Industrial Specifications

Energy Solutions Worldwide

+44(0) 1461 202 111

www.cochran.co.uk
Cochran Ltd Newbie Works, Annan, Dumfries & Galloway, UK DG12 5QU.

Whilst this information is given in good faith, no warranty or representation

is given concerning such information which must not be taken as establishing
any contractual or other commitment binding upon Cochran Group Ltd
Company or any of its subsidiary associated companies. ©2013 Cochran Ltd.
Design by CarneWhitney.com 01228 596 895. Version 2 11/2013.
Cochran delivers fully engineered heat and energy solutions
to commerce and industry across the globe. Cochran has been
at the forefront of combining proven engineering skills with
technological innovation in heat generation and transfer systems since
1878. Operating worldwide, the Cochran brand is the globally recognised
benchmark for quality British engineering and manufacturing; a name that
stands for unrivalled dependability, durability and premium performance.
Cochran are the internationally acknowledged experts in the provision
of packaged steam and hot water boilers, along with integrated
systems utilising shell boiler designs, combustion and ancillary
technology constructed to exceed the most stringent UK,
European and International standards.

Whatever the requirement, Cochran offer the range and flexibility to

deliver solutions that match the application, from the smallest system
through to the planning, management and delivery of the largest
turnkey energy centre projects.
The complete Cochran offering extends to include servicing, spares and
planned maintenance solutions, combined with an in depth technical
support throughout the long operational life of a Cochran boiler and
ancillary equipment. The company also delivers comprehensive training;
ensuring customers’ operatives work both effectively and safely - whilst at
the same time achieving maximum efficiency from the system.
Cochran’s long and wide-ranging experience is backed-up by a worldwide
network of carefully selected, highly trained and approved agents who deliver total
global support. The Cochran package is founded on over 130 years at the forefront of
industry-leading innovation in combustion and control system design and manufacture;
unrivalled experience that means that when you choose Cochran, you have chosen a life-long
solution to your energy needs.

www.cochran.co.uk
+44(0) 1461 202 111
Cochran Steam Boiler Wee Chieftain
Model:

Premium
The Wee Chieftain is probably the world’s best-known and most respected industrial boiler. The

Specifications
Cochran three pass, wetback boiler is renowned for its reliability and durability, as well as its robust design. Wee
Chieftain boilers can be found hard at work in over 100 countries across the globe. Suitable for any application,
the design features Cochran’s low NOx, low noise burners as standard, and are available with a comprehensive
range of control options.

F
(Tube Withdrawal Space)

Design Concept
Cochran Boilers are manufactured to stringent international codes such as
BS 2790, EN 12953, ASME, China’s CSEI and Russian Gost. D
Developed using over 100 years’ experience gained at the forefront of the industry, E
each Cochran product features a robust design and construction ensuring a long
operational life and maximum fuel efficiency. Every Cochran product featured in this
brochure is manufactured in Scotland, UK and is CE marked as applicable.
The Company’s extensive range of packaged steam and hot water boiler systems
incorporate all the combustion equipment, feed water pump and controls, control
panel, valves and fittings required for safe operation.
G C
Quality A B

Quality process standards and procedures are third party audited to internationally
recognised ISO 9001 standards.
Every Cochran boiler is third party insurance authority inspected prior to despatch. Rating (F&A 100ºC): 1000 kg/hr to 6000 kg/hr (2205 lb/hr to 13228 lb/hr / 627 kW to 3761 kW)
Standard Working Pressure: 10.34 Bar. All steam boiler designs are available from 6 Bar up to 28 Bar.
Efficiency
Cochran boiler and economiser systems will operate up to 96% efficiency, based Evaporation kW 627 940 1254 1567 1881 2194 2507 2821 3134 3510 3761

upon an NCV of 34828 kJ/m3 for Natural Gas and an NCV of 35863 kJ/l for F&A 100ºC (212ºF) kg/h 1000 1500 2000 2500 3000 3500 4000 4500 5000 5600 6000

Distillate Fuel Oil. lb/h 2205 3307 4409 5512 6614 7716 8818 9921 11023 12346 13228
Dimensions Oil A mm 3145 3763 3763 4347 4391 4391 4896 4901 5414 5838 6176

Support services Nat.Gas A mm 3355 3953 3953 4552 4727 4753 5009 5009 5522 5951 6176
B mm 1901 2101 2101 2486 2637 2637 2690 2690 2845 2845 3671
Every Cochran product is backed by a comprehensive package of
C mm 781 881 881 1073 1149 1149 1184 1184 1250 1250 1250
well-proven support services.
D mm 2153 2413 2413 2882 3034 3034 3251 3251 3366 3394 3394
Turnkey boilerhouse consultancy and supply. E mm 1766 1966 1966 2350 2502 2502 2647 2647 2779 2780 2780
Installation and project management. F mm 1980 2440 2440 2964 2950 2950 3170 3170 3650 3980 4205
G mm 2153 2633 2633 3154 3140 3140 3360 3360 3840 4233 4456
Comprehensive preventative maintenance packages.
Recommended Chimney Dia. mm 230 280 305 355 380 405 430 455 485 510 535
Efficiency upgrades and plant enhancements. Safety Valve Exhaust Dia. mm 40 50 50 65 65 65 80 80 80 100 100
International commissioning and maintenance services Steam Stop Valve Dia. mm 50 65 65 80 100 100 100 100 100 125 125
covering over 100 countries. Blow Down Valve Dia. mm 25 25 25 25 25 25 25 25 25 25 25

Full spares support covering all current boilers and Feed Check Value Dia. mm 25 25 25 25 40 40 40 40 40 40 40
Feed Pump Inlet Dia. mm 25 25 25 25 25 25 25 25 25 32 32
burners and products still in operational life.
Feed Water Strainer Dia. mm 25 25 25 25 40 40 40 40 40 40 40
Oil Inlet Connection Dia. B.S.P. 3/8” 3/8” 3/8” 3/8” 3/8” 1” 1” 1” 1” 1” 1”
Boiler Weight-Empty Tonne 3.70 5.00 5.10 8.10 9.20 9.20 11.30 11.40 14.20 14.42 16.82
Weight to N.W.L. Tonne 5.20 7.40 7.50 13.30 14.90 14.90 17.60 17.70 22.70 23.88 26.74
Weight full of Water Tonne 5.60 8.00 8.10 14.40 16.30 16.30 19.20 19.30 24.70 26.10 28.74

Note: All Dimensions and weights are approximate only and are based on a boiler working pressure of 10.34 Bar G.
Cochran Steam Boiler Thermax
Model:
Cochran Steam Boiler Thermax Twin Furnace
Model:

For larger applications the Cochran Thermax high volume range offers the right combination of The Twin Furnace Thermax steam boiler range is ideally suited for large load applications. The range
performance and integrity for users world-wide. The well-proven three pass wetback design is fully can be equipped with superheaters to produce very high quality process steam, or economisers to recover
compliant with European regulations and delivers outputs of up to 24 tonnes on a single furnace. This range heat from the flue gas. Simultaneous or independent firing of the furnaces ensures maximum flexibility and
of boilers can be found in distilleries, chemical plants, hospitals, CHP and a host of other applications requiring turndown performance. The Thermax Twin Furnace steam boiler range is suitable for a wide range of
reliable and flexible steam production and comes with a wide range of combustion and control packages, applications, including CHP, airports and manufacturing.
superheater and economiser options.

FLUE OUTLET
F
(Tube Withdrawal Space)

D
D
E E

C G
C G
A B
A B
F
Ratings (F&A 100ºC): From 5000 kg/hr to 24000 kg/hr (11023 lb/hr to 59210 lb/hr / 3134 kW to 15045 kW). Ratings (F&A 100ºC): From 18140 kg/hr to 40000 kg/hr (40000 lb/hr to 88200 lb/hr / 11373 kW to 25075 kW).
Standard Working Pressures: 10.34 Bar and 17.2 Bar. All steam boiler designs are available from 6 Bar up to 28 Bar. Standard Working Pressures: 10.34 Bar and 17.2 Bar. All steam boiler designs are available from 6 Bar up to 28 Bar.
Contact Cochran for information on capacities over 32000kg/hr.
Evaporation kW 3134 3510 3761 3949 4263 4551 4833 5121 5404 5686 6400 7109 7522 8150 8532 9955 11374 12537 14104 15045
F&A 100ºC (212ºF) kg/h 5000 5600 6000 6300 6800 7260 7710 8170 8620 9070 10210 11340 12000 13000 13610 15880 18144 20000 22500 24000 Evaporation kW 11373 12795 14216 15633 17060 18481 19903
lb/h 11023 12345 13227 13888 14991 16005 16997 18011 19003 19995 22509 25000 26455 28660 30005 35009 40000 44092 49604 52910 F&A 100ºC (212ºF) kg/h 18140 20408 22675 24943 27210 29478 31751
Dimensions A mm 5497 5591 5731 5756 5856 5941 6088 6167 6223 6328 6854 6980 6980 7414 7414 7795 7785 8235 8710 9110 lb/h 40000 45000 50000 55000 60000 65000 70000
B mm 3915 4235 4245 4255 4292 4407 4317 4347 4398 4403 4755 4809 4809 4980 4980 5062 5248 5422 5757 5901 Dimensions A mm 7100 7250 7400 7610 7630 8330 8330
C mm 1206 1236 1246 1256 1297 1337 1337 1352 1398 1403 1485 1540 1540 1652 1652 1728 1965 1965 2055 2055 B mm 4061 4860 4980 5086 5225 5310 5475
D mm 3844 3904 3924 3945 4027 4107 4107 4137 4230 4202 4506 4516 4516 4740 4740 4892 5292 5292 5455 5455 C mm 1681 2095 2210 2286 2325 2360 2400
E mm 2755 2815 2835 2855 2938 3018 3018 3048 3141 3151 3417 3427 3427 3651 3651 3803 4124 4124 4287 4287 D mm 5335 5640 5745 5840 5940 6205 6355
F mm 2993 3054 3194 3234 3284 3358 3494 3563 3604 3756 3639 3789 3789 4149 4149 4499 5760 6210 6410 6910 E mm 4490 4535 4715 4850 4880 4900 5050
G mm 1631 1921 1921 1921 1917 1917 1917 1917 1922 1922 1922 2190 2190 2250 2250 2275 2272 2446 2691 2835 F mm 3625 3980 3980 4315 4335 4685 4685
Min.Trans.Width mm 3006 2799 2819 2840 2921 3001 2986 3031 3123 3133 3300 3409 3409 3632 3632 3766 3862 3862 4012 4012 G mm 2340 2765 2770 2800 2900 2950 3075
Min.Trans.Height mm 2865 2925 2945 2965 3048 3158 3158 3188 3331 3291 3457 3617 3617 3841 3841 3993 4124 4124 4287 4287 Min. Transport Width mm 3362 4190 4420 4573 4650 4720 4800
Rec.Chimney Dia. mm 455 510 510 535 560 560 600 610 635 635 660 710 710 815 815 865 900 940 1000 1000 Min. Transport Height mm 3512 4340 4570 4725 4800 4870 4955
Sfy.Valve Exh.Dia. mm 80 80 80 80 80 80 100 100 100 100 100 100 100 125 125 125 125 150 150 150 Rec. Chimney Dia. mm 890 940 1016 1092 1168 1194 1220
Steam Stop Valve Dia. mm 125 125 125 125 125 150 150 150 150 150 200 200 200 200 200 200 200 200 250 250 Safety Valve Exhaust Dia. mm 114 114 114 140 140 140 140
Blow Down Valve Dia. mm 32 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 Steam Stop Valve Dia. mm 230 250 250 300 300 300 300
Feed Pump Inlet Dia. mm 32 32 40 40 40 40 40 40 50 40 65 65 65 65 65 65 50 50 65 65 Blow Down Valve Dia. mm 50 50 50 50 50 50 50
Weight-Empty Tonne 14.2 16.0 16.7 17.1 18.1 18.8 19.5 19.9 21.2 22.2 26.4 28.7 28.7 32.0 32.0 36.1 44.0 46.6 52.7 54.9 Feed Water Inlet Dia. mm 75 75 75 75 75 75 75
Weight to N.W.L. Tonne 23.3 25.5 26.5 27.1 29.0 30.8 31.5 32.3 34.8 36.0 42.8 46.0 46.0 54.8 54.8 61.8 73.8 77.2 88.7 93.2 Boiler Weight-Empty Tonne 45.7 50.8 55.9 61 67 75.2 84.4
Weight Full of Water Tonne 25.1 27.5 28.5 29.2 31.3 33.3 34.0 35.0 37.7 39.0 46.3 49.9 49.9 59.7 59.7 67.6 81.8 85.8 98.5 103.6 Boiler Weight-Full Tonne 86.7 96.6 106 113 127 142 158

Notes: Note: All Dimensions and weights are approximate only and are based on a boiler working pressure of 10.34 Bar G.
1. All Dimensions and weights are approximate only and are based on a boiler working pressure of 10.34 Bar G.
2. For boilers rated above 20000kg/hr, the heat input on oil firing is limited to comply with EN12953 standards.
Cochran Steam Boiler Model:
Borderer Cochran Hot Water Boiler Clansman
Model:

The Cochran Borderer steam boiler utilisies a full wet back design for maximum efficiency. A key The Clansman is a compact, cost-effective hot water boiler, built to Cochran’s famous high standards.
feature of the Borderer series is the boilers’ compact design. The small footprint makes it ideal for a wide range The Clansman features Cochran’s low NOx, low noise combustion equipment as standard. The full wet back
of commercial and light industrial applications such as laundries, hotels and small to medium manufacturing system delivers maximum efficiency; combined with a compact design and small boiler footprint; the
sites. The Borderer also features Cochran’s low NOx, low noise combustion package as standard in combination Clansman is ideal for a wide range of commercial and light industrial heating applications such as hospitals,
with a wide range of control options, allowing maximum flexibility. hotels and small to medium sized manufacturing sites.

Flow
Return
D
(Maximum Height) F
(Tube Withdrawal Space)
F
(Tube Withdrawal Space)

Flue Outlet
Flue Outlet

D
H
H
E
E

G C G C
A B A B

Ratings (F&A 100ºC): From 50 kg/hr to 6800 kg/hr (110 lb/hr to 15000 lb/hr / 31 kW to 4263 kW). Rating: 293 kW to 3516 kW (1.0x106 BTU/hr to 12x106 BTU/hr).
Standard Working Pressures: 6.9 Bar and 10.34 Bar. All steam boiler designs are available from 6 Bar up to 28 Bar. Standard Working Pressures: 4.5 Bar, with designs available up to 9.3 Bar.

Evaporation kW 284 357 427 570 714 853 995 1137 1422 1706 2275 2844 3134 3510 3761 3949 4263 Boiler Ratings kW 293 366 440 586 732 879 1025 1172 1465 1758 2344 2930 3516
F&A 100ºC (212ºF) kg/h 455 570 680 910 1140 1360 1588 1815 2268 2720 3630 4535 5000 5600 6000 6300 6800 kCal/h x103 252 314 378 504 629 756 881 1008 1260 1512 2016 2520 2520
lb/h 1000 1255 1500 2005 2510 3000 3500 4000 5000 6000 8000 10000 11025 12348 13230 13891 14994 BTU/h x106 1.00 1.25 1.50 2.00 2.50 3.00 3.50 4.00 5.00 6.00 8.00 10.00 12.00
Dimensions Oil A mm 2885 3085 3085 3185 3285 3335 3385 3435 3908 4264 4478 4765 4961 4951 4731 4968 5168 Dimensions Oil A mm 2278 2328 2381 2616 2765 2911 3016 3066 3320 3420 3570 4000 4100
Gas A mm 2753 2953 2953 3205 3305 3547 3619 3669 4129 4370 4773 4873 5069 5059 4942 4968 5168 Gas A mm 2278 2481 2534 2936 3085 3231 3358 3408 3660 3740 3890 4039 4139
B mm 1423 1505 1500 1540 1660 1633 1678 1760 1828 1955 2155 2403 2487 2496 2599 2575 2598 B mm 1105 1105 1155 1505 1425 1565 1565 1685 1750 1940 1940 1960 1985
C mm 580 580 595 615 675 675 688 725 760 805 905 1010 1055 1064 1125 1099 1124 C mm 540 540 565 590 600 620 665 680 715 820 885 950 975
D mm 1774 1774 1804 1862 2062 2116 2141 2216 2330 2420 2698 2908 3054 3073 3195 3273 3138 D mm 1335 1335 1430 1540 1600 1600 1735 1765 1765 2340 2530 2660 2710
E mm 1168 1159 1180 1208 1395 1383 1395 1465 1528 1593 1768 1960 2042 2056 2170 2241 2096 E mm 799 803 832 898 898 910 969 1017 1042 1161 1265 1355 1377
F mm 1465 1665 1665 1765 1865 2065 2115 2165 2625 2960 3195 3295 3491 3481 3545 3571 3771 F mm 1450 1500 1550 1700 1800 2000 2100 2150 2300 2400 2550 2800 2900
G mm 1610 1810 1810 1910 2010 2210 2260 2310 2770 3085 3340 3440 3636 3626 3690 3716 3916 G mm 1508 1558 1608 1758 1858 2058 2158 2208 2358 2460 2610 2860 2960
H mm 1483 1438 1468 1508 1708 1708 1733 1808 1878 1968 2168 2378 2467 2486 2608 2686 2551 H mm 1350 1350 1400 1520 1530 1530 1640 1670 1735 1910 2090 2220 2270
Rec. Chimney Dia. mm 145 162 180 205 230 255 280 290 305 355 405 440 455 465 480 495 515 Rec. Chimney Dia. mm 145 162 180 205 230 255 280 290 330 355 405 455 510
Sfy.Valve Exh.Dia. BSP/mm 32 32 32 32 32 40 40 40 40 50 65 65 80 80 80 80 80 Sfy.Valve Exh.Dia. BSP/mm 1.25” 1.25” 1.5” 1.5” 2' 2' 2' 2.5” 2.5” 100 125 125 125
Stm. Stop Valve Dia. BSP/mm 40 40 40 50 50 65 65 65 80 80 100 100 125 125 125 125 125 Drain Valve Dia. BSP 1” 1” 1” 1” 1” 1” 1” 1” 1” 1” 1” 1” 1”
Blow Down Valve Dia. mm 25 25 25 25 25 25 25 25 25 25 25 25 25 50 50 50 50 Flow Connection Dia. mm 63.5 80 80 100 100 125 125 125 150 150 200 200 200
Feed Water Inlet Dia. mm 25 25 25 25 25 25 25 25 25 32 32 32 32 32 40 40 40 Return Connection Dia. mm 63.5 80 80 100 100 125 125 125 150 150 200 200 200
Weight - Empty Tonne 1.76 1.86 2.04 2.36 2.77 2.99 3.35 3.75 4.47 5.59 7.65 9.08 11.77 13.04 15.06 15.95 16.62 Weight-Empty Tonne 1.09 1.21 1.31 1.52 1.63 1.92 2.27 2.52 2.90 3.99 4.62 5.56 6.24
Weight to NWL Tonne 2.49 2.64 2.86 3.25 3.93 4.20 4.61 5.22 6.45 7.96 10.98 13.28 18.83 21.51 25.03 26.91 27.51 Weight-Full of Water Tonne 1.67 1.77 1.93 2.25 2.41 2.85 3.37 3.67 4.23 5.98 6.95 8.55 9.45
Weight - Full of Water Tonne 2.64 2.81 3.05 3.46 4.20 4.50 4.93 5.59 6.94 8.59 11.88 14.60 21.03 24.35 28.53 30.71 32.18

Note: All Dimensions and weights are approximate only and are based on a boiler working pressure of 10.34 Bar G. Note: All Dimensions and weights are approximate only and are based on a boiler working pressure of 4.50 Bar G.
Cochran Hot Water Boiler Model:
Calpac Cochran Hot Water Boiler Thermax
Model:

The Cochran Calpac hot water boiler range shares many of the winning features of the Wee Chieftain For larger applications the Cochran Thermax high volume range offers the right combination of
steam range, reformatted to deliver exceptional hot water generation performance. With a reputation performance and integrity for users world-wide. The well-proven three pass wetback design is fully
for robust design and reliability, Calpacs are in service around the world. The design is based on a three pass, compliant with European regulations and delivers outputs of up to 16MW from a single furnace and up to
wet back system with additional flexibility provided by the Calpac’s tolerance to high differentials in the feed 30MW for the twin furnace option. Cochran hot water boilers can be found in airports, hospitals, CHP, district
and return temperatures of the hot water system. Typical applications include schools, hospitals, process heat heating schemes and a host of other applications requiring reliable, high volume hot water production.
and district heating schemes. The Calpac range features low NOx, low noise Cochran burners as standard,
backed up by a wide range of control options.
Return Flow

F
(Tube Withdrawal Space)

F
(Tube Withdrawal Space)

D D

E
E

C G
G C A B
A B

Rating: 879 kW/hr to 3515 kW/hr (3x106 BTU/hr to 12x106 BTU/hr). Ratings: From 3224 kW to 10550 kW (11x106 BTU/hr to 36x106 BTU/hr)
Standard Working Pressure: 9.3 Bar, with designs available up to 27 Bar. Standard Working Pressures: 9.3 Bar, with designs available up to 25 Bar.

Rating kW 879 1026 1172 1319 1465 1612 1758 2051 2345 2638 2960 3515 Rating kW 3224 3517 3810 4103 4395 4689 5275 5861 6741 7327 8206 8792 9671 10550
kCal/h x103 760 880 1010 1130 1260 1390 1510 1760 2020 2270 2550 3030 kcal/h x 103 2772 3024 3276 3528 3780 4032 4536 5040 5796 6300 7056 7560 8316 9072
BTU/h x106 3.0 3.5 4.0 4.5 5.0 5.5 6.0 7.0 8.0 9.0 10.1 12.0 Btu/h x 106 11 12 13 14 15 16 18 20 23 25 28 30 33 36
Dimensions Oil A mm 3280 3280 3280 3794 3850 3850 3850 4510 4510 4510 4754 5380 Dimensions A mm 6170 6170 6170 6555 6555 6555 7405 7405 7405 7880 7880 8315 8315 8765
Gas A mm 3520 3520 3520 3997 4090 4090 4090 4710 4710 4710 4834 5446 B mm 3850 3850 3850 3965 3965 3965 4385 4385 4385 4775 4775 4900 4900 5450
B mm 1884 1884 1884 2050 2050 2050 2050 2400 2400 2400 2450 2600 C mm 1178 1178 1178 1255 1255 1255 1380 1380 1380 1510 1510 1610 1610 1685
C mm 775 775 775 925 925 925 925 1075 1075 1075 1175 1175 D mm 4070 4070 4070 4220 4220 4220 4470 4470 4470 4670 4670 4820 4820 4970
D mm 2170 2170 2170 2740 2535 2535 2535 2900 2900 2900 2900 3610 E mm 2950 2950 2950 3100 3100 3100 3350 3350 3350 3550 3550 3700 3700 3850
E mm 1770 1770 1770 2070 1973 1973 1973 2299 2299 2299 2299 2664 F mm 3530 3530 3530 3815 3815 3815 4105 4105 4105 4485 4485 4860 4860 5225
F mm 2000 2000 2000 2440 2440 2440 2440 2740 2740 2740 3000 3710 G mm 1650 1650 1650 1690 1690 1690 1985 1985 1985 2250 2250 2275 2275 2750
G mm 2160 2160 2160 2623 2623 2623 2623 2923 2923 2923 3193 4483 Min.Trans.Width mm 2630 2630 2630 2780 2780 2780 3030 3030 3030 3285 3285 3485 3485 3635
Rec. Chimney Dia. mm 255 280 280 305 330 355 355 380 405 430 455 485 Min.Trans.Height mm 3125 3125 3125 3225 3225 3225 3525 3525 3525 3725 3725 3875 3875 4025
Safety Valve Exhaust Dia. mm 80 80 80 100 100 100 100 100 100 100 100 150 Rec. Chimney Dia. mm 485 510 535 560 585 610 635 685 710 760 790 815 840 865
Flow Connection Dia. mm 125 125 125 150 150 150 150 150 150 150 150 200 Sfy.Valve Exhaust Dia. mm 100 100 100 125 125 125 150 150 150 150 150 150 150 150
Return Connection Dia. mm 125 125 125 150 150 150 150 150 150 150 150 200 Drain Valve Dia. mm 50 50 50 50 50 50 50 50 50 50 50 50 50 50
Drain Valve Dia. mm 25 25 25 25 25 25 25 32 32 32 25 25 Flow Conn.Dia. mm 175 175 175 200 200 200 250 250 250 250 250 300 300 300
Oil Inlet Connection BSP 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” 1” 1” 1” 1” 1” Return Conn.Dia. mm 175 175 175 200 200 200 250 250 250 250 250 300 300 300
Boiler Weight-Empty Tonne 3.3 3.3 3.3 3.88 3.88 3.88 3.88 8.27 8.27 8.27 9.51 9.65 Boiler Weight-Empty Tonne 13.38 13.63 13.88 15.71 15.98 16.25 19.78 20.33 20.88 24.28 25.36 28.09 29.33 34.17
Boiler Weight-Full Tonne 5.5 5.0 5.0 7.28 7.28 7.28 7.28 13.5 13.5 13.5 15.20 17.6 Boiler Weight-Full Tonne 24.95 25.04 25.13 31.05 31.15 31.25 38.97 39.18 39.39 49.04 49.48 59.03 59.43 66.49

Note: All Dimensions and weights are approximate only and are based on a boiler working pressure of 9.30 Bar G. Note: All Dimensions and weights are approximate only and are based on a boiler working pressure of 9.30 Bar G.
Cochran Burners Cochran Burners
Equinox 4000-16,000 kW Oil & Gas/Dual Fuel Fired Burners
Simplex and Triplex 450-4500 kW Oil & Gas/Dual Fuel Fired Burners
Cochran combustion and control equipment suitable for firing oil or gas/dual fuel. The designs feature Cochran’s EquiNox combustion and control equipment is suitable for firing both oil and gaseous
Cochran’s unique combustion head, efficient combustion and low NOx throughout the firing range. Fully fuels. Delivering efficient fuel combustion and low NOx emissions throughout the firing range, EquiNox also
modulating options available throughout the range on all fuel types and combinations. Digital combustion provides direct drive to all fuel and air valves via independent servo motors. Digital combustion control is
systems can be incorporated into the burner control package. standard on every EquiNox burner.
A

A K
E

D
D RA
Gas Inlet
J
O

E
N
B
C H
M

B L G

D C

Oil Fired Burners - Suitable for viscosities from 35 SRNI to 4200 SRNI as per BS 2869
Burner Size 16 Two Stage 17 Two Stage 17 Three Stage 23 Three Stage 23 Modulating Boiler Ratings kg/hr 5600 6000 6300 6800 7260 7710 8170 8620 9070 10210 11340 13610 15880
Dimensions A mm 830 880 907 1106 1060 Boiler Frame Size 6 7 8 9 10 11 12 13 14 15 16 17 18
B mm 715 729 729 932 916 Dimensions A mm 1199 1199 1199 1293 1293 1293 1320 1320 1363 1363 1498 1583 1656
C mm 595 620 678 853 855 B mm 1320 1320 1320 1400 1400 1400 1400 1400 1500 1500 1580 1650 1770
D mm 420 420 483 388 340 C mm 330 330 330 378 378 378 378 378 378 378 374 584 654
E mm 191 191 191 191 178 D mm 295 295 295 315 315 315 340 340 365 365 390 390 440
Maximum Input kW 1650 3100 3100 3980 4300 E degrees 45º 45º 45º 45º 45º 45º 45º 45º 45º 45º 40º 38º 33º
Turndown 2:1 2:1 3:1 3:1 3:1 F mm 495 495 495 495 495 495 495 495 495 495 495 495 557
Operation Hi/Lo Hi/Lo Hi/Med/Lo Hi/Med/Lo Modulating G mm 264 264 264 302 302 302 302 302 302 302 302 315 412
Typical Noise Level - dBa 1m from Burner 80 83/84 83/84 84-87 84-87 H mm 258 258 258 269 269 269 269 269 269 269 269 275 274
Approximate Burner Weight Kg 158 192 190 215 215 J mm 900 900 900 1120 1120 1120 1120 1120 1120 1120 1200 1200 1250

Gas and Dual Fired Burners

K mm 550 550 550 710 710 710 710 710 710 710 762 762 780
L mm 264 264 264 302 302 302 302 302 302 302 302 318 412
M mm 190 190 190 190 190 240 240 240 240 240 240 240 265
Burner Size 16 Two Stage 17 Two Stage 17 Three Stage 23 Three Stage 23 Modulating
N mm 180 180 180 180 180 180 180 180 180 180 180 180 187
Dimensions A mm 827 876/851 907 1074 1060
O mm 323 323 323 356 356 356 406 406 406 406 457 457 508
B mm 684 729 729 932 916
C mm 595 620 678 853 855
D mm 420 420 483 388 340 Options: Remote monitoring and data logging - accessible via Internet; O2 Trim; Exhaust Gas Monitoring;
E mm 166 166/141 141 141 178 and Integral Gas Leak testing.
Maximum Input kW 1650 3100 3100 3980 4300
Turndown 2:1 2:1 3:1 3:1 3:1
Operation Hi/Lo Hi/Lo Hi/Med/Lo Hi/Med/Lo Modulating
Typical Noise Level - dBa 1m from Burner 80 83/84 83/84 84-87 84-87
Approximate Burner Weight Kg 184 220 230 250 240

Options: Two stage stepped combustion; Three stage stepped combustion; Electro/mechanical fully modulating.
Product Support
Cochran can provide full life cycle support for each boiler plant, incorporating plant servicing,
maintenance, emergency response, spare parts and repairs to suit any model. As the original
manufacturer, we are uniquely placed to provide full design, manufacturing and technical support for existing
plant, backed-up by the UK’s largest dedicated network of service teams and a global network of approved
agents, operating in over 100 countries worldwide.

Full Boilerhouse Support Fireside Cleaning (UK only)

Cochran can provide routine servicing, maintenance and repair capability to Cochran can provide a professional cleaning service to ensure your
support all items within the Boilerhouse, tailoring bespoke packages to suit Plant Performance is optimised. Attention needs to be paid to water
specific requirements, covering boiler plant, combustion equipment, water level quality and the deposits that reduce safety and efficiency, resulting in
controls, hot well tanks, deaerators, blow-down vessels, pumps, valves and damage to the boiler.
steam systems. The complete service and repair package includes service
contracts, insurance survey preparation and emergency breakdown response, Cochran Hire (UK only)
through to complete Energy Management contracts under which Cochran Cochran provides a variety of flexible options for temporary heat and
operate, monitor and maintain the plant in its entirety. energy applications. A unit hired from Cochran can provide a quick cost-
effective solution to maintain site production for short-term coverage in
The Total Spares Solution support of new plant installation, ongoing maintenance, statutory
Cochran’s highly trained boiler spares interpreters are totally committed to inspections, upgrade or repair outages or to cater for seasonal load demands.
providing a fast, comprehensive and reliable spares parts service. Cochran’s We can also provide units for extended term hire applications, ideal for long-
expert technical staff and sales team are available to help customers identify term site project works or where capital expenditure is unavailable. Cochran
and supply the parts that they require. UK-based customers can also purchase can also provide purpose built units to suit site specific, long-term requirements.
goods through the Company’s dedicated website, www.cochranspares.co.uk All Cochran hire units are fully self-contained with either trailer mounted packages
Their aim is to make your search for spare parts as simple as possible. Cochran or static containers; featuring Cochran boilers, hot well tanks, water treatment,
stock and supply an expanding range of goods to meet the demand of both blow down vessels and chimney sections required for operation. Each packaged
our on-line customers and those that require boiler specific items or prefer to unit is designed for quick and easy installation into existing site services.
speak to our friendly technical staff.
Training
Economisers Cochran has a long record of accomplishment and global reputation for the delivery
Cochran economisers recover heat from boiler exhaust gases, transferring it to the of premium boiler operation training on all boiler makes and models. Whether
boiler feed water; often improving the system’s thermal efficiency significantly. delivering a Training Course at our Training Centre in Newbie, or mentoring
Cochran economisers can deliver fuel savings in excess of 6%. A short Heat operatives at, or, close to your own site, our expert training professionals will
Recovery & Economiser Survey, enables our experts to determine a plant’s heat develop the skills and awareness of your Boilerhouse team to achieve the best
recovery potential. Whilst economisers are usually fitted to natural gas-fired from your equipment. Cochran is just one of a handful of organisations around
systems, Cochran can also design and fit specialist systems for some liquid-fuelled the world who are approved providers of the Combustion Engineering
boilers. Association’s accredited five day training course. Training options vary from
one-day seminars that provide an introduction to boiler plant to more in-
Fuel Conversions depth training or brief refresher courses. Courses can be tailored to meet
Cochran provide fuel conversions for almost any industrial heat or steam boiler. your specific boiler type and the special needs and requirements of your
Conversion to cleaner burning fuels can deliver cost reductions and reduce company. The benefits of Cochran Boiler Training:
maintenance, as well as simplifying fuel handling and improving the control
and reliability of your boiler. Cochran can also provide solutions for a range of Safety: Ensure that those responsible for day-to-day boiler
bio-fuel applications. Cochran can supply and install new, efficient combustion operation, or overall management, are fully conversant with the
systems with the latest control systems, making all the modifications to the risks, safe procedures and best practice in the boiler house.
boiler required for maximum efficiency and safety using the new fuel. Satisfy HSE and Insurance Company’s requirement for proof
of competence.
Boilerhouse Upgrades
Efficiency: Training helps ensure that boilers run at peak
Cochran has vast experience in upgrading all types and brands of industrial performance at all times. Even just a 0.5% drop in
boiler and ancillary plant. Projects can range from simple fuel conversions to boiler efficiency between services could cost
total boiler house refurbishments that address every aspect of plant control, thousands of pounds in excess fuel.
combustion and monitoring. New components and the latest systems offer a
broad spectrum of benefits, particularly when it comes to improving fuel Environmental: Ensure compliance with
efficiency and reliability and reducing emissions. In some cases increased current legislation by learning the correct
automation and better control systems can even achieve reduced boiler house procedures to minimise emissions.
manning levels; delivering significant savings as a result.

Descaling Services (UK only)

The company has developed a highly effective chemical descaling service. Chemical
descaling is a non-invasive cleaning technique that is the best way to free your boiler
from scale and corrosion; this maximises efficiency and prolongs its operational life.
cochran.co.uk +44(0) 1461 202 111
Industrial Specifications
Energy Solutions Worldwide

+44(0) 1461 202 111

www.cochran.co.uk
Cochran Ltd Newbie Works, Annan, Dumfries & Galloway, UK DG12 5QU.

Whilst this information is given in good faith, no warranty or representation

is given concerning such information which must not be taken as establishing
any contractual or other commitment binding upon Cochran Group Ltd
Company or any of its subsidiary associated companies. ©2013 Cochran Ltd.
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