UBE GLOBAL NETWORK

Medium Size
With Japan as our headquarters, we contribute to our customers' globalization
Die Casting Machine
with a four-forked system covering Asia, North America and Europe.

UBE Machinery Corporation, Ltd. Seoul Branch

UBE Machinery (Shanghai) Ltd.

UBE Machinery Inc.
UBE Machinery Inc. Lexington
UBE Europe GmbH

UBE Machinery Corporation, Ltd.

UBE Machinery India Private Limited. UBE Machinery Inc. Mexico Branch

UBE Machinery Thai Co, Ltd.

UBE LATIN AMERICA SERVIÇOS LTDA.

UBE Machinery Corporation, Ltd. Taipei Branch

PT. UBE Highlight Indonesia

UBE Machinery Thai Co., Ltd. Vietnam Branch

WORLD HEAD QUARTERS
PRODUCTION SITE
SALES/SERVICE OFFICE

Large Size die casting machine Lineup

Hydraulic die casting machine : UB-iV Series Two platen hybrid die casting machine : UH Series
（1250、1650、2250、2500、2800、3050、3550、4000、4500） （1250、1650、2250、2500）

Main web site

Utilizing 50% post-consumer
recycled paper pulp

http://www.ubemachinery.co.jp
2018.10.1000AB
UB- iS2Series

Evolving New Standard

UB- iS2 Series

New Human Machine Interface
CastNavi

Adoption of large 12.1 inch color touch

panel on operation panel of human

Introducing UB-iS2 series succeeds the long selling UB-iS series

machine interface. Setting the Operating
Conditions CastNavi Each Indivisual
Operation
Simplified operation panel reducing hard
switches which are shifted to screen panel.

Achieved visibility and operability by using

graphic symbols, being independent from
language.

Identifiable background color by category.

Friendly and memorable design of screen.

Stabilized D Frame Flashless Casting Control（Option） History memory feature for operation
setting.
Easy daily maintenance! Equipped “
Operating Utility
detection system for gas pressure” for Monitor
Operation Panel Main Menu Display
intensification Accumulator.

Adoption of technology
for ＵＢ−ｉＳ２ series Electric Servo Valve
Center Press Platen
S-DDV Servo Direct Drive Valve

With center press technology, A servo-controlled direct-drive valve (S-DDV) with

an equal clamping force is servomotor is applied to enable multi speed control
distributed through out the (10 point parameter setting).
die. It reduces flash, exert Real time feed back control enables to obtaining
an effect on low pressure accurate shot-speed repeatability and shot stability.
casting & reducing clamping
force.

High level CAE analysis and

optimum shape design
reduce the deflection and
Characteristic by actual shot data (UB670iS2)
achieve high rigidity.
Moving Platen
Gate ratio KG = 12.3 (chip diameter ø80)

Head pressure [MPa]

Speed [m/s]

Rod pressure [MPa]

Metal pressure [MPa]

Stroke pressure [m]

Electric Servo Valve MUSCLE Design platen structure

Center Press Platen New Human Machine Interface Minimized deflection angle

Time

1 2
UB- iS2Series

Multi Pressure Control Meter in - Meter out Circuit CastNavi

Shot parameter setting screen Machine monitor display Graphic trend display
UBE developed its own exclusive runaround circuit and Meter-in, which provides pressure equivalent to the load,
Enables multi speed control with Displays machine status with Displays each shot trend and enables
double accumulator system (built-in delicated and meter-out, which is effective at stabilizing speed,
10-points parameter setting function. graphics and enables to recognize to retrieve the graphic shot profiles for
pressurizing accumulator) for maintaining stable and are both incorporated in a meter-in/meter-out circuit for
the condition at a glance. the previous 100 shots.
high-speed injection performance while achieving using the advantages of each mechanism to obtain
casting pressure control over the wide range from 30% stable speed.
to full without gas discharge or re-charge.

Low metal pressure injection enables casting in larger Shockless start is also realized to prevent air intake of
sizes, and the reduced metal pressure improves the molten metal.
promotes longer die life.

Multi Pressure Control Hydraulic circuit formation

50ms For injection For intensification

High metal pressure 5 0 m s Shot diagram

Bladder ACC
Injection control :

Piston ACC
Pm=100MPa Meter in & out control
Intensification
Intensification control :
Head pressure control
pressure
adjustment
Casting Support Function（Interactive Easy Setting Mode)
Vh=2.3m/s Vh=2.3m/s ACC : 2-ACC
(option)
Speed control : S-DDV
High speed maintains although Pm=30MPa Low Equipped with 2 selective modes for standard and easy setting for casting. Designed for beginner to set with interactive screen.
metal pressure is lowered metal S-DDV
pressure Follow to guidance
Easy Setting Mode ① ② ③ ④ ⑤
Run around valve Intensification
High-Pressure Injection Low-Pressure Injection speed
with New Circuit with New Circuit adjustment
(option)

Flashless Casting Control（Option） Completed by 8 steps

Stabilized D Frame
Impact Control

Modeling clamp unit and shot unit. Through high level The first in its class! Flashless casting technology as an
CAE (ADVC), movement of shot unit is option.
quantitatively-analyzed. Optimally-designed injection D
shape frame brings longer life of tip & sleeve. It enables to maintain ⑥
flashless and good quality by
controlling impact pressure ⑧ ⑦
without changing speed.
Sample picture by high level analysis
It controls gas pressure by Multi Language (Japanese, English, Chinese, Korean)
changing degree of opening
of valve which is newly set Japanese, English, Chinese, Korean can be displayed. * Vietnamese and Thai will be ready soon.
between accumulator and gas
bottle and is remote
controlled.

To achieve further flashless

casting incorporated with
Center Press Platen.
Stabilized D Frame
Impact Control Valve

3 4
UB- iS2Series

UB−iＳ２ Series Main Specifications UB−iＳ２ Series Specification（Standard and Optional Items）

Items Units UB375iS2 UB530iS2 UB670iS2 UB850iS2 UB1100iS2 Specification item Std. Opt. Specification item Std. Opt. Specification item Std. Opt.

Hydraulic
1 Die plate (Fixed, Moving) with T-Slot machining ● 1 Programmable controller (Mitsubishi Q series) ● 17 Additional level alarm ○

cooling
Clamping force kN 3750 5300 6700 8500 11000
2 Toggle unit automatic lubrication device ● 2 Fully-enclosed outer fan motor (hydraulic pump motor) ● 18 Die cooling water, main stop valve (manual) ●

Dimension of die plate（LｘW） 3 ● 3 ● 1 ●

mm 940×940 1070ｘ1172 1200x1302 1400ｘ1452 1660x1660 Die height adjustment (2 speed control) Pilot light tower mounted on top of control panel Manual door on operation side

4 Die height automatic setting ● 4 LS error display ● 2 Toggle cover (operator side, and helper side) ●
Read between tie bars（LｘW） mm 667x667 751x751 850x850 931x931 1100x1100 Helper-side injection unit cover
5 Platen Ni welding (Die mounting surface) ○ 5 Symbolic operation nameplate ● 3 ●
Clamping Moving platen shoe adjustment mechanism
Helper-side safety fence
6 (Shim type) ● 6 Interface for automatic devices by other manufacturers ○ 4 ○
Die stroke mm 420 560 660 760 830

Die clamping
Digital load meter Robot interface for automatic devices
7 ● 7 ○ 5 Die open limit safety hook (stopper type) ●
(on the fixed platen helper side tie bar) by other manufacturers

8 Die clamping force automatic adjustment ● 8 Outlet (100V) in control panel ○ 6 Emergency stop button (2 locations) ●
Die thickness (min．to max．
) mm 300∼700 350∼850 350∼900 400∼950 600∼1200

Safety
9 Die clamping force automatic compensation control ● 9 Electric cable protection ○ 7 Control panel door with interlock ●

Control
Die height adjustment speed mm/min 50∼200 50∼200 50∼200 50∼200 50∼200 10 Automatic tie bar pull-out device ○ 10 Earthing interrupter ○ 8 Control panel handle enabling securing of padlock ●

11 Tie bar and guide rod chrome planting ○ 11 Temperature monitor ○ 9 Automatic door on operation side ○
Nominal maximum injection force
kN 340 <420> 425 <525> 471 <581> 570 <703> 623 <769>
<Option> 12 Die support ○ 12 Control panel cooler ○ 10 Manual door on helper side ○

Nominal minimum injection force 13 Ejection plate clamp (C plate clamp) ○ 13 Lighting in control panel ○ 11 Automatic door on helper side ○
<Option> kN 238 <129> 298 <162> 330 <186> 399 <225> 436 <238>
14 Hydraulic die clampping device ○ 14 Added a touch panel on control panel (12.1 inch) ● 12 Photoelectric tube safety device ○

15 "Provisional pouring start signal (for UBE ladler)" 15 PC programmer Latchet-type safety hook
Plunger stroke mm 480 580 670 750 820 ● ○ 13 ○
CastNavi language options (Japanese, English, Foundation channel system
16 Drain port beneath die clamp at machine base ● 16 Chinese, Korean) 2-language selectable ● 1 (H-shape steel embedded in the foundation) ●

Tip projection stroke mm 165 230 300 355 355 1 Ejector speed digital setting ● 17 Voltage adapt (Standard:200V) ○ 2 Machine color (UBE standard) ●

Ejection
2 Ejector forward limit digital setting ● 18 Voltmeter installed ○ 3 Customer specified machine color ○
Injection Shot position mm −125 −175 −175 −250 −300
3 Ejecting pressure-reducing circuit ○ 19 Ammeter installed ○ 4 Tools (with tool box) ○

1 Multi speed setting (S-DDV) Real time feed back ● 20 Integrating wattmeter ○ 5 Nitrogen gas refilling hose ○
Injection speed m/sec 0.02∼7 0.02∼6 0.02∼7 0.02∼7 0.02∼6
2 Low casting pressure injection ○ 1 Lot counter ● 6 Handy spray gun ○

Plunger tip diameter (Standard) mm 70 80 85 90 110 3 ○ 2 Product (shot) counter ● 7 Automatic ladler ○

Timer / Counter
Intencification time adjusting valve

4 Short sleeve specifications ○ 3 Tip lubrication timer ● 8 Thermal-insulated cover mounted on ladler ○
Applicable tip diameter mm 60,70,80 70,80,90 75,85,95 80,90,100 90,110,120 Casting parameter down-loading Molten metal surface level drop signal outpu
5 ● 4 Cumulative shot counter ● 9 ●
for 100 dies conditions (hot charge)

Injection
6 Injection digital setting ● 5 Total maintenace counter ● 10 Tip lubricator ○
Deceleration adjustment mm Adjustable Adjustable Adjustable Adjustable Adjustable
7 Piston type actuator (for matal refilling) ● 6 Maintenance counter by die ● 11 Tip lubricator mixing system ○

Others
Nonflammable hydraulic fluid specification
8 Accumulator for pressure intensification ● 1 ○ 12 Adjustable tip lubricating volume ○
Ejector force kN 186 235 304 343 539 (Water Glycol Fluid applicable)

9 GF interface ○ 2 Mineral type of hydraulic oil applicable ● 13 Automatic sprayer ○

Ejection Ejector stroke mm 0∼90 0∼110 0∼125 0∼125 0∼150 10 Pressure guages on Injection unit ○ 3 "Die cooling water flow control ball valves (fixed side)" ● 14 Tank (volume:200L) ○

11 Accumulator automatic pressure-release circuit ● 4 "Die cooling water flow control ball valves (moving side)" ● 15 Die release agent mixing and boosting device ○
Distance from moving platen
mm 466 535 606 646 820
to ejection plate 1 Core sequence-selection circuit ● 5 Die cooling water drain box ● 16 Forward/backward movement in die spraying ○

2 Core spray circuit (for UBE sprayer) ○ 6 Glycerin filled pressure gauge on injection unit ● 17 Automatic parts extractor ○
Motor for hydraulic pump kW 22/6P 37/6P 37/6P 45/6P 55/6P
3 Core on moving platen (#1) ○ 7 Oil temperature gauge (with 1 upper limit contact point) ● 18 Photoelectric product detection sensor (2 sensors) ○

Hydraulic cooling
Motor for luburication kW 0.06 0.09 0.09 0.09 0.09 4 Core on moving platen (#2) ○ 8 Oil cooler cooling water ON-OFF circuit ● 19 GF device ○

5 Core on moving platen (#3) ○ 9 Wire-braided hydraulic hose ○ 20 CASTTREND (software) ○

Oil tank capacity L 540 1000 1030 1300 1420
Die core

6 Core on fixed platen (#1) ○ 10 Hydraulic hose with plastic cover ○ 21 Automatic trimming press ○
General Compliance with North America, European, and
7 Core on fixed platen (#2) ○ 11 Oil cleaner ○ 22 ○
Cooling water flow rate for 50 50 50 50 50 Chinese standards and requirements
L/min
oil cooler (water temp at 30℃ or below) (water temp at 30℃ or below) (water temp at 30℃ or below) (water temp at 30℃ or below) (water temp at 30℃ or below)
8 Additional core port on moving platen ○ 12 Magnetic separator (one pc) ● 23 Impact Control Valve ○

Oil pressure MPa 16.18 16.18 16.18 16.18 16.18 9 Additional core port on fix platen ○ 13 Size up of oil-cooler ○

10 Core pressure release circuit ○ 14 Line filter ●

Machine weight ton 11.5 21 24 35 60 11 Local squeese circuit(Fix・Moving side) ○ 15 "Hydraulic fluid preheating circuit (pump loading)" ○

12 Core pressure reducing circuit ○ 16 Level alarm (one contact point output) ●
Note: Appearance, Specifications, Numerical Data of die casting machine may change for improvement without notice

5 6
UB- iS2Series

Peripheral Equipment Dimensional Diagram

UBE s proud Peripheral equipment with long-time performance at field. A

B
High Reliability supports stable production and high cycle. C
DIE MOUNTING SURFACE （UP TO DIE MOUNTING SURFACE）
（C）

Automatic Ladler
USP AUTO SPRAYING DEVICE

Adopting inverter control with arm and ladle drive enables smooth movement. Improves
accuracy of ladling by refined control method.
TIE BAR MOVABLE STROKE
No. Items USL-02 USL-03 USL-04 USL-05 USL-05L （D）st

1 Applicable die casting machine UB375iS2 US530iS2 UB670iS2 UB850iS2 UB1100iS2

D
2 Maximum pouring weight 2.8kg 4.0kg 5.6kg 8.0kg 15.0kg
（Option 10kg・12ｋｇ）

3 ±1.5% (with the Max. ladling weight) G

Accuracy ladling
・Arm driving motor : 0.75kw ・Arm driving motor : 1.5kw
AC motor (Inverter control) AC motor (Inverter control)
F
4 Power drive MACHINE CENTER
・Ladle driving motor : 0.2kw ・Ladle driving motor : 0.4kw
SHOT CYL. CENTER
AC motor (Inverter control) AC motor (Inverter control)

Automatic Ladler
E

Automatic Sprayer
Standard feature for forward movement of spray cassette in the dies, which is effective for
casting for deeper shaped product. Descent position of spray cassette and forward stroke in the
die can be set on the screen in each die. ULE PARTS EXTRACTING DEVICE

No. Items Model USP-21 Model USP-31 Model USP-51 Model USP-61
US530iS2
1 Applicable die casting machine UB375iS2 UB850iS2 UB1100iS2
UB670iS2 HE SIDE COVER
AP-100UB
TIP LUBRICATION UNIT
2 Number of air blow nozzle（Standard） 10pcs 20pcs 20pcs 30pcs
Fixed platen side : 26pcs Fixed platen side : 31pcs Fixed platen side : 40pcs L
3 Number of spray nozzle（Standard） 20pcs
Moving platen side : 26pcs Moving platen side : 31pcs Moving platen side : 40pcs K
4 Air pressure 0.5MPa∼0.7MPa
N
5 Liquid supply port diameter Rc 1/2 B Rc 3/4 B
MACHINE CENTER

6 Power drive Y-axis up and down : Air cylinder, X-axis slide : AC motor (Inverter control)
Automatic Sprayer M CONTROL PANEL
J

540
USL AUTO LADLING DEVICE

Automatic Extractor
OP SIDE SAFETY DOOR

Adopting inverter control with arm drive enables smooth movement. OPERATION PANEL

1600 H I
No. 項 目 Model ULE-03 Model ULE-04 Model ULE-05 Model ULE-05L
US530iS2
1 Applicable die casting machine UB375iS2 UB850iS2 UB1100iS2
UB670iS2 Dimension Table （mm）
2 Location of installation Standing on floor at machine helper side
Automatic Extractor A B C D E F G H I J K L M N
3 Chuck type Biscuit chuck type
4 Number of product sensors 2pcs (Photoelectric sensor) UB375iS2 6760 6740 2695 1322 1230 3239 3898 2445 1538 1221 1360 1837 803 962
5 Die thickness adjustment stroke 150mm 220mm
UB530iS2 8100 7843 3063 1657 1275 3706 4470 3180 1600 1250 1570 2201 796 1262
6 Travelling stroke 1840mm 2200mm 2525mm 2553mm
7 Removal stroke 150mm 250mm UB670iS2 8969 8462 3362 1869 1365 3796 4650 3500 1683 1285 1570 2201 855 1321
8 Chuck rotaing angle 90°
UB850iS2 9786 9059 3609 2076 1400 4135 5120 3850 1785 1418 1800 2528 906 1372
9 Power drive Taking out : AC motor (Inverter control), Others : Air actuator
10 Air supply port diameter Rc 1/4 B Rc 1/2 B UB1100iS2 11335 9678 3958 2490 1540 4060 5678 4120 2060 1655 1800 2553 1190 1714

7 8
UB- iS2Series

Die Mounting Dimensional Diagram

1100ｔ・ 850ｔ 670ｔ・ 530ｔ・ 375ｔ

UB1100 iS2 UB670 iS2

Die stroke Die thickness (max)
1302 660 900 1335
1010 85 606 1010
850 Pull out tie Die thickness 850
250 250 Ejector stroke bar projection (min) 250 250
125 360 350

Die stroke Die thickness (max) 18-∅30 drill

1700 830 1200 1700
Plunger stroke
1310 125 845 1310
Pull out tie Die thickness 670
1100 Ejector stroke bar projection (min) 1100

150 100 100 150

150 100 100 150

Tip projection stroke

225
350 350 150 406.5 600 350 350 300

125 125

1320
1200
1010

1010
850

850
175
225

Ø150
15

24-∅38 drill

Plunger stroke

68
820 70 70

145
200

200
Tip projection stroke 110 110
260
180
200 150 150

200 150 150

355 150 150
100 100

1695
1660
1310
1100

1100
1310
190 190
180
260

225 225
1.Blue Holes are for ejection rods directly linked to the ejection plate. (14 locations)

300
2.Orange Holes are for ejection rods not to be directly linked to the ejection plate. (4 locations)
Ø220

25
3.Minimum size of dies : 567mm×567mm (Center arrangement)
70

240
60

200
120 120
200
60
UB530 iS2
240 240
Die stroke Die thickness (max) 1200
1172 560 850 891
891 80 535 751
1.Blue Holes are for ejection rods directly linked to the ejection plate. (24 locations) 751
Pull out tie Die thickness
225 225
225 225 bar projection (min)
3.Minimum size of dies : 773mm×773mm Ejector stroke
110 340 350

18-∅30 drill

Plunger stroke
580

100 125 125100

100 125 125 100

Tip projection stroke

225
125 125

1175.5
230

1070
891

891
751

751
175
225

Ø150
UB850 iS2 15

50
7070
110110

134.5
150 150
190 190
225 225

1.Blue Holes are for ejection rods directly linked to the ejection plate. (14 locations)
2.Orange Holes are for ejection rods not to be directly linked to the ejection plate. (4 locations)
Die stroke Die thickness (max) 3.Minimum size of dies : 500mm×500mm (Center arrangement)
760 950
1452 1485
90 646
1111 1111
931 Pull out tie Die thickness 931
Ejector stroke bar projection (min)
300 300 300 300
125 380 400

24-∅38 drill
UB375 iS2
Plunger stroke
750 Die stroke Die thickness (max)
200 100100 200

200 100100 200

420 700
Tip projection stroke
260

940 940
180

355
1440.5
100 100

70 466
1111

1111
1400

792 792
931

931

Pull out tie Die thickness

180

667 Ejector stroke bar projection (min) 667

250
260

200 200 90 325 300 200 200

Ø200

25
16-∅26 drill

Plunger stroke
480
60

110 90 90 110

110 90 90 110
Tip projection stroke
194.5

60 60

170
110 110
165

80 80
667

667
940
792

792
940
120 120

125
Ø101.6
170
200 200
240 240
12
56

160
80 80
1.Blue Holes are for ejection rods directly linked to the ejection plate. (22 locations) 90 90
2.Orange Holes are for ejection rods not to be directly linked to the ejection plate. (2 locations) 160 160

3.Minimum size of dies : 620mm×620mm

1.Blue Holes are for ejection rods directly linked to the ejection plate. (12 locations)
2.Orange Holes are for ejection rods not to be directly linked to the ejection plate. (4 locations)
3.Minimum size of dies : 445mm×445mm (Center arrangement)

9 10