Lecture 18 & 19
Lecture 18 & 19
Shamshad Ahmad
LECTURE NO. 18 & 19
PRODUCTION, DELIVERY AND CONSTRUCTION PRACTICES
Objectives:
To explain the following practices involved in concrete
production, delivery, and construction:
– Batching
– Mixing
– Transporting and handling
– Placing
– Compacting
– Finishing
By: Dr. Shamshad Ahmad
BATCHING
• Batching is the process of weighing out or
volumetrically measuring out all of the ingredients
for producing a batch of concrete
• Weight-batching equipment
facilitated with control panel, as
shown, in ready mixed concrete
plants where a large quantity of
concrete is daily produced
• However, volume-batching, is
used for concrete mixed in a
continuous mixer and for certain
places where weighing facilities
are not available
• A good rule of thumb for minimum mixing time (once the mixer
is fully charged) is 1 min of mixing time for up to 1 m3 of
concrete plus ¼ min for each additional 1 m3
By: Dr. Shamshad Ahmad
MIXING: Mixing Time
• Minimum mixing times for different capacities of mixer
recommended by USA Standards are as follows:
By: Dr. Shamshad Ahmad
5. Remixed concrete
By: Dr. Shamshad Ahmad
5. REMIXED CONCRETE
• Remixed concrete is that which is remixed to restore its
plasticity (i.e. workability) after it has got little bit stiffened
in absence of proper agitation
• The bucket should slope down to the exit gate and the
concrete should be released vertically
• Outputs: up to 60 m3/h
through 220 mm pipe
• Distance transported: up to
450 m horizontally and 40 m
vertically
By: Dr. Shamshad Ahmad
TRANSPORTING AND HANDLING CONCRETE
(Pump)
• Squeeze-type pump is shown in the following figure:
PLACING CONCRETE
Placing of concrete mainly consists of the
following activities:
• Preparation before placing concrete
• Depositing concrete
• Consolidating the deposited concrete
By: Dr. Shamshad Ahmad
PLACING CONCRETE:
Preparation before placing
Preparation before placing concrete mainly includes
the following:
• Trimming, moistening, and compacting the sub-grade
• Erecting the form
• Setting the reinforcing steel and other items to be
embedded such as electrical and plumbing items, firmly in
place
By: Dr. Shamshad Ahmad
PLACING CONCRETE:
Preparation before placing-----contd.
FINISHING CONCRETE:
Darbying
By: Dr. Shamshad Ahmad
FINISHING CONCRETE:
Bullfloating
Bullfloating
By: Dr. Shamshad Ahmad
FINISHING CONCRETE:
Power floating
• Floating should be
followed by steel
troweling
• Troweling is done where a
smooth, hard, dense
surface is desired
Troweling
By: Dr. Shamshad Ahmad
FINISHING CONCRETE:
Brooming
Brooming