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Bailey IO To Logix Conversion Guide Rev A

CONVERSION DE ESCLAVOS ABB A ROCKWELL
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0% found this document useful (0 votes)
193 views

Bailey IO To Logix Conversion Guide Rev A

CONVERSION DE ESCLAVOS ABB A ROCKWELL
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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1455 Danner Drive

Aurora, Ohio 44202 USA


(330) 562-8600
(330) 562-8688 (fax)

Bailey DCS I/O To ControlLogix

Conversion Guide

Rockwell Automation - Project # RA05D

Document Number - RA05D-DOC001-A

June 16, 2006

Revision Date Description of Change Revised By Approved By

A 16 Jun 06 Initial Release Matt Kross


Bailey DCS I/O To ControlLogix
Conversion Guide Project # RA05D

Table of Contents
1. Conversion Guide General Contents .........................................................................1
2. How To Use This Guide ............................................................................................1
3. Intended User .............................................................................................................1
4. Replacement Procedure .............................................................................................2
5. Assumptions...............................................................................................................4
6. System Data Needed To Determine Replacement Strategy ......................................4
7. Bailey Modules/Termination Units and Conversion Chart .......................................5
7.1 Bailey Modules With Direct Replacement With ControlLogixs ...........................5
7.2 Modules With Replacement Limitations................................................................6
7.3 Modules With No Direct Replacement ..................................................................6
7.4 Termination Units...................................................................................................8
7.5 Conversion Chart....................................................................................................9
8. Bailey DCS I/O Replacement Issues and Design Decisions ...................................11
8.1 Incompatible or Mixed Signal Ranges .................................................................11
8.2 Unsupported Bailey I/O Modules or Termination Units......................................11
8.3 Unusable ControlLogix I/O Points.......................................................................11
9. Sources For Cables ..................................................................................................12
9.1 Approved Cable Assembly Shops ........................................................................12
9.2 Local Cable Assembly Shop.................................................................................13
9.3 Internally Built Cables..........................................................................................13
10. Bailey Module Replacement Details .......................................................................14
10.1 NASI01 – Analog Slave Input Module .............................................................14
10.2 IMASI02 / NASI02 – Analog Slave Input Module ..........................................14
10.3 IMFBS01 – Field Bus Slave Module ................................................................14
10.4 IMFEC11 – Analog Input Module ....................................................................14
10.5 IMFEC12 – Analog Input Module ....................................................................15
10.5.1 I/O Description ...........................................................................................15
10.5.2 Bailey Module Configuration.....................................................................15
10.5.3 Replacement Issues and Notes ...................................................................16
10.5.4 Replacement With ControlLogix................................................................16
10.5.5 Setup and Configuration Required .............................................................17
10.6 IMASM01 / NASM01 – Analog Slave Module (High Level Inputs)...............22
10.6.1 I/O Description ...........................................................................................22
10.6.2 Bailey Module Configuration.....................................................................22
10.6.3 Replacement Issues and Notes ...................................................................23
10.6.4 Replacement With ControlLogix................................................................23
10.6.5 Setup and Configuration Required .............................................................24
10.7 IMASM02 / NASM02 – Analog Slave Module (Thermocouple Inputs) .........29
10.7.1 I/O Description ...........................................................................................29
10.7.2 Bailey Module Configuration.....................................................................29
10.7.3 Replacement Issues and Notes ...................................................................30

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10.7.4 Replacement With ControlLogix................................................................30


10.7.5 Setup and Configuration Required .............................................................31
10.8 IMASM03 / NASM03 – Analog Slave Module (100 Ohm RTD)....................33
10.8.1 I/O Description ...........................................................................................33
10.8.2 Bailey Module Configuration.....................................................................33
10.8.3 Replacement Issues and Notes ...................................................................33
10.8.4 Replacement With ControlLogix................................................................34
10.8.5 Setup and Configuration Required .............................................................34
10.9 IMASM04 / NASM04 – Analog Slave Module (10 Ohm Copper RTD) .........36
10.9.1 I/O Description ...........................................................................................36
10.9.2 Bailey Module Configuration.....................................................................36
10.9.3 Replacement Issues and Notes ...................................................................36
10.9.4 Replacement With ControlLogix................................................................37
10.9.5 Setup and Configuration Required .............................................................37
10.10 IMASI03 / IMASI13 – Universal Analog Input Slave Module........................39
10.10.1 I/O Description ...........................................................................................39
10.10.2 Bailey Module Configuration.....................................................................39
10.10.3 Replacement Issues and Notes ...................................................................39
10.10.4 Replacement With ControlLogix................................................................40
10.10.5 Setup and Configuration Required .............................................................40
10.11 IMAOM01 / NAOM01 – Analog Output Module ............................................44
10.11.1 I/O Description ...........................................................................................44
10.11.2 Bailey Module Configuration.....................................................................44
10.11.3 Replacement Issues and Notes ...................................................................44
10.11.4 Replacement With ControlLogix................................................................45
10.11.5 Setup and Configuration Required .............................................................45
10.12 IMCOM03 / NCOM03 – Controller Module....................................................47
10.13 IMCOM04 / NCOM04 – Controller Module....................................................47
10.14 IMQRC01 / NQRC01 – Quick Response Controller ........................................47
10.15 IMQRS02 / NQRS02 – Quick Response Slave ................................................47
10.16 IMCIS12 – Control I/O Slave Module..............................................................47
10.17 IMQRS12 – Quick Response Slave ..................................................................47
10.18 IMCIS02 / NCIS02 – Control I/O Slave Module..............................................48
10.18.1 I/O Description ...........................................................................................48
10.18.2 Bailey Module Configuration.....................................................................48
10.18.3 Replacement Issues and Notes ...................................................................49
10.18.4 Replacement With ControlLogix................................................................50
10.18.5 Setup and Configuration Required .............................................................50
10.19 IMASO01 / NASO01 – Analog Slave Output Module.....................................60
10.19.1 I/O Description ...........................................................................................60
10.19.2 Bailey Module Configuration.....................................................................60
10.19.3 Replacement Issues and Notes ...................................................................60
10.19.4 Replacement With ControlLogix................................................................61
10.19.5 Setup and Configuration Required .............................................................61
10.20 IMDSI02 / NDSI02 – Digital Slave Input Module ...........................................64

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10.21 IMDSI12 – Digital Slave Input Module............................................................64


10.21.1 I/O Description ...........................................................................................64
10.21.2 Bailey Module Configuration.....................................................................64
10.21.3 Replacement Issues and Notes ...................................................................64
10.21.4 Replacement With ControlLogix................................................................65
10.21.5 Setup and Configuration Required .............................................................66
10.22 IMDSO01 / NDSO01 – Digital Output Module ...............................................70
10.22.1 I/O Description ...........................................................................................70
10.22.2 Bailey Module Configuration.....................................................................70
10.22.3 Replacement Issues and Notes ...................................................................70
10.22.4 Replacement With ControlLogix................................................................71
10.22.5 Setup and Configuration Required .............................................................71
10.23 IMDSO02 / NDSO02 – Digital Output Module ...............................................76
10.23.1 I/O Description ...........................................................................................76
10.23.2 Bailey Module Configuration.....................................................................76
10.23.3 Replacement Issues and Notes ...................................................................77
10.23.4 Replacement With ControlLogix................................................................78
10.23.5 Setup and Configuration Required .............................................................79
10.24 IMDSO03 / NDSO03 – Digital Output Module ...............................................83
10.24.1 I/O Description ...........................................................................................83
10.24.2 Bailey Module Configuration.....................................................................83
10.24.3 Replacement Issues and Notes ...................................................................84
10.24.4 Replacement With ControlLogix................................................................85
10.24.5 Setup and Configuration Required .............................................................86
10.25 IMDSO04 / NDSO04 – Digital Slave Output Module .....................................90
10.25.1 I/O Description ...........................................................................................90
10.25.2 Bailey Module Configuration.....................................................................90
10.25.3 Replacement Issues and Notes ...................................................................91
10.25.4 Replacement With ControlLogix................................................................91
10.25.5 Setup and Configuration Required .............................................................91
10.26 IMLMM02 / NLMM02 – Logic Master Module..............................................95
10.26.1 I/O Description ...........................................................................................95
10.26.2 Bailey Module Configuration.....................................................................95
10.26.3 Replacement Issues and Notes ...................................................................95
10.26.4 Replacement With ControlLogix................................................................96
10.26.5 Setup and Configuration Required .............................................................96
11. Adapter Cable Design Details................................................................................101
11.1 Cable List ........................................................................................................101
11.2 Cable Naming Convention ..............................................................................102
11.3 CBL-IF8U-NTAI02 ........................................................................................103
11.3.1 Description ...............................................................................................103
11.3.2 ControlLogix Module Required ...............................................................103
11.3.3 Bailey Termination Unit...........................................................................103
11.3.4 Applicable Bailey I/O Modules................................................................103
11.4 CBL-IF8U-NTAI03 ........................................................................................104

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11.4.1 Description ...............................................................................................104


11.4.2 ControlLogix Module Required ...............................................................104
11.4.3 Bailey Termination Unit...........................................................................104
11.4.4 Applicable Bailey I/O Modules................................................................104
11.5 CBL-IF16S15-NTAI05 ...................................................................................105
11.5.1 Description ...............................................................................................105
11.5.2 ControlLogix Module Required ...............................................................105
11.5.3 Bailey Termination Unit...........................................................................105
11.5.4 Applicable Bailey I/O Modules................................................................105
11.6 CBL-IF16D15-NTAI05 ..................................................................................106
11.6.1 Description ...............................................................................................106
11.6.2 ControlLogix Module Required ...............................................................106
11.6.3 Bailey Termination Unit...........................................................................106
11.6.4 Applicable Bailey I/O Modules................................................................106
11.7 CBL-IF16S16-NTAI05 ...................................................................................107
11.7.1 Description ...............................................................................................107
11.7.2 ControlLogix Module Required ...............................................................107
11.7.3 Bailey Termination Unit...........................................................................107
11.7.4 Applicable Bailey I/O Modules................................................................107
11.8 CBL-IF16D16-NTAI05 ..................................................................................108
11.8.1 Description ...............................................................................................108
11.8.2 ControlLogix Module Required ...............................................................108
11.8.3 Bailey Termination Unit...........................................................................108
11.8.4 Applicable Bailey I/O Modules................................................................108
11.9 CBL-IF8U-NTAI06 ........................................................................................109
11.9.1 Description ...............................................................................................109
11.9.2 ControlLogix Module Required ...............................................................109
11.9.3 Bailey Termination Unit...........................................................................109
11.9.4 Applicable Bailey I/O Modules................................................................109
11.10 CBL-OF8-NTAO01 ........................................................................................110
11.10.1 Description ...............................................................................................110
11.10.2 ControlLogix Module Required ...............................................................110
11.10.3 Bailey Termination Unit...........................................................................110
11.10.4 Applicable Bailey I/O Modules................................................................110
11.11 CBL-OF8-NTDI01..........................................................................................111
11.11.1 Description ...............................................................................................111
11.11.2 ControlLogix Module Required ...............................................................111
11.11.3 Bailey Termination Unit...........................................................................111
11.11.4 Applicable Bailey I/O Modules................................................................111
11.12 CBL-COMBO1-NTCS02................................................................................112
11.12.1 Description ...............................................................................................112
11.12.2 ControlLogix Module Required ...............................................................112
11.12.3 Bailey Termination Unit...........................................................................112
11.12.4 Applicable Bailey I/O Modules................................................................113
11.13 CBL-IX16I-NTDI01 .......................................................................................114

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11.13.1 Description ...............................................................................................114


11.13.2 ControlLogix Module Required ...............................................................114
11.13.3 Bailey Termination Unit...........................................................................114
11.13.4 Applicable Bailey I/O Modules................................................................114
11.14 CBL-OX16I-NTDI01......................................................................................115
11.14.1 Description ...............................................................................................115
11.14.2 ControlLogix Module Required ...............................................................115
11.14.3 Bailey Termination Unit...........................................................................115
11.14.4 Applicable Bailey I/O Modules................................................................115
11.15 CBL-OH8I-NTDI01........................................................................................116
11.15.1 Description ...............................................................................................116
11.15.2 ControlLogix Module Required ...............................................................116
11.15.3 Bailey Termination Unit...........................................................................116
11.15.4 Applicable Bailey I/O Modules................................................................116
11.16 CBL-IBOB16I-NTDI01 ..................................................................................117
11.16.1 Description ...............................................................................................117
11.16.2 ControlLogix Module Required ...............................................................117
11.16.3 Bailey Termination Unit...........................................................................117
11.16.4 Applicable Bailey I/O Modules................................................................117
11.17 CBL-OB16I-NTDI01 ......................................................................................118
11.17.1 Description ...............................................................................................118
11.17.2 ControlLogix Module Required ...............................................................118
11.17.3 Bailey Termination Unit...........................................................................118
11.17.4 Applicable Bailey I/O Modules................................................................118
11.18 CBL-OC8-NTDI01 .........................................................................................119
11.18.1 Description ...............................................................................................119
11.18.2 ControlLogix Module Required ...............................................................119
11.18.3 Bailey Termination Unit...........................................................................119
11.18.4 Applicable Bailey I/O Modules................................................................119

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Trademarks and Registrations

Registrations and trademarks used in this document include:

® INFI 90 Registered trademark of ABB, Inc (formerly Elsag Bailey Process


Automation and Bailey Controls Company)

® NETWORK 90 Registered trademark of ABB, Inc (formerly Elsag Bailey Process


Automation and Bailey Controls Company)

® BAILEY Registered trademark of ABB, Inc (formerly Elsag Bailey Process


Automation and Bailey Controls Company)

ControlLogix is a trademark of the Allen-Bradley Company, Inc.

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1. Conversion Guide General Contents

This conversion guide provides information on how to replace Bailey® Network 90® and
Infi 90® Distributed Control System I/O modules with Allen-Bradley ControlLogix®
hardware.

The conversion guide contains the following basic informational sections:

• Replacement Procedure
• Replacement Issues and Design Decisions
• Bailey Modules/Termination Units and Conversion Chart
• Bailey Module Replacement Details
• Adapter Cable Design Details

2. How To Use This Guide

1. Review the Replacement Procedure


2. Review the Replacement Issues and Design Decisions
3. Gather the needed system information for the specific application
4. Identify the Bailey I/O modules to be replaced in the specific application
5. Review the applicable Bailey Module Replacement Details
6. Carry out the steps in the Replacement Procedure

3. Intended User

This conversion guide is intended for engineers and technicians that have at least a basic
understanding of Bailey Network 90 and/or Infi 90 DCS hardware, Allen-Bradley
ControlLogix hardware, and general electrical/electronic circuitry.

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4. Replacement Procedure

1. Get list of Bailey I/O modules used in the system.

2. Create a table listing each I/O module, the Bailey TU used, and I/O voltages used

3. Look up modules on Bailey I/O Replacement Table to determine which


module/TU combinations can be directly replaced using an adapter cable and the
corresponding ControlLogix I/O modules.

4. Get a copy of Bailey external connection drawings

5. For each point used on each I/O module that will be replaced using an adapter
cable, check DIP shunt settings to see if they will need to be changed to use the
adapter cables and ControlLogix I/O modules. Create a document listing all
changes required.

6. Using the Bailey I/O Replacement Table, determine the required adapter cable(s)
and ControlLogix module(s).

7. Determine physical location of ControlLogix I/O rack and positions of I/O


modules based on adapter cable requirements.

8. Estimate cable lengths needed for each adapter cable.

9. Order adapter cables.

10. Order ControlLogix components.

11. Generate external connection drawings for new system.

12. Install ControlLogix hardware.

13. Plug adapter cable into the appropriate ControlLogix module(s). Lable each RTB
on the adapter cable with the proper rack and slot number. Lable the Bailey TU
connector end of the adapter cable with the Bailey TU cabinet location and, if
necessary, TU connector number.

14. If the adapter cable has a separate wire that needs to be connected to the System
I/O power or common, make that connection.

15. Pull Bailey TU end of adapter cable through wireway to Bailey TU and plug into
TU.

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16. Check, and if necessary, change Bailey TU DIP shunt and/or jumper settings to
the proper configuration for use with the adapter cable and ControlLogix
module(s).

17. Disconnect field wiring from Bailey TU’s that cannot be used with adapter cables
and rewire directly to the appropriate ControlLogix I/O modules as specified on
the external connection drawings.

18. Remove any Bailey hardware no longer being used.

19. The system I/O wiring is now completed. Power up system and perform loop
checks.

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5. Assumptions

• Existing Bailey I/O is functioning properly.

• All analog inputs to the actual Bailey input module is a voltage signal. For
current inputs, the current is converted to a voltage on the Bailey Termination
Unit. Thus, all adapter cables for analog inputs have the ControlLogix module
wired for voltage inputs. The ControlLogix AI modules need to be set for voltage
inputs (1 – 5 VDC) instead of current inputs (4 – 20 mA).

• All analog outputs are current outputs. The adapter cables for analog outputs
have the ControlLogix module wired for current outputs. If a voltage output is
required, then the output channel positive wire will need to be moved to the
appropriate terminal within the RTB for the corresponding module/channel.

6. System Data Needed To Determine Replacement Strategy

• List of Bailey I/O Modules used in the system


• Type of termination assemblies used (Termination Units or Termination Modules)
• List of Termination Units associated with each I/O module
• Distance from each Termination Unit to new ControlLogix I/O location
• I/O signal ranges for each point
• Bailey I/O module hardware and software configuration settings
• Bailey Termination Unit hardware configuration settings (DIP Shunts, switches,
etc.)

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7. Bailey Modules/Termination Units and Conversion Chart

7.1 Bailey Modules With Direct Replacement With ControlLogixs

Infi 90 Network 90
IMASM01 NASM01
IMASM02 NASM02
IMASM03 NASM03
IMASM04 NASM04
IMASI02* NASI02*
IMASI03
IMASI13
IMAOM01 NAOM01
IMCOM03 NCOM03
IMCOM04 NCOM04
IMCIS02 NCIS02
IMCIS12
IMQRC01 NQRC01
IMQRS02 NQRS02
IMQRS12
IMASO01 NASO01
IMASO11
IMDSI02 NDSI02
IMDSI12
IMDSI13
IMDSI14
IMDSI15
IMDSO01 NDSO01
IMDSO02 NDSO02
IMDSO03 NDSO03
IMDSO04 NDSO04
IMDSO14
IMLMM02 NLMM02
IMFBS01*
IMFEC11*
IMFEC12

* There are some limitations to functionality supported. Refer to “Modules


With Replacement Limitations” section.

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7.2 Modules With Replacement Limitations

Bailey I/O Module Description Limitation


Module
IMASI02 Analog Slave Input Bailey proprietary Baseband Smart Transmitter
NASI02 Module communications interface not supported.
IMFBS01 Field Bus Slave Bailey proprietary FSK Smart Transmitter
Module communications interface not supported.
IMFEC11 Analog Input Module Bailey proprietary FSK fieldbus communications
interface not supported.

7.3 Modules With No Direct Replacement

Bailey I/O Module Replacement Issue Possible


Module Description ControlLogix
Module To
Use
IMHSS01 / Hydraulic Servo Custom I/O mix on module to address None
NHSS01 / Slave the specific application of turbine
IMHSS02 / control in electric power generation.
IMHSS03 Typical uses for the HSS module are
positioning of steam turbine throttle
and control valves, gas turbine fuel
valves, inlet guide vanes and nozzle
angle. I/O: LVDT secondary 2-
position inputs (4 AI); LVDT supply
primary excitation outputs (2 AO);
Servo valve coil outputs (4 AO); I/H
converter output (1 AO); Position
panel meter output (1 AO); Unscaled
position feedback output (1 AO); Test
mode output (1 AO); 3 optically
isolated (250 VDC) contact inputs; 1
independent, optically isolated (250
VDC), open collector output

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Bailey I/O Module Replacement Issue Possible


Module Description ControlLogix
Module To
Use
IMDSM04 / Pulse Input Eight input channels that can respond Depends on
NDSM04 Slave to either 4 to 6 VDC or 21.6 to 27 application.
VDC and either the rising or falling
edge of the signal. In addition,
channels 1 and 2 can be routed
through preamplifiers so they
can respond to inputs from 50 mV
(peak to peak) to 10 V (peak
to peak). Inputs can be fed into Bailey
function blocks that totalize or
determine frequency/period. May be
able to use a ControlLogix digital
input module or High Speed Counter,
but it depends on signal range, signal
speed, and type of measurement
desired.
IMDSM05 / Digital I/O Each of the 16 points can individually 1756-IB16I
NDSM05 Slave be configured as an input or output. and
ControlLogix digital I/O modules are 1756-OB16I
either all inputs or all outputs. To
replace this module, each point will
have to be rewired to the appropriate
ControlLogix module. If all the points
on the DSM05 are set the same (all
inputs or all outputs), then an adapter
cable could be developed.
IMFCS01 / Frequency Single channel frequency input: 300 1756-HSC
NFCS01 Counter Slave mVp-p to 120 Vrms (150 mVp to 170
Vp) 1 Hz to 12.5 kHz. The Allen-
Bradley 1756-HSC High Speed
Counter should be able to handle
many of the applications as long as the
signal input is within the module’s
specifications.

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7.4 Termination Units

Bailey Infi 90 / Network 90 Termination Units that can be left intact and connected to
ControlLogix modules using the appropriate adapter cable for the Bailey I/O module
connected to the TU:

NTAI02 Thermocouple Analog Input


NTAI03 RTD Analog Input
NTAI04 RTD Analog Input
NTAI05 Analog Input
NTAI06 Analog Input
NTAO01 Analog Output
NTCS02 Control I/O
NTCS04 Control I/O
NTDI01 Digital I/O
NTDO01 Digital Output (obsolete)
NTDO02 Digital Output
PCBRLY Mechanical Relay Digital Output Board

Bailey I/O Termination Units that are NOT supported:

NTHS03 Hydraulic Servo


NTAM01 Analog Master
NTTA01 Translator

Bailey Termination Units unrelated to I/O that are not part of the conversion process:

NTCL01 Communication
NTCS04 Controller/Station
NTCU01 Serial Interface
NTLS01 Digital Logic Station
NTMF01 Multi-Function Controller
NTMP01 Multi-Function Processor
NTPL01 Plant Loop
NTRL02 Fiber Optic Remote Link
NTRL03 Electrical Remote Link

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7.5 Conversion Chart

A conversion chart spreadsheet is maintained showing the current list of Bailey I/O
modules/TU combinations that have an adapter cable to allow direct substitution with
Rockwell Automation ControlLogix I/O modules. Contact Rockwell for the latest
version of this conversion chart. The conversion chart shown below and on the next page
is the latest version as of the writing of this conversion guide.

Bailey I/O Module TU Analog Digital Restrictions Cable A-B Module

Differential analog inputs. If any of the


analog inputs require a differential input,
IMASM01 / NASM01 NTAI05 High Level then this configuration must be used. CLB-IF16D16-NTAI05 (2) 1756-IF16
NTAI05 High Level Single ended analog inputs only. CLB-IF16S16-NTAI05 (1) 1756-IF16

Differential analog inputs. If any of the


analog inputs require a differential input,
IMASI02 / NASI02 NTAI05 High Level then this configuration must be used. CLB-IF16D15-NTAI05 (2) 1756-IF16
NTAI05 High Level Single ended analog inputs only. CLB-IF16S15-NTAI05 (1) 1756-IF16

Differential analog inputs. If any of the


analog inputs require a differential input,
then this configuration must be used.
Analog inputs only - no support for
IMFBS01 NTAI05 High Level Bailey FSK Fieldbus communications. CLB-IF16D15-NTAI05 (2) 1756-IF16

Single ended analog inputs only.


Analog inputs only - no support for
NTAI05 High Level Bailey FSK Fieldbus communications. CLB-IF16S15-NTAI05 (1) 1756-IF16

Differential analog inputs. If any of the


analog inputs require a differential input,
then this configuration must be used.
Analog inputs only - no support for
IMFEC11 NTAI05 High Level Bailey FSK Fieldbus communications. CLB-IF16D15-NTAI05 (2) 1756-IF16

Single ended analog inputs only.


Analog inputs only - no support for
NTAI05 High Level Bailey FSK Fieldbus communications. CLB-IF16S15-NTAI05 (1) 1756-IF16

Differential analog inputs. If any of the


analog inputs require a differential input,
IMFEC12 NTAI05 High Level then this configuration must be used. CLB-IF16D15-NTAI05 (2) 1756-IF16
NTAI05 High Level Single ended analog inputs only. CLB-IF16S15-NTAI05 (1) 1756-IF16
IMASM02 / NASM02 NTAI02 mV or T/C (2) CBL-IF8U-NTAI02 (2) 1756sc-IF8u
IMASM03 / NASM03 NTAI03 RTD (2) CBL-IF8U-NTAI03 (2) 1756sc-IF8u
NTAI04 RTD (2) CBL-IF8U-NTAI03 (2) 1756sc-IF8u
IMASM04 / NASM04 NTAI04 RTD (2) CBL-IF8U-NTAI03 (2) 1756sc-IF8u
mV, T/C,
RTD, High
IMASI03 / IMASI13 NTAI06 Level CBL-IF8U-NTAI06 (2) 1756sc-IF8u
IMAOM01 / NAOM01 NTAO01 High Level CBL-OF8-NTAO01 (1) 1756-OF8
(1) 1756-IF4FxOF2F
and (1) 1756-OB16I
IMCOM0x / NCOM0x NTCS02 High Level 24VDC CBL-COMBO1-NTCS02 and (1) 1756-IB16I
(1) 1756-IF4FxOF2F
and (1) 1756-OB16I
IMQRC01 / NQRC01 NTCS02 High Level 24VDC CBL-COMBO1-NTCS02 and (1) 1756-IB16I
(1) 1756-IF4FxOF2F
and (1) 1756-OB16I
IMQRS0x / NQRS0x NTCS02 High Level 24VDC CBL-COMBO1-NTCS02 and (1) 1756-IB16I
(1) 1756-IF4FxOF2F
and (1) 1756-OB16I
IMCIS0x / NCIS0x NTCS02 High Level 24VDC CBL-COMBO1-NTCS02 and (1) 1756-IB16I
IMASO01 / NASO01 NTDI01 High Level CBL-OF8-NTDI01 (2) 1756-OF8

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Bailey I/O Module TU Analog Digital Restrictions Cable A-B Module

Cannot have a mix of voltages on card.


NTDI01 24VDC All inputs must use same voltage leve. CBL-IX16I-NTDI01 (1) 1756-IB16I

Cannot have a mix of voltages on card.


IMDSI02 / NDSI02 NTDI01 125VDC All inputs must use same voltage leve. CBL-IX16I-NTDI01 (1) 1756-IH16I

Cannot have a mix of voltages on card.


NTDI01 120VAC All inputs must use same voltage leve. CBL-IX16I-NTDI01 (1) 1756-IA16I

Cannot have a mix of voltages on card.


NTDI01 24VDC All inputs must use same voltage leve. CBL-IX16I-NTDI01 (1) 1756-IB16I

Cannot have a mix of voltages on card.


IMDSI12 NTDI01 125VDC All inputs must use same voltage leve. CBL-IX16I-NTDI01 (1) 1756-IH16I

Cannot have a mix of voltages on card.


NTDI01 120VAC All inputs must use same voltage leve. CBL-IX16I-NTDI01 (1) 1756-IA16I
IMDSI13 NTDI01 24VDC CBL-IX16I-NTDI01 (1) 1756-IB16I
IMDSI14 NTDI01 48VDC CBL-IX16I-NTDI01 ???

Cannot have a mix of voltages on card.


IMDSI15 NTDI01 125VDC All inputs must use same voltage leve. CBL-IX16I-NTDI01 (1) 1756-IH16I

Cannot have a mix of voltages on card.


NTDI01 120VAC All inputs must use same voltage leve. CBL-IX16I-NTDI01 (1) 1756-IA16I
IMDSO01 / NDSO01 NTDI01 24-240VAC CBL-OX16I-NTDI01 (1) 1756-OA16I
NTDI01 0-240V Mechanical relay contact output CBL-OX16I-NTDI01 (1) 1756-OW16I

Cannot have a mix of voltages on card.


NTDI01 10-30VDC All inputs must use same voltage leve. CBL-OX16I-NTDI01 (1) 1756-OB16I

IMDSO02 / NDSO02 Cannot have a mix of voltages on card.


NTDI01 30-60VDC All inputs must use same voltage leve. CBL-OC8-NTDI01 (1) 1756-OC8

NTDI01 0-240V Mechanical relay contact output CBL-OX16I-NTDI01 (1) 1756-OW16I

Cannot have a mix of voltages on card.


NTDI01 10-30VDC All inputs must use same voltage leve. CBL-OX16I-NTDI01 (1) 1756-OB16I

Cannot have a mix of voltages on card.


IMDSO03 / NDSO03 NTDI01 30-60VDC All inputs must use same voltage leve. CBL-OC8-NTDI01 (1) 1756-OC8

Cannot have a mix of voltages on card.


NTDI01 90-146VDC All inputs must use same voltage leve. CBL-OH8I-NTDI01 (1) 1756-OH8I
NTDI01 0-240V Mechanical relay contact output CBL-OX16I-NTDI01 (1) 1756-OW16I
NTDI01 24VDC CBL-OB16I-NTDI01 (1) 1756-OB16I
IMDSO04 / NDSO04 /
IMDSO14 PCBRLY 24VDC CBL-OB16I-NTDI01 (1) 1756-OB16I
NTDO02 24VDC later (1) 1756-OB16I
(1) 1756-IB16I and (1)
IMLMM02 / NLMM02 NTDI01 24VDC CBL-IBOB16I-NTDI01 1756-OB16I
No direct replacement cable. Field
wiring will need to be adapted to
IMFCS01 / NFCS01 NTDI01 Frequency appropriate Control Logix module(s). none (1) 1756-HSC
No direct replacement cable. Field
wiring will need to be adapted to
IMDSM04 / NDSM04 NTDI01 Pulse Inputs appropriate Control Logix module(s). none
No direct replacement cable. Field
wiring will need to be adapted to
NTDI01 24VDC appropriate Control Logix module(s). none various
No direct replacement cable. Field
wiring will need to be adapted to
IMDSM05 / NDSM05 NTDO01 24VDC appropriate Control Logix module(s). none various
No direct replacement cable. Field
wiring will need to be adapted to
NTDO02 24VDC appropriate Control Logix module(s). none various
No direct replacement cable. Field
wiring will need to be adapted to
IMHSS01 / NHSS01 NTDI01 LVDT appropriate Control Logix module(s). none ?
Not needed in new system. Cold
Junction Compensation handled in T/C
IMAMM03 / NAMM03 NTAM01 CJC Input module. none

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8. Bailey DCS I/O Replacement Issues and Design Decisions

8.1 Incompatible or Mixed Signal Ranges

Some Bailey I/O modules support a wide range of signal inputs but different
ControlLogix I/O modules are required to support that same range of signals. Thus, if
there is an application where one Bailey I/O module is interfacing to a mix of signals that
would require different ControlLogix I/O modules, that Bailey I/O module is not
supported by the simple “adapter cable and ControlLogix I/O module” replacement.
Instead, the field wiring for the I/O associated with the Bailey I/O module will need to be
removed from the corresponding Bailey Termination Unit and wired to the appropriate
ControlLogix I/O module terminations.

8.2 Unsupported Bailey I/O Modules or Termination Units

The simple “adapter cable and ControlLogix I/O module” replacement method described
in this document will not necessarily cover 100% of the I/O in an existing Bailey system.
It will address the majority of the I/O points. For those Bailey I/O modules and the
associated Termination Units, the existing field wiring will have to be disconnected from
the Termination Unit and rewired to ControlLogix I/O module terminations directly.

8.3 Unusable ControlLogix I/O Points

Because the I/O channel arrangement between some Bailey and ControlLogix I/O
modules do not match, there will be many instances where there are I/O points on
ControlLogix modules that are unused. A decision will have to be made whether to leave
these unused or attempt to manually wire to these points I/O from the field that is not
supported by the direct replacement method.

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9. Sources For Cables

There are three basic sources for the adapter cables needed for an application:

1. Order from an approved cable assembly shop


2. Have a local cable assembly shop build the cables
3. Build the cables within your own faciltiy

9.1 Approved Cable Assembly Shops

To date, there is only one cable assembly shop, Microplex, that has been approved for
supplying all the Bailey TU to ControlLogix I/O Module Adapter Cables. Other cable
assembly shops may be added to the approved list in the future. Microplex built the
original prototype cables used for the development testing and has supplied cables for
actual conversion applications. The company contact information is:

Microplex, Inc.
7390 Whipple Avenue N.W.
North Canton, Ohio 44720 U.S.A.
Contact: Valerie Walters or April Harsha
Voice: 330-498-0600
Toll-Free: 800-443-4274
Fax: 330-498-0433
E-Mail: [email protected] or [email protected]
Website: www.microplex-inc.com

Call or send an e-mail request for quotes on cable costs.

Order using cable part numbers as specified on the adapter cable manufacturing
drawings: Base Cable Number + Cable Length where cable length is specified as a three
digit number in feet with a maximum length of 200 feet.

Ordering Examples:

Part number to order: CBL-IX16I-NTDI01-008


(This is a CBL-IX16I-NTDI01 cable that is 8 feet long.)

Part number to order: CBL-OF8-NTAO01-125


(This is a CBL-OF8-NTAO01 cable that is 125 feet long.)

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9.2 Local Cable Assembly Shop

The electronic copy of the Conversion Guide includes a set of cable manufacturing
drawings that specify the required parts, interconnection chart, and assembly instructions
for each adapter cable. These drawings can be provided to any cable assembly shop for
them to build the needed cables for your application.

Considerations In Choosing A Cable Assembly Shop

• Have the proper tools for wire and connectors used


• Good Quality Control
• 100% Cable Testing
• Good Revision Control procedures
• Proven performance

9.3 Internally Built Cables

The electronic copy of the Conversion Guide includes a set of cable manufacturing
drawings that specify the required parts, interconnection chart, and assembly instructions
for each adapter cable. These drawings can be used by you to build the needed cables for
your application.

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10. Bailey Module Replacement Details

This section lists the Bailey Network 90 and Infi 90 I/O modules and describes what must
be done to replace the module with Rockwell Automation ControlLogix.

The following section lists the Bailey Infi90 / Network90 I/O modules that currently
have a direct method of replacement by ControlLogix I/O modules and the corresponding
cabling.

10.1 NASI01 – Analog Slave Input Module


Same replacement as ASM01 module. Refer to section IMFEC12 – Analog Input
Module.

10.2 IMASI02 / NASI02 – Analog Slave Input Module


Same replacement as ASM01 module. Refer to section IMFEC12 – Analog Input
Module.

10.3 IMFBS01 – Field Bus Slave Module


Same replacement as ASM01 module. Refer to section IMFEC12 – Analog Input
Module.

10.4 IMFEC11 – Analog Input Module


Same replacement as ASM01 module. Refer to section IMFEC12 – Analog Input
Module.

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10.5 IMFEC12 – Analog Input Module

10.5.1 I/O Description

NASI01:
IMASI02 / NASI02:
IMFBS01:
IMFEC11:
IMFEC12:
15 Analog Inputs (single ended or differential): 4-20mA, -10V to +10V, 0-10V, 1-5V, 0-
5V, 0-1V

10.5.2 Bailey Module Configuration

NASI01
NASI02 Bailey TU - NTAI05
IMASI02
IMFBS01
IMFEC11 Field Terminations

IMFEC12
Field Terminations
NKTU01
P P1

Bailey Module Field Terminations

Field Terminations

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10.5.3 Replacement Issues and Notes

ControlLogix modules and interface cable required depends on whether any of the Bailey
analog inputs are wired for differential inputs. If any are, then two 1756-IF16 modules
will have to be used with a CBL-IF16D15-NTAI05 cable used to connect them. If all the
inputs are single ended (system powered), then just one 1756-IF16 module will be
needed along with a CBL-IF16S15-NTAI05 cable to make the connection.

10.5.4 Replacement With ControlLogix

10.5.4.1 Non-isolated / single-ended analog inputs

Bailey TU - NTAI05

Field Terminations
ControlLogix Module
1756-IF16 Field Terminations
R CBL-IF16S15-NTAI05
T P P1
Inputs 1 - 15
B Field Terminations

Field Terminations

10.5.4.2 Isolated / differential analog inputs

ControlLogix Module
1756-IF16 R
T
Inputs 9 - 15 B Bailey TU - NTAI05
2
Field Terminations
ControlLogix Module
1756-IF16 R Field Terminations
T CBL-IF16D15-NTAI05
P P1
Inputs 1 - 8 B
Field Terminations
1

Field Terminations

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10.5.5 Setup and Configuration Required

As shown in the diagram, the adapter cable CBL-IF16D15-NTAI05 connects to two


separate ControlLogix modules. These modules must be physically adjacent to each
other in the ControlLogix rack and in the proper order to allow the cable to be attached
properly. The required module order from left to right is:

1. 1756-IF16I (Inputs 1 – 8)
2. 1756-IF16I (Inputs 9 - 15)

10.5.5.1 Bailey Module To TU Circuitry

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10.5.5.2 ControlLogix To Bailey TU Circuitry

Single-ended Inputs

Cable
CBL-IF16S15-NTAI05

R
T
B

DIPSHUNT

Allen-Bradley
1756-IF16I

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Differential Inputs

Cable
CBL-IF16D15-NTAI05

R
T
B

DIPSHUNT

Allen-Bradley
1756-IF16I

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10.5.5.3 Required TU DIP Shunt Configuration

Single-Ended Analog Inputs

Differential Analog Inputs

DipShunt XU17 must be set as follows for use with the 15 analog input cables specified
in this section:

DIPSHUNT XU17
1

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10.5.5.4 Special ControlLogix Coding Requirements

For applications that use cable CBL-IF16S15-NTAI05 for single-ended inputs, the 1756-
IF16 module must be set up for single-ended mode inputs. Only Inputs 1 – 15 are
available for use from the Bailey TU.

For applications that use cable CBL-IF16D15-NTAI05 for differential inputs, the 1756-
IF16 modules must be set up for differential mode inputs. The 1756-IF16 module that is
connected to RTB 1 is for analog inputs 1 to 8. The 1756-IF16 module that is connected
to RTB 2 is for analog inputs 9 to 15.

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10.6 IMASM01 / NASM01 – Analog Slave Module (High Level Inputs)

10.6.1 I/O Description

IMASM01 / NASM01:
16 Analog Inputs (single ended or differential): 4-20mA, -10V to +10V, 0-10V, 1-5V, 0-
5V

10.6.2 Bailey Module Configuration

Bailey TU - NTAI05

NASM01 Field Terminations

IMASM01
Field Terminations
NKTU01
P P1

Bailey Module Field Terminations

Field Terminations

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10.6.3 Replacement Issues and Notes

ControlLogix modules and interface cable required depends on whether any of the Bailey
analog inputs are wired for differential inputs. If any are, then two 1756-IF16 modules
will have to be used with a CBL-IF16D16-NTAI05 cable used to connect them. If all the
inputs are single ended (system powered), then just one 1756-IF16 module will be
needed along with a CBL-IF16S16-NTAI05 cable to make the connection.

10.6.4 Replacement With ControlLogix

10.6.4.1 Non-isolated / single-ended analog inputs

Bailey TU - NTAI05

Field Terminations
ControlLogix Module
1756-IF16 Field Terminations
R CBL-IF16S16-NTAI05
T P P1
Inputs 1 - 16
B Field Terminations

Field Terminations

10.6.4.2 Isolated / differential analog inputs

ControlLogix Module
1756-IF16 R
T
Inputs 9 - 16 B Bailey TU - NTAI05
2
Field Terminations
ControlLogix Module
1756-IF16 R Field Terminations
T CBL-IF16D16-NTAI05
P P1
Inputs 1 - 8 B
Field Terminations
1

Field Terminations

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10.6.5 Setup and Configuration Required

As shown in the diagram, the adapter cable CBL-IF16D16-NTAI05 connects to two


separate ControlLogix modules. These modules must be physically adjacent to each
other in the ControlLogix rack and in the proper order to allow the cable to be attached
properly. The required module order from left to right is:

1. 1756-IF16I (Inputs 1 – 8)
2. 1756-IF16I (Inputs 9 - 16)

10.6.5.1 Bailey Module To TU Circuitry

Note: Inputs 13, 14, 15, and 16 are not pure differential inputs. These four channels
share a common connection.

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10.6.5.2 ControlLogix To Bailey TU Circuitry

Single-ended Inputs

Cable
CBL-IF16S16-NTAI05

R
T
B

DIPSHUNT

Allen-Bradley
1756-IF16I

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Differential Inputs

Cable
CBL-IF16D16-NTAI05

R
T
B

DIPSHUNT

Allen-Bradley
1756-IF16I

Note: Inputs 13, 14, 15, and 16 are not pure differential inputs. These four channels
share a common connection.

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10.6.5.3 Required TU DIP Shunt Configuration

Single-Ended Analog Inputs

Differential Analog Inputs

DipShunt XU17 must be set as follows for use with the 16 analog input cables specified
in this section:

DIPSHUNT XU17
1

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10.6.5.4 Special ControlLogix Coding Requirements

For applications that use cable CBL-IF16S16-NTAI05 for single-ended inputs, the 1756-
IF16 module must be set up for single-ended mode inputs. Inputs 1 – 16 are available for
use from the Bailey TU.

For applications that use cable CBL-IF16D16-NTAI05 for differential inputs, the 1756-
IF16 modules must be set up for differential mode inputs. The 1756-IF16 module that is
connected to RTB 1 is for analog inputs 1 to 8. The 1756-IF16 module that is connected
to RTB 2 is for analog inputs 9 to 16.

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10.7 IMASM02 / NASM02 – Analog Slave Module (Thermocouple Inputs)

10.7.1 I/O Description

Eight isolated millivolt or thermocouple inputs per ASM02 module. Two ASM02
modules used per NTAI02 Termination Unit for a total of 16 inputs per TU. Analog
Master Module (AMM) performed analog to digital conversions and processed Cold
Junction Compensation sensor inputs.

10.7.2 Bailey Module Configuration

NKTU01
Bailey Module Bailey TU - NTAI02
ASM02
P P2
Field Terminations

P P4
Field Terminations
NKTU01
P3
Bailey Module
Field Terminations
AMM02/03 P5

Field Terminations
P P1

NKTU01
Bailey Module
ASM02

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10.7.3 Replacement Issues and Notes

The Bailey Analog Master Module functions are contained in the ControlLogix input
module. Thus, there is no one-to-one replacement of the Bailey Analog Master Module.
It is not needed when the Bailey I/O is replaced with ControlLogix.

The adapter cables mount the CJC temperature sensors for the 1756sc-IF8u module (two
sensors per module) inside the cover of the Bailey TU connector (P). If a more precise
measurement of the thermocouple junction temperature is desired, then the CJC sensors
will need to be moved from inside the TU connector to the desired mounting location.
Typically, this is a spot that is in isothermal contact with the thermocouple terminal
blocks.

10.7.4 Replacement With ControlLogix

ControlLogix Module
1756sc-IF8u Bailey TU - NTAI02
R CBL-IF8U-NTAI02
T P P2
Inputs 9 - 16 Field Terminations
B
P4
(not used)
Field Terminations

(not used) P3

ControlLogix Module Field Terminations


(not used) P5
1756sc-IF8u
R CBL-IF8U-NTAI02 Field Terminations
T P P1
Inputs 1 - 8
B

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10.7.5 Setup and Configuration Required

10.7.5.1 Bailey Module To TU Circuitry

TU
Terminal
Block
+ +
+
P3 P1
-
- -

Bailey Module
Representative Circuit

NKTU01 NTAI02
Cable TU

10.7.5.2 ControlLogix To Bailey TU Circuitry

TU
Terminal
Block
CJC
+ R +
T P1
B
- CJC -

CBL-IF8U-NTAI02
NTAI02
Cable
TU

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10.7.5.3 Required TU DIP Shunt Configuration

None.

10.7.5.4 Special ControlLogix Coding Requirements

Configure the Spectrum Controls 1756sc-IF8u universal analog input module per
the Spectrum Controls instruction manual.

Configure each input channel for the desired millivolt or thermocouple input to be
used.

Enable Cold Junction Compensation via the temperature sensor inputs.

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10.8 IMASM03 / NASM03 – Analog Slave Module (100 Ohm RTD)

10.8.1 I/O Description

Eight isolated 3-wire 100 ohm RTD inputs per ASM03 module. Two ASM03 modules
used per NTAI03 Termination Unit for a total of 16 inputs per TU.

10.8.2 Bailey Module Configuration

Bailey TU - NTAI03
NKTU01
P
P2
Bailey Module Field Terminations

ASM03
Field Terminations

P3

Field Terminations

NKTU01 P1
Field Terminations
P
Bailey Module
ASM03

10.8.3 Replacement Issues and Notes

Spectrum Controls 1756sc-IF8u ControlLogix module must support type of RTD or


resistance device connected to the Bailey TU.

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10.8.4 Replacement With ControlLogix

ControlLogix Module
1756sc-IF8u Bailey TU - NTAI03
R CBL-IF8U-NTAI03
T P
P2
Inputs 9 - 16 Field Terminations
B

Field Terminations

(not used) P3

ControlLogix Module Field Terminations

1756sc-IF8u
R CBL-IF8U-NTAI03 Field Terminations
P1
T P
Inputs 1 - 8
B

10.8.5 Setup and Configuration Required

10.8.5.1 Bailey Module To TU Circuitry

TU
Terminal
Block
A A
Field
Resistance P3 P1 Resistance
B B
Measuring Sensor
Circuitry
C C

Bailey Module
Representative Circuit
NKTU01 NTAI03
Cable TU

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10.8.5.2 ControlLogix To Bailey TU Circuitry

TU
1756sc-IF8u Terminal
Block
A R
A
Field
T P1 Resistance
B B
B Sensor
C C

CBL-IF8U-NTAI03
NTAI03
Cable
TU

10.8.5.3 Required TU DIP Shunt Configuration

None.

10.8.5.4 Special ControlLogix Coding Requirements

Configure the Spectrum Controls 1756sc-IF8u universal analog input module per
the Spectrum Controls instruction manual.

Configure each input channel for the desired resistance or RTD input to be used.

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10.9 IMASM04 / NASM04 – Analog Slave Module (10 Ohm Copper RTD)

10.9.1 I/O Description

Eight isolated 3-wire 10 ohm copper RTD inputs per ASM04 module. Two ASM03/04
modules used per NTAI04 Termination Unit for a total of 16 inputs per TU.

10.9.2 Bailey Module Configuration

Bailey TU - NTAI04
NKTU01
P
P2
Bailey Module Field Terminations

ASM03/04
Field Terminations

P3

Field Terminations

NKTU01 P1
Field Terminations
P
Bailey Module
ASM0304

10.9.3 Replacement Issues and Notes

Spectrum Controls 1756sc-IF8u ControlLogix module must support type of RTD or


resistance device connected to the Bailey TU.

The same adapter cable CBL-IF8U-NTAI03 is used for both the NTAI03 and NTAI04
Bailey Termination Units and ASM03/04 RTD modules.

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10.9.4 Replacement With ControlLogix


ControlLogix Module
1756sc-IF8u Bailey TU - NTAI04
R CBL-IF8U-NTAI03
T P
P2
Inputs 9 - 16 Field Terminations
B

Field Terminations

(not used) P3

ControlLogix Module Field Terminations

1756sc-IF8u
R CBL-IF8U-NTAI03 Field Terminations
P1
T P
Inputs 1 - 8
B

10.9.5 Setup and Configuration Required

10.9.5.1 Bailey Module To TU Circuitry

TU
Terminal
Block
A A
Field
Resistance P3 P1 Resistance
B B
Measuring Sensor
Circuitry
C C

Bailey Module
Representative Circuit NKTU01 NTAI04
Cable TU

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10.9.5.2 ControlLogix To Bailey TU Circuitry

TU
1756sc-IF8u Terminal
Block
A R
A
Field
T P1 Resistance
B B
B Sensor
C C

NTAI04
CBL-IF8U-NTAI03
TU
Cable

10.9.5.3 Required TU DIP Shunt Configuration

None.

10.9.5.4 Special ControlLogix Coding Requirements

Configure the Spectrum Controls 1756sc-IF8u universal analog input module per
the Spectrum Controls instruction manual.

Configure each input channel for the desired resistance or RTD input to be used.

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10.10 IMASI03 / IMASI13 – Universal Analog Input Slave Module

10.10.1 I/O Description

16 Analog Inputs (single ended or differential): 4-20mA, -10V to +10V, 0-10V, 1-5V, 0-
5V, RTD (3 wire), Resistance, Thermocouple, -100 to +100mV plus Cold Junction
Compensation Sensor Input. The IMASI03/13 connects to an NTAI06 Termination Unit.

10.10.2 Bailey Module Configuration

Bailey TU - NTAI06

Field Terminations

Field Terminations

P1 P1
NKAS01/11
Bailey Module P2 P2
ASI03/13
Field Terminations

Field Terminations

10.10.3 Replacement Issues and Notes

The adapter cable mounts the CJC temperature sensors for the 1756sc-IF8u modules
inside the covers of the Bailey TU connectors (P1 & P2). For thermocouple applications,
if a more precise measurement of the thermocouple junction temperature is desired, then
the CJC sensors will need to be moved from inside the TU connector to the desired
mounting location. Typically, this is a spot that is in isothermal contact with the
thermocouple terminal blocks.

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10.10.4 Replacement With ControlLogix

ControlLogix Module
1756sc-IF8u R
T
Inputs 9 - 16 B Bailey TU - NTAI06
2
Field Terminations

ControlLogix Module
Field Terminations
1756sc-IF8u R P1 P1
T CBL-IF8U-NTAI06
Inputs 1 - 8 B
P2 P2
1
Field Terminations

Field Terminations

10.10.5 Setup and Configuration Required

As shown in the diagram, the adapter cable CBL-IF8U-NTAI06 connects to two separate
ControlLogix modules. These modules must be physically adjacent to each other in the
ControlLogix rack and in the proper order to allow the cable to be attached properly. The
required module order from left to right is:

1. 1756sc-IF8u (Inputs 1 – 8)
2. 1756sc-IF8u (Inputs 9 - 16)

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10.10.5.1 Bailey Module To TU Circuitry

TU Bailey
Terminal P Module
Block P Signal
3
Conditioning
Circuitry

NTAI06
TU
NKAS01/11
Cable

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10.10.5.2 ControlLogix To Bailey TU Circuitry

TU
Terminal
R
P T
Block
B

NTAI06
TU

CBL-IF8U-NTAI06
Cable

1756sc-IF8u

10.10.5.3 Required TU Jumper Configuration

Any of the standard Bailey NTAI06 jumper settings defined in the Bailey documentation
will work with the 1756sc-IF8u ControlLogix module. These settings are:

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Input Type Jumper Number


J1 - J32 J33 - J48 J49 - J64
Single Ended Voltage 1-2 1-2 2-3
Differential Voltage 1-2 1-2 1-2
System Powered 4-20 mA 2-3 2-3 2-3
External Powered 4-20 mA 1-2 2-3 1-2
3-Wire RTD 1-2 1-2 1-2

Input
Channel: 1 2 3 4 5 6 7 8
J1, J17, J2, J18, J3, J19, J4, J20, J5, J21, J6, J22, J7, J23 J8, J24,
Jumpers: J33, J49 J34, J50 J35, J51 J36, J52 J37, J53 J38, J54 J39, J55 J40, J56

Input
Channel: 9 10 11 12 13 14 15 16
J9, J25, J10, J26, J11, J27, J12, J28, J13, J29, J14, J30, J15, J31 J16, J32,
Jumpers: J41, J57 J42, J58 J43, J59 J44, J60 J45, J61 J46, J62 J47, J63 J48, J64

10.10.5.4 Special ControlLogix Coding Requirements

Configure the Spectrum Controls 1756sc-IF8u universal analog input module per
the Spectrum Controls instruction manual.

Configure each input channel within RSLogix for the desired input type to be
used.

If thermocouple inputs are being used, then enable Cold Junction Compensation
via the CJC temperature sensor inputs.

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10.11 IMAOM01 / NAOM01 – Analog Output Module

10.11.1 I/O Description

8 Analog Outputs: 4-20mA, 1-5V, 0-10V

10.11.2 Bailey Module Configuration


Bailey TU - NTAO01

Field Terminations

Field Terminations
NKTU01
P P1
Bailey Module
Field Terminations
AOM01

Field Terminations

10.11.3 Replacement Issues and Notes

Bailey TU DIP shunts will need to be examined to determine how each analog output is
configured. The DIP shunts may need to be reconfigured (or replaced) to adapt the TU
wiring to the ControlLogix module required connections.

The adapter cables for analog outputs have the ControlLogix module wired for current
outputs. If a voltage output is required, then the output channel positive wire will need to
be moved to the appropriate terminal within the RTB for the corresponding
module/channel.

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10.11.4 Replacement With ControlLogix

Bailey TU - NTAO01

Field Terminations
ControlLogix Module
1756-OF8 Field Terminations
R CBL-OF8-NTAO01
T P P1
Outputs 1 - 8
B Field Terminations

Field Terminations

10.11.5 Setup and Configuration Required

10.11.5.1 Bailey Module To TU Circuitry

+24VDC

TU
DIPSHUNT 10K
Terminal Field
+ Device
1
Block
- 2
V/I+ +
3
I- /FB
V- P3 P1 4

6
-
7

Bailey AOM01 Module


NKTU01 NTAO01
Representative Circuit
Cable TU

Note: Bailey documentation was found to be in error regarding the circuit diagram for
the NTAO01. The above diagram is the correct configuration.

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10.11.5.2 ControlLogix To Bailey TU Circuitry

Move this connection to


corresponding VOUT terminal if
voltage output is needed. TU
DIPSHUNT 10K
Terminal Field
1
Block Device
2
+
R 3

T P 4

5
B -
6

Keep DIPSHUNT configured as


CBL-OF8-NTAO01 NTAO01 shown for voltage or current
outputs using ControlLogix.
Cable TU

10.11.5.3 Required TU DIP Shunt Configuration

The Bailey NTAO01 Termination Unit was set up so that the user never needed to
reconfigure the Dipshunt straps to set voltage or current mode, but only needed to rotate
the Dipshunt 180 degrees in the socket. The Dipshunt sockets are labeled V1 at one end
and I1 at the other end. It is a bit confusing as to what the Dipshunt orientation should
be. The standard Dipshunt for the NTAO01 has straps 1 through 5 cut and straps 6
through 8 intact. If the Dipshunt is inserted into the socket with the Dipshunt’s Pin 1 at
the end labeled I1, this set the TU up for current output mode. This is the configuration
that we always need when using the TU with ControlLogix, no matter whether a voltage
or current output is needed. The thing that has to change in the ControlLogix application
to determine whether the output is current or voltage is the RTB connection for the
positive output lead. The cable comes wired with the positive output lead on the IOUT
terminal which provides a current output. If a voltage output is needed, then the positive
output lead for the channel must be moved to the corresponding VOUT terminal on the
RTB.

10.11.5.4 Special ControlLogix Coding Requirements

There are no special ControlLogix coding requirements other than setting up the desired
output range.

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10.12 IMCOM03 / NCOM03 – Controller Module


Same replacement as CIS02 module. Refer to section IMCIS02 / NCIS02 –
Control I/O Slave Module.

10.13 IMCOM04 / NCOM04 – Controller Module


Same replacement as CIS02 module. Refer to section IMCIS02 / NCIS02 –
Control I/O Slave Module.

10.14 IMQRC01 / NQRC01 – Quick Response Controller


Same replacement as CIS02 module. Refer to section IMCIS02 / NCIS02 –
Control I/O Slave Module.

10.15 IMQRS02 / NQRS02 – Quick Response Slave


Same replacement as CIS02 module. Refer to section IMCIS02 / NCIS02 –
Control I/O Slave Module.

10.16 IMCIS12 – Control I/O Slave Module


Same replacement as CIS02 module. Refer to section IMCIS02 / NCIS02 –
Control I/O Slave Module.

10.17 IMQRS12 – Quick Response Slave


Same replacement as CIS02 module. Refer to section IMCIS02 / NCIS02 –
Control I/O Slave Module.

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10.18 IMCIS02 / NCIS02 – Control I/O Slave Module

10.18.1 I/O Description

4 analog inputs and 2 analog outputs (1-5VDC, 4-20mA); 3 digital inputs (24VDC,
125VDC, or 120VAC); and 4 digital outputs (24VDC - 250mA)

10.18.2 Bailey Module Configuration

NCOM03/04
NQRC01
NQRS02
NCIS02 Bailey TU - NTCS02
IMCOM03/04
P5
IMQRC01
IMQRS02/12 Field Terminations
P3
IMCIS02/12
Field Terminations
NKTU01
P P1

Bailey Module Field Terminations

P2
Field Terminations

P4

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10.18.3 Replacement Issues and Notes

The voltage levels for the digital inputs on the Bailey modules used with this TU were
jumper selectable on the Bailey module. When replacing the Bailey module with
ControlLogix, all the digital inputs must be of the same voltage range and then the
appropriate ControlLogix digital input module must be selected to handle the voltage
range.

The adapter cables for analog outputs have the ControlLogix module wired for current
outputs. If a voltage output is required, then the output channel positive wire will need to
be moved to the appropriate terminal within the RTB for the corresponding
module/channel.

The ControlLogix module used for the digital input replacement supports 16 digital
inputs. However, the Bailey TU and the adapter cable only provide connections for 3
digital inputs. Thus, digital inputs 4 – 16 on the ControlLogix module are unused.

The ControlLogix module used for the digital output replacement supports 16 digital
outputs. However, the Bailey TU and the adapter cable only provide connections for 4
digital outputs. Thus, digital outputs 5 – 16 on the ControlLogix module are unused.

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10.18.4 Replacement With ControlLogix

ControlLogix Module
1756-OB16I R
T
DO 1-4 B
3 24VDC Digital I/O

ControlLogix Module
1756-IB16I R
T
DI 1-3 B Bailey TU - NTCS02
2 (not used) P5

Field Terminations
ControlLogix Module (not used) P3

R Field Terminations
1756-IF4FxOF2F CBL-COMBO1-NTCS02
T
AI 1-4 P P1
B
AO 1-2 Field Terminations
1
(not used) P2
Field Terminations

(not used) P4

10.18.5 Setup and Configuration Required

As shown in the diagram, the adapter cable CBL-COMBO1-NTCS02 connects to three


separate ControlLogix modules. These modules must be physically adjacent to each
other in the ControlLogix rack and in the proper order to allow the cable to be attached
properly. The required module order from left to right is:

1. 1756-IF4FxOF2F
2. 1756-IB16I
3. 1756-OB16I

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10.18.5.1 Bailey Module To TU Circuitry

Digital Inputs
E3 (+)

24/125 VDC DIPSHUNTS


XU5-XU7
Field
Bailey Module E4 (-) 1
E2 (-) Contact
Digital Input 2
24 VDC
Representative Circuit 3

4 E1 (+)
5

8
+
P3 P1
-
NKTU01 NTCS02/04 TU
Cable TU Terminal
Block

Digital Outputs

Bailey Module
Digital Output
Representative Circuit

+
P3 P1
-
NKTU01 TU
NTCS02/04
Cable Terminal
TU Block

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Analog Inputs

+24 VDC

150 DIPSHUNTS
XU1-XU4
1
+ 2
+
+
P3 P1 3

- 4
- 5
-
250
6

7 TU
Bailey Module 8
Terminal
Representative Circuit Block

NKTU01 NTCS02/04
Cable TU

Analog Outputs

Load

+
Current Output
P3 P1

-
DIPSHUNT
XU9 TU
1 Terminal
Bailey Module
2 Block
Analog Output NKTU01 3 TB1
Representative Circuit
Cable 4

7 Load
8

+
P3 P1
Voltage Output
-
TU
Terminal
NTCS02/04 Block
TU TB4

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10.18.5.2 ControlLogix To Bailey TU Circuitry

Digital Inputs

E3 (+)

24/125 VDC DIPSHUNTS


XU5-XU7
Field
E4 (-) 1

2
E2 (-) Contact
3
24 VDC
4 E1 (+)
5

7
R 8
+
1756-IB16I T P1
B
-
NTCS02/04 TU
CBL-COMBO1-NTCS02
TU Terminal
Cable Block

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Digital Outputs

R +
T P1
1756-OB16I B
-
TU
NTCS02/04
CBL-COMBO1-NTCS02 Terminal
TU Block
Cable

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Analog Inputs

CBL-COMBO1-NTCS02
Cable
+24 VDC

150 DIPSHUNTS
1756-IF4FxOF2F XU1-XU4
1

R 2
+
T P1 3

B 4

5
-
250
6

7 TU
8
Terminal
Block
NTCS02/04
TU

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Analog Outputs

1756-IF4FxOF2F

Load

R +
T P1
B
-
DIPSHUNT
XU9 TU
1 Terminal
2 Block
3 TB1
4

7 Load
8

R +
T P1
B
-
TU
Terminal
CBL-COMBO1-NTCS02 NTCS02/04 Block
Cable TU TB4

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10.18.5.3 Required TU DIP Shunt Configuration

Digital Inputs
DIPSHUNT XU5-7

System Powered
E1/E2

8
DIPSHUNT XU5-7

System Powered
E3/E4

8
DIPSHUNT XU5-7

Field Powered
1

Digital Outputs

There is nothing to configure on the Bailey TU for the digital outputs.

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Analog Inputs

DIPSHUNT XU1-4

System Powered
4 - 20 mA

8
DIPSHUNT XU1-4

Externally Powered
4 - 20 mA

8
DIPSHUNT XU1-4

Single-ended Voltage

8
DIPSHUNT XU1-4

Differential Voltage
1

8
Analog Outputs

To set whether the analog output is current or voltage, the RTB connection for the
positive output lead must be on the appropriate terminal. The cable comes wired with the
positive output lead on the IOUT terminal which provides a current output. If a voltage
output is needed, then the positive output lead for the channel must be moved to the
corresponding VOUT terminal on the RTB.

Dipshunt XU9 should be configured as shown below:

DIPSHUNT XU9
1

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10.18.5.4 Special ControlLogix Coding Requirements

Analog inputs are always configured as voltage inputs even if the field device is
generating a 4-20mA current loop. The Bailey TU converts a current input signal into a
voltage signal using a 250 ohm resistor. Thus, a 4-20mA signal is converted into a 1-
5VDC input signal to the ControlLogix module. The ControlLogix module analog inputs
must be scaled accordingly.

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10.19 IMASO01 / NASO01 – Analog Slave Output Module

10.19.1 I/O Description

14 Analog Outputs: 4-20mA, 1-5V (non-isolated)

10.19.2 Bailey Module Configuration

Bailey TU - NTDI01

Field Terminations

Field Terminations
NKTU01
P P1
Bailey Module
Field Terminations
ASO01

Field Terminations

10.19.3 Replacement Issues and Notes

The adapter cables for analog outputs have the ControlLogix module wired for current
outputs. If a voltage output is required, then the output channel positive wire will need to
be moved to the appropriate terminal within the RTB for the corresponding
module/channel.

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10.19.4 Replacement With ControlLogix

ControlLogix Module
1756-OF8 R
T
Outputs 9 - 14 B Bailey TU - NTDI01
2
Field Terminations
ControlLogix Module
1756-OF8 R Field Terminations
T CBL-OF8-NTDI01
P P1
Outputs 1 - 8 B
Field Terminations
1

Field Terminations

10.19.5 Setup and Configuration Required

As shown in the diagram, the adapter cable CBL-OF8-NTDI01 connects to two separate
ControlLogix modules. These modules must be physically adjacent to each other in the
ControlLogix rack and in the proper order to allow the cable to be attached properly. The
required module order from left to right is:

1. 1756-OF8 (Outputs 1 – 8)
2. 1756-OF8 (Outputs 9 – 16)

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10.19.5.1 Bailey Module To TU Circuitry

+24VDC +24VDC
E1 E2 COM

DIPSHUNT Field
1
Device
2
+ + 3
Feedback - Feedback - 4
+
P3 P1 5

7
-
Voltage Mode Current Mode
8 TU
Terminal
Bailey ASO01 Module Block
Representative Circuit E1 COM
NKTU01 NTDI01
Cable TU

10.19.5.2 ControlLogix To Bailey TU Circuitry

Move this connection to


E1 E2 COM
corresponding VOUT terminal if
voltage output is needed.
DIPSHUNT Field
1
Device
2
+ 3
- R 4
+
T P1 5
B 6

7
-
8 TU
Terminal
Block
E1 COM
CBL-OF8-NTDI01 NTDI01
Cable TU

1756-OF8

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10.19.5.3 Required TU DIP Shunt Configuration

The Dipshunt for the corresponding analog output on the Bailey Termination Unit should
always be configured with just straps 4 and 5 connected, the rest disconnected.

To set whether the analog output is current or voltage, the RTB connection for the
positive output lead must be on the appropriate terminal. The cable comes wired with the
positive output lead on the IOUT terminal which provides a current output. If a voltage
output is needed, then the positive output lead for the channel must be moved to the
corresponding VOUT terminal on the RTB.

10.19.5.4 Special ControlLogix Coding Requirements

There are no special ControlLogix coding requirements other than setting up the desired
output range.

Note that there are two unused analog outputs on the 1756-OF8 module connected to
RTB2 since the Bailey ASO module only had 14 total outputs. These two spare analog
outputs can be used but will need to have separate wiring brought into RTB2 from the
field device.

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10.20 IMDSI02 / NDSI02 – Digital Slave Input Module


Same replacement as DIS12 module. Refer to section IMDSI12 – Digital Slave Input
Module.

10.21 IMDSI12 – Digital Slave Input Module

10.21.1 I/O Description

16 Digital Inputs (isolated): 24VDC, 125VDC, 120VAC

10.21.2 Bailey Module Configuration

Bailey TU - NTDI01
NDSI02
IMDSI02 Field Terminations

IMDSI12
Field Terminations
NKTU01
P P1

Bailey Module Field Terminations

Field Terminations

10.21.3 Replacement Issues and Notes

The voltage levels for the digital inputs on the Bailey modules used with this TU were
jumper selectable on the Bailey module. When replacing the Bailey module with
ControlLogix, all the digital inputs must be of the same voltage range and then the
appropriate ControlLogix digital input module must be selected to handle the voltage
range.

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10.21.4 Replacement With ControlLogix

24VDC Digital Inputs Bailey TU - NTDI01

Field Terminations
ControlLogix Module
1756-IB16I Field Terminations
R CBL-IX16I-NTDI01
T P P1
Inputs 1 - 16
B Field Terminations

Field Terminations

125VDC Digital Inputs Bailey TU - NTDI01

Field Terminations
ControlLogix Module
1756-IH16I Field Terminations
R CBL-IX16I-NTDI01
T P P1
Inputs 1 - 16
B Field Terminations

Field Terminations

Bailey TU - NTDI01
120VAC Digital Inputs
Field Terminations
ControlLogix Module
1756-IA16I Field Terminations
R CBL-IX16I-NTDI01
T P P1
Inputs 1 - 16
B Field Terminations

Field Terminations

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10.21.5 Setup and Configuration Required

There are no special setup or configuration requirements.

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10.21.5.1 Bailey Module To TU Circuitry

E1 E2 ECOM
+5 VDC

3 +
+ 4 FIELD
P3 P1
5 CONTACT
- 6

7
-
TERMINAL
8
BLOCKS
E1 ECOM TB1-TB4
Bailey Module DIPSHUNT
Representative Circuit XU1-XU16
FIELD FIELD
NKTU01 NTDI01 WIRING DEVICE

10.21.5.2 ControlLogix To Bailey TU Circuitry

24VDC Digital Inputs

E1 E2 ECOM

3 +
1756-IB16I + R 4 FIELD
T P1
5 CONTACT
- B
6

7
-
TERMINAL
8
BLOCKS
E1 ECOM TB1-TB4
DIPSHUNT
XU1-XU16
FIELD FIELD
WIRING DEVICE
CBL-IX16I-NTDI01 NTDI01

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125VDC Digital Inputs

E1 E2 ECOM

3 +
1756-IH16I + R 4 FIELD
T P1
5 CONTACT
- B
6

7
-
TERMINAL
8
BLOCKS
E1 ECOM TB1-TB4
DIPSHUNT
XU1-XU16
FIELD FIELD
WIRING DEVICE
CBL-IX16I-NTDI01 NTDI01

120VAC Digital Inputs

E1 E2 ECOM

3 +
1756-IA16I + R 4 FIELD
T P1
5 CONTACT
- B
6

7
-
TERMINAL
8
BLOCKS
E1 ECOM TB1-TB4
DIPSHUNT
XU1-XU16
FIELD FIELD
WIRING DEVICE
CBL-IX16I-NTDI01 NTDI01

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10.21.5.3 Required TU DIP Shunt Configuration

DIPSHUNT XU1-16

Field Powered

8
DIPSHUNT XU1-16

System Powered
E1

8
DIPSHUNT XU1-16

System Powered
E1
1

8
DIPSHUNT XU17

All Applications
1

10.21.5.4 Special ControlLogix Coding Requirements

There are no special coding requirements.

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10.22 IMDSO01 / NDSO01 – Digital Output Module

10.22.1 I/O Description

8 Digital Outputs (isolated): 24-240VAC

10.22.2 Bailey Module Configuration

Bailey TU - NTDI01

Field Terminations

Field Terminations
NKTU01
P P1

Bailey Module Field Terminations

Field Terminations

10.22.3 Replacement Issues and Notes

Bailey module digital output signal range is 24VAC to 240VAC, however, the 1756-
OA16I ControlLogix module range is only 74VAC to 265VAC. There could be some
existing Bailey applications that have digital outputs less than 74VAC, although this is
considered to be very rare. These applications will require special analysis to determine
how these digital outputs will be handled. If solid state outputs are not required and relay
contacts are acceptable, a 1756-OW16I Contact Output module can be used.

The ControlLogix modules used for the replacement, 1756-OA16I or 1756-OW16I,


support 16 digital outputs. However, the Bailey TU and the adapter cable only provide
connections for 8 digital outputs. Thus, digital outputs 9 – 16 on the ControlLogix
module are unused.

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10.22.4 Replacement With ControlLogix

74-265VAC Digital Outputs Bailey TU - NTDI01

Field Terminations
ControlLogix Module
1756-OA16I Field Terminations
R CBL-OX16I-NTDI01
T P P1
Outputs 1 - 8
B Field Terminations

Field Terminations

Bailey TU - NTDI01
Mechanical Contact Outputs
Field Terminations
ControlLogix Module
1756-OW16I Field Terminations
R CBL-OX16I-NTDI01
T P P1
Outputs 1 - 8
B Field Terminations

Field Terminations

10.22.5 Setup and Configuration Required

Only digital outputs 1 – 8 are used on the 1756-OA16I and 1756-OW16I ControlLogix
modules. Digital outputs 9 – 16 are not connected through the adapter cable. Digital
outputs 9 – 16 may be used, if desired, but will need to have separate wiring run to the
RTB.

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10.22.5.1 Bailey Module To TU Circuitry

E1 E2 ECOM
+5 VDC

2
+ 3 +
+ 4
P3 P1 LOAD
5

- - 6

7
-
SOLID STATE TERMINAL
8
RELAY BLOCKS
E1 ECOM TB1-TB4
DIPSHUNTS
Bailey Module XU1,XU3,XU5,
Representative Circuit XU7,XU9,XU11, FIELD FIELD
NKTU01 XU13,XU15 WIRING DEVICE
Cable
NTDI01
TU

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10.22.5.2 ControlLogix To Bailey TU Circuitry

24 – 240 VAC Digital Outputs

E1 E2 ECOM

1756-OA16I 3 +
R 4
T P1 LOAD
B 5

7
-
TERMINAL
8
BLOCKS
E1 ECOM TB1-TB4
DIPSHUNTS
XU1,XU3,XU5,
XU7,XU9,XU11, FIELD FIELD
CBL-OX16I-NTDI01 XU13,XU15 WIRING DEVICE

NTDI01

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0 – 240VAC Mechanical Relay Contact Outputs

E1 E2 ECOM

1756-OA16I 3 +
R 4
T P1 LOAD
B 5

7
-
TERMINAL
8
BLOCKS
E1 ECOM TB1-TB4
DIPSHUNTS
XU1,XU3,XU5,
XU7,XU9,XU11, FIELD FIELD
CBL-OX16I-NTDI01 XU13,XU15 WIRING DEVICE

NTDI01

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10.22.5.3 Required TU DIP Shunt Configuration

System Powered

I/O Power connected I/O Power connected


between E1 and Ecom between E2 and Ecom

8
1

DIPSHUNTS DIPSHUNTS
XU1, XU3, XU5, XU1, XU3, XU5,
XU7, XU9, XU11, XU7, XU9, XU11,
XU13,XU15 XU13,XU15

Externally Powered

Externally Powered
1

DIPSHUNTS
XU1, XU3, XU5,
XU7, XU9, XU11,
XU13,XU15

10.22.5.4 Special ControlLogix Coding Requirements

None.

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10.23 IMDSO02 / NDSO02 – Digital Output Module

10.23.1 I/O Description

8 Digital Outputs (isolated): 4-60VDC

10.23.2 Bailey Module Configuration

Bailey TU - NTDI01

Field Terminations

Field Terminations
NKTU01
P P1

Bailey Module Field Terminations

Field Terminations

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10.23.3 Replacement Issues and Notes

Bailey module digital output signal range is 4VDC to 60VDC, however, the
ControlLogix modules only cover the range of 10VDC to 60VDC. There could be some
existing Bailey applications that have digital outputs less than 10VDC, although this is
considered to be very rare. These applications will require special analysis to determine
how these digital outputs will be handled. If solid state outputs are not required and relay
contacts are acceptable, a 1756-OW16I Contact Output module can be used.

The Bailey module digital outputs are individually isolated. However, the only
ControlLogix digital output module that handles the signal range of 30-60VDC does not
have isolated outputs. Bailey applications that use this module and have digital outputs
in the 30-60VDC range (believed to be rare) will have to be analyzed to see if the
ControlLogix non-isolated outputs will work for the application. If solid state outputs are
not required and relay contacts are acceptable, a 1756-OW16I Contact Output module
can be used.

The ControlLogix module used for the 10-30VDC replacement, 1756-OB16I, supports
16 digital outputs. However, the Bailey TU and the adapter cable only provide
connections for 8 digital outputs. Thus, digital outputs 9 – 16 on the ControlLogix
module are unused. This is also the case if the relay contact output module, 1756-
OW16I, is used.

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10.23.4 Replacement With ControlLogix

Bailey TU - NTDI01
10-30VDC Digital Outputs
Field Terminations
ControlLogix Module
1756-OB16I Field Terminations
R CBL-OX16I-NTDI01
T P P1
Outputs 1 - 8
B Field Terminations

Field Terminations

Bailey TU - NTDI01
30-60VDC Digital Outputs
Field Terminations
ControlLogix Module
1756-OC8 Field Terminations
R CBL-OC8-NTDI01
T P P1
Outputs 1 - 8
B Field Terminations

Field Terminations

Bailey TU - NTDI01
Mechanical Contact Outputs
Field Terminations
ControlLogix Module
1756-OW16I Field Terminations
R CBL-OX16I-NTDI01
T P P1
Outputs 1 - 8
B Field Terminations

Field Terminations

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10.23.5 Setup and Configuration Required

Only digital outputs 1 – 8 are used on the 1756-OB16I and 1756-OW16I ControlLogix
modules. Digital outputs 9 – 16 are not connected through the adapter cable. Digital
outputs 9 – 16 may be used, if desired, but will need to have separate wiring run to the
RTB.

10.23.5.1 Bailey Module To TU Circuitry

E1 E2 ECOM
+5 VDC

2
+ 3 +
+ 4
P3 P1 LOAD
5

- - 6

7
-
SOLID STATE TERMINAL
8
RELAY BLOCKS
E1 ECOM TB1-TB4
DIPSHUNTS
Bailey Module XU1,XU3,XU5,
Representative Circuit XU7,XU9,XU11, FIELD FIELD
NKTU01 XU13,XU15 WIRING DEVICE
Cable
NTDI01
TU

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10.23.5.2 ControlLogix To Bailey TU Circuitry

10 – 30 VDC Digital Outputs

E1 E2 ECOM

1756-OB16I 3 +
+ R 4
T P1 LOAD
5
- B
6

7
-
TERMINAL
8
BLOCKS
E1 ECOM TB1-TB4
DIPSHUNTS
XU1,XU3,XU5,
XU7,XU9,XU11, FIELD FIELD
CBL-OX16I-NTDI01 XU13,XU15 WIRING DEVICE

NTDI01

30 – 60 VDC Digital Outputs

E1 E2 ECOM
System I/O Common

1756-OC8 3 +
+ R 4
T P1 LOAD
5
- B
6

7
-
TERMINAL
8
BLOCKS
E1 ECOM TB1-TB4
DIPSHUNTS
XU1,XU3,XU5,
XU7,XU9,XU11, FIELD FIELD
CBL-OC8-NTDI01 XU13,XU15 WIRING DEVICE

NTDI01

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Mechanical Relay Contact Outputs

E1 E2 ECOM

1756-OW16I 3 +
+ R 4
T P1 LOAD
5
- B
6

7
-
TERMINAL
8
BLOCKS
E1 ECOM TB1-TB4
DIPSHUNTS
XU1,XU3,XU5,
XU7,XU9,XU11, FIELD FIELD
CBL-OX16I-NTDI01 XU13,XU15 WIRING DEVICE

NTDI01

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10.23.5.3 Required TU DIP Shunt Configuration

System Powered Digital Outputs

I/O Power connected I/O Power connected


between E1 and Ecom between E2 and Ecom

8
1

DIPSHUNTS DIPSHUNTS
XU1, XU3, XU5, XU1, XU3, XU5,
XU7, XU9, XU11, XU7, XU9, XU11,
XU13,XU15 XU13,XU15

Externally Powered Digital Outputs

Externally Powered
1

DIPSHUNTS
XU1, XU3, XU5,
XU7, XU9, XU11,
XU13,XU15

10.23.5.4 Special ControlLogix Coding Requirements

No special ControlLogix coding required. Only the first eight digital outputs are used on
the 1756-OB16I and 1756-OW16I ControlLogix modules.

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10.24 IMDSO03 / NDSO03 – Digital Output Module

10.24.1 I/O Description

8 Digital Outputs (isolated): 5-160VDC

10.24.2 Bailey Module Configuration

Bailey TU - NTDI01

Field Terminations

Field Terminations
NKTU01
P P1

Bailey Module Field Terminations

Field Terminations

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10.24.3 Replacement Issues and Notes

Bailey module digital output signal range is 5VDC to 160VDC, however, the
ControlLogix modules only cover the range of 10VDC to 60VDC and 90VDC to
146VDC. There could be some existing Bailey applications that have digital outputs less
than 10VDC, between 60VDC and 90VDC, or between 146VDC and 160VDC, although
these instances are considered to be extremely rare. These applications will require
special analysis to determine how these digital outputs will be handled. If solid state
outputs are not required and relay contacts are acceptable, a 1756-OW16I Contact Output
module can be used.

The Bailey module digital outputs are individually isolated. However, the only
ControlLogix digital output module that handles the signal range of 30-60VDC does not
have isolated outputs. Bailey applications that use this module and have digital outputs
in the 30-60VDC range (believed to be rare) will have to be analyzed to see if the
ControlLogix non-isolated outputs will work for the application. If solid state outputs are
not required and relay contacts are acceptable, a 1756-OW16I Contact Output module
can be used.

The ControlLogix module used for the 10-30VDC replacement, 1756-OB16I, supports
16 digital outputs. However, the Bailey TU and the adapter cable only provide
connections for 8 digital outputs. Thus, digital outputs 9 – 16 on the ControlLogix
module are unused. This is also the case if the relay contact output module, 1756-
OW16I, is used.

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10.24.4 Replacement With ControlLogix

Bailey TU - NTDI01
10-30VDC Digital Outputs
Field Terminations
ControlLogix Module
1756-OB16I Field Terminations
R CBL-OX16I-NTDI01
T P P1
Outputs 1 - 8
B Field Terminations

Field Terminations

Bailey TU - NTDI01
30-60VDC Digital Outputs
Field Terminations
ControlLogix Module
1756-OC8 Field Terminations
R CBL-OC8-NTDI01
T P P1
Outputs 1 - 8
B Field Terminations

Field Terminations

Bailey TU - NTDI01
90-146VDC Digital Outputs
Field Terminations
ControlLogix Module
1756-OH8I Field Terminations
T CBL-OH8I-NTDI01
P P1
Outputs 1 - 8 B
Field Terminations

Field Terminations

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Bailey TU - NTDI01
Mechanical Contact Outputs
Field Terminations
ControlLogix Module
1756-OW16I Field Terminations
R CBL-OX16I-NTDI01
T P P1
Outputs 1 - 8
B Field Terminations

Field Terminations

10.24.5 Setup and Configuration Required

Only digital outputs 1 – 8 are used on the 1756-OB16I and 1756-OW16I ControlLogix
modules. Digital outputs 9 – 16 are not connected through the adapter cable. Digital
outputs 9 – 16 may be used, if desired, but will need to have separate wiring run to the
RTB.

10.24.5.1 Bailey Module To TU Circuitry

E1 E2 ECOM
+5 VDC

2
+ 3 +
+ 4
P3 P1 LOAD
5

- - 6

7
-
SOLID STATE TERMINAL
8
RELAY BLOCKS
E1 ECOM TB1-TB4
DIPSHUNTS
Bailey Module XU1,XU3,XU5,
Representative Circuit XU7,XU9,XU11, FIELD FIELD
NKTU01 XU13,XU15 WIRING DEVICE
Cable
NTDI01
TU

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10.24.5.2 ControlLogix To Bailey TU Circuitry

E1 E2 ECOM

1756-OB16I 3 +
+ R 4
T P1 LOAD
5
- B
6

7
-
TERMINAL
8
BLOCKS
E1 ECOM TB1-TB4
DIPSHUNTS
XU1,XU3,XU5,
XU7,XU9,XU11, FIELD FIELD
XU13,XU15 WIRING DEVICE

CBL-OX16I-NTDI01

NTDI01

E1 E2 ECOM
System I/O Common

1756-OC8 3 +
+ R 4
T P1 LOAD
5
- B
6

7
-
TERMINAL
8
BLOCKS
E1 ECOM TB1-TB4
DIPSHUNTS
XU1,XU3,XU5,
XU7,XU9,XU11, FIELD FIELD
CBL-OC8-NTDI01 XU13,XU15 WIRING DEVICE

NTDI01

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E1 E2 ECOM

System I/O Common


1

1756-OH8I 3 +
+ R 4
T P1 LOAD
5
- B
6

7
-
TERMINAL
8
BLOCKS
E1 ECOM TB1-TB4
DIPSHUNTS
XU1,XU3,XU5,
XU7,XU9,XU11, FIELD FIELD
CBL-OH8I-NTDI01 XU13,XU15 WIRING DEVICE

NTDI01

E1 E2 ECOM

1756-OW16I 3 +
+ R 4
T P1 LOAD
5
- B
6

7
-
TERMINAL
8
BLOCKS
E1 ECOM TB1-TB4
DIPSHUNTS
XU1,XU3,XU5,
XU7,XU9,XU11, FIELD FIELD
CBL-OX16I-NTDI01 XU13,XU15 WIRING DEVICE

NTDI01

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10.24.5.3 Required TU DIP Shunt Configuration

System Powered Digital Outputs

I/O Power connected I/O Power connected


between E1 and Ecom between E2 and Ecom

8
1

DIPSHUNTS DIPSHUNTS
XU1, XU3, XU5, XU1, XU3, XU5,
XU7, XU9, XU11, XU7, XU9, XU11,
XU13,XU15 XU13,XU15

Externally Powered Digital Outputs

Externally Powered
1

DIPSHUNTS
XU1, XU3, XU5,
XU7, XU9, XU11,
XU13,XU15

10.24.5.4 Special ControlLogix Coding Requirements

None.

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10.25 IMDSO04 / NDSO04 – Digital Slave Output Module

10.25.1 I/O Description

16 Digital Outputs (isolated): 24VDC @ .25A

10.25.2 Bailey Module Configuration

Bailey TU - NTDI01

24VDC Digital Outputs


Field Terminations

Field Terminations
NKTU01
P P1

Bailey Module Field Terminations

Field Terminations

Bailey TU - PCBRLY
Field Terminations
Mechanical Relay Outputs R R R R
Field Terminations

Field Terminations
R R R R
Field Terminations
NKTU01
P P1
Field Terminations
Bailey Module
R R R R
Field Terminations

Field Terminations
R R R R
Field Terminations

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10.25.3 Replacement Issues and Notes

None.

10.25.4 Replacement With ControlLogix

Bailey TU - NTDI01
24VDC Digital Outputs
Field Terminations
ControlLogix Module
1756-OB16I Field Terminations
T CBL-0B16I-NTDI01
P P1
Outputs 1 - 16 B
Field Terminations

Field Terminations

Bailey TU - PCBRLY
Mechanical Relay Outputs
Field Terminations
R R R R
Field Terminations
ControlLogix Module
Field Terminations
R R R R
1756-OB16I
Field Terminations
T CBL-0B16I-NTDI01
P P1
Outputs 1 - 16 B Field Terminations
R R R R
Field Terminations

Field Terminations
R R R R
Field Terminations

10.25.5 Setup and Configuration Required

No special ControlLogix setup or configuration required.

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10.25.5.1 Bailey Module To TU Circuitry

24VDC Digital Outputs

E1 E2 ECOM
+5 VDC

3 +
+ 4
P3 P1 LOAD
5
- 6

7
-
TERMINAL
8
BLOCKS
Bailey Module E1 ECOM TB1-TB4
Representative Circuit DIPSHUNTS
XU1-XU16
NKTU01 FIELD FIELD
WIRING DEVICE
Cable NTDI01
TU

Mechanical Relay Contact Outputs

+5 VDC

+24 VDC

+
P3 P1
-
Relay

Bailey Module
Representative Circuit
TERMINAL
NKTU01 BLOCKS
Cable TB1-TB8
PCBRLY
TU

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10.25.5.2 ControlLogix To Bailey TU Circuitry

24VDC Digital Outputs

E1 E2 ECOM

1756-OB16I 3 +
+ R 4
T P1 LOAD
5
- B
6

7
-
TERMINAL
8
BLOCKS
E1 ECOM TB1-TB4
DIPSHUNTS
XU1,XU3,XU5,
XU7,XU9,XU11, FIELD FIELD
CBL-OX16I-NTDI01 XU13,XU15 WIRING DEVICE

NTDI01

Mechanical Relay Contact Outputs

+24 VDC

1756-OB16I + R
T P1
B
-
Relay

TERMINAL
CBL-OB16I-NTDI01 BLOCKS
Cable TB1-TB8
PCBRLY
TU

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10.25.5.3 Required TU DIP Shunt Configuration

NTDI01 TU

System Powered Digital Outputs

I/O Power connected I/O Power connected


between E1 and Ecom between E2 and Ecom

8
1

DIPSHUNTS DIPSHUNTS
XU1, XU3, XU5, XU1, XU3, XU5,
XU7, XU9, XU11, XU7, XU9, XU11,
XU13,XU15 XU13,XU15

Externally Powered Digital Outputs

Externally Powered
1

DIPSHUNTS
XU1, XU3, XU5,
XU7, XU9, XU11,
XU13,XU15

PCBRLY TU

No TU configuration required.

10.25.5.4 Special ControlLogix Coding Requirements

None.

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10.26 IMLMM02 / NLMM02 – Logic Master Module

10.26.1 I/O Description

8 DI (isolated) 24VDC, 8 DO (isolated): 24VDC

10.26.2 Bailey Module Configuration

Bailey TU - NTDI01

Field Terminations

Field Terminations
NKTU01
P P1

Bailey Module Field Terminations

Field Terminations

10.26.3 Replacement Issues and Notes

The ControlLogix modules used for the replacement, 1756-OB16I and 1756-IB16I, each
support 16 digital channels (16 digital outputs and 16 digital inputs). However, the
Bailey TU and the adapter cable only provide connections for 8 digital outputs and 8
digital inputs. Thus, digital outputs 9 – 16 on the 1756-OB16I ControlLogix module and
digital inputs 9 – 16 on the 1756-IB16I ControlLogix module are unused.

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10.26.4 Replacement With ControlLogix

ControlLogix Module
1756-IB16I
R
T
Inputs 1 - 8 Bailey TU - NTDI01
B

Field Terminations
ControlLogix Module
1756-OB16I Field Terminations
R CBL-IBOB16I-NTDI01
T P P1
Outputs 1 - 8
B Field Terminations

Field Terminations

10.26.5 Setup and Configuration Required

As shown in the diagram, the adapter cable CBL-IBOB16I-NTDI01 connects to two


separate ControlLogix modules. These modules must be physically adjacent to each
other in the ControlLogix rack and in the proper order to allow the cable to be attached
properly. The required module order from left to right is:

3. 1756-OB16I (Outputs 1 – 8)
4. 1756-IB16I (Inputs 1 - 8)

Only digital outputs 1 – 8 on the 1756-OB16I and digital inputs 1 – 8 on the 1756-IB16I
ControlLogix modules are used. Digital outputs 9 – 16 and digital inputs 9 – 16 are not
connected through the adapter cable. Digital outputs 9 – 16 and digital inputs 9 - 16 may
be used, if desired, but will need to have separate wiring run to the corresponding RTB.

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10.26.5.1 Bailey Module To TU Circuitry

Digital Input

E1 E2 ECOM
+5 VDC

3 +
+ 4 FIELD
P3 P1
5 CONTACT
- 6

7
-
TERMINAL
8
BLOCKS
E1 ECOM TB1-TB4
Bailey Module DIPSHUNT
Representative Circuit XU1-XU16
NKTU01 FIELD FIELD
Cable WIRING DEVICE
NTDI01

Digital Output

E1 E2 ECOM
+5 VDC

3 -
- 4
P3 P1 LOAD
5
+ 6 +
7
TERMINAL
8
BLOCKS
E1 ECOM TB3/TB4
DIPSHUNTS
XU9-XU16
IMLMM02 FIELD FIELD
(REPRESENTATIVE NKTU01 NTDI01 WIRING DEVICE
CIRCUIT)

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10.26.5.2 ControlLogix To Bailey TU Circuitry

Digital Input
E1 E2 ECOM

3 -
1756-IB16I
- 4 FIELD
RTB P1
5 CONTACT
+
6 +
7
TERMINAL
8
BLOCKS
E1 ECOM TB3/TB4
DIPSHUNTS
XU9-XU16
FIELD FIELD
CBL-IBOB16I-NTDI01
WIRING DEVICE
NTDI01

Digital Output
E1 E2 ECOM

3 -
1756-OB16I
- 4
RTB P1 LOAD
5
+
6 +
7
TERMINAL
8
BLOCKS
E1 ECOM TB3/TB4
DIPSHUNTS
XU9-XU16
FIELD FIELD
CBL-IBOB16I-NTDI01 WIRING DEVICE
NTDI01

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Conversion Guide Project # RA05D

10.26.5.3 Required TU DIP Shunt Configuration

DIGITAL INPUTS

System Powered Digital Inputs


I/O Power connected I/O Power connected
between E1 and Ecom between E2 and Ecom

8
1

DIPSHUNTS DIPSHUNTS
XU1 - XU8 XU1 - XU8

Externally Powered Digital Inputs

Externally Powered
1

DIPSHUNTS
XU1-XU8

DIGITAL OUTPUTS

Isolated / Externally Powered Digital Output

Externally Powered
1

DIPSHUNTS
XU9 - XU16

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System Powered Digital Output

System Powered
1

8
DIPSHUNTS
XU9 - XU16

Sinking An External Load

Sinking External Load


1

DIPSHUNTS
XU9-XU16

GENERAL
DIPSHUNT XU17

All Configurations
1

10.26.5.4 Special ControlLogix Coding Requirements

None.

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11. Adapter Cable Design Details

11.1 Cable List

The following distinct cable designs have been identified to support the replacement of
the Bailey I/O modules listed in this document. These cables allow for the replacement
of the bulk of Bailey I/O module / TU combinations found in typical applications. There
are a few Bailey I/O module / TU combinations for which a direct TU to Replacement
With ControlLogix solution is not provided. These are generally specialized I/O modules
which are not commonly used.

1. CBL-IF8U-NTAI02
2. CBL-IF8U-NTAI03
3. CBL-IF16S15-NTAI05
4. CBL-IF16D15-NTAI05
5. CBL-IF16S16-NTAI05
6. CBL-IF16D16-NTAI05
7. CBL-IF8U-NTAI06
8. CBL-OF8-NTAO01
9. CBL-OF8-NTDI01
10. CBL-COMBO1-NTCS02
11. CBL-IX16I-NTDI01
12. CBL-OX16I-NTDI01
13. CBL-IBOB16I-NTDI01
14. CBL-OB16I-NTDI01
15. CBL-OC8-NTDI01
16. CBL-OH8I-NTDI01

Basic reference information for each of the individual cable designs are shown in the
following sections. Refer to the set of manufacturing drawings for details on cable
connections and assembly.

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11.2 Cable Naming Convention

The adapter cable drawing numbers follow the following format:


CBL-mmmm-uuuuuuu

The adapter cable part numbers follow the following format:


CBL-mmmm-uuuuuuu-LLL

where:

CBL - Prefix for all adapter cables

mmmm - ControlLogix module (Allen-Bradley 1756 series part number suffix), or


range of modules (indicated by an X in the module number), that the RTB
end of this cable plugs into

uuuuuu - Bailey Termination Unit that this cable plugs into (see note below)

LLL - Customer specified cable length

Note: Some cables can be used with multiple Bailey Termination Units. The
cable part number will only indicate one of the possible TU’s.

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11.3 CBL-IF8U-NTAI02

11.3.1 Description

Connects one half of the Bailey NTAI02 Termination Unit to one Spectrum Controls
1756sc-IF8u Universal Input Module. The Cold Junction Compensation temperature
sensors are mounted inside the connector that plugs into the Bailey TU.

11.3.2 ControlLogix Module Required

One (1) Spectrum Controls 1756sc-IF8u Universal Input Module per cable.

Note: Bailey NTAI02 Termination requires two (2) CBL-IF8U-NTAI02 cables


to handle all 16 thermocouple/mV inputs.

11.3.3 Bailey Termination Unit

NTAI02

11.3.4 Applicable Bailey I/O Modules

NASM02
IMASM02

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11.4 CBL-IF8U-NTAI03

11.4.1 Description

Connects one half of a Bailey NTAI03 or NTAI04 Termination Unit to one Spectrum
Controls 1756sc-IF8u Universal Input Module.

11.4.2 ControlLogix Module Required

One (1) Spectrum Controls 1756sc-IF8u Universal Input Module per cable.

Note: Bailey NTAI03 or NTAI04 Termination Units require two (2) CBL-IF8U-
NTAI03 cables to handle all 16 RTD inputs.

11.4.3 Bailey Termination Unit

NTAI03
NTAI04

11.4.4 Applicable Bailey I/O Modules

NASM03
IMASM03
NASM04
IMASM04

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11.5 CBL-IF16S15-NTAI05

11.5.1 Description

Connects Bailey NTAI05 Termination Unit to one Allen-Bradley 1756-IF16 Analog


Input Module for 15 single-ended analog inputs.

11.5.2 ControlLogix Module Required

One (1) Allen-Bradley 1756-IF16 Analog Input Module per cable.

11.5.3 Bailey Termination Unit

NTAI05

11.5.4 Applicable Bailey I/O Modules

NASI02
IMASI02
IMFBS01 (no support for fieldbus communications)
IMFEC11 (no support for fieldbus communications)
IMFEC12

Note: This cable is only valid for the above modules when all module inputs are
used as single-ended analog inputs.

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11.6 CBL-IF16D15-NTAI05

11.6.1 Description

Connects one Bailey NTAI05 Termination Unit to two Allen-Bradley 1756-IF16 Analog
Input Modules for 15 (one group of 8 and one group of 7) differential (isolated) analog
inputs.

11.6.2 ControlLogix Module Required

Two (2) Allen-Bradley 1756-IF16 Analog Input Modules per cable.

11.6.3 Bailey Termination Unit

NTAI05

11.6.4 Applicable Bailey I/O Modules

NASI02
IMASI02
IMFBS01 (no support for fieldbus communications)
IMFEC11 (no support for fieldbus communications)
IMFEC12

Note: This cable is to be used for the above modules when at least one of the
module inputs is used as a differential voltage analog input.

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11.7 CBL-IF16S16-NTAI05

11.7.1 Description

Connects Bailey NTAI05 Termination Unit to one Allen-Bradley 1756-IF16 Analog


Input Module for 16 single-ended analog inputs.

11.7.2 ControlLogix Module Required

One (1) Allen-Bradley 1756-IF16 Analog Input Module per cable.

11.7.3 Bailey Termination Unit

NTAI05

11.7.4 Applicable Bailey I/O Modules

NASM01
IMASM01

Note: This cable is only valid for the above modules when all module inputs are
used as single-ended analog inputs.

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11.8 CBL-IF16D16-NTAI05

11.8.1 Description

Connects one Bailey NTAI05 Termination Unit to two Allen-Bradley 1756-IF16 Analog
Input Modules for 16 (two sets of 8) differential (isolated) analog inputs.

11.8.2 ControlLogix Module Required

Two (2) Allen-Bradley 1756-IF16 Analog Input Modules per cable.

11.8.3 Bailey Termination Unit

NTAI05

11.8.4 Applicable Bailey I/O Modules

NASM01
IMASM01

Note: This cable is to be used for the above modules when at least one of the
module inputs is used as a differential voltage analog input.

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11.9 CBL-IF8U-NTAI06

11.9.1 Description

Connects Bailey NTAI06 Termination Unit to two Spectrum Controls 1756sc-IF8u


Universal Input Modules for 16 (two sets of 8) voltage / thermocouple / RTD / mV /
resistance analog inputs.

11.9.2 ControlLogix Module Required

Two (2) Spectrum Controls 1756sc-IF8u Universal Input Modules per cable.

11.9.3 Bailey Termination Unit

NTAI06

11.9.4 Applicable Bailey I/O Modules

IMASI03
IMASI13

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11.10 CBL-OF8-NTAO01

11.10.1 Description

Connects Bailey NTAO01 Termination Unit to one Allen-Bradley 1756-OF8 Analog


Output Module for 8 analog outputs.

11.10.2 ControlLogix Module Required

One (1) Allen-Bradley 1756-OF8 Analog Output Module per cable.

11.10.3 Bailey Termination Unit

NTAO01

11.10.4 Applicable Bailey I/O Modules

NAOM01
IMAOM01

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11.11 CBL-OF8-NTDI01

11.11.1 Description

Connects Bailey NTDI01 Termination Unit to two Allen-Bradley 1756-OF8 Analog


Output modules.

11.11.2 ControlLogix Module Required

Two (2) Allen-Bradley 1756-OF8 Analog Output Modules per cable.

11.11.3 Bailey Termination Unit

NTDI01

11.11.4 Applicable Bailey I/O Modules

NASO01
IMASO01
IMASO11

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11.12 CBL-COMBO1-NTCS02

11.12.1 Description

Connects Bailey NTCS02 Termination Unit to a set of one Allen-Bradley 1756-


IF4FxOF2F Analog I/O, one 1756-IB16I Digital Input, and one 1756-OB16I Digital
Output modules to provide 4 analog inputs, 2 analog outputs, 3 digital inputs (24VDC),
and 4 digital outputs (24VDC).

Connects Bailey NTCS02 Termination Unit to a set of one Allen-Bradley 1756-


IF4FxOF2F Analog I/O, one 1756-IH16I Digital Input, and one 1756-OB16I Digital
Output modules to provide 4 analog inputs, 2 analog outputs, 3 digital inputs (125VDC),
and 4 digital outputs (24VDC).

11.12.2 ControlLogix Module Required

For 24VDC Digital Inputs:

One (1) Allen-Bradley 1756-IF4FxOF2F Analog I/O Module,


One (1) Allen-Bradley 1756-IB16I Digital Input Module, and
One (1) Allen-Bradley 1756-OB16I Digital Output Module

For 125VDC Digital Inputs:

One (1) Allen-Bradley 1756-IF4FxOF2F Analog I/O Module,


One (1) Allen-Bradley 1756-IH16I Digital Input Module, and
One (1) Allen-Bradley 1756-OB16I Digital Output Module

11.12.3 Bailey Termination Unit

NTCS02

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11.12.4 Applicable Bailey I/O Modules

NCOM03
NCOM04
NQRC01
NQRS02
NCIS02
IMCOM03
IMCOM04
IMQRC01
IMQRS02
IMQRS12
IMCIS02
IMCIS12

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11.13 CBL-IX16I-NTDI01

11.13.1 Description

Connects Bailey NTDI01 Termination Unit to one Allen-Bradley 1756-IB16I 24VDC


Digital Input Module or one Allen-Bradley 1756-IH16I 125VDC Digital Input Module or
one Allen-Bradley 1756-IA16I 120VAC Digital Input Module.

11.13.2 ControlLogix Module Required

24 VDC Digital Inputs:


One (1) Allen-Bradley 1756-IB16I 24VDC Digital Input Module per cable.

125 VDC Digital Inputs:


One (1) Allen-Bradley 1756-IH16I 125VDC Digital Input Module per cable.

120 VAC Digital Inputs:


One (1) Allen-Bradley 1756-IA16I 120VAC Digital Input Module per cable.

11.13.3 Bailey Termination Unit

NTDI01

11.13.4 Applicable Bailey I/O Modules

NDSI02
IMDSI02
IMDSI12
IMDSI13
IMDSI14
IMDSI15

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11.14 CBL-OX16I-NTDI01

11.14.1 Description

Connects Bailey NTDI01 Termination Unit to one Allen-Bradley 1756-OA16I 120/240


VAC Digital Output Module or one Allen-Bradley 1756-OB16I 24 VDC Digital Output
Module or one Allen-Bradley 1756-OW16I Contact Output Module.

11.14.2 ControlLogix Module Required

74 – 265 VAC Digital Outputs:


One (1) Allen-Bradley 1756-OA16I 120/240 VAC Digital Output Module per
cable.

24 VDC Digital Outputs:


One (1) Allen-Bradley 1756-OB16I 24 VDC Digital Output Module per cable.

48 VDC or any other voltage Digital Outputs:


One (1) Allen-Bradley 1756-OW16I Contact Output Module per cable.

11.14.3 Bailey Termination Unit

NTDI01

11.14.4 Applicable Bailey I/O Modules

NDSO01
NDSO02
NDSO03
IMDSO01
IMDSO02
IMDSO03

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11.15 CBL-OH8I-NTDI01

11.15.1 Description

Connects Bailey NTDI01 Termination Unit to one Allen-Bradley 1756-OH16I 125 VDC
Digital Output Module.

11.15.2 ControlLogix Module Required

125 VDC Digital Outputs:


One (1) Allen-Bradley 1756-OH16I 125 VDC Digital Output Module per cable.

11.15.3 Bailey Termination Unit

NTDI01

11.15.4 Applicable Bailey I/O Modules

NDSO02
NDSO03
IMDSO02
IMDSO03

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11.16 CBL-IBOB16I-NTDI01

11.16.1 Description

Connects Bailey NTDI01 Termination Unit to a combination of one Allen-Bradley 1756-


IB16I 24 VDC Digital Input Module and one Allen-Bradley 1756-OB16I 24 VDC
Digital Output Module.

11.16.2 ControlLogix Module Required

One (1) Allen-Bradley 1756-IB16I 24 VDC Digital Input Module


and
one (1) Allen-Bradley 1756-OB16I 24 VDC Digital Output Module
per cable.

11.16.3 Bailey Termination Unit

NTDI01

11.16.4 Applicable Bailey I/O Modules

NLMM02
IMLMM02

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11.17 CBL-OB16I-NTDI01

11.17.1 Description

Connects Bailey NTDI01 Termination Unit or Bailey PCBRLY Relay Panel to one
Allen-Bradley 1756-OB16I 24 VDC Digital Output Module.

11.17.2 ControlLogix Module Required

One (1) Allen-Bradley 1756-OB16I 24 VDC Digital Output Module per cable.

11.17.3 Bailey Termination Unit

NTDI01
PCBRLY

11.17.4 Applicable Bailey I/O Modules

NDSO04
IMDSO04
IMDSO14

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11.18 CBL-OC8-NTDI01

11.18.1 Description

Connects Bailey NTDI01 Termination Unit to one Allen-Bradley 1756-OC8 48VDC


Digital Output Module.

11.18.2 ControlLogix Module Required

One (1) Allen-Bradley 1756-OC8 48VDC Digital Output Module per cable.

11.18.3 Bailey Termination Unit

NTDI01

11.18.4 Applicable Bailey I/O Modules

NDSO02
NDSO03
IMDSO02
IMDSO03

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