DPR of Channa
DPR of Channa
HARSH PATEL
182037104925\
PARUL UNIVERSITY
DAIRY TECHNOLOGY
1. INTRODUCTION
Channa is a South Asian variety of soft cheese obtained by acid and heat
coagulation of milk. It is a popular indigenous dairy product of India, is similar to
an unripened variety of soft cheese which is used in the preparation of a variety of
culinary dishes and snacks. It is obtained by heat and acid coagulation of milk,
entrapping almost all the fat, casein complexed with denatured whey proteins and a
portion of salts and lactose. It is a rich source of high-quality animal protein, fat,
minerals and vitamins. The production of Channa has been largely confined to the
unorganized dairy sector which employs traditional, inefficient methods of
manufacture.
2. MARKET POTENTIAL:
Channa is a staple ingredient in many Indian dishes and can be used fresh or deep
fried. Channa is commonly used in sweets, snacks or with vegetables. Various
other uses are follows:
Channa itself has a rather bland flavour but it can act as a flavour carrier.
Therefore, it is excellent marinated or used in a curry or sauce.
The Channa market in India grew at a CAGR of 12.5% during 2014-2019. As a
considerable part of population consists of vegetarians, Channa emerges as a viable
option. Apart from this, factors such as increasing population, urbanisation rates,
improved cold supply chain and growing deep freezer penetration are also
influencing the market growth. We can expect the market to exhibit strong growth
during 2020-2025.
3. PRODUCT DESCRIPTION
The milk is procured from vendors and stored in storage tanks prior to primary
processing of milk, boiler is utilized to generate steam which is utilized in various
process of plant which generally includes heating of milk in this case.
After this temperature is achieved, the milk is pumped into coagulation tank, which
has steam jackets to maintain temperature of milk, once steady state temperature is
achieved which is 70 degree Celsius for buffalo milk and 80 degree Celsius for
cow milk, coagulant is added citric acid, lactic acid etc. The milk is stirred gently
and manually till whey separates out.
The mixture is allowed to settle and excess whey is drained out, till it reaches close
to top surface of coagulated mass. This coagulated mass is fed to Channa press,
which essential press the Channa in order to drain out most of water within
coagulated mass, in order to obtain a large block of paneer.
This Channa block is manually cut in required sizes, checked for required weight,
packed and stored in IBT Chilling Machine prior to dispatch, which is essential in
order to reduce bacterial growth as well as allows Channa to be stored till dispatch.
4. PROJECT COMPONENTS
The approximate total area required for complete small-scale factory setup is
1000-1200 Sq. ft. approximately smooth production
4.2 Plant & Machinery
Note: Approx. Total Machinery cost shall be Rs 12.50 lakhs excluding GST and
Transportation Cost.
4.3 Power Requirement
The borrower shall require power load of 30 KW which shall be applied with
Power Corporation. However, for standby power arrangement the borrower shall
purchase DG Set.
business: Includes:
1 Supervisor
1 Plant Operator
2 Skilled Labour
4 Unskilled Labour
4 Administrative Staffs
1 Accountant
5. FINANCIALS
Own Bank
PARTICULARS AMOUNT Contribution Finance
25.00% 75.00%
Land & Building Owned /rented
PARTICULARS AMOUNT
Total 21.50
5.3 Projected Balance Sheet
PARTICULARS 1st year 2nd year 3rd year 4th year 5th year
Liabilities
Capital
opening balance 6.18 7.49 9.82 12.13
Add:- Own Capital 5.38
Add:- Retained Profit 2.05 3.32 5.33 7.31 9.34
Less:- Drawings 1.25 2.00 3.00 5.00 7.00
Closing Blance 6.18 7.49 9.82 12.13 14.47
Assets
Fixed Assets (Gross) 13.50 13.50 13.50 13.50 13.50
Gross Dep. 1.98 3.66 5.09 6.32 7.36
Net Fixed Assets 11.53 9.84 8.41 7.18 6.14
Current Assets
Sundry Debtors 7.03 8.18 9.25 10.40 11.65
Stock in Hand 2.28 2.58 2.89 3.23 3.61
Cash and Bank 1.65 1.14 1.46 1.46 1.19
TOTAL: 22.49 21.73 22.00 22.27 22.59
Closing Cash & Bank Balance 1.65 1.14 1.46 1.46 1.19
5.5 Projected Profitability
SALES
Gross Sale
Items to be Manufactured
Paneer
COMPUTATION OF SALE
Particulars 1st year 2nd year 3rd year 4th year 5th year
Avg sale price per pack 120.00 126.00 132.30 138.92 145.87
Raw Material
BREAK UP OF STAFF
SALARY
FINANCIAL INDICATORS
PARTICULARS 1st year 2nd year 3rd year 4th year 5th year
5.11 DSCR
CALCULATION OF D.S.C. R
REPAYMENT
5.12 Depreciation
COMPUTATION OF DEPRECIATION (in Lacs)
Opening Balance - - -
1.00 1.13
Opening
2nd Balance
0.13 2.25
Year I II III IV V
Net Sales & Other Income 84.38 98.10 110.95 124.83 139.83
Less: Op. WIP Goods - 1.71 1.94 2.17 2.42
Selling & adminstrative Expenses 80% 1.69 2.35 2.66 3.00 3.36
Interest on working Capital 0.6 0.6 0.6 0.6 0.6
Total Variable & Semi Variable Exp 72.45 82.83 93.17 104.37 116.50
7. ASSUMPTIONS
1. Production Capacity of Channais 200 kg per day. First year, Capacity has been
taken @ 60%.
3. Raw Material stock is for 3 days and Finished goods Closing Stock has
5. Credit period by the Sundry Creditors has been provided for 7 days.
6. Depreciation and Income tax has been taken as per the Income tax Act,
1961.
7. Interest on working Capital Loan and Term loan has been taken at 11%.
8. Salary and wages rates are taken as per the Current Market Scenario.
10.Increase in sales and raw material costing has been taken @ 5% on a yearly
basis.
Limitations of the Model DPR and Guidelines for Entrepreneurs
i. This model DPR has provided only the basic standard components and methodology to be
adopted by an entrepreneur while submitting a proposal under the Formalization of Micro Food
Processing Enterprises Scheme of MoFPI.
i. This is a model DPR made to provide general methodological structure not for specific
entrepreneur/crops/location. Therefore, information on the entrepreneur, forms and structure
(proprietorship/partnership/cooperative/ FPC/joint stock company) ofbhuissiness, details of
proposed DPR, project location, raw material base/contract sourcing, entrepreneurs own SWOT
analysis, detailed market research, rationale of the project for specific location, community
advantage/benefit from the project, employment generation and many more detailed aspects not
included.
i. The present DPR is based on certain assumptions on cost, prices, interest, capacity utilization,
output recovery rate and so on. However, these assumptions in reality may vary across places,
markets and situations; thus the resultant calculations will also change accordingly.