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R18A1
MANUAL HONDA CVC
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R18A1
MANUAL HONDA CVC
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Franklin Chavarría
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Torque Specifications NOTE: * Refer to the appropriate portion of the manual forthe precautions and complete procedures. * Refer to the appropriate portion of the manual forthe bolts!nuts not indicated here, +1: Parts to be tightened in a particular order. +2: Follow the appropriate manual procedures closely for torque, sequence, and special steps, Engine Electrical (R18A1/R1GA1/ R18Z1) 10/24/2012 Location item Remark Torque Siang Slater bots TN EOhatm, TST system ‘Starter harness clamp nut 9.0 Nim (0.92 kgf'm, 6.6 Ibfft) ignition Spark plugs Te Nm(tBkghm, ibtt stem Charging | Aternatorbots Zan akg TR ‘system Drive belt auto-tensioner bolt (8 mm) 24 Nim (2.4 kgfm, 17 IbF ft) Drive be aut-tnsione bok (10 min) 5 Nm (56kghm. #1 IM) idler pulley bot Nm (4.6 kgf, 33 bff) Tle pulley base BOTS 24 Nm (24 Kafm, 17M) Engine Eoctrial (K2427) Location item Remark Torque Staring | Starter ban To mm) TENM ES KGtn, BOTA system ‘Starter bolt (12 mm) 64Nm (6.5kgim, 47 Ibth) Stare harness lamp nul 3.0Nm (0.82 Kghm, 6.6 BFR) Tgntton Spark lugs TENm (1B kgm, IDEN Stem Charging | Aternaio bots ZN akg TORT ‘system ‘Drive belt auto-tensioner bolts, 22 Nem (2.2 kgf'm, 16 IDEM) Dive bet autodensloner pulley BoE 36 Nm (5.7 kgf, #1 Ry idler pulley bot S5Nm (6.0kahm, 391M) Tle pulley base Dots FEN (4.6 kal. 39M) Engine Mechanical (R18A1/ R18Z1) Location Tem Remark Toraue Engine Side engine mount bots GEN gh, ATT assembly ‘Side engine mount stifener bok Use new bor. 49.N'm (5.0 kgtm, 36 OFM) Sige engine mount stfener nut ZN (5.0 kof. 86 bth) Side engine mount bracket bok Use new bok SNm (9.5 kgf, 09 BFR) Side engine mount bracket nut Use new nut $3 Nm (2.5 kgf. 69 0) Lower torque rod bolts (12 mm) * 2 Use new bolts 64 Nim (6.5 kgfim, 47 IDFR) Lower torque rod bol (14 mm) "2 Use new bot GNM (8.5 kof, BO DM) Tower torque rod bracket bos Use new bois | 7am (6.4 tah. S8TBFRY Transmission moun bracket bos Use new bots | 84 Nim (66 kgf, 62107) “Transmission mount bracket nis Use new nus G4 Nm (8.0 kghm, 62 bt) Ere ‘i presure ston Appy quid gasket] 18 Nm (1.8 Kah, 13 BF) lubleton ontteads pan dain bal Use new washer | Sa Nm 0 atm, DOHA Oifiter S2Nm_(1.2kgim, 9M Ol iter eed pipe 36 Nm (3.6 kgf, 26 bt) Intake Intake manifold bolts * 4 24 Nim (2.4 kgf'm, 18 IDEM) mantoi and Take mantels ls "4 SEN RSPAS ‘system ‘Muttlertlexibie joint baits» 4 22Nm (2.2 kgim, 1610) Exhaust pipe A flexible joint bolts * 1 22Nem (22 kafm, 10 FR) Exhaust pipe B selfuocking nuts Use new nuts 39. Nim (34 kgf, 25 BFA) Page | of 5Engine Mechanical (K2427) 10/24/2012 Location a Remark Torque Engine Side engine mount bolts G4 Nem (6.5 kafm, 47 BFR assembly ‘Side engine mount stiffener bors 49.Nem (6.0 kofm, 36 fit) ‘Side engine mount bracket bolt Use new bol 3Nem (8.5 kgfm, 690) ‘Side engine mount bracket nut Use new nut 93Nem (9.5 kofm, 69 OF) Upper torque rod bolt * 2 Use new bolt G4Nom (6.5 kgfm, 47 ft) ‘Lower torque rod bolt (12 mm) * 2 Use new bolt TaN (75 Kofm, 651) ‘Lower torque rod bolt (14 mm) *2 Use new bolt OSNem (OS kghm, 67 IR) Lower torque fod bracket bolts Use new balls 7oNim (62 kghm, 64 FA) “Transmission mount bolts Use new bolts 74Nem (7.5 kofm, 54 fF) “Transmission mount bracket Bor Use new bolt 83Nim (8.5 kof, 61 ff) “Transmission mount nuts Use new nuts Nem (8.5 kgfm, 61 DF) Engine ‘il pressure switch “Apply liquid gasket | 18 Nem (1.8 kgfm, 19 1DFm) lubtcation ‘on threads Oilpan drain bolt Use new washer SON (6.0 kghm, 20 FAD Fuel tank locknut * 2 Oiifiter T2Nm (.2KgtM, 9 EM tntake Intake manifoW Bors * 1 22Nm (2.2 kgf, 16 BF) ‘manifold 3m. Pintake manifold nuts 1 ZaNm (22Gtm, TT system Mutter flexible joint boris "1 Use new bors 22 Nm (22 KaFm, 161DFT) Exhaust pipe B settocking nls Use new nuts 33 Nm (9.4 kghm, 25 6PM) Engine Cooling (R18A1/R18Z1) Location item Remark Torque Coaiing Thermostat Rousing bolts 2a Nm (24 kghm, TBTBFRY system Engine Cooling (K2427) Location Tom Remark Torque Gooing ‘Water passage boris GEN Kh, 3510 system Water passage nuts 25 Nm (6.6 kam, 35 FR) Water outlet bolts 22 Nm (2.2 kghm, 16 BFR) Water outet nuts 22 Nim (2.2 kof, 16 Ib) uel and Emissions Location em Remark Torque Fue! and ‘AF sensor a4 Nm (AS kof, 32 FT) emissions Use new Tocknutand new O-ring 120 Nem (12.2 kgf, 88 IDFA) Fuel tank suppor straps bolts 35Nim (3.9 kgfm, 26 BEA) ‘Knock sensor nut 22Nm (22 kafm, 10 Ff) PCV valve Use new washer 44.Nem (4.5 kofm, 32 ff) Rocker arm oll pressure switch Use new O-ring 22Nm (22 kgfm, 16 Ff) ‘Secondary HO2S: 44.Nem (4.5 kofm, 32 OE) Throttie body bolts Use new gasket 22Nm (22 kgfm, 16 bff) TTWC upper bolls and nuts | RT@AT/ R1OZi Use new gaskets 2Nm (8.2 kafm, 24 FA) TTWC self locking nuts K2427 Use new gaskets | S8Nm/(34 kgfm, 24 TDF) and nuts clutch Location Tem Remark Torque Clutch ‘Clutch push rod locknut TT NM (7 kgf, 19 1OFR) ‘Clutch pedal position switch locknuts 8.4 Nm (0.56 kgfm, 6.9 1b) ‘Clutch peda bott 22Nm (22 Kotm, 16 FN) Taster eylinder nuts 12Nm (12 kgfm, 9 FA) Slave oylinder bolts 22Nm (22 kafm, 10 BF) Page 2 of 510/24/2012 Flyahee! bolts MT 103 Nm (10.5 kgfm, 76 IDF) MT 128 Nm (12.5 kgf, 91 DFR) Pressure plaie bois *2 (| SMT 25Nem 2.5 kgfm, 18 FR) OMT 26m (2.7 kofm, 19 10F) Release fork bolt 29Nim (8.0 kgfm, 21 bf) Manual Transmission Location em Remark Torque Tanval TTF arain pg Use new sealing | SONm (40 Kgfm, 28 1BF A) transmission washer MTF filer plug Use new sealing | 44Nm (45 Kotm, S210) washer ‘Back-up ight switch MT Use new sealing | 20Nm(SOKgtm, 27 FA) washer eM Use liquid gasket on_| 25Nm (SO Kgfm, 21 IFA) threads Upper transmission ols GAN (6.5 kafm, 47 BFA ‘Lower transmission bolts (10 mm) 44.Nem (4.5 kofm, 32 bff) ‘Lower transmission bolts (12 mm) G4Nem (6.5 kgfm, 47 btn) ‘Shift lever Rousing bolts 22Nm (22 kafm, 16 FN) “Shift cable bracket Bolts 27 Nm (28 kofm, 20 oF) Automatic Transmission Location a Remark Torque ‘Automatic | ATF drain plug transmission Use new sealing washer 49Nem (8.0 kafm, 36 DF) ‘Clutch pressure Inspection port sealing bors Use new sealing washers FE Nm (1.8 kgm, 19 OF Drive plate bolts * 2 TANT (75 KGrM, S51 ‘Shift lever assembly bats 22Nm (22 kghm, 16 FR) ‘Shift cable end nut 22Nm (2.2 kafm, 16 OF) “Transmission fuld pressure switches Use new sealing washer 2ONM (20 kgfm, 15 IDF) “Transmission assembly mounting bolts G4 Nem (6.5 kafm, 47 FD) ATE warmer bolts 26Nem 2.7 kofm, 19 10Ff) Driveline/Axle Location item Remark Torque Drivelinevaxle ‘Driveshaft spindle nut (22mm) Use oll on the seating surface Use new nut 181 Nim (18.5 kghm, 193 IbFA) Driveshaft spindle nut 24mmy Use oon the seating surface 245 Nim (25.0 kat, 181 IDEA Use new nut Tnlermediate shaft dowel bos 39Nem (4.0 kgfm, 29 FD) Intermediate shaft lange bolt 39.Nem (4.0 kof, 29 Fy ‘Steering Location Tem Remark Torque value ‘Steering ‘Steering wheel nut ON (4.0 kof, 29 Fi) ‘Steering jint bolts 29Nem (8.0 kgf, 21 fit) ‘Steering column Bors Z2NM 22 KofM, 16 ION) ‘Steering column nuts TaNim (1.3 kgfm, 10 IBF Steering gearbox bols Use new balls 94Nem (9.0 kafm, 69 DF) ‘Steering gearbox stiffener bos 49N'm (6.0 kofm, 96 Ff) Tle-rod end nuts BAN (5.5 kghm, 40 br) Page 3 of 510/24/2012 Tie-rod end lock nuts | | 44.Nm (4.5 kom, 32 bE) ‘Suspension Location Tem Remark Torque Front Wheel nuts 108 Nim (17.0 kgf, 801bF A suspension knuckle damper pinch Except |__| Use new botsrnuts | 118 Nm (11.7 kgm, 86 th) botisinuts Si Use new bolisnuts | 187 Nm (16.0 kgfm, 176 BFR) Lower bal Jom nuts Use new nuts 59 Nm (6.0 KgFm, 44 FT) Lower bal jint bet Use new bat, 5m (6.0 kgf, 4 lt) Lower bal joint caste nut Use new nut 59-69 Nm (6.0- 7.0Kgtm, 44 = St bt) Tower aim bon (ramm Use new bot G4 Nm (6.5 vghm, 47 AM Lower arm bolt (14mm) Use new batt 83 Nim (88 kgfm, 61 bff) ‘Stabilizer bar bois 39. Nm (4.0 KoFm, 29 FN) ‘Stabilizer lnk setioeking nit Use new nut 37 Nm (3. kgf, 27 lat) Stabilizer nk nut Use new nut 34m (@.5 kgf, 25 BF) Damper seltdocking nut Use new nut 44 Nm (4.5 kfm, 92 DFR) ‘Damper upper nuts Except Stand | Use new nuts B4Nm (GB kghm, 40 FR) 2.600" Siand2-door_| Use new nuts Sa Nm 5 kghm, G2 ER) Rear Wheel nuts 108 Nim (11.0 kgf, 80 IBF suspension xnuckie bok (4mm) Use new bot 8 Nem (9.0 kgm, 65 IDF) Knuckle nut (12mm) Use new nut 68.Nm (7.0 kgf, 51 bf) Upper arm bots (T2mmm) Use new boris 159 Nm (6.0 gh, 44 IDF) Upper arm bolt (t2mm) Use new bolt 108 Nim (17.0 kgf m, 80 off) Traling arm front bolts Use new bolis 115 Nm (11.7 kof, 85 FR) raling aim rear bot Use new bott 58 Nm (6.0 vghm, 44 TOF) Stabilizer bar bolls 22 Nim (2.2 kgfm, 16 bff) ‘Stabilizer bar bolts Except SI 22 Nm (2.2 vgFm, 16 BF) Si 49 Nim (5.0 kgf, 36 BF) Stabilizer ink seltiocking nut Use new nut 98 Nm (9.9 kgfm, 28 IBF) ‘Stabilizer lnk nut Use new nut 38 Nm (4.0 kgm, 29 oF) Damper lower bolt Use new batt 58 Nim (6.0 kgfm, 44 Ib) ‘Damper upper sethiocing nut Use new nut 30 Nm (3.1 gh, 22 BF) Brake Location tom Remark Torque onventional | Front brake calper bots SAN (SS Kghm, 25 BF brake Front brake caliper bracket bors 708 Nim (17.0 kgf m, 60 bt) Front brake hose banjo bot Use new washers | 35 Nm (8.6 xgfm, 26 BFR) Rear brake caliper bolts 23 Nm (2.3 kghm, 17 IDFR) Rear brake caliper bracket bols TE Nem (7.6 kghm, BB IBF) Rear brake hose banjo bol Use new washers | 35 Nm (3.6 xgFm, 26 BF) Parking rake lever bois 22 Nm (2.2 ken, 76 BFR) ‘nay joint rake line 15Nem (1.5 kgf, 11 FA) Brake pedal bracket bois 22 Nm (2.2 kghm, 16 DFR) Brake boosterfbrake pedal nis T2Nm (1.2 kgfm, 9 FM) ‘Master eyinder nuts 1 Nim (4.2 kat m, 30 IF aster eyinger brake Tne ZEN (2.2 kate, 76 FR) Power unit accumulator 54 Nm (5.5 kgf, 40 FR) Vea 'VSA rioduiator-contol unit brake line (10 mim) EN (1.5 kgfm, 17 (btm) VSA modulator-contol unt brake line (12 mm) 22 Nim (2.2 kghm, 16 bf) Booy Location item Remark Torque Frame Fear foor under bar bolts SEN (SO kghm, 2B 16FA) Page 4 of 5‘Midae Noor crossmember nuts * 4 10/24/2012 38 Nem (3.9 kgf, 26 br) ‘Mile Noor crossmember bots * 1 G4 Nim (6.5 kgfm, 47 FR) Rear floor upper crassmember gusset bors 22Nm 22 Kofm, 16 WER) Windshield wiper Iinkage nut ‘Subtrame mounting bolts * 1 Use new bolts 108 Nem (10.6 kgf, 77 FR) ‘Mid stiffener mounting bolts" 7 Use new bolts G4 Nim (6.5 kat, 47 IR ‘Steering gearbox stiffener mounting bolts = + 49Nm (5.0 Kafm, 96 FM) Heating, Ventilation, and Air Conditioning Location Hem Remark Torque alc ‘AIG compressor bracket | RT@AT/RIGZi 2aNm (24 kghm, 18 FR) compressor | bolts ‘AIG compressor bracket | K24Z7 45Nem (4.6 Karm, 93 IM bolts ‘AIC compressor bolts 22Nm (22 kafm, 10 BFA) ‘AIG compressor center nut 26. Nem (2.7 kgfm, 19 ft) ‘AIG compressor relief Valve (0.8 Nem (1.00 kgf, 7.2 IDFA) Receiver ine | AIC pressure sensor 11 Nem (1.1 KGEM, BOER Body Electrical Location Hem Remark Torque Wipers! Windshield wiper arm nut ONT (1 kofm, 22 WFR) washers 31Nm G2 kofm, 23 bff) Page Sof 5
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