SERVO TURRET

MAINTENANCE MANUAL

2006.10. version A

0
<TABLE OF CONTENTS>

1. ALARM TROUBLE SHOOTING ........................................................................................................1

▶ UU (UNDER VOLTAGE) ALARM ...........................................................................................................1

▶ OV (OVER VOLTAGE) ALARM..............................................................................................................2
▶ OH (OVER HEAT) ALARM ....................................................................................................................3
▶ EI (ENCODER INTERFACE) ALARM .......................................................................................................3
▶ CA (ENCODER SIGNAL ABNORMAL) ALARM ........................................................................................4
▶ OS (OVER SPEED) ALARM ...................................................................................................................5
▶ OL (OVER LOAD) ALARM ....................................................................................................................6
▶ SE (DOUBLE INTERRUPT) ALARM ........................................................................................................7
▶ PE (PARAMETER ERROR) ALARM ........................................................................................................7
▶ OC (OVER CURRENT) ALARM .............................................................................................................8
▶ RP (RESIDUE PULSE) ALARM ...............................................................................................................8
▶ EN (BATTERY) ALARM ........................................................................................................................9

2. BOOTING TROUBLE SHOOTING ..................................................................................................10

▶ NORMAL LED DISPLAY OF SERVO DRIVE AFTER TURN ON ................................................................10

▶ ABNORMAL LED DISPLAY OF SERVO DRIVE AFTER TURN ON 태 ........................................................ 11

3. NC ALARM TROUBLE SHOOTING (2023, 2024, 2025, 2047) ......................................................13

4. APPENDIX............................................................................................................................................16

▶ PARTS NUMBER (MOTOR, DRIVE) .............................................................................................16

▶ DIFFERENCE OF 11BIT AND 17BIT TURRET SERVO DRIVE...................................................20

1
1. ALARM TROUBLE SHOOTING

UU (Under Voltage) Alarm

DRIVE
LED

LOW VOLTAGE IN DC LINK

MEANING
; The voltage of internal DC link is abnormally low.
1) Check if the main input VOLTAGE is 200V – 220V.

Check voltage between

CORRECTIVE the terminals
ACTION

2) Check if there is a short circuit at the power cable. If need, replace cable.
3) If the alarm is still issued every turn power on after check the above,
replace the servo drive.

1
OV (Over Voltage) Alarm

DRIVE
LED

OVER VOLTAGE IN DC LINK

MEANING
; The voltage of internal DC link is abnormally high.
1) Check if the main input VOLTAGE is 200V – 220V.

Check voltage between

the terminals

2) Disassemble the drive and then check if the resistor of regenerative

discharge unit is 26Ω at the connecter of the POWER board.
If it’s not 26Ω, replace regenerative discharge unit.

Power Board (PAB)

CORRECTIVE
ACTION

Connecter for Regenerative

Regenerative discharge unit
discharge unit

3) Check if there is a short circuit at the power cable. If need, replace cable.
4) If the alarm is still issued every turn power off and on after check the above,
replace the servo drive.

2
OH (Over Heat) Alarm

DRIVE
LED

OVER HEAT
MEANING
; The internal IPM temperature is ambient high.
CORRECTIVE After keeping the drive power off for about ten minutes to cool unit.
ACTION if the alarm is still Issued, replace the drive because IPM is faulty.

EI (Encoder Interface) Alarm

DRIVE
LED
ENCODER DATA RECEIVE BOARD ERROR
MEANING
: ENCODER DADA RECEIVE BOARD is malfunction.
CORRECTIVE If the alarm is still issued every turn power off and on, replace the servo drive.
ACTION

3
CA (Encoder signal abnormal) Alarm

DRIVE
LED

11bit Encoder A,B,Z signals are abnormal condition.

MEANING
17bit The drive was turned power on before encoder initialization.

1) Check the connecter on the drive for encoder,

try to take out the connecter and then put, again..
2) Check if there is a disconnection on the cable to encoder.
If there are something wrong, replace cable.
3) If the alarm is still issued every turn power off and on, replace
the servo drive.

Connecter and cable

for encoder.
11bit
CORRECTIVE
ACTION

4) Check if there is a short circuit of the motor encoder connecter.

If there are something wrong, replace the motor.

Connecter

For motor
encoder.

Turn the drive power off and then keep the drive power off for 4~ 5
17bit
seconds. Turn the drive power on, again.

4
OS (Over Speed) Alarm

DRIVE
LED
MEANING Motor speed exceeded maximum speed.
1) Check the connecter on the drive for encoder, try to take out the connecter
and then put, again.
2) Check if there is a disconnection or short circuit on the cable to encoder or
power. If there are something wrong, replace cable.

Connecter and cable

for encoder.

CORRECTIVE
Terminal for power.
ACTION

3) Check if there is a short circuit of the motor encoder connecter.

If there are something wrong, replace the motor.
.

Connecter for encoder

Connecter for power

5
OL (Over Load) Alarm

DRIVE
LED

1) The over load the motor keep constant time as the followings.
Detecting time overload.
MEANING 1sec > 250% / 24sec > 220% / 48sec > 200%
96sec > 180% / 192sec > 160% / 384sec > 150%
768sec > 140% / 1536sec > 130%
1) Check the setting value of following servo drive parameter.
No.4. : 2048 (Encoder pulse / 1 rotation)
If the setting value is not “2048”, change the value
The above parameter setting is valid on the following DRIVE.
- DASD-CT15SPXC-05 ( 11bit type A/S drive )
- DVSD-TT-14A-04( 17bit type drive )
2) Unclamp turret with setting keep relay and then turn around the turret
manually. Check if the turret rotate softly.
- K5.4 : If set to “1”, turret will be unclamped.
If the rotation is tight, check if the mechanical locking at turret rotation.
If there is not locking, try index tool woth change the following parameter
- No.10 : speed gain -> up each 50
CORRECTIVE - No.11 : position gain -> up each 50
ACTION

3) Check connecter and cable for power or encoder.

If there are something wrong, replace the connecter or cable
4) If the alarm is still issued every turn power off and on, replace the servo
drive because the internal device is malfunction.

6
SE (Double interrupt) Alarm

DRIVE
LED

1) CPU internal calculation is abnormal.

MEANING
2) MCB device of servo drive is abnormal.
1) Initialize turret servo drive parameter and then set, again.
Press “SET” button at the the following LED display.

CORRECTIVE
ACTION
The setting parameter will be initialized.
2) If the alarm is still issued every turn power off and on, replace the servo
drive because the MCB device is malfunction

PE (Parameter Error) Alarm

DRIVE
LED

MEANING Turret servo drive parameter setting is abnormal.

1) Initialize turret servo drive parameter and then set, again.
Press “SET” button at the the following LED display.

CORRECTIVE
ACTION
The setting parameter will be initialized
2) If the alarm is still issued every turn power off and on, replace the servo
drive because the MCB device is malfunction

7
OC (Over Current) Alarm

DRIVE
LED

MEANING The over current did flow into the motor.

1) Check the following parameter. If there is a wrong setting, correct.
No.29 : Acceleration time constant
CORRECTIVE
No.30 : Deceleration time constant
ACTION
2) Check if there is a disconnection on the power cable.
If there are something wrong, replace the cable.

rP (Residue Pulse) Alarm

DRIVE
LED

The remaining pulse in the position control exceed permissible amount.

MEANING
The permissible amount is set at the parameter No.19.
1) Check if the setting value of the parameter No.19 is normal.
“6000” is generally set at No19.
2) Try to take out the encoder connecter and then put, again..
3) Check if there is a short circuit on the encoder cable.
4) Check of there is a short circuit on the connecter of motor side.

Connecter and cable

CORRECTIVE
for encoder.
ACTION

Connecter for encoder

8
EN (Battery) Alarm
:

DRIVE
LED

MEANING The battery is discharged or installed abnormally.

1) Change the battery as the following drawing.

Battery for encoder

backup

CORRECTIVE
ACTION

2) Check the connecter for the battery on the MCB as the following
If there is something wrong, replace the drive.
M a in C o n tro l B o a rd
(M C B )

Connecter
for the battery

9
2. BOOTING TROUBLE SHOOTING
Normal LED display of servo drive after turn on

DRIVE LED
MEANING
DISPLAY

Display series name like the “CT-series”

Dsiplay power capacity (1.5kW)

If power capacity is “2.1KW”,
Pro. 210 will be displayed

Display control mode

Display control state

10
Abnormal LED display of servo drive after turn on 태

DRIVE LED
DISPLAY

ACTUAL The display LED keep “Pro-Ct” or “Pro.150” state after turn on.
STATE The booting process is not completed.
1) 17 BIT TYPE TURRET SERVO DRIVE
Take out all cables and connecter except main power cables at the
drive and then turn on. Check if the booting process is completed.
If the booting process is completed, check connecter and cable.
If the booting process is not completed, replace drive unit.

CORRECTIVE The main power

ACTION of drive

2) 11 BIT TYPE TURRET SERVO DRIVE

Take out all cables and connecter except main power cables and
encoder connecter at the drive and then turn on.
Check if the booting process is completed.
If the booting process is completed, check connecter and cable.
If the booting process is not completed, replace drive unit.

11
power of drive

Connecter for
encoder

3) Check if there is a short circuit on the encoder cable.

4) Check of there is a short circuit on the connecter of motor side.
If there are something wrong, replace cable or motor.,

CORRECTIVE
ACTION Connecter
for encoder

5) If the alarm is still issued every turn power off and on, replace the servo
drive because the internal device is malfunction.

12
3. NC ALARM TROUBLE SHOOTING
ALARM NO. 2023 *FEED HOLD ALARM

TURRET INDEX OVERTIME ALARM

MEANING
: Turret index is not completed within 5 ~ 7 seconds.
① If that alarm is issued with no movement of turret

No
▶Check.
Unclamped ? Solenoid, relay,
Terminal connection

Yes

No
Is turret clamp ▶Check turret clamp sensor
sensor turned off ? (SX31, TCP.M)
▶Adjust the gap
(Bar and sensor)
Yes

No
Is there alarm ▶Check the following DGN .
in drive ? - TSON.R, TRST.R
▶Check the connection
(Drive & I/O module)
Yes ▶Set ref.no. of drive, again
Command tool index, again
CORRECTIVE Refer to the servo drive manual
ACTION ② If that alarm is issued at the right position after movement of turret.
No
Check.
Clamped ? Solenoid, relay,
Terminal connection

Yes

No
Check.
Is turret clamp
Turret clamp sensor
sensor turned on ?
(SX31, TCP.M)
If need, adjust gap
(Bar and sensor)
Yes

No
Is there alarm ▶Check the following DGN .
in drive ? - VPF.M
▶Check the connection
(Drive & I/O module)
Yes ▶Set ref.no. of drive, again
Command tool index, again
Refer to the servo drive manual

13
③ If that alarm is issued at the wrong position after movement of turret.

No ▶Check the following DGN .

- VPF.M
Clamped ?
▶Check the connection
(Drive & I/O module)
▶Set ref.no. of drive, again
Yes Command tool index, again

No
Is there alarm ▶Check the following DGN .
in drive ? - VPF.M
▶Check the connection
(Drive & I/O module)
Yes ▶Unclamp with keep relay.
Check if turret is turned
around softly.
Refer to the servo drive manual
If not, check turret unit and
then the set the following
turret.servo parameter
and re-index turret.
No.10 : Up by 10
No.11 : Up by 10
▶Set ref.no. of drive, again
Command tool index, again

Note) Tool index is valid on close of door, check door condition.

ALARM NO. 2024 *FEED HOLD ALARM

MEANING ILLEGAL TURRET INDEX COMMAND

① T0000 is commanded.
Check the following keep relay setting.
CORRECTIVE When K10.1 is set “0”, T0000 means the wrong tool No.
ACTION When K10.1 is set”1”, T0000 means offset cancel.
② The tool No. is issued over the maximum tool No.
Check the commanded tool NO.

ALARM NO. 2025 *FEED HOLD ALARM

MEANING ILLEGAL TOOL NO. SETTING

Maximum tool No. should be set at the following keep rela. Check setting.
K0.1 SETTING “1” : GANG TYPE
CORRECTIVE
K6.0 SETTING “1” : Maximum tool no. is 8
ACTION
K6.1 SETTING “1” : Maximum tool no. is 10
K6.2 SETTING “1” : Maximum tool no. is 12

14
ALARM NO. 2047 *FEED HOLD ALARM

1) TURRET CLAMP SEMSOR ALARM

Turret clamp sensor keep “OFF” for 2seconds except the following state
① Turret unclamp solenoid is turned on
② Turret is indexing.
MEANING
2) OPERATION ERROR FOR TURRET UNCLAMP STATE
The following are commanded, when turret clamp sensor is “OFF”
① Cycle Start command is issued.
② Cutting commanded is issued like G01, G02, etc.
1) TURRET CLAMP SEMSOR ALARM
① Check if turret is clamped or unclamped normally.
Although turret clamp solenoid is turned on, if that sensor is “OFF”
Check the followings
- Turret clamp / unclamp solenoid malfunction
- Turret clamp / unclamp operation relay or connection at terminal
- Turret clamp comfirm sensor malfunction
- Turret is located at wrong position.
If there is something wrong, adjust parts installation or replat.

CORRECTIVE SENSOR & BAR

ACTION GAP : 0.4mm ~ 0.5mm

2) OPERATION ERROR FOR TURRET UNCLAMP STATE

Issue the following after turret is clamped.
ⓘ Cycle Start command
Cutting commanded like the G01, G02, etc.

Some machine are produced before 2006.01 occur 2047 alarm like the folowing state

- There is a alarm or malfunction in the turret servo drive.

At that time, check LED state of turret servo drive and then refer to the drive manual.

15
4. APPENDIX
PARTS NUMBER (MOTOR, DRIVE)

SERVO DRIVE
OLD PARTS NUMBER NEW PARTS NUMBER

11bit

EMTRS0327B EMTRS0327C
(DASD-CT15SPXB-□□) (DASD-CT15SPXC-□□)

TURRET or
MAGAZINE
17bit NOTHING

EZ6DVTT14A
(DVSD-TT-14A-□□)
EZ6DVTA14A
ATC
(DVSD-TA-14A-□□)

16
SERVO MOTOR
OLD PARTS NUMBER NEW PARTS NUMBER

TURRET
11bit NOTHING

EMTRS0197
(RT15-XB-500)
MAGAZIN EMTRS0198A
E (RT15-XB-1B0)

TURRET

17bi
NOTHING
t
EZ6MR1525A
(RH15-TA-500)
MAGAZIN EZ6MR1526A
E (RH15-TA-1B0)
EZ6MR1524A
ATC
(RH-TA-300)

17
REGENERATIVE RESISTER UNIT
PARTS NUMBER APPLICATION MODEL PARTS NUMBER
EMTRS0327B(DASD-CT15SPXB-□□)
11bit
EMTRS0327C(DASD-CT15SPXC-□□)

EZ6DVTT14A(DVSD-TT-14A-□□)
17bit
EZ6DVTA14A(DVSD-TA-14A-□□)

EZ6RVS300A
(26Ω, 300W)

MCB(Main Control Board) FOR TURRET SERVO DRIVE

PARTS NUMBER APPLICATION MODEL PARTS NUMBER

11bit EMTRS0327C(DASD-CT15SPXC-□□)

EZ6DVTT14A(DVSD-TT-14A-□□)
17bit
EZ6DVTA14A(DVSD-TA-14A-□□)
EZ50V40130
(FRAM)

PAB(Power Board) FOR TURRET SERVO DRIVE

PARTS NUMBER APPLICATION MODEL PARTS NUMBER
EMTRS0327B(DASD-CT15SPXB-□□)
11bit
EMTRS0327C(DASD-CT15SPXC-□□)

EZ6DVTT14A(DVSD-TT-14A-□□)
17bit
EZ6DVTA14A(DVSD-TA-14A-□□)

EZ50V40150

18
FDM(Function Display Module) FOR TURRET SERVO DRIVE
PARTS NUMBER APPLICATION MODEL PARTS NUMBER
EMTRS0327B(DASD-CT15SPXB-□□)
11bit
EMTRS0327C(DASD-CT15SPXC-□□)

EZ6DVTT14A(DVSD-TT-14A-□□)
17bit
EZ6DVTA14A(DVSD-TA-14A-□□)

EZ50V40170
(SMALL)

17bit EIM(Encoder Interface Module) ) FOR TURRET SERVO DRIVE

PARTS NUMBER APPLICATION MODEL PARTS NUMBER

EZ6DVTT14A(DVSD-TT-14A-□□)
17bit
EZ6DVTA14A(DVSD-TA-14A-□□)

EZ50V40190

11bit EIM(Encoder Interface Module) FOR TURRET SERVO DRIVE

PARTS NUMBER APPLICATION MODEL PARTS NUMBER

11bit EMTRS0327C(DASD-CT15SPXC-□□)

EZ50V40210

19
DIFFERENCE OF 11BIT AND 17BIT TURRET SERVO DRIVE

ITEM OLD 11bit TURRET SERVO NEW 17bit TURRET SERVO DRIVE
DRIVE
Encoder Data 11bit 17bit

Speed Override NO FUNCTION NO FUNCTION

24 post NO FUNCTION ENABLE FUNCTION

CN3 connecter NOTHING EXISTING

NEW 17 bit
LAYOUT OLD 11bit
MARKING
MARKING

CN3 CONNECTER

11bit SERVO DRIVE 17bit SERVO DRIVE

20