P.O.

Box 769
Muskegon, MI 49443-0769
Phone: 800 742-9269
Fax: 800 742-9270

BUDGIT I-BEAM AND ®

PATENTED TRACK TROLLEYS

PUSH TYPE / HOOK SUSPENSION
HAND GEARED / HOOK SUSPENSION
1/4 THRU 2 METRIC TON RATED LOADS
12342

INSTRUCTIONS
These BUDGIT trolleys can be installed on I-beams or patented To assemble trolley place a sufficient number of washers on
track as specified in chart below. Sufficient spacer washers are cross pin so that when the trolley is on the beam and one pair of
furnished with each trolley for the maximum flange width the wheels are tight against the beam flange, as illustrated in
trolley is designed to fit. "WASHER ARRANGEMENT" drawing, there will be not less than
1/8" nor more than 1/4" clearance between the opposite pair of
wheels and the beam flange. Place all remaining washers on the
BEAM FLANGE WIDTHS THAT TROLLEYS WILL FIT
cross pin, outside of trolley side plates, and install slotted hex
Flange Widths nuts. Due to variations in the thickness of spacer washers, it may
Rated Minimum
(in) be necessary to omit a washer from one or both outside ends of
Metric Catalog I-Beam Height
Load Number (in) Minimum Maximum the cross pin in order to install cotter pins.
1/4 Ton 80 2-5/8 4-5/8
4 On patented track trolley Catalog Number 900382, start with one
(550 lb.) 80WFA 5 7
washer inside and nine outside on each side. On patented track
1/2 Ton 81 2-5/8 4-5/8 trolley Catalog Number 900383, start with three washers inside
4
(1100 lb.) 81WFA 5 7
and ten outside on each side.
82 3 5
1 Ton
82WFA 5 5 7 Tighten nuts securely on cross pin and align cotter pin slots with
(2200 lb.)
82WFB 7 9 cotter pin holes. Insert cotter pins. Before securing cotter pins,
82G 3 5 carefully load trolley with maximum load to be handled (not
1 Ton
(2200 lb.)
82GWFA 5 5 7 exceeding rated capacity), then remove load and recheck nuts
82GWFB 7 9 to make certain they are tight. Cotter pins should now be spread
1 Ton Patented open to secure them.
900382 3-1/4 3-1/4
(2200 lb.) Track
79 3-3/8 6
1-1/2 Ton
(3300 lb.)
79WFA
79WFB
6 6
8
8
10
WARNING
79G 3-3/8 6 If cotter pins do not engage slots of nuts after the nuts
1-1/2 Ton
79GWFA 6 6 8 are firmly tightened against the washers, the nuts may
(3300 lb.)
79GWFB 8 10 loosen and cause excessive wheel clearance which may
83 3-3/8 6 allow the trolley to separate from the I-beam and result
2 Ton
83WFA 6 6 8
(4400 lb.) in injury to operator and others, including danger to life
83WFB 8 10
and limb, and damages to load and other property.
83G 3-3/8 6
2 Ton
83GWFA 6 6 8
(4400 lb.)
83GWFB 8 10
2 Ton Patented
(4400 lb.)
900383
Track
3-1/4 3-1/4 WARNING
Spark Resistant models (identified by "SR" suffix on Catalog No.) also If trolley is mounted on an open-end beam, end stops
fit above beam sizes. must be installed to prevent trolley from running off the
end of the beam resulting in injury to operator and others
INSTALLATION including danger to life and limb, and damages to load
and other property.
To make sure that both side plates are held tightly in place, it is
important that all spacer washers that come with trolley be used
on cross pin.

October, 2003 Copyright 2003, Yale•Lift-Tech division of Columbus McKinnon Corporation Part No. 113534-86
12340

(3) After hand chain is desired length, then insert ends of chain
on open link. Make sure there is no twist in the chain.

(4) Place wrench on top part of link, tighten jaws and twist back
until link is closed.

OPERATING PRECAUTIONS
12341
DO NOT load trolley beyond rated capacity.

DO NOT subject trolley to side loads. Always center trolley over

load when hoisting.

DO NOT ram trolley into end stops, other trolleys, or any obstruction
on beam. Improper and careless operation can result in a
hazardous condition for operator and load.

ALWAYS be sure hoist suspension hook, clevis or hook adaptor

is centered on cross pin, seated in recess on pin.

ALWAYS be sure load is clear of obstructions before traversing

load and trolley.

WARNING
These trolleys are not designed nor intended to be used
to support or transport people or for supporting or
transporting loads over people.

INSPECTION AND MAINTENANCE

On hand geared trolleys two anti-tilt rollers are provided to allow
trolley to fit the full specified range of I-beam sizes. Trolley is Inspect the trolley on a regular maintenance schedule. Check to
assembled with the small roller (1" dia.) which is suitable for make sure wheel axle nuts and cross pin nuts are tight and cotter
Standard I-beam sizes from 10" up the the largest specified for pins are in place. Check gear teeth on drive wheels and pinion on
the trolley. For I-beams smaller than 10", substitute the larger hand geared trolleys for wear or damage. Check wheel tread
roller (1-1/4" dia.) by removing the outer roller retaining ring and surfaces for wear or damage. Check side plates for any evidence
replacing the smaller roller. For other than Standard I-beams of overload or damage. Replace any worn or damaged parts
measure the beam flange thickness and allow not less than 1/16" using only factory approved replacement parts.
clearance between roller and bottom of beam flange.
Lubricate wheel bearings thru pressure fittings in wheel axles
with light grease.
HAND CHAIN LENGTH FOR HAND GEARED TROLLEYS
Trolley is furnished with 9'-6" hand chain drop. If hand chain is of REPLACEMENT PARTS
improper length (chain should hang about 2'-6" above floor),
modify its length as follows: When ordering replacement parts, the trolley model number must
be furnished with order. Order all replacement parts from an
(1) Insert split connecting link in a vise so that three-quarters of authorized BUDGIT Repair Station or from a BUDGIT Hoist
link is above the top of vise jaws as shown in view A. (2) Place Distributor. Do not order replacement parts from the factory.
wrench on top part of link, tighten jaws, then twist link open wide
enough to remove ends of hand chain from split link. See view B. INFORMATION CONTAINED HEREIN SUBJECT TO CHANGE
WITHOUT NOTICE.

Page 2
To enable us to expedite you parts
order, always give Catalog Number,
Model Number and Capacity, found on
hoist nameplate.

12338B

Key Numbers
1/4 & 1/2 1 Metric Ton 1-1/2 & 2 Metric Tons
Ref. Metric
No. Part Description Ton Qty. I-beam Qty. Pat. Trk. Qty. I-beam Qty. Pat. Trk. Qty.
1 Cotter Pin BT-1501 2 BT-1513 2 BT-1513 2 BT-1526 2 BT-1526 2
2 Slotted Hex Nut BT-1502 2 BT-1514 2 BT-1514 2 BT-1527 2 BT-1527 2
3 Hex Jam Nut BT-1503 4 BT-1515 4 BT-1515 4 BT-1515 4 BT-1515 4
4 Lockwasher BT-1504 4 BT-1516 4 BT-1516 4 BT-1516 4 BT-1516 4
5 Side Plate - Plain Bumpers BT-1505 2 BT-1517 2 BT-1570 2 BT-1528 2 BT-1571 2
Vinyl Covered Bumpers BT-1506 2 BT-1518 2 -- - BT-1529 2 -- -
6 Adhesive Nameplate BT-1507 1 BT-1507 1 BT-1507 1 BT-1507 1 BT-1507 1
7 Spacer Washer BT-1536 4 BT-1519 4 -- - BT-1519 4 -- -
8 Wheel & Axle Assembly -
Standard Model BT-1508 4 BT-1520 BT-1572 4 BT-1530 4 BT-1573 4
Spark Resistant Model BT-1509 4 BT-1521 4 -- - BT-1531 4 -- -
9 Spacer Washer
Cat. Nos. 82, 82SR & 900382 -- - BT-1522 20 BT-1522 20 -- - -- -
Cat. Nos. 79, 79SR, 83, 83SR & 900383 -- - -- - -- - BT-1532 26 BT-1532 26
Others BT-1510 22 BT-1522 22 -- - BT-1532 22 -- -
10 Cross Pin -
7-9/16" Ig. for 2-5/8" to 4-5/8" flange BT-1511 1 -- - -- - -- - -- -
9-7/8" Ig. for 5" to 7" flange BT-1512 1 -- - -- - -- - -- -
8-1/4" Ig. for 3" to 5" flange -- - BT-1523 1 BT-1523 1 -- - -- -
10-3/8" Ig. for 5" to 7" flange -- - BT-1524 1 -- - -- - -- -
12-3/8" Ig. for 7" to 9" flange -- - BT-1525 1 -- - -- - -- -
8-3/4" Ig. for 3-3/8" to 6" flange -- - -- - -- - BT-1533 1 BT-1533 1
10-3/4" Ig. for 6" to 8' flange -- - -- - -- - BT-1534 1 -- -
12-3/4" Ig. for 8" to 10" flange -- - -- - -- - BT-1535 1 -- -
11 Spacer Washer -- - -- - BT-1574 8 -- - BT-1574 8
12 Axle -- - -- - BT-1575 4 -- - BT-1576 4
13 Retaining Ring -- - -- - BT-1577 8 -- - BT-1577 8
14 Ball Bearing -- - -- - BT-1578 4 -- - BT-1578 8
15 Wheel -- - -- - BT-1579 4 -- - BT-1580 4
16 Retaining Ring -- - -- - BT-1581 4 -- - BT-1581 -
17 Spacer -- - BT-1582 4 -- - -- - -- -
18 Wheel - Polyamide -- - BT-1583 4 -- - -- - -- -
19 Ball Bearing -- - BT-1584 4 -- - -- - -- -
20 Axle -- - BT-1585 4 -- - -- - -- -
21 Retaining Ring -- - BT-1586 4 -- - -- - -- -

Page 3
12339

To enable us to expedite you parts

order, always give Catalog Number,
Model Number and Capacity, found on
hoist nameplate.

Key Numbers
Ref. Qty.
No. Part Description Required 1 Metric Ton 1-1/2 & 2 Metric Ton
1 Cotter Pin 2 BT-1 513 BT-1526
2 Slotted Hex Nut 2 BT 1514 BT 1527
3 Connecting Link - Std. Model 1 BT 1536 BT 1536
- S. R. Model 1 BT 1537 BT-1 537
4 Hand Chain - Std. Model ** BT 1538 BT 1538
- S. R. Model ** BT 1539 BT 1539
5 Chain Wheel Guide 1 BT 1540 BT 1540
6 Retaining Ring 1 BT 1541 BT 1541
7 Spacer Washer 1 BT 1542 BT 1542
8 Bushing 2 BT 1543 BT 1543
9 Hand Chain Wheel 1 BT 1544 BT-1 544
10 Hex Jam Nut 4 BT 1515 BT 1515
11 Lockwasher 4 BT 1516 BT 1516
12 Spacer Washer 2 BT-1545 BT-1545
13 Geared Wheel & Axle Assembly - Standard Model 2 BT-1 546 BT 1559
- Spark Resistant Model 2 BT 1547 BT 1560
14 Woodruff Key (No. 6) 1 BT-1 548 BT 1548
15 Pinion & Shaft Assembly 1 BT 1549 BT 1549
16 Side Plate Assembly - Geared Side - With Plain Bumpers 1 BT 1550 BT 1561
- With Vinyl Covered Bumpers 1 BT 1551 BT 1562
17 Plain Wheel & Axle Assembly - Standard Model 2 BT 1520 BT 1530
- Spark Resistant Model 2 BT 1521 BT 1531
18 Anti Tilt Roller - 1" Dia. - Std. Model 1 BT 1552 BT 1552
- 1" Dia. - S. R. Model 1 BT 1553 BT 1553
- 1-1/4" Dia. - Std. Model 1 BT-1 554 BT 1554
- 1-1/4" Dia. - S. R. Model 1 BT-1 555 BT 1555
19 Retaining Ring 2 BT-1 556 BT-1 556
20 Spacer Washer 2 BT 1519 BT-1 519
21 Side Plate Assembly - Plain Side - With Plain Bumpers 1 BT 1557 BT 1563
- With Vinyl Covered Bumpers 1 BT-1558 BT-1564
22 Adhesive Nameplate 1 BT-1 507 BT 1507
23 Spacer Washer *20 BT 1522 BT 1532
24 Cross Pin - 8-1/4" Ig. for 3" to 5" flange 1 BT 1523 --
- 10-3/8" Ig. for 5" to 7" flange 1 BT 1524 --
- 12-3/8" Ig. for 7" to 9" flange 1 BT 1525 --
- 8-3/4" Ig. for 3-3/8" to 6" flange 1 -- BT 1533
- 10-3/4" Ig. for 6" to 8" flange 1 -- BT 1534
- 12-3/4" 1g. for 8" to 10" flange 1 -- BT 1535

*Above quantity is for Cat. 82G (1 ton) trolleys. Cat. 79G (1-1/2 ton) and 83G (2 ton) trolleys require a quantity of 26; trolley with "WFA" and "WFB" suffixes require 22.
**Bulk chain. Specify length required. Length equals two times chain drop plus one foot.

Page 4