor.
B. Lists down the complete the Philippine Electrical Code prohibits the use of rigid non-
metallic conduit in some conditions.
1. ___________________________________________________________________
2. ___________________________________________________________________
3. ___________________________________________________________________
4. ___________________________________________________________________
5. ___________________________________________________________________
6. ___________________________________________________________________

Day 4

Let Us Remember

Identification: Supply the missing word/term to complete the

cluster.

1. Rough edges or burrs at the cut ends of non-metallic conduit shall be

trimmed __________.
2. Rigid nonmetallic conduit larger than ________ electrical trade size shall not
be used.
3. Bushing where conduit enters a box, fitting or other enclosure, a bushing or
adapter shall be provided to protect wires from abrasion unless the box,
fitting or enclosure design provides _____________.
4. Rigid nonmetallic conduit smaller than _________ electrical trade size shall
not be used.
5. Bends of __________ shall be so made that the conduit will not be damaged and that
the internal diameter of the conduit will not be effectively reduced.

Let Us Assess

Direction: Identify the following. Write your answer on the space provided
for.

_________1. It is an engineering term and they are classified as 90 deg or 45 deg, short or
long radius.
_________2. It is used when the conduit run across circular objects like pipes.
__________3. Similar to round saddle; it is used when the conduit run across rectangular
obstacles.

__________4. Bend that is needed while running electrical conduit.

__________5. It is used when the conduit crosses an obstacle or when the conduit is entering an
electrical box.

Let Us Enhance

True or False: Write T if the statement is true; F if false.

1. Rough edges or burrs at the cut ends of non-metallic conduit should not be
trimmed inside and outside.
2. Rigid nonmetallic conduit smaller than 10mm electrical trade size shall not be
used.
3. After performing bending, we should clean our workplace.
4. To avoid kinks in bending elbow, set the heat gun in a maximum heat.
5. We can use the floor tiles in making 90 degrees’ bend.

Let Us Reflect

Direction: Write your answer on the space provided.

Why bending electrical conduit is important

in a race way?

____________________________________________
____________________________________________
____________________________________________
___________________________________________
Answer key to Activities

1. Round saddle 1. Inside and outside 1. G

2. Back to back 2. 150mm 2. H
bend
1. Hazardous 3. Equilateral protection
(Classified) locations 3. A
3. Offsetof
2. Support bend
fixtures 4. 15mm 1. Elbow 4. F
3. Physically 2. Round
damaged location5. Rigid nonmetallic
4. Square bend saddle bend
conduit 5. D
4. Ambient
5. elbow temperature. Where 3. Square saddle bend
6. I
subject to ambient temperatures 4. Back to Back bend 7. J
inexcess of 50oC unless listed 5. Offset bend 8. C
otherwise 9. b
5. Insulation temperature 1. F
limitations. For conductors whose 2. F
insulation temperature 3. T
limitations would exceed those 4. F
for which the conduit is listed 5. T
6. Theaters and similar locations.

References

Institute of Electrical Engineers in the Philippines Inc., (2017) Philippine

Electrical Code, Volume 1.
Espineli, Noel M., delos Santo, Gina C., Building Wiring Installation NC II, 2008, pp. 31-35.
For inquiries or feedback, please write or call:

Department of Education – Division of Tagum City

Office Address: Energy Park, Apokon, Tagum City, 8100

Telefax: (084) 216-3504

E-mail Address: [email protected]