TLX InstallationManual Engl.
TLX InstallationManual Engl.
TripleLynx
Installation Manual
SOLAR INVERTERS
Contents
Contents
2. Introduction 5
Introduction 5
Installation Sequence 6
Overview of Inverter 7
3. Installation 8
Installation Dimensions and Patterns 8
Mounting the Inverter 10
Removing the Inverter 12
Opening and Closing the Inverter 12
AC Grid Connection 14
PV Connection 16
Auxiliary Input/Output 17
Autotest Procedure - Italy Only 17
5. Technical Data 23
Technical Data 23
Norms and Standards 24
Installation 25
Cable Requirements 25
Torque Specifications for Installation 28
Mains Circuit Specifications 29
Auxiliary Interface Specifications 30
RS485 and Ethernet Connections 31
L00410309-07_02 1
1. Safety and Conformity
Safety information important for human safety. Violation of warnings may result in
injury to persons or death.
Information important for the protection of property. Violation of this type of in-
formation may cause damage and loss of property.
Note:
Useful additional information or “Tips and Tricks” on specific subjects.
2 L00410309-07_02
1. Safety and Conformity
Before installation:
Check for damage to inverter and packaging. If in doubt, contact the supplier be- 1
fore installing the inverter.
Installation:
For optimum safety, follow the steps described in this manual. Keep in mind that
the inverter has two voltage carrying sides; the PV input and the AC grid.
Disconnecting the inverter:
Before starting work on the inverter, switch off AC grid at the mains switch and PV
using the PV load switch. Ensure that the device cannot be unintentionally recon-
nected. Use a voltage tester to ensure that the unit is disconnected and voltage
free. The inverter can still be charged with very high voltage at hazardous levels
even when it is disconnected from grid/mains and solar modules. Wait at least 30
min. following disconnection from grid and PV panels before proceeding.
Maintenance and modification:
Only authorised personnel are allowed to repair or modify the inverter. To ensure
optimum personal safety, only original spare parts available from the supplier
should be used. If non-original spare parts are used, the compliance with CE
guidelines in respect of electrical safety, EMC and machine safety is not guaran-
teed.
Also observe the danger of burn injury. The temperature of the cooling racks and
components inside the inverter may exceed 70ºC.
Functional safety parameters:
Never change the parameters of the inverter without authorisation from the local
energy supply company and instructions from Danfoss.
Unauthorised changes of functional safety parameters may cause injury or acci-
dents to people or inverter. Additionally it will lead to the cancellation of all inver-
ter operating approval certificates.
The Danfoss inverters are all designed according to the German VDE0126-1-1
(February 2006) standard, which includes an insulation test between PV array(s)
and Earth, and a type B, RCMU according to DIN VDE 0100-712.
L00410309-07_02 3
1. Safety and Conformity
1.4. Conformity
1
Approvals and Certifications
CE Conformity TripleLynx EC Declaration of Conformity
Grid codes TripleLynx Country Dependent Functional Safety Settings
Country specific declaration – Greece TripleLynx Declaration of Conformity – Greece
Country specific declaration – Italy TripleLynx Declaration of Conformity – Italy (DK5940)
Country specific declaration – Spain TripleLynx Declaration of Conformity – Spain (RD1663/2000)
Functional safety TripleLynx Functional Safety (VDE V 0126-1-1)
Functional safety TripleLynx Functional Safety RCMU Declaration
Harmonics TripleLynx Harmonics Declaration (IEC 61000-3-2 and IEC61000-3-12)
VDEW TripleLynx Declaration of Conformity - Plants Greater than 30 kVA
VDEW TripleLynx VDEW Konformitätserklärung
For more information, go to the download area at www.danfoss.com/solar, Approvals and Cer-
tifications.
CE marking - This certifies the conformity of the equipment with the regula-
tions which apply in accordance with the directives 2004/108/EC and
2006/95/EC.
4 L00410309-07_02
2. Introduction
2. Introduction
2.1. Introduction 2
This manual explains the installation and setup of the TripleLynx solar inverter, for the installa-
tion technician.
CE marking - This certifies the conformity of the equipment with the regula-
tions which apply in accordance with the directives 2004/108/EC and
2006/95/EC.
L00410309-07_02 5
2. Introduction
Product Label
6 L00410309-07_02
2. Introduction
Live Part
1. AC Connection Area
2. DC Connection Area
3. Terminal block for parallel connection
4. Auxiliary output: Potential free relay
PELV (Safe to touch)
5. Auxiliary interface: RS485
6. Auxiliary interface: Temperature, Irradiation, Energy meter (SO)
7. Auxiliary interface: Ethernet
Other
8. PV load switch
The TLX Pro and TLX Pro+ variants can also be configured via the Web Server. For further in-
formation refer to the Web Server User Manual.
L00410309-07_02 7
3. Installation
3. Installation
3 Note:
When choosing the installation place, ensure that all labels are visible at all times.
For details refer to the section Specifications.
8 L00410309-07_02
3. Installation
Observe these distances when installing one or more inverters. One row mounting is recom-
mended. Contact the supplier for information on mounting in more rows.
Note:
Use of the wall plate delivered with the inverter is mandatory.
Use screws that can safely carry the weight of the inverter. The inverter must be aligned and it
is important that the inverter is accessible at the front to allow room for servicing.
L00410309-07_02 9
3. Installation
For safe handling of the inverter, two people must carry the unit, or a suitable
transport trolley must be used. Safety boots must be worn.
10 L00410309-07_02
3. Installation
L00410309-07_02 11
3. Installation
Removal is performed in the reverse order of mounting. With a firm grip at the lower end of the
inverter, lift the inverter approximately 20 mm vertically. Pull the inverter slightly away from the
3 wall. Push upwards at an angle until the wall plate releases the inverter. Lift the inverter away
from the wall plate.
Remember to observe all ESD safety regulations. Any electrostatic charge must be
discharged by touching the grounded housing before handling any electronic com-
ponent.
12 L00410309-07_02
3. Installation
L00410309-07_02 13
3. Installation
The two front screws are the PE connection to the front cover. Make sure that
both screws are mounted and fastened with the specified torque.
Note:
When choosing the installation place, ensure that all labels are visible at all times.
For details refer to the section Specifications.
14 L00410309-07_02
3. Installation
Legend
1 Blue cable - Neutral
2 Yellow/green cable - Earth
The illustration shows the stripping of insulation of all 5 wires of the AC cable. The length of the
PE wire must be longer than the mains and neutral wires.
L00410309-07_02 15
3. Installation
7. All wires must be properly fastened with the correct torque. See the section Technical
Data, Torque Specifications for Installation.
8. Close the front cover, and remember to verify that both front screws are applied with
the correct torque to obtain PE connection.
9. Close main circuit breaker.
3 For safety, check all wiring. Connecting a phase wire to the neutral terminal may
permanently damage the inverter. Do not remove the short circuit bridge at (1).
3.6. PV Connection
Note:
When choosing the installation place, ensure that all labels are visible at all times.
For details refer to the section Specifications.
16 L00410309-07_02
3. Installation
When unmated the MC4 connectors are not IP54. The intrusion of moisture may
occur in the following situations:
1. The inverter runs in Master/Slave operation and only one or two PV in-
puts are in use. In this case, the other inputs are not connected to PV
and they are therefore open to intrusion.
2. Not all PV inputs are connected.
3. PV connectors are not fitted; for example in case of disconnection of
parts of a PV plant over a longer period of time.
3
In situations where the PV connectors are not fitted, a seal cap must be mounted
(included in the scope of the delivery). All inverters with MC4 connections are de-
livered with seal caps on inputs 2 and 3. During installation, the seal caps of those
inputs that are to be used are discarded.
Note:
The inverter is protected against reversed polarity but it will not generate power until the po-
larity is corrected. To achieve optimum production, the open circuit voltage (STC) of the PV
modules must be lower than the max. input voltage of the inverter (see the specifications),
multiplied with a factor of 1.13. UOC, STC x 1.13 ≤ UMAX, inv
Note:
When choosing the installation place, ensure that all labels are visible at all times.
For details refer to the section Specifications.
L00410309-07_02 17
4. Start-up and Check of Settings
Note:
Due to the advanced functionalities of the inverter, it may take up to 10 seconds before the
Note:
For the TLX Pro version the first start-up and check of settings can also be performed via the
integrated Web Server. For further details, refer to the Web Server User Manual.
The inverter is shipped with a predefined set of settings for different grids. All grid specific limits
are stored in the inverter and must be selected at installation. It is always possible to see the
applied grid limits in the display. The inverter accounts for daylight saving automatically.
After installation, check all cables and then close the inverter.
Turn on AC at the mains switch.
When prompted by the display select language. This selection has no influence on the operating
parameters of the inverter and is not a grid code selection.
Note:
To use the default language (English) simply press the 'OK' button twice to select and ac-
cept.
18 L00410309-07_02
4. Start-up and Check of Settings
Note:
It is very important to set the time and date accurately as the inverter uses this for logging.
If a wrong time/date is accidentally set, correct it immediately in the set date and time menu
[Setup → Inverter details → Set date and time].
L00410309-07_02 19
4. Start-up and Check of Settings
Correct selection of grid code is essential to comply with local and national stand-
ards.
20 L00410309-07_02
4. Start-up and Check of Settings
Note:
If the two grid code selections do not match they will be cancelled and it will be necessary to
redo the selections. If an incorrect grid code is accidentally accepted at the first selection,
simply accept the “Grid: Undefined” in the confirm grid code screen. This will cancel the
country selection and a new selection is possible. If an incorrect grid code is selected twice,
call service.
The inverter will start automatically if sufficient solar radiation is available. The start-up will take
a few minutes. During this period, the inverter will carry out a self-test.
Actual Configuration
“Installed PV power” to be 4
programmed
PV1, PV2 and PV3 are all set into individual mode. The nominal PV power
installed are:
PV 1: 6000 W PV 1: 6000 W
PV 2: 6000 W PV 2: 6000 W
PV 3: 3000 W PV 3: 3000 W
PV1 and PV2 are set into parallel mode and have a total of 10 kW PV PV 1: 5000 W
power installed. PV3 is set into individual mode and has nominal 4 kW PV PV 2: 5000 W
power. PV 3: 4000 W
PV1 and PV2 are set into parallel mode and have a total of 11 kW PV PV 1: 5500 W
power installed. PV3 is set to ‘Off’ and has no PV installed. PV 2: 5500 W
PV 3: 0W
Table 4.1: Examples of Installed PV Power
Note:
To meet medium voltage grid requirements, select a country option ending in (MV).
4.2. Troubleshooting
For information on Troubleshooting, please see the TLX Reference Manual.
L00410309-07_02 21
4. Start-up and Check of Settings
4 inverter.
22 L00410309-07_02
5. Technical Data
5. Technical Data
L00410309-07_02 23
5. Technical Data
5
EN 61000-6-2
EN 61000-6-3
EMC emission
EN 61000-6-4
Utility interference EN 61000-3-2 / -3 EN 61000-3-2 / -3 EN 61000-3-11 / -12 EN 61000-3-11 / -12
CE Yes
IEC 61727
Utility characteristics
EN 50160
S0 Energy Meter EN62053-31 Annex D
Functional Safety For transformerless inverter
Germany DIN VDE 0126-1-1 / A1 1) 2)
Technical requirements for the connection of independent generation to the grid, Public Power
Greece
Corporation (PPC).
Italy DK5940-2.2 (2007)
RD1663 (2000)
Spain
RD661
UK G83/1-1, G59/2-1
TLX+ and TLX Pro+
Reactive Power TripleLynx TripleLynx TripleLynx TripleLynx
8 kW 10 kW 12.5 kW 15 kW
Austria TOR – Hauptabschnitt D4, TOR – Hauptabschnitt D2
Belgium Synergrid C10/11 – revisie 12 mei 2009, Synergrid C10/17- revisie 8 mei 2009
Czech Republic Czech Energy Act (Act No. 458/2000), Article 24, Paragraph 10 part I,II,III rev09 2009
UTE NF C 15-712-1 (UNION TECHNIQUE DE L'ELECTRICITE, GUIDE PRATIQUE, Installations
photovoltaïques raccordées au réseau public de distribution).
NF C 15-100 (Installations électriques à basse tension).
France
Journal Officiel, Décret n°2008-386 du 23 avril 2008 relatif aux prescriptions techniques génér-
ales de conception et de fonctionnement pour le raccordement d'installations de production aux
réseaux publics d'électricité.
BDEW - Technische Richtlinie Erzeugungsanlagen am Mittelspannungsnetz Ausgabe, Juni 2008
Germany 2)
1) Deviant from VDE 0126-1-1 section 4.7.1, the isolation resistance measurement limit is set to
200 kΩ, in accordance with authorities.
2) VDE-AR-N 4105 - Anwendungsregel Erzeugungsanlagen am Niederspannungsnetz, August
2011.
24 L00410309-07_02
5. Technical Data
5.3. Installation
Parameter Specification
Temperature −25 °C - +60 °C (>45 °C derating)
Environmental class according to IEC IEC60721-3-3
3K6/3B3/3S3/3M2
Air quality ISA S71.04-1985
Level G2 (at 75 % RH)
Coastal, heavy industrial and farmer areas Must be measured and classified acc. to ISA S71.04-1985
Vibration 1G
Ingress protection class 54
Max. operating altitude 3000 m above sea level.
PELV protection is effective up to 2000 m above sea level only.
Installation Avoid constant stream of water.
5
Avoid direct sunlight.
Ensure adequate air flow.
Mount on non-flammable surface.
Mount upright on vertical surface.
Prevent dust and ammonia gases.
Table 5.3: Conditions for Installation
Note:
Avoid power loss in cables of more than 1 % of nominal inverter rating.
Note:
In France, observe the UTE C 15-712-1 and NF C 15-100 requirements.
L00410309-07_02 25
5. Technical Data
5
Illustration 5.1: TripleLynx 8 kW Cable Losses [%] versus Cable Length [m]
Illustration 5.2: TripleLynx 10 kW Cable Losses [%] versus Cable Length [m]
Illustration 5.3: TripleLynx 12.5 kW Cable Losses [%] versus Cable Length [m]
26 L00410309-07_02
5. Technical Data
5
Illustration 5.4: TripleLynx 15 kW Cable Losses [%] versus Cable Length [m]
Consider also the following when choosing cable type and cross-sectional area:
- Ambient temperature
- Layout type (inside wall, under ground, free air etc.)
- UV resistance
L00410309-07_02 27
5. Technical Data
28 L00410309-07_02
5. Technical Data
L00410309-07_02 29
5. Technical Data
30 L00410309-07_02
5. Technical Data
1) Max. number of inverters are 100. If GSM modem is used for portal upload, the amount of inverters in a
network is limited to 50.
2) For outdoor use, we recommend outdoor burial type cable (if buried in the ground) for both Ethernet
and RS485.
3) Third input is used for compensation of the irradiation sensor.
4) The number of inverters to be connected in the RS485 network depend on which peripheral device is
connected.
To ensure fulfilment of IP enclosure rating, correctly mounted cable glands are es-
sential for all peripheral cables.
To ensure EMC compliance, shielded cables must be applied for sensor inputs and
RS485 communication. Unshielded cables may be applied for alarm outputs.
Other auxiliary cables must pass through the designated EMC cable clamps to es- 5
tablish mechanical fixing and in case of shielded cable termination to the shielding
device.
L00410309-07_02 31
5. Technical Data
Pinout RS485
1. GND
2. GND
3. RX/TX A (-)
4. BIAS L
5. BIAS H
6. RX/TX B (+)
7. Not connected
8. Not connected
Bold = Compulsory, Cat5 cable
contains all 8 wires
For Ethernet: 10Base-TX and
100Base-TX auto cross over
Ethernet
Ethernet connection is available for TLX Pro and TLX Pro+ variants only.
32 L00410309-07_02
Danfoss Solar Inverters A/S
Ulsnaes 1
DK-6300 Graasten
Denmark
Tel: +45 7488 1300
Fax: +45 7488 1301
E-mail: [email protected]
www.solar-inverters.danfoss.com
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products
already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
Rev. date 2011-11-01 Lit. No. L00410309-07_02