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TLX InstallationManual Engl.

The document provides installation instructions for TripleLynx solar inverters ranging from 8-15 kW. It discusses safety information, hazards of PV systems, conformity certifications, an overview of the inverters, and instructions for installation, start-up, settings, technical specifications, and connections. The inverters have IP54 enclosures, PV load switches, MC4 connectors, and configuration via local display or web server for Pro models.

Uploaded by

Nenad Stanković
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© © All Rights Reserved
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Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
169 views

TLX InstallationManual Engl.

The document provides installation instructions for TripleLynx solar inverters ranging from 8-15 kW. It discusses safety information, hazards of PV systems, conformity certifications, an overview of the inverters, and instructions for installation, start-up, settings, technical specifications, and connections. The inverters have IP54 enclosures, PV load switches, MC4 connectors, and configuration via local display or web server for Pro models.

Uploaded by

Nenad Stanković
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 34

MAKING MODERN LIVING POSSIBLE

TripleLynx
Installation Manual

Three-phase – 8, 10, 12.5 and 15 kW

SOLAR INVERTERS
Contents

Contents

1. Safety and Conformity 2


Important Safety Information 2
Hazards of PV Systems 3
PV Load Switch 3
Conformity 4

2. Introduction 5
Introduction 5
Installation Sequence 6
Overview of Inverter 7

3. Installation 8
Installation Dimensions and Patterns 8
Mounting the Inverter 10
Removing the Inverter 12
Opening and Closing the Inverter 12
AC Grid Connection 14
PV Connection 16
Auxiliary Input/Output 17
Autotest Procedure - Italy Only 17

4. Start-up and Check of Settings 18


Start-up and Check of Settings 18
Troubleshooting 21
Master Mode 21

5. Technical Data 23
Technical Data 23
Norms and Standards 24
Installation 25
Cable Requirements 25
Torque Specifications for Installation 28
Mains Circuit Specifications 29
Auxiliary Interface Specifications 30
RS485 and Ethernet Connections 31

L00410309-07_02 1
1. Safety and Conformity

1 1. Safety and Conformity

1.1. Important Safety Information


All persons installing and servicing inverters must be:
• Trained and experienced in general safety rules for work on electrical equipment
• Familiar with local requirements, rules and regulations for the installation

Safety information important for human safety. Violation of warnings may result in
injury to persons or death.

Information important for the protection of property. Violation of this type of in-
formation may cause damage and loss of property.

Note:
Useful additional information or “Tips and Tricks” on specific subjects.

Read this before installing, operating or maintaining the inverter.

2 L00410309-07_02
1. Safety and Conformity

Before installation:
Check for damage to inverter and packaging. If in doubt, contact the supplier be- 1
fore installing the inverter.
Installation:
For optimum safety, follow the steps described in this manual. Keep in mind that
the inverter has two voltage carrying sides; the PV input and the AC grid.
Disconnecting the inverter:
Before starting work on the inverter, switch off AC grid at the mains switch and PV
using the PV load switch. Ensure that the device cannot be unintentionally recon-
nected. Use a voltage tester to ensure that the unit is disconnected and voltage
free. The inverter can still be charged with very high voltage at hazardous levels
even when it is disconnected from grid/mains and solar modules. Wait at least 30
min. following disconnection from grid and PV panels before proceeding.
Maintenance and modification:
Only authorised personnel are allowed to repair or modify the inverter. To ensure
optimum personal safety, only original spare parts available from the supplier
should be used. If non-original spare parts are used, the compliance with CE
guidelines in respect of electrical safety, EMC and machine safety is not guaran-
teed.
Also observe the danger of burn injury. The temperature of the cooling racks and
components inside the inverter may exceed 70ºC.
Functional safety parameters:
Never change the parameters of the inverter without authorisation from the local
energy supply company and instructions from Danfoss.
Unauthorised changes of functional safety parameters may cause injury or acci-
dents to people or inverter. Additionally it will lead to the cancellation of all inver-
ter operating approval certificates.
The Danfoss inverters are all designed according to the German VDE0126-1-1
(February 2006) standard, which includes an insulation test between PV array(s)
and Earth, and a type B, RCMU according to DIN VDE 0100-712.

1.2. Hazards of PV Systems


Very high DC voltages are present in the system even when the AC grid is disconnected. Faults
or inappropriate use may lead to electric arcing. Do not work on the inverter while it has cur-
rent connected to it.
The short-circuit current of the photovoltaic panels is only slightly higher than the maximum op-
erating current and depends on the level of solar irradiation.

1.3. PV Load Switch


The inverter has been equipped with a PV
load switch (1) for safe disconnection of DC
current.

Illustration 1.1: TripleLynx PV Load Switch

L00410309-07_02 3
1. Safety and Conformity

1.4. Conformity
1
Approvals and Certifications
CE Conformity TripleLynx EC Declaration of Conformity
Grid codes TripleLynx Country Dependent Functional Safety Settings
Country specific declaration – Greece TripleLynx Declaration of Conformity – Greece
Country specific declaration – Italy TripleLynx Declaration of Conformity – Italy (DK5940)
Country specific declaration – Spain TripleLynx Declaration of Conformity – Spain (RD1663/2000)
Functional safety TripleLynx Functional Safety (VDE V 0126-1-1)
Functional safety TripleLynx Functional Safety RCMU Declaration
Harmonics TripleLynx Harmonics Declaration (IEC 61000-3-2 and IEC61000-3-12)
VDEW TripleLynx Declaration of Conformity - Plants Greater than 30 kVA
VDEW TripleLynx VDEW Konformitätserklärung

Table 1.1: Approvals and Certifications

For more information, go to the download area at www.danfoss.com/solar, Approvals and Cer-
tifications.

CE marking - This certifies the conformity of the equipment with the regula-
tions which apply in accordance with the directives 2004/108/EC and
2006/95/EC.

4 L00410309-07_02
2. Introduction

2. Introduction

2.1. Introduction 2
This manual explains the installation and setup of the TripleLynx solar inverter, for the installa-
tion technician.

Illustration 2.1: TripleLynx 8 kW, 10 kW, 12.5 kW, 15 kW

CE marking - This certifies the conformity of the equipment with the regula-
tions which apply in accordance with the directives 2004/108/EC and
2006/95/EC.

The TripleLynx inverter series comprises:


TLX
TLX+
TLX Pro
TLX Pro+

Common features of the TripleLynx variants:


• Output rating of 8 kW, 10 kW, 12.5 kW or 15 kW
• IP 54 enclosure
• PV load switch
• MC4 connectors
• Manual access via the local display, for inverter configuration

Additionally, the TLX Pro and TLX Pro+ variants provide:


• Local and web server access for inverter configuration
• Ancillary service functionalities. Refer to the chapter Ancillary Services for details.

L00410309-07_02 5
2. Introduction

Product Label

The product label on the side of the inverter


shows:
2 • Inverter type
• Important specifications
• Serial number, see (1), for identifi-
cation by Danfoss

Illustration 2.2: Product Label

2.1.1. Installation Sequence


1. Read the installation manual. Pay special attention to the section Important Safety In-
formation.
2. Install the inverter according to the section Installation Dimensions and Patterns and
the section Mounting the Inverter.
3. Open the inverter according to the section Opening and Closing the Inverter.
4. Install AC according to the section AC Grid Connection.
5. Install PV. Remember to use the terminal block to establish parallel connection (if re-
quired), as described in the section PV Connection. The inverter has auto-detection.
6. Install Auxiliary input according to the section Connection of Peripheral Units.
7. Close the inverter according to the section Opening and Closing the Inverter.
8. Turn on AC at the mains switch.
9. Set language, time, date, installed PV power and country:
- For setup via the integrated Web Server, see the TripleLynx User Manual,
Web Server Quick Guide section
- For setup via the display, see the section Start-up and Check of Settings in
this manual.
10. Turn on PV by turning the PV load switch on.
11. Verify the installation by comparing with the auto-detection result in the display, as de-
scribed in the section PV Connection.
12. The inverter is now ready for operation.

6 L00410309-07_02
2. Introduction

2.1.2. Overview of Inverter

Illustration 2.3: Overview of Danfoss TLX inverter

Live Part
1. AC Connection Area
2. DC Connection Area
3. Terminal block for parallel connection
4. Auxiliary output: Potential free relay
PELV (Safe to touch)
5. Auxiliary interface: RS485
6. Auxiliary interface: Temperature, Irradiation, Energy meter (SO)
7. Auxiliary interface: Ethernet
Other
8. PV load switch

The TLX Pro and TLX Pro+ variants can also be configured via the Web Server. For further in-
formation refer to the Web Server User Manual.

L00410309-07_02 7
3. Installation

3. Installation

3.1. Installation Dimensions and Patterns

3 Note:
When choosing the installation place, ensure that all labels are visible at all times.
For details refer to the section Specifications.

Avoid constant stream of water.

Avoid direct sunlight.

Ensure adequate air flow.

Ensure adequate air flow.

Mount on non-flammable surface.

Mount upright on vertical surface.

Prevent dust and ammonia gases.

8 L00410309-07_02
3. Installation

Illustration 3.1: Safe Distances

Observe these distances when installing one or more inverters. One row mounting is recom-
mended. Contact the supplier for information on mounting in more rows.

Illustration 3.2: Wall Plate

Note:
Use of the wall plate delivered with the inverter is mandatory.

Use screws that can safely carry the weight of the inverter. The inverter must be aligned and it
is important that the inverter is accessible at the front to allow room for servicing.

L00410309-07_02 9
3. Installation

3.2. Mounting the Inverter

For safe handling of the inverter, two people must carry the unit, or a suitable
transport trolley must be used. Safety boots must be worn.

3 Tilt the inverter as shown in the illustration


and place the top of the inverter against the
mounting bracket. Use the two guides (1) at
the top plate to control the inverter horizon-
tally.

Illustration 3.3: Position the Inverter

Lift the inverter upwards (2) over the top of


the mounting plate until the inverter tilts to-
wards the wall (3).

Illustration 3.4: Secure the inverter

10 L00410309-07_02
3. Installation

Place the lower part of the inverter against


the mounting bracket.

Illustration 3.5: Place Inverter in Mounting


Bracket

Lower (4) the inverter and make sure that


the hook of the inverter base plate is placed
in the lower part of the mounting bracket
(5). Check that it is not possible to lift the
bottom of the inverter away from the mount-
ing bracket.
(6) Fasten the screws on either side of the
wall plate to secure the inverter.

Illustration 3.6: Fasten screws

L00410309-07_02 11
3. Installation

3.3. Removing the Inverter


Loosen the locking screws on either side of the inverter.

Removal is performed in the reverse order of mounting. With a firm grip at the lower end of the
inverter, lift the inverter approximately 20 mm vertically. Pull the inverter slightly away from the
3 wall. Push upwards at an angle until the wall plate releases the inverter. Lift the inverter away
from the wall plate.

3.4. Opening and Closing the Inverter

Remember to observe all ESD safety regulations. Any electrostatic charge must be
discharged by touching the grounded housing before handling any electronic com-
ponent.

Use a TX 30 screwdriver to loosen the two


front screws. Turn the screwdriver until the
screws pop up. Screws are secured with a
spring and cannot fall out.

Illustration 3.7: Loosen Front Screws

12 L00410309-07_02
3. Installation

Push the front cover upwards. When a slight


resistance is felt, give the front cover a tap
on the bottom to snap it into holding posi-
tion. It is recommended to use the holding
position instead of dismounting the front
cover completely.

Illustration 3.8: Open the Inverter

To close the inverter, hold on to the lower


end of the front cover with one hand and
give it a tap on the top until it falls into
place. Guide the front cover into place and
fasten the two front screws.

Illustration 3.9: Close the Inverter

L00410309-07_02 13
3. Installation

Illustration 3.10: Fasten Front Screws and En-


sure Proper PE Connection

The two front screws are the PE connection to the front cover. Make sure that
both screws are mounted and fastened with the specified torque.

3.5. AC Grid Connection

Note:
When choosing the installation place, ensure that all labels are visible at all times.
For details refer to the section Specifications.

14 L00410309-07_02
3. Installation

Illustration 3.11: AC Cable Wire Strip

Legend
1 Blue cable - Neutral
2 Yellow/green cable - Earth

The illustration shows the stripping of insulation of all 5 wires of the AC cable. The length of the
PE wire must be longer than the mains and neutral wires.

Illustration 3.12: AC Connection Area

1. Verify the inverter matches the grid-voltage.


2. Release main circuit breaker and make precautions to prevent reconnection.
3. Open the front cover.
4. Insert the cable through the AC gland to the terminal blocks.
5. The three mains wires (L1, L2, L3) and the Neutral wire (N) are mandatory and must
be connected to the 4-pole terminal block with the respective markings.
6. The Protective Earth wire (PE) is mandatory and must be connected directly to the
chassis PE terminal. Insert the wire and fasten the screw to secure the wire.

L00410309-07_02 15
3. Installation

7. All wires must be properly fastened with the correct torque. See the section Technical
Data, Torque Specifications for Installation.
8. Close the front cover, and remember to verify that both front screws are applied with
the correct torque to obtain PE connection.
9. Close main circuit breaker.

3 For safety, check all wiring. Connecting a phase wire to the neutral terminal may
permanently damage the inverter. Do not remove the short circuit bridge at (1).

3.6. PV Connection

Note:
When choosing the installation place, ensure that all labels are visible at all times.
For details refer to the section Specifications.

Do NOT connect PV to earth!

Use a suitable voltmeter that can measure up to 1000 V DC.


1. First verify the polarity and maximum voltage of the PV arrays by measuring the PV
open circuit voltage.The PV open circuit voltage must not exceed 1000 V DC.
2. Measure the DC voltage between the plus-terminal of the PV array and Earth (or the
green/yellow PE cable). The voltage measured should approximate zero. If the voltage
is constant and not zero there is an insulation failure somewhere in the PV array.
3. Locate and fix the failure before continuing.
4. Repeat this procedure for all arrays. It is allowed to distribute the input power on the
inputs unevenly, presuming that:
• The nom. PV power of the inverter is not exceeded (8.2 / 10.3 / 12.9 / 15.5
kW).
• The individual input is not exceedingly loaded, and not more than 6000 W.
• The maximum short circuit current of the PV modules at STC (Standard Test
Conditions) must not exceed 12 A per input.

On the inverter turn the PV load switch into


off position. Connect the PV cables by means
of MC4 connectors. Ensure correct polarity!
The PV load switch can now be switched on
when required.

Illustration 3.13: DC Connection Area

16 L00410309-07_02
3. Installation

When unmated the MC4 connectors are not IP54. The intrusion of moisture may
occur in the following situations:
1. The inverter runs in Master/Slave operation and only one or two PV in-
puts are in use. In this case, the other inputs are not connected to PV
and they are therefore open to intrusion.
2. Not all PV inputs are connected.
3. PV connectors are not fitted; for example in case of disconnection of
parts of a PV plant over a longer period of time.
3
In situations where the PV connectors are not fitted, a seal cap must be mounted
(included in the scope of the delivery). All inverters with MC4 connections are de-
livered with seal caps on inputs 2 and 3. During installation, the seal caps of those
inputs that are to be used are discarded.

Note:
The inverter is protected against reversed polarity but it will not generate power until the po-
larity is corrected. To achieve optimum production, the open circuit voltage (STC) of the PV
modules must be lower than the max. input voltage of the inverter (see the specifications),
multiplied with a factor of 1.13. UOC, STC x 1.13 ≤ UMAX, inv

3.7. Auxiliary Input/Output

Note:
When choosing the installation place, ensure that all labels are visible at all times.
For details refer to the section Specifications.

The inverter has the following auxiliary input/output:


• 2 x RJ45 for RS485
• 2 x RJ45 for Ethernet
• 1 x 8 pole terminal block for RS485
• 1 x 10 pole terminal block for
- PT1000 temperature sensor input x 3
- Irradiation sensor input
- Energy meter (S0) input
• 1 x 2 pole terminal block for relay outputs
Refer to the specifications for an overview of the communication board and to the inverter user
manual for details regarding auxiliary input configuration via the display.

3.8. Autotest Procedure - Italy Only


An automatic test of the inverter can be initialised by activating the Inverter Autotest Software
in the display. On the display find [Setup → Setup details → Autotest] and press OK.
The autotest of the inverter will now start.
To initiate autotest via the integrated web interface, navigate to [Inverter → Setup → Setup de-
tails → Autotest] and click on [Start → Test].
The inverter autotest manual can be obtained from the inverter manufacturer.

L00410309-07_02 17
4. Start-up and Check of Settings

4. Start-up and Check of Settings

4.1. Start-up and Check of Settings

Note:
Due to the advanced functionalities of the inverter, it may take up to 10 seconds before the

4 display becomes available after power up.

Note:
For the TLX Pro version the first start-up and check of settings can also be performed via the
integrated Web Server. For further details, refer to the Web Server User Manual.

The inverter is shipped with a predefined set of settings for different grids. All grid specific limits
are stored in the inverter and must be selected at installation. It is always possible to see the
applied grid limits in the display. The inverter accounts for daylight saving automatically.
After installation, check all cables and then close the inverter.
Turn on AC at the mains switch.

When prompted by the display select language. This selection has no influence on the operating
parameters of the inverter and is not a grid code selection.

The language is set to English at initial start-


up. To change this setting press the OK but-
ton. Press ‘ ▼ ’ to scroll down through the
languages. Select language by pressing ‘OK’.

Illustration 4.1: Select Language

Note:
To use the default language (English) simply press the 'OK' button twice to select and ac-
cept.

18 L00410309-07_02
4. Start-up and Check of Settings

Set time as prompted by the display. Press


'OK' to select number. Press ‘ ▲ ’ to scroll up
through the numbers. Select by pressing
'OK'.
The clock is 24-hour format.

Illustration 4.2: Set Time

Note:
It is very important to set the time and date accurately as the inverter uses this for logging.
If a wrong time/date is accidentally set, correct it immediately in the set date and time menu
[Setup → Inverter details → Set date and time].

Set date as prompted by the display. Press


'OK' to select. Press ‘ ▲ ’ to scroll up through
the numbers. Select by pressing 'OK'.

Illustration 4.3: Set Date

L00410309-07_02 19
4. Start-up and Check of Settings

Enter the amount of installed PV power for


each of the PV inputs. When two or more PV
inputs are connected in parallel, each PV in-
put in the parallel group must be set to the
total amount of PV power installed to that
group divided by the number of parallel in-
puts. See the table below for examples of in-
stalled PV power.

Illustration 4.4: Installed PV Power

The display will now show “Select grid”. The


grid code is set to “undefined” at initial start-
up. To select grid code, press 'OK'. Press ‘
▼ ’ to scroll down through the list of coun-
tries. Select the grid code for the installation
by pressing ‘OK’. To meet medium-voltage
grid requirements select a grid code ending
in MV. It is very important that the correct
grid code is chosen.

Illustration 4.5: Select Grid Code

Confirm the choice by selecting the grid code


again and press 'OK’. The settings for the
chosen grid code have now been activated.

Illustration 4.6: Confirm Grid Code Selection

Correct selection of grid code is essential to comply with local and national stand-
ards.

20 L00410309-07_02
4. Start-up and Check of Settings

Note:
If the two grid code selections do not match they will be cancelled and it will be necessary to
redo the selections. If an incorrect grid code is accidentally accepted at the first selection,
simply accept the “Grid: Undefined” in the confirm grid code screen. This will cancel the
country selection and a new selection is possible. If an incorrect grid code is selected twice,
call service.

The inverter will start automatically if sufficient solar radiation is available. The start-up will take
a few minutes. During this period, the inverter will carry out a self-test.

Actual Configuration
“Installed PV power” to be 4
programmed
PV1, PV2 and PV3 are all set into individual mode. The nominal PV power
installed are:
PV 1: 6000 W PV 1: 6000 W
PV 2: 6000 W PV 2: 6000 W
PV 3: 3000 W PV 3: 3000 W
PV1 and PV2 are set into parallel mode and have a total of 10 kW PV PV 1: 5000 W
power installed. PV3 is set into individual mode and has nominal 4 kW PV PV 2: 5000 W
power. PV 3: 4000 W
PV1 and PV2 are set into parallel mode and have a total of 11 kW PV PV 1: 5500 W
power installed. PV3 is set to ‘Off’ and has no PV installed. PV 2: 5500 W
PV 3: 0W
Table 4.1: Examples of Installed PV Power

Note:
To meet medium voltage grid requirements, select a country option ending in (MV).

4.2. Troubleshooting
For information on Troubleshooting, please see the TLX Reference Manual.

4.3. Master Mode


The TLX Pro and TLX Pro+ inverters include a Master Mode feature that allows one inverter to
be appointed as Master Inverter. From the web interface of the master inverter, it is possible to
access any inverter in the network from one single point using a standard web browser. The
Master Inverter can act as a datalogger, collecting data from all inverters in the network. These
data can be displayed graphically from the web server of the Master Inverter, or the data can
also be uploaded to external webportals or exported directly to a PC. The Master Inverter is al-
so able to replicate settings and data to the other TLX Pro and TLX Pro+ inverters in the net-
work, enabling easy commissioning and data management of larger networks. Replication can
be performed once, prior to defining the grid code in follower inverters.

L00410309-07_02 21
4. Start-up and Check of Settings

To enable Master mode go to the Inverter


details menu [Setup → Inverter details →
Master mode] and set Master mode to Ena-
bled. Ensure that no other master inverters
are present in the network prior to carrying
out this action.
When Master mode is enabled, it is possible
to initiate a network scan [Setup → Inverter
details → Master mode → Network]. This will
show all inverters connected to the master

4 inverter.

Illustration 4.7: Master Mode

22 L00410309-07_02
5. Technical Data

5. Technical Data

5.1. Technical Data


Nomen- Parameter TripleLynx TripleLynx TripleLynx TripleLynx
cla- 8 kW 10 kW 12.5 kW 15 kW
ture 1)
AC
Pac,r Nom. power AC 8000 W 10000 W 12500 W 15000 W
Reactive power range 0-4.8 kVAr 0-6.0 kVAr 0-7.5 kVAr 0-9.0 kVAr
Vac,r AC voltage range (P-N) 3 x 230 V ± 20 % 3 x 230 V ± 20 % 3 x 230 V ± 20 % 3 x 230 V ± 20 %
Nominal current AC 3 x 12 A 3 x 15 A 3 x 19 A 3 x 22 A
Iacmax Max. current AC 3 x 12 A 3 x 15 A 3 x 19 A 3 x 22 A
AC current distortion (THD
%)
<4% <5% <5% <5%
5
cosphiac,r Power factor at 100 % load > 0.98 > 0.99 > 0.99 > 0.99
Controlled power 0.8 over-excited 0.8 over-excited 0.8 over-excited 0.8 over-excited
factor range 0.8 under-excited 0.8 under-excited 0.8 under-excited 0.8 under-excited
“Connecting” power loss 10 W 10 W 10 W 10 W
Night-time power loss (off <5W <5W <5W <5W
grid)
fr Grid frequency 50 ± 5 Hz 50 ± 5 Hz 50 ± 5 Hz 50 ± 5 Hz
DC
Nominal power DC 8250 W 10300 W 12900 W 15500 W
Max. recommended PV 9500 Wp 11800 Wp 14700 Wp 17700 Wp
power at STC 2)
Vdc,r Nominal voltage DC 700 V 700 V 700 V 700 V
Vmppmin - MPP voltage - nominal 345-800 V 430-800 V 358-800 V 430-800 V
Vmppmax power 3)
MPP efficiency 99.9 % 99.9 % 99.9 % 99.9 %
Vdcmax Max. DC voltage 1000 V 1000 V 1000 V 1000 V
Vdcstart Turn on voltage DC 250 V 250 V 250 V 250 V
Vdcmin Turn off voltage DC 250 V 250 V 250 V 250 V
Idcmax Max. current DC 2 x 12 A 2 x 12 A 3 x 12 A 3 x 12 A
Max. short circuit current 2 x 12 A 2 x 12 A 3 x 12 A 3 x 12 A
DC at STC
Min. on grid power 20 W 20 W 20 W 20 W
Efficiency
Max. efficiency 97.9 % 98 % 98 % 98 %
Euro efficiency, V at dc,r 97.0 % 97.0 % 97.3 % 97.4 %
Other
Dimensions (L,W,H) 700 x 525 x 250 700 x 525 x 250 700 x 525 x 250 700 x 525 x 250
mm mm mm mm
Mounting recommendation Wall bracket Wall bracket Wall bracket Wall bracket
Weight 35 kg 35 kg 35 kg 35 kg
Acoustic noise level4 56 dB(A) 56 dB(A) 56 dB(A) 56 dB(A)
MPP trackers 2 2 3 3
Operation temperature -25..60 °C -25..60 °C -25..60 °C -25..60 °C
range
Nom. temperature range -25..45 °C -25..45 °C -25..45 °C -25..45 °C
Storage temperature -25..60 °C -25..60 °C -25..60 °C -25..60 °C
Overload operation Change of operat- Change of operat- Change of operat- Change of operat-
ing point ing point ing point ing point
Overvoltage category AC Class III Class III Class III Class III
Overvoltage category DC Class II Class II Class II Class II
PLA5) Included Included Included Included
Reactive power TLX+ and TLX Pro TLX+ and TLX Pro TLX+ and TLX Pro TLX+ and TLX Pro
+ + + +
Functional Safety
Safety (protective class) Class I Class I Class I Class I
PELV on the communication Class II Class II Class II Class II
and control card
Islanding detection - loss of Three-phase moni- Three-phase moni- Three-phase moni- Three-phase moni-
mains toring (ROCOF) toring (ROCOF) toring (ROCOF) toring (ROCOF)
Voltage magnitude Included Included Included Included
Frequency Included Included Included Included
DC content of AC current Included Included Included Included
Insulation resistance Included Included Included Included
RCMU - Type B Included Included Included Included
Indirect contact protection Yes (class I, groun- Yes (class I, groun- Yes (class I, groun- Yes (class I, groun-
ded) ded) ded) ded)
Short circuit protection Yes Yes Yes Yes

Table 5.1: Specifications

L00410309-07_02 23
5. Technical Data

1) According to FprEN 50524.


2) For fixed systems with semi-optimal conditions.
3) At identical input voltages. At unequal input voltages, Vmppmin can be as low as 250 V depending on total input power.
4) SPL (Sound Pressure Level) at 1.5m.
5) Grid Management Box (TLX Pro and TLX Pro+) or third-party product.

5.2. Norms and Standards


Normative TripleLynx TripleLynx TripleLynx TripleLynx
References 8 kW 10 kW 12.5 kW 15 kW
Directive LVD 2006 / 95/ EC
Directive EMC 2004 / 108 / EC
Safety EN 62109-1 / EN 50178
Integrated PV load
VDE 0100-712
switch
EN 61000-6-1
EMC immunity

5
EN 61000-6-2
EN 61000-6-3
EMC emission
EN 61000-6-4
Utility interference EN 61000-3-2 / -3 EN 61000-3-2 / -3 EN 61000-3-11 / -12 EN 61000-3-11 / -12
CE Yes
IEC 61727
Utility characteristics
EN 50160
S0 Energy Meter EN62053-31 Annex D
Functional Safety For transformerless inverter
Germany DIN VDE 0126-1-1 / A1 1) 2)
Technical requirements for the connection of independent generation to the grid, Public Power
Greece
Corporation (PPC).
Italy DK5940-2.2 (2007)
RD1663 (2000)
Spain
RD661
UK G83/1-1, G59/2-1
TLX+ and TLX Pro+
Reactive Power TripleLynx TripleLynx TripleLynx TripleLynx
8 kW 10 kW 12.5 kW 15 kW
Austria TOR – Hauptabschnitt D4, TOR – Hauptabschnitt D2
Belgium Synergrid C10/11 – revisie 12 mei 2009, Synergrid C10/17- revisie 8 mei 2009
Czech Republic Czech Energy Act (Act No. 458/2000), Article 24, Paragraph 10 part I,II,III rev09 2009
UTE NF C 15-712-1 (UNION TECHNIQUE DE L'ELECTRICITE, GUIDE PRATIQUE, Installations
photovoltaïques raccordées au réseau public de distribution).
NF C 15-100 (Installations électriques à basse tension).
France
Journal Officiel, Décret n°2008-386 du 23 avril 2008 relatif aux prescriptions techniques génér-
ales de conception et de fonctionnement pour le raccordement d'installations de production aux
réseaux publics d'électricité.
BDEW - Technische Richtlinie Erzeugungsanlagen am Mittelspannungsnetz Ausgabe, Juni 2008
Germany 2)

Spain REE BOE núm. 254

Table 5.2: Norms and Standards

1) Deviant from VDE 0126-1-1 section 4.7.1, the isolation resistance measurement limit is set to
200 kΩ, in accordance with authorities.
2) VDE-AR-N 4105 - Anwendungsregel Erzeugungsanlagen am Niederspannungsnetz, August
2011.

24 L00410309-07_02
5. Technical Data

5.3. Installation
Parameter Specification
Temperature −25 °C - +60 °C (>45 °C derating)
Environmental class according to IEC IEC60721-3-3
3K6/3B3/3S3/3M2
Air quality ISA S71.04-1985
Level G2 (at 75 % RH)
Coastal, heavy industrial and farmer areas Must be measured and classified acc. to ISA S71.04-1985
Vibration 1G
Ingress protection class 54
Max. operating altitude 3000 m above sea level.
PELV protection is effective up to 2000 m above sea level only.
Installation Avoid constant stream of water.

5
Avoid direct sunlight.
Ensure adequate air flow.
Mount on non-flammable surface.
Mount upright on vertical surface.
Prevent dust and ammonia gases.
Table 5.3: Conditions for Installation

Parameter Condition Specification


Wall Plate Hole diameter 30 x 9 mm
Alignment Perpendicular ± 5° all angles
Table 5.4: Wall Plate Specifications

5.4. Cable Requirements


Cable Condition Specification
AC 5 wire cable Copper
Outer diameter 18-25 mm
Insulation strip All 5 wires 16 mm
Max. recommended cable length 2.5 mm2 21 m
TripleLynx 4 mm2 34 m
8k and 10k 6 mm2 52 m
10 mm2 87 m
Max. recommended cable length 4 mm2 28 m
TripleLynx 6 mm2 41 m
12.5k 10 mm2 69 m
Max. recommended cable length 6 mm2 34 m
TripleLynx 10 mm2 59 m
15k
PE Cable diameter at least as phase cables
DC Max. 1000 V, 12 A
Cable length 4 mm2 - 4.8 Ω /km < 200 m*
Cable length 6 mm2 - 3.4 Ω /km >200-300 m*
Mating connector Multi-contact PV-ADSP4./PV-ADBP4.
* The distance between inverter and PV array and back, plus the summarised length of the cables used for
PV array installation.
Table 5.5: Cable Requirements

Note:
Avoid power loss in cables of more than 1 % of nominal inverter rating.

Note:
In France, observe the UTE C 15-712-1 and NF C 15-100 requirements.

L00410309-07_02 25
5. Technical Data

5
Illustration 5.1: TripleLynx 8 kW Cable Losses [%] versus Cable Length [m]

Illustration 5.2: TripleLynx 10 kW Cable Losses [%] versus Cable Length [m]

Illustration 5.3: TripleLynx 12.5 kW Cable Losses [%] versus Cable Length [m]

26 L00410309-07_02
5. Technical Data

5
Illustration 5.4: TripleLynx 15 kW Cable Losses [%] versus Cable Length [m]

Consider also the following when choosing cable type and cross-sectional area:
- Ambient temperature
- Layout type (inside wall, under ground, free air etc.)
- UV resistance

L00410309-07_02 27
5. Technical Data

5.5. Torque Specifications for Installation

Illustration 5.5: Overview of Inverter with Torque Indications, 1-3

Illustration 5.6: Overview of Inverter with Torque Indications, 4-7

Parameter Screwdriver Tightening Torque


1 Terminal blocks (large) Straight slot 1.0 x 5.5 mm Min. 1.2 Nm
2 Terminal blocks (small) Straight slot 1.0 x 5.5 mm 0.5 Nm
3 PE Straight slot 1.0 x 5.5 mm 2.2 Nm
4 M16 SW 19 mm 2-3 Nm
5 M25 SW 30 mm 2-3 Nm
6 Front screw TX 30 6-8 Nm
7 Locking screw TX 30 5 Nm
Table 5.6: Nm Specifications

28 L00410309-07_02
5. Technical Data

5.6. Mains Circuit Specifications


TripleLynx TripleLynx TripleLynx TripleLynx
8 kW 10 kW 12.5 kW 15 kW
Maximum inverter current 12 A 15 A 19 A 22 A
Recommended fuse type gL/gG 16 A 16 A 20 A 25 A
Table 5.7: Mains Circuit Specifications

L00410309-07_02 29
5. Technical Data

5.7. Auxiliary Interface Specifications


Parameter Parameter Details Specification
Serial Communication RS485
Common cable specification Cable jacket diameter (⌀) 2 x 5-7 mm
Cable type Shielded Twisted Pair (STP) (Cat 5e)2)
Cable Characteristic Impedance 100 Ω – 120 Ω
Max. cable length 1000 m
RJ45 (2 pcs.) connectors Wire gauge 24-26 AWG (depending on mating
metallic RJ45 plug)
Cable shield termination Via metallic RJ45 plug
Terminal block Maximum wire gauge 2.5 mm2
Cable shield termination Via EMC cable clamp
Max. number of inverter nodes 634)

5 Galvanic interface insulation


Direct contact protection Double/Reinforced insulation
Yes, 500 Vrms
Yes
Short circuit protection Yes
Communication Star and daisy chain Ethernet
Common cable Max. cable length between inver- 100 m (total network length: unlimi-
ters ted)
Specification Max. number of inverters 1001)
Cable type Shielded Twisted Pair (STP) (Cat 5e)2)
Temperature sensor input 3 x PT1000 3)
Cable specification Cable jacket diameter (⌀) 4-8 mm
Cable type Shielded Single Pair - 2-wire
Cable shield termination Via EMC cable clamp
Maximum wire gauge 2.5 mm2
Maximum resistance per wire 10 Ω
Maximum cable length 30 m
Sensor specification Nominal resistance/temperature 3.85 Ω/oC
coefficient
Measurement range -20 oC - +100 oC
Measurement accuracy ±3 %
Direct contact protection Double/Reinforced insulation Yes
Short circuit protection Yes
Irradiation sensor input x1
Cable specification Cable jacket diameter (⌀) 4-8 mm
Cable type Shielded Single Pair - Number of wires
depend on the sensor type used
Cable shield termination Via EMC cable clamp
Maximum wire gauge 2.5 mm2
Maximum resistance per wire 10 Ω
Maximum cable length 30 m
Sensor Specification Sensor type Passive
Measurement accuracy ±5 % (150 mV sensor output voltage)
Output voltage of sensor 0-150 mV
Max. output impedance (sensor) 500 Ω
Input impedance (electronics) 22 kΩ
Direct contact protection Double/Reinforced insulation Yes
Short circuit protection Yes
Energy meter input S0 input x1
Cable specification Cable jacket diameter (⌀) 4-8 mm
Cable type Shielded Single Pair - 2-wire
Cable shield termination Via EMC cable clamp
Maximum wire gauge 2.5 mm2
Maximum cable length 30 m
Sensor Input Specification Sensor input class Class A
Nominal output current 12 mA for an 800 Ω load
Maximum short circuit output cur- 24.5 mA
rent
Open circuit output voltage +12 VDC
Maximum pulse frequency 16.7 Hz
Direct contact protection Double/Reinforced insulation Yes
Short circuit protection Yes
Table 5.8: Auxiliary Interface Specifications

30 L00410309-07_02
5. Technical Data

1) Max. number of inverters are 100. If GSM modem is used for portal upload, the amount of inverters in a
network is limited to 50.
2) For outdoor use, we recommend outdoor burial type cable (if buried in the ground) for both Ethernet
and RS485.
3) Third input is used for compensation of the irradiation sensor.
4) The number of inverters to be connected in the RS485 network depend on which peripheral device is
connected.

To ensure fulfilment of IP enclosure rating, correctly mounted cable glands are es-
sential for all peripheral cables.

To ensure EMC compliance, shielded cables must be applied for sensor inputs and
RS485 communication. Unshielded cables may be applied for alarm outputs.
Other auxiliary cables must pass through the designated EMC cable clamps to es- 5
tablish mechanical fixing and in case of shielded cable termination to the shielding
device.

Parameter Condition Specification


Potential free contact Relay output x1
Rating AC 250 VAC, 6.4 A, 1600 W
Rating DC 24 VDC, 6.4 A, 153 W
Maximum wire gauge 2.5 mm2
Over voltage category Class III
Optional
Modem GSM
Table 5.9: Auxiliary Input Specifications

Illustration 5.7: Communication Board

5.8. RS485 and Ethernet Connections


RS485

Terminate the RS485 communication bus at both ends.


To terminate the RS485 bus:

L00410309-07_02 31
5. Technical Data

• Connect Bias L to RX/TX B


• Connect Bias H to RX/TX A
The RS485 address of the inverter is unique, and defined at the factory.

Illustration 5.8: RS485 Communication Detail - Cat 5 T-568A

Pinout RS485
1. GND
2. GND
3. RX/TX A (-)
4. BIAS L
5. BIAS H
6. RX/TX B (+)
7. Not connected
8. Not connected
Bold = Compulsory, Cat5 cable
contains all 8 wires
For Ethernet: 10Base-TX and
100Base-TX auto cross over

Table 5.10: RJ45 Pinout Detail for RS485

Ethernet

Ethernet connection is available for TLX Pro and TLX Pro+ variants only.

Pinout Colour Standard


Ethernet Cat 5 Cat 5
T-568A T-568B
1. RX+ Green/white Orange/white
2. RX Green Orange
3. TX+ Orange/white Green/white
4. Blue Blue
5. Blue/white Blue/white
6. TX- Orange Green
7. Brown/white Brown/white
8. Brown Brown

Table 5.11: RJ45 Pinout Detail for Ethernet

32 L00410309-07_02
Danfoss Solar Inverters A/S
Ulsnaes 1
DK-6300 Graasten
Denmark
Tel: +45 7488 1300
Fax: +45 7488 1301
E-mail: [email protected]
www.solar-inverters.danfoss.com

Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products
already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
Rev. date 2011-11-01 Lit. No. L00410309-07_02

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