Atlas Copco Boltec

Boltec / M C
Diagrams and Drawings

No. 8999 2441 00

Rev. 001
© Copyright 2017, Atlas Copco Rock Drills AB, Sweden
Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and drawings.
Table of Content
Pneumatic Diagram............................................................................................. 5
SCHEME / CARTRIDGE INJECTION..................................................................................... 6
AIR SCHEDULE / AIR SCHEDULE.........................................................................................7
AIR SCHEDULE / FAILSAFE KIT............................................................................................8
AIR SCHEDULE / AIR DEHUMIDIFIER.................................................................................. 9
Control Diagram................................................................................................. 11
TROUBL.SHOOTING / TROUBLE SHOOTING D101.......................................................... 12
TROUBL.SHOOTING / TROUBLE SHOOTING D102.......................................................... 18
TROUBL.SHOOTING / TROUBLE SHOOTING D103.......................................................... 24
TROUBL.SHOOTING / TROUBLE SHOOTING D104.......................................................... 30
TROUBL.SHOOTING / TROUBLE SHOOTING D105.......................................................... 36
TROUBL.SHOOTING / TROUBLE SHOOTING D105.......................................................... 42
TROUBL.SHOOTING / TROUBLE SHOOTING D120.......................................................... 48
TROUBL.SHOOTING / TROUBLE SHOOTING D510.......................................................... 51
TROUBL.SHOOTING / TROUBLE SHOOTING D512 RESIN CARTRIDGE........................ 57
TROUBL.SHOOTING / TROUBLE SHOOTING D512 CEMENT HANDLING...................... 63
TROUBL.SHOOTING / TROUBLE SHOOTING D513.......................................................... 69
SCHEME / CONTROL BOX GROUTING UNIT.................................................................... 75
CONNECTION DIAG / CEMENT HANDLING. CAN............................................................. 80
CONNECTION DIAG / HOSE INJECTION, FLUSHING....................................................... 81
Electrical Diagram..............................................................................................83
SCHEME / CONTROL BOX X2.............................................................................................84
CONNECTION DIAG / 24V................................................................................................... 85
CONNECTION DIAG / EXT. DIAGRAM, FOOT THROTTLE.............................................. 107
CIRCUIT DIAGRAM / 24V................................................................................................... 108
CIRCUIT DIAGRAM / EMERGENCY STOP A48:1............................................................. 129
CONNECTION DIAG / EXTERNAL CONNECTIONS......................................................... 134
CIRCUIT DIAGRAM / INTERNAL CONNECTIONS............................................................ 137
SCHEME / WORKING LIGHT............................................................................................. 145
DRAWING / EMERGENCY STOP A41............................................................................... 147
CONNECTION DIAG / EMERGENCY STOP A10.............................................................. 148
CONNECTION DIAG / SPOTLIGHT-REMOTE CONTROL................................................ 149
DRAWING / LIGHTS FOR CEMENT UNIT......................................................................... 150
CIRCUIT DIAGRAM / CONTROL BOX,PAN/TILT...............................................................151
CABLE SET / PAN/TILT.......................................................................................................152
Fire Protection Diagram.................................................................................. 153
SCHEME / ANSUL FIRE SUPPRESSION SYSTEM.......................................................... 154
SCHEME / CHECKFIRE......................................................................................................155
Hydraulic Diagram........................................................................................... 157
HYDR. SCHEDULE / CEMENT UNIT................................................................................. 158
HYDR. SCHEDULE / BOLTING UNIT................................................................................. 159
HYDR. SCHEDULE / HOSE INJECTION............................................................................161
SCHEME / SWELLEX ........................................................................................................ 162
HYDR. SCHEDULE / BUT 35 VER.G BOLTEC/SIMBA...................................................... 163
HYDR. SCHEDULE / FEED MOTOR.................................................................................. 164
HYDR. SCHEDULE / WIRE MESHA...................................................................................165
HYDR. SCHEDULE / SCREEN HANDLE / ROCK MESHA .............................................. 166
HYDR. SCHEDULE / JACKS FRONT................................................................................. 167
HYDR. SCHEDULE / HYDRAULIC FANDRIVE.................................................................. 168
HYDR. SCHEDULE / REAR JACKS................................................................................... 169
HYDR. DIAGRAM / BRAKE AND STEERING SYSTEM.....................................................170
HYDR. SCHEDULE / BASIC SYSTEM............................................................................... 171

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HYDR. SCHEDULE / .POWER UNIT.................................................................................. 172
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HYDR. SCHEDULE / DRILLING AND POSITIONING........................................................ 173
HYDR. DIAGRAM / AIR CONDITION COMPRESSOR.......................................................174
HYDR. SCHEDULE / COMPRESSOR DRIVE.................................................................... 175
HYDR. SCHEDULE / WATER PUMP.................................................................................. 176
HYDR. SCHEDULE / WATER REEL................................................................................... 177
HYDR. SCHEDULE / WATER REEL SWING......................................................................178
HYDR. SCHEDULE / GUIDE CONTROL,WA/EL-REELS...................................................179
HYDR. SCHEDULE / CABLE REEL....................................................................................180
HYDR. SCHEDULE / MAN.GREASE EQUIPMENT............................................................181
Lubrication Diagram........................................................................................ 183
LUBRICATION SET / CEMENT MIXER.............................................................................. 184
LUBRICATION SET / BOOM LUBRICATION......................................................................185
Mechanical - Overview.................................................................................... 187
DIM. DRAWING / DIM.DRAWING....................................................................................... 188
DRAWING / DANGER ZONE WORKING........................................................................... 189
DRAWING / DANGER ZONE TRAMMING......................................................................... 190
STROP INSTR. / STROP INSTRUCTION...........................................................................191
DIM. DRAWING / DIM DRAWING....................................................................................... 192
DRAWING / WHEEL TORQUE........................................................................................... 193
Water Diagram..................................................................................................195
WATER SCHEMATIC / CEMENT UNIT...............................................................................196
WATER SCHEMATIC / SPRAYKIT DCT............................................................................. 197
WATER SCHEMATIC / HOSE INJECTION......................................................................... 198
SCHEME / SWELLEX......................................................................................................... 199
SCHEME / WATER SYSTEM CEMENT..............................................................................200
WATER SCHEMATIC / SPRAY KIT.....................................................................................201

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Pneumatic Diagram
LIST OF CONTENTS
Part no Description Remarks Page
9106169818 SCHEME CARTRIDGE INJECTION 6
9106184213 AIR SCHEDULE AIR SCHEDULE 7
9106164501 AIR SCHEDULE FAILSAFE KIT 8
9106078212 AIR SCHEDULE AIR DEHUMIDIFIER 9

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Control Diagram
LIST OF CONTENTS
Part no Description Remarks Page
9106153107 TROUBL.SHOOTING TROUBLE SHOOTING D101 12 - 17
9106153108 TROUBL.SHOOTING TROUBLE SHOOTING D102 18 - 23
9106153109 TROUBL.SHOOTING TROUBLE SHOOTING D103 24 - 29
9106153110 TROUBL.SHOOTING TROUBLE SHOOTING D104 30 - 35
9106153111 TROUBL.SHOOTING TROUBLE SHOOTING D105 36 - 41
9106153112 TROUBL.SHOOTING TROUBLE SHOOTING D105 42 - 47
9106153113 TROUBL.SHOOTING TROUBLE SHOOTING D120 48 - 50
9106153114 TROUBL.SHOOTING TROUBLE SHOOTING D510 51 - 56
9106153115 TROUBL.SHOOTING TROUBLE SHOOTING D512 RESIN CARTRIDGE 57 - 62
9106153116 TROUBL.SHOOTING TROUBLE SHOOTING D512 CEMENT HANDLING 63 - 68
9106153117 TROUBL.SHOOTING TROUBLE SHOOTING D513 69 - 74
9106232486 SCHEME CONTROL BOX GROUTING UNIT 75 - 79
9106237749 CONNECTION DIAG CEMENT HANDLING. CAN 80
9106237687 CONNECTION DIAG HOSE INJECTION, FLUSHING 81

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Electrical Diagram
LIST OF CONTENTS
Part no Description Remarks Page
9106240418 SCHEME CONTROL BOX X2 84
5112004066 CONNECTION DIAG 24V 85 - 106
5112015479 CONNECTION DIAG EXT. DIAGRAM, FOOT THROTTLE 107
5112004065 CIRCUIT DIAGRAM 24V 108 - 128
5112013266 CIRCUIT DIAGRAM EMERGENCY STOP A48:1 129 - 133
9106244014 CONNECTION DIAG EXTERNAL CONNECTIONS 134 - 136
9106244015 CIRCUIT DIAGRAM INTERNAL CONNECTIONS 137 - 144
9106218407 SCHEME WORKING LIGHT 145 - 146
5112003421 DRAWING EMERGENCY STOP A41 147
5112013448 CONNECTION DIAG EMERGENCY STOP A10 148
5112014791 CONNECTION DIAG SPOTLIGHT-REMOTE CONTROL 149
5112003023 DRAWING LIGHTS FOR CEMENT UNIT 150
9111396624 CIRCUIT DIAGRAM CONTROL BOX,PAN/TILT 151
9111396628 CABLE SET PAN/TILT 152

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Fire Protection Diagram
LIST OF CONTENTS
Part no Description Remarks Page
5112011924 SCHEME ANSUL FIRE SUPPRESSION SYSTEM 154
5112332719 SCHEME CHECKFIRE 155 - 156

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Hydraulic Diagram
LIST OF CONTENTS
Part no Description Remarks Page
9106184741 HYDR. SCHEDULE CEMENT UNIT 158
9106179800 HYDR. SCHEDULE BOLTING UNIT 159 - 160
9106179804 HYDR. SCHEDULE HOSE INJECTION 161
8613110087 SCHEME SWELLEX 162
3128313611 HYDR. SCHEDULE BUT 35 VER.G BOLTEC/SIMBA 163
9106177900 HYDR. SCHEDULE FEED MOTOR 164
9110068258 HYDR. SCHEDULE WIRE MESHA 165
9110068256 HYDR. SCHEDULE SCREEN HANDLE / ROCK MESHA 166
9106111853 HYDR. SCHEDULE JACKS FRONT 167
9106242054 HYDR. SCHEDULE HYDRAULIC FANDRIVE 168
9106156542 HYDR. SCHEDULE REAR JACKS 169
5112287933 HYDR. DIAGRAM BRAKE AND STEERING SYSTEM 170
9110999976 HYDR. SCHEDULE BASIC SYSTEM 171
9110999975 HYDR. SCHEDULE POWER UNIT 172
9110999987 HYDR. SCHEDULE DRILLING AND POSITIONING 173
9106246221 HYDR. DIAGRAM AIR CONDITION COMPRESSOR 174
9106184210 HYDR. SCHEDULE COMPRESSOR DRIVE 175
3217781659 HYDR. SCHEDULE WATER PUMP 176
9106151030 HYDR. SCHEDULE WATER REEL 177
3217391452 HYDR. SCHEDULE WATER REEL SWING 178
9106156399 HYDR. SCHEDULE GUIDE CONTROL,WA/EL-REELS 179
9106150983 HYDR. SCHEDULE CABLE REEL 180
5112307742 HYDR. SCHEDULE MAN.GREASE EQUIPMENT 181

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Lubrication Diagram
LIST OF CONTENTS
Part no Description Remarks Page
3128315060 LUBRICATION SET CEMENT MIXER 184
3128253852 LUBRICATION SET BOOM LUBRICATION 185

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Mechanical - Overview
LIST OF CONTENTS
Part no Description Remarks Page
9119258721 DIM. DRAWING DIM.DRAWING 188
9119253435 DRAWING DANGER ZONE WORKING 189
9119253434 DRAWING DANGER ZONE TRAMMING 190
9119258907 STROP INSTR. STROP INSTRUCTION 191
9119258741 DIM. DRAWING DIM DRAWING 192
5112330237 DRAWING WHEEL TORQUE 193

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Water Diagram
LIST OF CONTENTS
Part no Description Remarks Page
9106184734 WATER SCHEMATIC CEMENT UNIT 196
9111421104 WATER SCHEMATIC SPRAYKIT DCT 197
9106249793 WATER SCHEMATIC HOSE INJECTION 198
9110900917 SCHEME SWELLEX 199
9106249823 SCHEME WATER SYSTEM CEMENT 200
9106249795 WATER SCHEMATIC SPRAY KIT 201

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