0% found this document useful (0 votes)
134 views

HQ Series Insert

This document provides specifications for the HQ-002 Compact connector system, including: 1) The HQ-002 is a compact 2+PE contact connector system rated for 830V and 40A continuous current. 2) Key features include polycarbonate insulation, copper alloy contacts, and IP65/IP68 rated hoods/housings. 3) The system includes male and female inserts, hoods/housings, tools, and coding elements to enable installation and ensure proper mating.

Uploaded by

Anderson Reis
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
134 views

HQ Series Insert

This document provides specifications for the HQ-002 Compact connector system, including: 1) The HQ-002 is a compact 2+PE contact connector system rated for 830V and 40A continuous current. 2) Key features include polycarbonate insulation, copper alloy contacts, and IP65/IP68 rated hoods/housings. 3) The system includes male and female inserts, hoods/housings, tools, and coding elements to enable installation and ensure proper mating.

Uploaded by

Anderson Reis
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 19

HQ SERIES

HQ SERIES

Compact connector

HQ

WAIN
11-01
HQ-002

HQ-002 Compact inserts

Technical characteristics
Current carrying capacity
Specifications DIN EN 60 664
DIN EN 61 984 The current carrying is limited by maximum temperature of
materials for inserts and contacts including terminals
Approvals
Inserts Control and test procedures according to DIN EN 60512-5
Number of contacts 2+PE
Electrical data acc. to EN 61 984 100

-Rated current 40A 90


-Rated voltage 830V 80
-Rated impulse voltage 6kV
70
-Pollution degree 3
60
Rated voltage acc. to UL 600V
Operating current[A]

50
Insulation resistance ≥1010Ω
40
Material polycarbonate polycarbonate
Limiting temperatures -40℃...+125℃ 30 Wire gauge:10 mm2
Flammability acc. to UL 94 V0 20 Wire gauge:6 mm2
Mechanical working life(mating cycles) ≥500 10 Wire gauge:4 mm2
Wire gauge:2.5 mm2
Contacts 0
0 10 20 30 40 50 60 70 80 90 100 110 120 130
Material copper alloy
Ambient temperature[℃]
Surface hard-silver plated
Contact resistance ≤1mΩ
Axial screw termination
- mm2 2.5-10mm2
- AWG 14-8
Tightening torque 1.8Nm
Stripping length 8mm+1
Hoods/Housings
Plastic hoods/housings
-Material polycarbonate
-Flammability acc. to UL 94 V0
-Degree of protection acc. to DIN EN
60 529 for coupled connector IP65
Hoods/Housings, metal
-Material zinc die-cast
-Degree of protection acc. to DIN EN
HQ 60 529 for coupled connector IP65/IP68

WAIN
11-02
HE-006 插芯
HQ-002
HQ-002 Compact inserts-high voltage

830V 40A 2+

Inserts
Inserts Hoods/Housings: size 3A, please find the details on page 15-06~15-16.
1)
Axial screw termination
with heat shrink tube2) Insert Wire gauge Designation Order No. 40 21
10.2
Male 2.5-6.0mm2 HQ-002.1-M (2.5-6.0mm2) 130 002 011 0001

7.9
23.8
4-10mm2 HQ-002.2-M (4-10mm2) 130 002 011 0002
M
Female 2.5-6.0mm2 HQ-002.1-F (2.5-6.0mm2) 130 002 021 0001
5.8
5 31
4-10mm2 HQ-002.2-F (4-10mm2) 130 002 021 0002
34.8 21
10.2

7.9
21
F
3.9
8.3 14.1

Accessories
Tool
Description Designation Order No.
Hex key SW 2
for axial setscrew SW-2*100 198 001 003 0002
with grip

Coding element
Description Designation Order No.
coding、pokayoke CODE-Q2 198 002 005 0011

30 4.3

HQ

1) See P00-33~00-34 for the structural characteristics and description of Axial screw terminal.
2) Compared with HQV-002, HQ-002 has pressure-tight heat shrink tubing so that insulation
performance has been increased and rated voltage has been enhanced.

WAIN
11-03
HQV-002

HQV-002 Compact inserts

Technical characteristics
Current carrying capacity
Specifications DIN EN 60 664
DIN EN 61 984 The current carrying is limited by maximum temperature of
materials for inserts and contacts including terminals
Approvals
Inserts Control and test procedures according to DIN EN 60512-5
Number of contacts 2+PE
Electrical data acc. to EN 61 984 100

-Rated current 40A 90

-Rated voltage 400V 80


-Rated impulse voltage 6kV 70
-Pollution degree 3 60
Rated voltage acc. to UL 400V
Operating current[A]

50
Insulation resistance ≥1010Ω
40
Material polycarbonate
30 Wire gauge:10 mm2
Limiting temperatures -40℃...+125℃
Flammability acc. to UL 94 V0 20 Wire gauge:6 mm2
Wire gauge:4 mm2
Mechanical working life(mating cycles) ≥500 10
Wire gauge:2.5 mm2
Contacts 0
0 10 20 30 40 50 60 70 80 90 100 110 120 130
Material copper alloy Ambient temperature[℃]
Surface hard-silver plated
Contact resistance ≤1mΩ
Axial screw termination
- mm2 2.5-10mm2
- AWG 14-8
Tightening torque 1.8Nm
Stripping length 8mm+1
Hoods/Housings
Plastic hoods/housings
-Material polycarbonate
-Flammability acc. to UL 94 V0
-Degree of protection acc. to DIN EN
60 529 for coupled connector IP65
Hoods/Housings, metal
-Material zinc die-cast
-Degree of protection acc. to DIN EN
HQ 60 529 for coupled connector IP65/IP68

WAIN
11-04
HE-006 插芯
HQV-002
HQV-002 Compact inserts

400V 40A 2+

Inserts
Inserts Hoods/Housings: size3A, please find the details on page 15-06~15-16.
1)
Axial screw termination
Insert Wire gauge Designation Order No. 40 21
10.2
Male 2.5-6.0mm2 HQV-002.1-M (2.5-6.0mm2) 130 002 011 0101

7.9
23.8
4-10mm2 HQV-002.2-M (4-10mm2) 130 002 011 0102
M
Female 2.5-6.0mm2 HQV-002.1-F (2.5-6.0mm2) 130 002 021 0101
5.8
5 31
4-10mm2 HQV-002.2-F (4-10mm2) 130 002 021 0102
34.8 21
10.2

7.9
21
F
3.9
8.3 14.1

Accessories
Tool
Description Designation Order No.
Hex key SW 2
for axial setscrew SW-2*100 198 001 003 0002
with grip

Coding element
Description Designation Order No.
coding、pokayoke CODE-Q2 198 002 005 0011

30 4.3

HQ

1) See P00-33~00-34 for the structural characteristics and description of Axial screw terminal.

WAIN
11-05
HQ-005/0

HQ-005/0 Compact inserts

Technical characteristics
Current carrying capacity
Specifications DIN EN 60 664
DIN EN 61 984 The current carrying is limited by maximum temperature of
materials for inserts and contacts including terminals
Approvals
Inserts Control and test procedures according to DIN EN 60512-5
Number of contacts 5+PE
Electrical data acc. to EN 61 984 40
-Rated current 16A
35
-Rated voltage conductor - ground 230V
-Rated voltage conductor - conductor 400V 30
-Rated impulse voltage 4kV
25
-Pollution degree 3
Operating current[A]

-Pollution degree 2 also 16A 320/500V 4kV 2 20

Rated voltage acc. to UL 600V 15


Insulation resistance ≥1010Ω Wire gauge:2.5 mm2
10
Material polycarbonate Wire gauge:1.5 mm2
Limiting temperatures -40℃...+125℃ 5
Wire gauge:1.0 mm2
Flammability acc. to UL 94 V0
0
Mechanical working life(mating cycles) ≥500 0 10 20 30 40 50 60 70 80 90 100 110 120 130

Contacts Ambient temperature[℃]


Material copper alloy
Surface hard-silver plated
hard-gold plated
Contact resistance ≤1mΩ
Crimp terminal
- mm2 0.14-2.5mm2
- AWG 26-14
PE screw terminal
- mm2 2.5mm2
- AWG 14
Hoods/Housings
Plastic hoods/housings
-Material polycarbonate
-Flammability acc. to UL 94 V0
-Degree of protection acc. to DIN EN
HQ 60 529 for coupled connector IP65
Hoods/Housings, metal
-Material zinc die-cast
-Degree of protection acc. to DIN EN
60 529 for coupled connector IP65/IP68

WAIN
11-06
HE-006 插芯
HQ-005/0
HQ-005/0 Compact inserts

230/400V 16A 5+

Inserts
Inserts Hoods/Housings: size 3A, please find the details on page 15-06~15-16.

Crimp terminal
order crimp contacts separately Insert Designation Order No. 39.5
Male HQ-005/0-MC 130 005 010 0001 30.8
Female HQ-005/0-FC 130 005 020 0001
M

21
21
F
31.5
40

Crimp contacts
Crimp contacts 16A
Male Order No. Female Order No.
contact resistance≤1mΩ
CESM-0.37 101 019 110 0301 CESF-0.37 101 019 120 0301
silver plated
CESM-0.50 101 019 110 0401 CESF-0.50 101 019 120 0401
CESM-0.75 101 019 110 0601 CESF-0.75 101 019 120 0601

Φ2.5
7.5 7.5

Φ4.5
Φ4.5
25
CESM-1.0 101 019 110 0801 CESF-1.0 101 019 120 0801 22.2

CESM-1.5 101 019 110 0901 CESF-1.5 101 019 120 0901 M F
CESM-2.5 101 019 110 1001 CESF-2.5 101 019 120 1001
gold plated Identification Wire gauge Stripping
length
CEGM-0.37 101 019 210 0301 CEGF-0.37 101 019 220 0301 no groove 0.14-0.37 mm2 AWG 26-22 7.5mm
no groove 0.5 mm2 AWG 20 7.5mm
CEGM-0.50 101 019 210 0401 CEGF-0.50 101 019 220 0401
1 groove 0.75 mm2 AWG 18 7.5mm
CEGM-0.75 101 019 210 0601 CEGF-0.75 101 019 220 0601 1 groove 1 mm2 AWG 18 7.5mm
CEGM-1.0 101 019 210 0801 CEGF-1.0 101 019 220 0801 2 grooves 1.5 mm2 AWG 16 7.5mm
3 grooves 2.5 mm2 AWG 14 7.5mm
CEGM-1.5 101 019 210 0901 CEGF-1.5 101 019 220 0901
When the wire gauge is less than 0.75mm2,it's better
CEGM-2.5 101 019 210 1001 CEGF-2.5 101 019 220 1001 to use the auxiliary pin assembly tool TL15.
More crimp contacts16A see P13-04.

Relay contacts
Wire gauge(mm2) Designation Order No.
silver plated
1 CESM-1.0R 101 019 110 0808
1.5 CESM-1.5R 101 019 110 0908
2.5 CESM-2.5R 101 019 110 1008 7.5 Φ2.5
Φ4.5

22.8

Tools
Wire gauge Designation Order No.
Crimping tool
0.5-4mm² TL02G 198 001 001 0011

Wire gauge: 0.14-0.37mm²please select TL02 Crimping tool.


Application Designation Order No.
Contact removal
oval to
tool
ol for crimp contacts16A TL01 198 001 000 0002

More tools detail please find the page32-02~32-05. HQ


Coding element
Description Designation Order No.
coding、pokayoke CODE-E 198 002 005 0002
Φ4.5

24

Notes: The tools for crimp terminal may influence the product quality and stability. Please select the tools recognized by our company.

WAIN
11-07
HQ-007

HQ-007 Compact inserts

Technical characteristics
Current carrying capacity
Specifications DIN EN 60 664
The current carrying is limited by maximum temperature of
DIN EN 61 984
materials for inserts and contacts including terminals
Approvals
Inserts Control and test procedures according to DIN EN 60512-5
Number of contacts 7+PE
Electrical dataacc. to EN 61 984 30
-Rated current 10A
-Rated voltage 400V 25
-Rated impulse voltage 6kV
-Pollution degree 3 20
-Pollution degree 2 also 10A 400/690V 6kV 2
Rated voltage acc. to UL 600V
Operating current[A]

15

Insulation resistance ≥1010Ω


Material polycarbonate 10

Limiting temperatures -40℃...+125℃ Wire gauge:2.5 mm2


5
Flammability acc. to UL 94 V0 Wire gauge:1.5 mm2
Mechanical working life(mating cycles) ≥500 Wire gauge:0.75 mm2
0
Contacts 0 10 20 30 40 50 60 70 80 90 100 110 120 130

Material copper alloy Ambient temperature[℃]


Surface hard-silver plated
hard-gold plated
Contact resistance ≤3mΩ
Crimp terminal
- mm2 0.14-2.5mm2
- AWG 26 ... 14 26-14
PE screw terminal
- mm2 2.5mm2
- AWG 14
Hoods/Housings
Plastic hoods/housings
-Material polycarbonate
-Flammability acc. to UL 94 V0
-Degree of protection acc. to DIN EN
60 529 for coupled connector IP65
HQ Hoods/Housings, metal
-Material zinc die-cast
-Degree of protection acc. to DIN EN
60 529 for coupled connector IP65/IP68

WAIN
11-08
HE-006 插芯
HQ-007
HQ-007 Compact inserts

400V 10A 7+

Inserts
Inserts Hoods/Housings: size 3A, please find the details on page 15-06~15-16.

Crimp terminal
order crimp contacts separately Insert Designation Order No.
Male HQ-007/0-MC1) 130 007 010 0001

21
Female HQ-007/0-FC1) 130 007 020 0001
M
30.8
39.5

21
F
31.4
1).can match PCB adapter,see page 14-08~14-09. 40.1

Crimp contacts
Crimp contacts 10A
Male Order No. Female Order No.
contact resistance≤3mΩ
CDSM-0.25 101 017 110 0101 CDSF-0.25 101 017 120 0101
silver plated CDSM-0.37 101 017 110 0301 CDSF-0.37 101 017 120 0301
CDSM-0.50 101 017 110 0401 CDSF-0.50 101 017 120 0401 Φ1.6 8

Φ
Φ3.2

Φ3.5
8
CDSM-0.75 101 017 110 0601 CDSF-0.75 101 017 120 0601 25 21.5

CDSM-1.0 101 017 110 0801 CDSF-1.0 101 017 120 0801
CDSM-1.5 101 017 110 0901 CDSF-1.5 101 017 120 0901 M F
CDSM-2.5 101 017 110 1001 CDSF-2.5 101 017 120 1001
Stripping
gold plated CDGM-0.25 101 017 210 0101 CDGF-0.25 101 017 220 0101 Wire gauge Φ
length
CDGM-0.37 101 017 210 0301 CDGF-0.37 101 017 220 0301 0.14-0.37 mm2 AWG 26-22 0.9 8 mm
0.5 mm2 AWG 20 1.1 8 mm
CDGM-0.50 101 017 210 0401 CDGF-0.50 101 017 220 0401
0.75 mm2 AWG 18 1.3 8 mm
CDGM-0.75 101 017 210 0601 CDGF-0.75 101 017 220 0601 1 mm2 AWG 18 1.45 8 mm
CDGM-1.0 101 017 210 0801 CDGF-1.0 101 017 220 0801 1.5 mm2 AWG 16 1.75 8 mm
CDGM-1.5 101 017 210 0901 CDGF-1.5 101 017 220 0901 2.5 mm2 AWG 14 2.25 6 mm
CDGM-2.5 101 017 210 1001 CDGF-2.5 101 017 220 1001 When the wire gauge is less than 0.75mm2,it's better
More crimp contacts 10A to use the auxiliary pin assembly tool TL15.

see P13-02,P13-03.

Tools
Wire gauge Designation Order No.
Crimping tool
ol
0.14-4mm² TL02G 198 001 001 0011

Application Designation Order No.


al tool
Contact removal for crimp contacts 10A TL00 198 001 000 0001

More tools detail please find the page32-02~32-05.

Coding element
Description Category Designation Order No.
coding,pokayoke Male CODE-Q7M 198 002 005 0007
4.5

5.9
5

Female CODE-Q7F 198 002 005 0008 M 12.7 5


28.6
4.5

HQ
5.9
5

F
23.5
28.6

Notes: The tools for crimp terminal may influence the product quality and stability. Please select the tools recognized by our company.

WAIN
11-09
HQ-012/0

HQ-012/0 Compact inserts

Technical characteristics
Current carrying capacity
Specifications DIN EN 60 664
DIN EN 61 984 The current carrying is limited by maximum temperature of
materials for inserts and contacts including terminals
Approvals
Inserts Control and test procedures according to DIN EN 60512-5
Number of contacts 12+PE
Electrical data acc. to EN 61 984 30

-Rated current 10A


-Rated voltage 400V 25

-Rated impulse voltage 6kV


-Pollution degree 3 20

-Pollution degree 2 also 10A 400/690V 6kV 2


Operating current[A]

15
Rated voltage acc. to UL 600V
Insulation resistance ≥1010Ω
10
Material polycarbonate
Limiting temperatures -40℃...+125℃ Wire gauge:2.5 mm2
5 Wire gauge:1.5 mm2
Flammability acc. to UL 94 V0
Wire gauge:0.75 mm2
Mechanical working life(mating cycles) ≥500 0
Contacts 0 10 20 30 40 50 60 70 80 90 100 110 120 130

Material copper alloy Ambient temperature[℃]


Surface hard-silver plated
hard-gold plated
Contact resistance ≤3mΩ
Crimp terminal
- mm2 0.14-2.5mm2
- AWG 26-14
PE contact Screw terminal
- mm2 0.5-2.5mm2
- AWG 20-14
Hoods/Housings
Plastic hoods/housings
-Material polycarbonate
-Flammability acc. to UL 94 V0
-Degree of protection acc. to DIN EN
60 529 for coupled connector IP65
HQ Hoods/Housings, metal
-Material zinc die-cast
-Degree of protection acc. to DIN EN
60 529 for coupled connector IP65/IP68

WAIN
11-10
HE-006 插芯
HQ-012/0
HQ-012/0 Compact inserts

400V 10A 12+

Inserts
Inserts Hoods/Housings: size 3A, please find the details on page 15-06~15-16.

Crimp terminal
order crimp contacts
acts separately Insert Designation Order No. 40.9
33.6
Male HQ-012/0-MC 130 012 010 0001
Female HQ-012/0-FC 130 012 020 0001

23.8
M

21
21
F
21
35.9
43.2

Crimp contacts
Crimp contacts 10A
Male Order No. Female Order No.
contact resistance≤3mΩ
CDSM-0.25 101 017 110 0101 CDSF-0.25 101 017 120 0101
silver plated CDSM-0.37 101 017 110 0301 CDSF-0.37 101 017 120 0301
CDSM-0.50 101 017 110 0401 CDSF-0.50 101 017 120 0401 Φ1.6 8

Φ
Φ3.2

Φ3.5
8
CDSM-0.75 101 017 110 0601 CDSF-0.75 101 017 120 0601 25 21.5

CDSM-1.0 101 017 110 0801 CDSF-1.0 101 017 120 0801
CDSM-1.5 101 017 110 0901 CDSF-1.5 101 017 120 0901 M F
CDSM-2.5 101 017 110 1001 CDSF-2.5 101 017 120 1001
Stripping
gold plated CDGM-0.25 101 017 210 0101 CDGF-0.25 101 017 220 0101 Wire gauge Φ
length
CDGM-0.37 101 017 210 0301 CDGF-0.37 101 017 220 0301 0.14-0.37 mm2 AWG 26-22 0.9 8 mm
0.5 mm2 AWG 20 1.1 8 mm
CDGM-0.50 101 017 210 0401 CDGF-0.50 101 017 220 0401 0.75 mm2 AWG 18 8 mm
1.3
CDGM-0.75 101 017 210 0601 CDGF-0.75 101 017 220 0601 1 mm2 AWG 18 1.45 8 mm
CDGM-1.0 101 017 210 0801 CDGF-1.0 101 017 220 0801 1.5 mm2 AWG 16 1.75 8 mm
CDGM-1.5 101 017 210 0901 CDGF-1.5 101 017 220 0901 2.5 mm2 AWG 14 2.25 6 mm
CDGM-2.5 101 017 210 1001 CDGF-2.5 101 017 220 1001 When the wire gauge is less than 0.75mm2,it's better
More crimp contacts 10A to use the auxiliary pin assembly tool TL15.

see P13-02,P13-03.

Tools
Wire gauge Designation Order No.
Crimping tooll
0.14-4mm² TL02G 198 001 001 0011

Application Designation Order No.


Contact removall tool for crimp contacts 10A TL00 198 001 000 0001

More tools detail please find the page32-02~32-05.

Coding element
Description Designation Order No.
coding,pokayoke CODE-Q12 198 002 005 0010
2.8

10.2 5 2.8
30

HQ

Notes: The tools for crimp terminal may influence the product quality and stability. Please select the tools recognized by our company.

WAIN
11-11
HQ-008/0

HQ-008/0 Compact inserts

Technical characteristics
Current carrying capacity
Specifications DIN EN 60 664
DIN EN 61 984 The current carrying is limited by maximum temperature of
materials for inserts and contacts including terminals
Approvals
Inserts Control and test procedures according to DIN EN 60512-5
Number of contacts 8+PE
Electrical dataacc. to EN 61 984 32
-Rated current 16A
28
-Rated voltage 500V
-Rated impulse voltage 6kV 24

-Pollution degree 3
20
-Pollution degree 2 also 16A 400/690V 6kV 2
Operating current[A]

-Mounted metal hood 16A 230/400V 4kV 3 16

Rated voltageacc. to UL 600V 12


Insulation resistance ≥1010Ω
8
Material polycarbonate
Limiting temperatures -40℃...+125℃ 4 Wire gauge:2.5mm2
Flammability acc. to UL 94 V0 Wire gauge:1.5 mm2
0
Mechanical working life(mating cycles) ≥500 20 30 40 50 60 70 80 90 100 110 120 130

Contacts Ambient temperature[℃]


Material copper alloy
Surface hard-silver plated
hard-gold plated
Contact resistance ≤1mΩ
Crimp terminal
- mm2 0.14-4mm2
partly loaded up to 4 mm2 is possible
- AWG 26-12
Hoods/Housings
Plastic hoods/housings
Material thermoplastic
-Locking element Polyamide
-Hoods/Housings seal NBR
-Limiting temperatures -40℃...+125℃
-Flammability acc. to UL 94 V0
HQ -Degree of protection acc. to DIN EN
60 529 for coupled connector IP65
Hoods/Housings, metal
-Material metal
-Locking element Stainless steel
-Hoods/Housings seal NBR
-Limiting temperatures -40℃...+125℃
-Degree of protection acc. to DIN
EN 60 529 for coupled connector IP65

WAIN
11-12
HE-006 插芯
HQ-008/0
HQ-008/0 Compact inserts

500V 16A 8+

Inserts
Inserts Hoods/Housings: size HC, please find the details on page 15-163~15-168.

Crimp terminal
order crimp contacts separately Insert Designation Order No. 45.15 25.9
32.2
Male HQ-008/0-MC1) 130 008 010 0001
Female HQ-008/0-FC1) 130 008 020 0001 M

38.7
18.7
32.2 2.9x9.5 13.4

18.5
38.4
F

1).can match PCB adapter,see page 14-10~14-11. 41.6 22.4

Crimp contacts
Crimp contacts 16A
Male Order No. Female Order No.
contact resistance≤1mΩ
CESM-0.37 101 019 110 0301 CESF-0.37 101 019 120 0301
silver plated
CESM-0.50 101 019 110 0401 CESF-0.50 101 019 120 0401
CESM-0.75 101 019 110 0601 CESF-0.75 101 019 120 0601

Φ2.5
7.5 7.5

Φ4.5
Φ4.5
25
CESM-1.0 101 019 110 0801 CESF-1.0 101 019 120 0801 22.2

CESM-1.5 101 019 110 0901 CESF-1.5 101 019 120 0901 M F
CESM-2.5 101 019 110 1001 CESF-2.5 101 019 120 1001
CESM-3.0 101 019 110 1101 CESF-3.0 101 019 120 1101 Identification Wire gauge Stripping
length
CESM-4.0 101 019 110 1201 CESF-4.0 101 019 120 1201 no groove 0.14-0.37 mm2 AWG 26-22 7.5mm
no groove 0.5 mm2 AWG 20 7.5mm
gold plated 1 groove 0.75 mm2 AWG 18 7.5mm
CEGM-0.37 101 019 210 0301 CEGF-0.37 101 019 220 0301 1 groove 1 mm2 AWG 18 7.5mm
2 grooves 1.5 mm2 AWG 16 7.5mm
CEGM-0.50 101 019 210 0401 CEGF-0.50 101 019 220 0401
3 grooves 2.5 mm2 AWG 14 7.5mm
CEGM-0.75 101 019 210 0601 CEGF-0.75 101 019 220 0601 wide groove 3 mm2 AWG 12 7.5mm
no groove 4 mm2 AWG 12 7.5mm
CEGM-1.0 101 019 210 0801 CEGF-1.0 101 019 220 0801
CEGM-1.5 101 019 210 0901 CEGF-1.5 101 019 220 0901 When the wire gauge is less than 0.75mm2,it's better
to use the auxiliary pin assembly tool TL15.
CEGM-2.5 101 019 210 1001 CEGF-2.5 101 019 220 1001
CEGM-3.0 101 019 210 1101 CEGF-3.5 101 019 220 1101
CEGM-4.0 101 019 210 1201 CEGF-4.0 101 019 220 1201

More crimp contacts 16A see P13-04.

Relay contacts
Wire gauge(mm2) Designation Order No.
silver plated
1 CESM-1.0R 101 019 110 0808
1.5 CESM-1.5R 101 019 110 0908
2.5 CESM-2.5R 101 019 110 1008 7.5 Φ2.5
Φ4.5

22.8

Tools
Wire gauge Designation Order No.
Crimping tool
0.5-4mm² TL02G 198 001 001 0011
HQ
Wire gauge: 0.14-0.37mm²please select TL02 Crimping tool.
Application Designation Order No.
Contact removal
moval
mo al to
tool
ol for crimp contact 16A TL01 198 001 000 0002

More tools detail please find the page32-02~32-05.

Coding element
Description Designation Order No.
coding、pokayoke CODE-E 198 002 005 0002
Φ4.5

24

Notes: The tools for crimp terminal may influence the product quality and stability. Please select the tools recognized by our company.

WAIN
11-13
HQ-017

HQ-017 Compact inserts

Technical characteristics
Current carrying capacity
Specifications DIN EN 60 664
DIN EN 61 984 The current carrying is limited by maximum temperature of
materials for inserts and contacts including terminals
Approvals
Inserts Control and test procedures according to DIN EN 60512-5
Number of contacts 17+PE
Electrical data acc. to EN 61 984 16
-Rated current 10A
14
-Rated voltage 250V
-Rated impulse voltage 4kV 12
-Pollution degree 2
10
Rated voltage acc. to UL 250V
Operating current[A]

Insulation resistance ≥1010Ω 8

Material polycarbonate
6
Limiting temperatures -40℃...+125℃
Flammability acc. to UL 94 V0 4
Wire gauge:1.5 mm2
Mechanical working life(mating cycles) ≥500 2 Wire gauge:1.0 mm2
Wire gauge:0.5 mm2
Contacts
0
Material copper alloy 0 10 20 30 40 50 60 70 80 90 100 110 120 130

Surface hard-silver plated Ambient temperature[℃]


hard-gold plated
Contact resistance ≤3mΩ
Crimp terminal
- mm2 0.14-2.5mm2
- AWG 26-14
Hoods/Housings
Plastic hoods/housings
Material thermoplastic
-Locking element polyamide
-Hoods/Housings seal NBR
-Limiting temperatures -40℃...+125℃
-Flammability acc. to UL 94 V0
-Degree of protection acc. to DIN EN
60 529 for coupled connector IP65
Hoods/Housings, metal
HQ -Material metal
-Locking element stainless steel
-Hoods/Housings seal NBR
-Limiting temperatures -40℃...+125℃
-Degree of protection acc. to DIN EN
60 529 for coupled connector IP65

WAIN
11-14
HE-006 Inserts
HQ-017
HQ-017 Compact inserts

250V 10A 17+

插芯
Inserts Hoods/Housings: size HC, please find the details on page 15-163~15-168.

Crimp terminal
order crimp contacts separately Insert Designation Order No. 41.6
32.2 22.4
Male HQ-017-MC 130 017 010 0001
Female
F HQ-017-FC 130 017 020 0001 M

38.7
18.7
2.9x9.5 13.4

16.7
F

36.7
41.6 22.4

Crimp contacts
Crimp contacts 10A
Male Order No. Female Order No.
contact resistance≤3mΩ
CDSM-0.25 101 017 110 0101 CDSF-0.25 101 017 120 0101
silver plated CDSM-0.37 101 017 110 0301 CDSF-0.37 101 017 120 0301
CDSM-0.50 101 017 110 0401 CDSF-0.50 101 017 120 0401 Φ1.6 8

Φ
Φ3.2

Φ3.5
8
CDSM-0.75 101 017 110 0601 CDSF-0.75 101 017 120 0601 25 21.5

CDSM-1.0 101 017 110 0801 CDSF-1.0 101 017 120 0801
CDSM-1.5 101 017 110 0901 CDSF-1.5 101 017 120 0901 M F
CDSM-2.5 101 017 110 1001 CDSF-2.5 101 017 120 1001
Stripping
gold plated CDGM-0.25 101 017 210 0101 CDGF-0.25 101 017 220 0101 Wire gauge Φ
length
CDGM-0.37 101 017 210 0301 CDGF-0.37 101 017 220 0301 0.14-0.37 mm2 AWG 26-22 0.9 8 mm
0.5 mm2 AWG 20 1.1 8 mm
CDGM-0.50 101 017 210 0401 CDGF-0.50 101 017 220 0401 0.75 mm2 AWG 18 8 mm
1.3
CDGM-0.75 101 017 210 0601 CDGF-0.75 101 017 220 0601 1 mm2 AWG 18 1.45 8 mm
CDGM-1.0 101 017 210 0801 CDGF-1.0 101 017 220 0801 1.5 mm2 AWG 16 1.75 8 mm
CDGM-1.5 101 017 210 0901 CDGF-1.5 101 017 220 0901 2.5 mm2 AWG 14 2.25 6 mm
CDGM-2.5 101 017 210 1001 CDGF-2.5 101 017 220 1001 When the wire gauge is less than 0.75mm2,it's better
More crimp contacts10A to use the auxiliary pin assembly tool TL15.
see P13-02,P13-03.

Tools
Wire gauge Designation Order No.
Crimping tool
ol
0.14-4mm² TL02G 198 001 001 0011

Application Designation Order No.


Contact removal
al tool for crimp contacts 10A TL00 198 001 000 0001

More tools detail please find the page32-02~32-05.

HQ

Notes: The tools for crimp terminal may influence the product quality and stability. Please select the tools recognized by our company.

WAIN
11-15
HQ-004/2

HQ-004/2 Compact inserts

Technical characteristics
Current carrying capacity
Specifications DIN EN 60 664
The current carrying is limited by maximum temperature of
DIN EN 61 984
materials for inserts and contacts including terminals
Approvals
Inserts Control and test procedures according to DIN EN 60512-5
Number of contacts 4/2+PE
Electrical data acc. to EN 61 984 48

Power side 44

-Rated current 40A 40

-Rated voltage conductor - ground 400V 36

-Rated voltage conductor - conductor 690V 32

-Rated impulse voltage 6kV 28


Operating current[A]

24
-Pollution degree 3
20
Signal side
16
-Rated current 10A
12
-Rated voltage 250V
8
-Rated impulse voltage 4kV Wire gauge:4mm2
4
-Pollution degree 3 Wire gauge:2.5 mm2
0
Rated voltage acc. to UL 600/250V 0 10 20 30 40 50 60 70 80 90 100 110 120 130

Insulation resistance ≥1010Ω Ambient temperature[℃]


Material polycarbonate
Limiting temperatures -40℃...+125℃
Flammability acc. to UL 94 V0
Mechanical working life(mating cycles) ≥500
Contacts
Material copper alloy
Surface hard-silver plated
hard-gold plated
Contact resistance ≤1mΩ
Crimp terminal
- mm2 1.5-6mm2 / 0.14-2.5mm2
- AWG 16-10 / 26-14
Max. insulation diameter
- Power contacts 5mm
Hoods/Housings
HQ Plastic hoods/housings
Material thermoplastic
-Locking element polyamide
-Hoods/Housings seal NBR
-Limiting temperatures -40℃...+125℃
-Flammability acc. to UL 94 V0
-Degree of protection acc. to DIN
EN 60 529 for coupled connector IP65

WAIN
11-16
HE-006 插芯
HQ-004/2
HQ-004/2 Compact inserts

400/690V 40/10A 4/2+

Inserts
Hoods/Housings: size HC, please find the details on page 15-163~15-168.
Inserts (cannot match the metal hood with side entry:130 008 510 1003,130 608 510 1003)

Crimp terminal
order crimp contacts separately Insert Designation Order No. 48.2
26.7 2.9x9.5 22.4
Male HQ-004/2-MC1) 130 006 010 0001
Female HQ-004/2-FC1) 130 006 020 0001

41.6
M

40
18.5 2.9x9.5 22.4
F

41.6
1).can match PCB adapter,see page 14-06~14-07.

Crimp contacts
Crimp contacts 10A
Male Order No. Female Order No.
contact resistance≤3mΩ
CDSM-0.25 101 017 110 0101 CDSF-0.25 101 017 120 0101
silver plated CDSM-0.37 101 017 110 0301 CDSF-0.37 101 017 120 0301
CDSM-0.50 101 017 110 0401 CDSF-0.50 101 017 120 0401 Φ1.6 8

Φ
Φ3.2

Φ3.5
8
CDSM-0.75 101 017 110 0601 CDSF-0.75 101 017 120 0601 25 21.5

CDSM-1.0 101 017 110 0801 CDSF-1.0 101 017 120 0801
CDSM-1.5 101 017 110 0901 CDSF-1.5 101 017 120 0901 M F
CDSM-2.5 101 017 110 1001 CDSF-2.5 101 017 120 1001
Stripping
gold plated CDGM-0.25 101 017 210 0101 CDGF-0.25 101 017 220 0101 Wire gauge Φ
length
CDGM-0.37 101 017 210 0301 CDGF-0.37 101 017 220 0301 0.14-0.37 mm2 AWG 26-22 0.9 8 mm
0.5 mm2 AWG 20 1.1 8 mm
CDGM-0.50 101 017 210 0401 CDGF-0.50 101 017 220 0401 0.75 mm2 AWG 18 8 mm
1.3
CDGM-0.75 101 017 210 0601 CDGF-0.75 101 017 220 0601 1 mm2 AWG 18 1.45 8 mm
CDGM-1.0 101 017 210 0801 CDGF-1.0 101 017 220 0801 1.5 mm2 AWG 16 1.75 8 mm
CDGM-1.5 101 017 210 0901 CDGF-1.5 101 017 220 0901 2.5 mm2 AWG 14 2.25 6 mm
CDGM-2.5 101 017 210 1001 CDGF-2.5 101 017 220 1001 When the wire gauge is less than 0.75mm2,it's better
More crimp contacts 10A to use the auxiliary pin assembly tool TL15.

see P13-02,P13-03.

Crimp contacts 40A


Male Order No. Female Order No.
contact resistance≤0.3mΩ
CCSM-1.5 101 023 110 0901 CCSF-1.5 101 023 120 0901
silver plated

Φ
6
Φ
6

CCSM-2.5 101 023 110 1001 CCSF-2.5 101 023 120 1001 A A
29.1
CCSM-4.0 101 023 110 1201 CCSF-4.0 101 023 120 1201 23.7

CCSM-6.0 101 023 110 1301 CCSF-6.0 101 023 120 1301 M F
Stripping
Wire gauge Φ
length
1.5 mm2 AWG 16 1.75 9 mm
2.5mm2 AWG 14 2.25 9 mm
4 mm2 AWG 12 2.85 9.6 mm
6 mm2 AWG 10 3.5 9.6 mm

Tools
Wire gauge Designation Order No.
Crimping
g tool
0.14-4mm2 TL02G 198 001 001 0011
1.5-6mm2 TL02-0G 198 001 001 0012
HQ
Application Designation Order No.
Contact removal
oval tool for crimp contacts 10A TL00 198 001 000 0001

Application Designation Order No.


for crimp contacts 40A TL06G 198 001 000 0009

More tools detail please find the page32-02~32-05.

Notes: The tools for crimp terminal may influence the product quality and stability. Please select the tools recognized by our company.

WAIN
11-17
HQ-021

HQ-021 High Density inserts

Technical characteristics
Current carrying capacity
Specifications DIN EN 60 664
The current carrying is limited by maximum temperature of
DIN EN 61 984
materials for inserts and contacts including terminals

Inserts Control and test procedures according to DIN EN 60512-5


Number of contacts 21
10
Electrical data acc. to EN 61 984
9
-Rated current 6.5A
8
-Rated voltage 50V
7
-Rated impulse voltage 0.8kV
Operating current[A]

6
-Pollution degree 3
5
Rated voltage AC 50 V
4
Rated voltage DC 120 V
3
Insulation resistance ≥1010Ω
2 Wire gauge:0.5 mm2
Material polycarbonate
1 Wire gauge:0.25 mm2
Limiting temperatures -40℃...+125℃
0 Wire gauge:0.14 mm2
Flammability acc. to UL 94 V0 0 10 20 30 40 50 60 70 80 90 100 110 120 130

Mechanical working life(mating cycles) ≥500 Ambient temperature[℃]


Contacts
Material copper alloy
Surface hard-silver plated
hard-gold plated
Contact resistance ≤3mΩ
Crimp terminal
-mm2 0.09-0.52mm2
-AWG 28-20

HQ

WAIN
11-18
HE-006 插芯
HQ-021
HQ-021 High Density inserts

50V 6.5A 21

Inserts
Inserts Hoods/Housings: size3A, please find the details on page 15-06~15-16.

Crimp terminal
order crimp contacts separately Insert Designation Order No.
NE
W Male HQ-021-MC 130 021 010 0001
M
Female HQ-021-FC 130 021 020 0001

31 21

21
28.6 21
29.2

Crimp contacts
Crimp contacts 5A
Male Order No. Female Order No.
Contact resistance≤3mΩ

Φd
c

Φd
CSSM-0.25 101 014 110 0101 CSSF-0.25 101 014 120 0101 b a
silver plated
CSSM-0.33 101 014 110 0201 CSSF-0.33 101 014 120 0201 b

Φ1

Φe
f

Φe
CSSM-0.52 101 014 110 0501 CSSF-0.52 101 014 120 0501
M F

CSGM-0.25 101 014 210 0101 CSGF-0.25 101 014 220 0101 a b c d e f
CSGM-0.33 101 014 210 0201 CSGF-0.33 101 014 220 0201 8.10 4.0 14.8 0.64 1.66 14.4
8.10 4.0 14.8 0.90 1.66 14.4
gold plated CSGM-0.52 101 014 210 0501 CSGF-0.52 101 014 220 0501 8.10 4.0 14.8 1.12 1.66 14.4

Stripping
Wire gauge
length
0.09-0.25 mm2 AWG 28-24 5 mm
0.13-0.33 mm2 AWG 26-22 5 mm
0.33-0.52 mm2 AWG 22-20 5 mm

Tools
Wire gauge Designation Order No.
ool
Crimping tool 0.09-0.82mm2 TL03 198 001 001 0002

Application Designation Order No.


Contact removal tool
for 5A crimp contact TL08 198 001 000 0006

HQ

Notes: The tools for crimp terminal may influence the product quality and stability. Please select the tools recognized by our company.

WAIN
11-19

You might also like