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Wiring Diagram Powerbox

This document provides an overview and list of wiring diagrams for a Cummins Power Generation power control center (PCC) and container system. It includes a block diagram of the PCC and lists over 40 wiring diagrams numbered from pages 9-2 through 9-41 that depict the electrical schematics and connections for components of the PCC and container system, such as boards, harnesses, controls, and monitoring devices. The diagrams are referenced for understanding and troubleshooting the electrical systems.

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Nikkikumar
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847 views

Wiring Diagram Powerbox

This document provides an overview and list of wiring diagrams for a Cummins Power Generation power control center (PCC) and container system. It includes a block diagram of the PCC and lists over 40 wiring diagrams numbered from pages 9-2 through 9-41 that depict the electrical schematics and connections for components of the PCC and container system, such as boards, harnesses, controls, and monitoring devices. The diagrams are referenced for understanding and troubleshooting the electrical systems.

Uploaded by

Nikkikumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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9.

Wiring Diagrams
PCC DIAGRAMS • Page 9−33, Schematic of Day Tank Control
For PCC schematic and connection diagrams referenced in this manuals, refer to the following drawings: • Page 9−34, Schematic of Battery Charger
• Page 9−35, Schematic of Earth Leakage Relay
• Page 9-2, PCC Block Diagram
• Page 9−36, Schematic of Circuit Breaker (Sheet 1 of 2)
• Page 9-3, PCC Customer Connections
• Page 9−37, Schematic of Circuit Breaker (Sheet 2 of 2)
• Page 9-4, Engine Interface Board (A31)
• Page 9−38, Schematic of Alarm
• Page 9-5, Digital Board (A32)
• Page 9−39, Schematic of Paralleling Switch
• Page 9-6, Analog Board (A33) • Page 9−40, Control Heater Installation
• Page 9-7, Customer Interface Board (A34) • Page 9−41, Schematic of HRC Fuse Circuit
• Page 9-8, Display Board (A35)
• Page 9-9, PT/CT Board (A36)
• Page 9-10,Voltage Regulator Output Module (A37)
• Page 9-11, Governor Output Board (A38)
• Page 9-12, Bus PT / First Start Board (A39)
• Page 9-13, Engine Harness
• Page 9-14, Sequence of Operation (Local Stop)
• Page 9-15, Sequence of Operation (Local Start and Run)
• Page 9-16, Sequence of Operation (Local Start and Run)

CONTAINER SYSTEM DIAGRAMS


For other connections within PowerBox 20X (C1250D2R), refer to the following drawings:
• Page 9−17, Schematic of Low Coolant Warning
• Page 9−18, ACB Layout
• Page 9−19, PCC & Starter Layout
• Page 9−20, Schematic of Battery Isolator
• Page 9−21, Schematic of Remote Emergency Stop
• Page 9−22, Schematic of Ventilation Fan
• Page 9−23, Schematic of Radiator Fan
• Page 9−24, Schematic of Distribution Box (Sheet 1 of 2)
• Page 9−25, Schematic of Distribution Box (Sheet 2 of 2)
• Page 9−26, Schematic of Lighting
• Page 9−27, Schematic of Heater Control (Sheet 1 of 2)
• Page 9−28, Schematic of Heater Control (Sheet 2 of 2)
• Page 9−29, Schematic of Limit Switch
• Page 9−30, Schematic of Annunciator (Sheet 1 of 2)
• Page 9−31, Schematic of Annunciator (Sheet 2 of 2)
• Page 9−32, Schematic of DC Control

9-1
327−1301

300-4985

THIS IS DRAWING WAS MODIFIED TO


REPRESENT THE PRODUCT BUILT
AS OF THE DATE OF THIS MANUAL

PCC BLOCK DIAGRAM


9-2
900-0529

THIS IS DRAWING WAS MODIFIED TO


REPRESENT THE PRODUCT BUILT
AS OF THE DATE OF THIS MANUAL

PCC CUSTOMER CONNECTIONS


9-3
THIS IS DRAWING WAS MODIFIED TO
REPRESENT THE PRODUCT BUILT
AS OF THE DATE OF THIS MANUAL

ENGINE INTERFACE BOARD (A31)


9-4
THIS IS DRAWING WAS MODIFIED TO
REPRESENT THE PRODUCT BUILT
AS OF THE DATE OF THIS MANUAL

DIGITAL BOARD (A32)


9-5
THIS IS A REPRESENTATIVE (GENERIC)
SCHEMATIC/WIRING DIAGRAM. FOR
TROUBLESHOOTING, REFER TO THE
WIRING DIAGRAM PACKAGE THAT WAS
INCLUDED WITH YOUR GENSET.

THIS IS DRAWING WAS MODIFIED TO


REPRESENT THE PRODUCT BUILT
AS OF THE DATE OF THIS MANUAL

ANALOG BOARD (A33)


9-6
THIS IS DRAWING WAS MODIFIED TO
REPRESENT THE PRODUCT BUILT
AS OF THE DATE OF THIS MANUAL

CUSTOMER INTERFACE BOARD (A34)


9-7
THIS IS DRAWING WAS MODIFIED TO
REPRESENT THE PRODUCT BUILT
AS OF THE DATE OF THIS MANUAL

DISPLAY BOARD (A35)


9-8
THIS IS DRAWING WAS MODIFIED TO
REPRESENT THE PRODUCT BUILT
AS OF THE DATE OF THIS MANUAL

PT/CT BOARD (A36)


9-9
THIS IS DRAWING WAS MODIFIED TO
REPRESENT THE PRODUCT BUILT
AS OF THE DATE OF THIS MANUAL

VOLTAGE REGULATOR OUTPUT MODULE (A37)


9-10
THIS IS DRAWING WAS MODIFIED TO
REPRESENT THE PRODUCT BUILT
AS OF THE DATE OF THIS MANUAL

GOVERNOR OUTPUT BOARD (A38)


9-11
THIS IS DRAWING WAS MODIFIED TO
REPRESENT THE PRODUCT BUILT
AS OF THE DATE OF THIS MANUAL

BUS PT / FIRST START BOARD (A39)


9-12
THIS IS DRAWING WAS MODIFIED TO
REPRESENT THE PRODUCT BUILT
AS OF THE DATE OF THIS MANUAL 0338-2607

ENGINE HARNESS
9-13
THIS IS DRAWING WAS MODIFIED TO
REPRESENT THE PRODUCT BUILT
AS OF THE DATE OF THIS MANUAL

SEQUENCE OF OPERATION (LOCAL STOP)


9-14
THIS IS DRAWING WAS MODIFIED TO
REPRESENT THE PRODUCT BUILT
AS OF THE DATE OF THIS MANUAL

SEQUENCE OF OPERATION (LOCAL START AND RUN)


9-15
THIS IS DRAWING WAS MODIFIED TO
REPRESENT THE PRODUCT BUILT
AS OF THE DATE OF THIS MANUAL

GENSET COMMUNICATIONS MODULE (GCM)


9-16
SCHEMATIC OF LOW COOLANT WARNING
9-17
ACB LAYOUT
9-19
PCC & STARTER LAYOUT
9-19
SCHEMATIC OF BATTERTY ISOLATOR
9-20
SCHEMATIC OF REMOTE EMERGENCY STOP
9-21
SCHEMATIC OF VENTILATION FAN
9-22
SCHEMATIC OF RADIATOR FAN
9-23
SCHEMATIC OF DISTRIBUTION BOX (SHEET 1 OF 2)
9-24
SCHEMATIC OF DISTRIBUTION BOX (SHEET 2OF 2)
9-25
SCHEMATIC OF LIGHTING
9-26
SCHEMATIC OF HEATER CONTROL (SHEET 1 OF 2)
9-27
SCHEMATIC OF HEATER CONTROL (SHEET 2 OF 2)
9-28
SCHEMATIC OF LIMIT SWITCH
9-29
SCHEMATIC OF ANNUNCIATOR (SHEET 1 OF 2)
9-30
SCHEMATIC OF ANNUNCIATOR (SHEET 2 OF 2)
9-31
SCHEMATIC OF DC CONTROL
9-32
SCHEMATIC OF DAY TANK CONTROL
9-33
SCHEMATIC OF BATTERY CHARGER
9-34
SCHEMATIC OF EARTH LEAKAGE RELAY
9-35
SCHEMATIC OF CIRCUIT BREAKER (SHEET 1 OF 2)
9-36
SCHEMATIC OF CIRCUIT BREAKER (SHEET 2 OF 2)
9-37
SCHEMATIC OF ALARM
9-38
SCHEMATIC OF PARALLELING SWITCH
9-39
CONTROL HEATER INSTALLATION
9-40
SCHEMATIC OF HRC FUSE CIRCUIT
9-41
Cummins Power Generation
10 Toh Guan Road #07−01
TT International Tradepark
Singapore 608838
Tel: (65)6417 2388
Fax: (65)6417 2399
Email [email protected]
www.cumminspower.com
CumminsR, the “C” logo, and “Our energy working for you.”
are trademarks of Cummins Inc.
E2010 Cummins Power Generation, Inc. All rights reserved.

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