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Manual G9SB

The document describes a safety relay unit model G9SB. It has details on the specifications, ratings, characteristics, and application examples of the unit. The unit has multiple contact configurations and reset modes and is used in safety applications and systems.
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0% found this document useful (0 votes)
384 views

Manual G9SB

The document describes a safety relay unit model G9SB. It has details on the specifications, ratings, characteristics, and application examples of the unit. The unit has multiple contact configurations and reset modes and is used in safety applications and systems.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Safety Relay Unit

G9SB
B
Ultra Slim Safety Relay Unit
• Models of width 17.5 mm available with 2 or 3 poles. Models of
width 22.5 mm with 3 poles also available.
• Conforms to EN standards. (TÜV approval)
• DIN track mounting possible.
Note: Be sure to read the “Safety Precautions” on page H-44.

Ordering Information
Main contacts Auxiliary Number of input Reset mode Input type Rated voltage Model Category
contact channels
DPST-NO None 2 channels Auto-reset Inverse 24 VAC/VDC G9SB-2002-A 4
1 channel or 2 + common G9SB-200-B
channels
2 channels Manual reset Inverse G9SB-2002-C
1 channel or 2 + common G9SB-200-D
channels
3PST-NO SPST-NC None (direct Auto-reset --- 24 VDC G9SB-3010 3
breaking) (See note.)
2 channels Inverse 24 VAC/VDC G9SB-3012-A 4
1 channel or 2 + common G9SB-301-B
channels
2 channels Manual reset Inverse G9SB-3012-C
1 channel or 2 + common G9SB-301-D
channels

Note: The G9SB-3010 can be applied to Safety Category 3 of the EN954-1 if double breaking is used.

Model Number Structure


■ Model Number Legend
G9SB-@@@@@ @
1 2 3 4 5 6
G9SB

1. Function 5. Input Configuration


None: Emergency stop None: 1-channel or 2-channel input possible
2. Contact Configuration (Safety Output) 0: None (direct breaking)
Controllers
Safety Application

2: DPST-NO 2: 2-channel input


3: 3PST-NO 6. Miscellaneous
3. Contact Configuration (OFF-delay Output) A: Auto-reset, inverse input
0: None B: Auto-reset, + common input
4. Contact Configuration (Auxiliary Output) C: Manual reset, inverse input
0: None D: Manual reset, + common input
1: SPST-NC

Safety Relay Unit G9SB H-37


Specifications
■ Ratings
Power Input
Item G9SB-200@-@ G9SB-3010 G9SB-301@-@
Power supply voltage 24 VAC/VDC: 24 VAC, 50/60 Hz, or 24VDC
24 VDC: 24 VDC
Operating voltage 85% to 110% of rated power supply voltage
range
Power consumption 1.6 VA/1.4 W max. 1.7 W max. 2.0 VA/1.7 W max.

Inputs
Item G9SB-200@-@ G9SB-3010 G9SB-301@-@
Input current 25 mA max. 60 mA max. (See note.) 30 mA max.

Note: Indicates the current between terminals A1 and A2.

Contacts
Item G9SB-200@-@ G9SB-3010 G9SB-301@-@
Resistive load
Rated load 250 VAC, 5 A
30 VDC, 5 A
Rated carry current 5A

■ Characteristics
Item G9SB-200@-@ G9SB-3010 G9SB-301@-@
Contact resistance (See note 1.) 100 mΩ
Operating time (See note 2.) 30 ms max.
Response time (See notes 2 and 3.) 10 ms max.
Insulation resistance (See note 4.) 100 MΩ min. (at 500 VDC)
Dielectric strength Between different 2,500 VAC, 50/60 Hz for 1 min
outputs
Between inputs
and outputs
Between power
inputs and outputs
Vibration resistance 10 to 55 to 10 Hz, 0.375-mm single amplitude (0.75-mm double amplitude)
Shock resistance Destruction 300 m/s2
Malfunction 100 m/s2
Durability Mechanical 5,000,000 operations min. (at approx. 7,200 operations/hr)
(See note 5.) Electrical 100,000 operations min. (at approx. 1,800 operations/hr)
Error rate, p-level (reference value) 5 VDC, 1 mA
Ambient operating temperature −25 to 55°C (with no icing or condensation)
Ambient operating humidity 35% to 85%
Terminal tightening torque 0.5 N·m
G9SB

Weight Approx. 115 g Approx. 135 g Approx. 120 g

Note: 1. The contact resistance was measured with 1 A at 5 VDC using the voltage-drop method.
2. The bounce time is included.
Controllers
Safety Application

3. The response time is the time it takes for the main contact to open after the input is turned OFF.
4. The insulation resistance was measured with 500 VDC at the same places that the dielectric strength was checked.
5. The durability is for an ambient temperature of 15°C to 35°C and an ambient humidity of 25% to 75%.

H-38 Safety Relay Unit G9SB


Application Examples
G9SB-2002-A (24 VAC/VDC) or G9SB-3012-A (24 VAC/VDC) with 2-channel Limit Switch Input/
Auto-reset
Timing Chart
23

S2 24 Limit switches S1 and S2

11 K1 and K2 (NC)
S1
12 K1 and K2 (NO)
KM1

KM2 KM1 and KM2 (NC)

Open Feedback loop KM1 and KM2 (NO)

* *
A1 A2 T11 T12 T31 T32 13 23 33 41
+ -
S1: Safety limit switch with direct
opening mechanism (NC)
TH K1 K2 K1
(D4B-N, D4N, D4F)
K1
K2 S2: Limit switch (NO)
SA a Control K2 KM1 and KM2: Magnetic Contactor
circuit
K1 M: 3-phase motor
a KM1
K2

KM2
T21 T22 14 24 34 42
Note: Only the G9SB-3012-A
* * model has terminals 33-34
See note.
and 41-42.
KM1 KM2
M

Note: 1. External connections and timing charts for G9SB-200-B/301-B models are the same as those for G9SB-2002-A/3012-A models.
2. This circuit conforms to EN954-1 Safety Category 4.

G9SB-2002-C (24 VAC/VDC) or G9SB-3012-C (24 VAC/VDC) with 2-channel Emergency Stop
Switch Input/Manual Reset
Timing Chart
S1 21 11
Emergency stop switch S1

22 12 KM1
Reset switch S2
KM2
S2 K1 and K2 (NC)
Feedback loop
K1 and K2 (NO)

KM1 and
* * KM2 (NC)
A1 A2 T11 T12 T31 T32 13 23 33 41
+ - KM1 and
KM2 (NO)

K2 K1 Note: Output turns ON with the ris-


TH K1
K1 ing edge of reset switch S2,
K2 but will not operate if there is
SA a Control K2
a short breakdown in S2.
circuit KM1
K1
G9SB

a
K2
S1: Emergency stop switch with
KM2 direct opening mechanism
(A165E, A22E)
Controllers
Safety Application

T21 T22 14 24 34 42 S2: Reset switch


* * KM1 and KM2: Magnetic Contactor
See note.
M: 3-phase motor

KM1 KM2 M Note: Only the G9SB-3012-C model


has terminals 33-34 and 41-
42.
Note: 1. External connections and timing charts for G9SB-200-D/301-D models are the same as those for G9SB-2002-C/3012-D models.
2. This circuit conforms to EN954-1 Safety Category 4.

Safety Relay Unit G9SB H-39


G9SB-200-D (24 VAC/VDC) or G9SB-301-D (24 VAC/VDC) with 2-channel Safety Area Sensor/
Manual Reset
Emitter Receiver

F3SN-A

RS-485(A) (Gray) Timing Chart


RS-485(B) (Pink) F3SN-A: Incident
Reset input (Yellow)

Interrupted
(Red)

Test input (Green)

Interlock selection

Auxiliary (Yellow)
EDM input (Red)

OSSD1 (Green)

OSSD2 (White)
+24 V (Brown)

+24 V (Brown)
Reset switch S1
input (White)
Open
0V (Blue)

0V (Blue)
K1 and K2 (NC)
Shield

Shield
K1 and K2 (NO)
Open

KM1 and KM2 (NC)


(See note 2.)
KM1 and KM2 (NO)

Feedback loop
Note: Output turns ON with the rising edge of
reset switch S1, but will not operate if
KM1 there is a short breakdown in S1.
KM2
S1 F3SN-A: Safety Area Sensor
S1: Reset switch
KM1 and KM2: Magnetic Contactor
M: 3-phase motor
E1: 24-VDC power supply (S82K)

E1
* *
A1 A2 T21 T11 T12 T22 T31 T32 13 23 33 41
+ -
Note: 1. Only the G9SB-
301-D model
TH K1 K2 K1
K1 has terminals
K2 33-34 and 41-
SA a Control K2 KM1 42.
circuit
K1
a 2. Wiring is shown
K2 for when the
KM2 F3SN-A
auxiliary output
14 24 34 42 turns ON for
* * light
KM1 KM2 See note. interruption.
M

Note: This circuit conforms to EN954-1 Safety Category 4.


G9SB
Controllers
Safety Application

H-40 Safety Relay Unit G9SB


G9SB-3010 (24 VDC) with 2-channel Limit Switch Input/Auto-reset
Timing Chart
Limit switches S1 and S2
23
K1 and K2 (NC)
S2 24 KM1
K1 and K2 (NO)
11 KM2
S1
KM1 and KM2 (NC)
12 Feedback loop

KM1 and KM2 (NO)

Open
A1 A2 T31 T32 13 23 33 41
+ - S1: Safety limit switch with direct
opening mechanism (NC)
TH (D4B-N, D4N, D4F)
K1 K2 K1 S2: Limit switch (NO)
K1
K2 KM1 and KM2: Magnetic Contactor
SA a Control K2 M: 3-phase motor
circuit
K1
a KM1
K2

KM2
14 24 34 42

KM1 KM2
M

Note: This circuit conforms to EN954-1 Safety Category 3.

G9SB
Controllers
Safety Application

Safety Relay Unit G9SB H-41


Dimensions
G9SB-200@-@
G9SB-3010

Terminal Arrangement
G9SB-200@-@ G9SB-3010
83

13 23 T31 13 23 33

T11 T12 A1 41 T31 A1

PWR (green) PWR (green)


18 K1 (orange) K1 (orange)
(orange)
K2 (orange) K2

2.5 T21 T22 A2 42 T32 A2

2 × 5 = 10 14 24 T32 14 24 34
112 max. 2.6

100 max. 68 48

18 max.
(Average: 17.5)

G9SB-301-@-@

83

Terminal Arrangement
18
G9SB-301-@-@

2.5
13 23 33 41

3 × 5 = 15 T11 T12 T31 A1


112 max. 2.6

PWR (green)
K1 (orange)
K2 (orange)
G9SB

T21 T22 T32 A2


100 max. 68 48
14 24 34 42
Controllers
Safety Application

23 max.
(Average: 22.5)

H-42 Safety Relay Unit G9SB


Installation
■ Internal connections
G9SB-2002-A/C (24 VAC/VDC)
G9SB-3012-A/C (24 VAC/VDC)
* *
A1 A2 T11 T12 T31 T32 13 23 33 41
+ -

TH K1 K2 K1
K1
K2
SA a Control K2
circuit
K1
a
K2

T21 T22 14 24 34 42

* *

G9SB-200-B/D (24 VAC/VDC)


G9SB-301-B/D (24 VAC/VDC)
* *
A1 A2 T21 T11 T12 T22 T31 T32 13 23 33 41
+ -

TH K1 K2 K1
K1
K2
SA a Control K2
circuit
K1
a
K2

14 24 34 42

* *

G9SB-3010 (24 VDC)


A1 A2 T31 T32 13 23 33 41
+ -

TH
K1 K2 K1
K1
K2
SA a Control K2
circuit
K1
a
K2

14 24 34 42

Note: 1. For 1-channel input with G9SB-@@@-B/D models, short


terminals T12 and T22. It is not possible to wire G9SB-
@@@2-A/C models for 1-channel input.
2. Always provide a protective ground externally, e.g., on the
power supply.
* Only G9SB-301@-@ models have terminals 33-34 and 41-42.
G9SB
Controllers
Safety Application

Safety Relay Unit G9SB H-43


Safety Precautions
Refer to the “Precautions for All Relays” on page I-9 and “Precautions for All Relays with Forcibly Guided Contacts” on page G-2.

!CAUTION ■ Applicable Safety Category


Turn OFF the G9SB before wiring the G9SB. Do not touch (EN954-1)
the terminals of the G9SB while the power is turned ON,
because the terminals are charged and may cause an G9SB-200@-@/301@-@ meet the requirements of Safety Category 4
electric shock. of the EN954-1 standards when they are used as shown in the exam-
ples provided by OMRON. Relays may not meet the standards in
■ Precautions for Correct Use some operating conditions. The G9SB-3010 can be applied to Safety
Category 3 of the EN954-1 using double breaking.
The applicable safety category is determined from the whole safety
Installation control system. Make sure that the whole safety control system
meets EN954-1 requirements.
The G9SB can be installed in any direction.
■ Approved Standards
Wiring
The G9SB-200@-@/3010/301@-@ conforms to the following
Use the following to wire the G9SB. standards.
Stranded wire: 0.2 to 2.5 mm2
• EN standards, certified by TÜV:
Solid wire: 0.2 to 2.5 mm2 EN954-1
Tighten each screw to a torque of 0.5 to 0.6 N·m, or the G9SB may EN60204-1
malfunction or generate heat. • Conformance to EMC (Electromagnetic Compatibility), certified by
External inputs connected to T11 and T12 or T21 and T22 of the TÜV Rheinland
G9SB must be no-voltage contact inputs. EMI (Emission): EN55011 Group 1 Class A
EMS (Immunity): EN61000-6-2
• UL standards: UL508 (Industrial Control Equipment)
Mounting Multiple Units • CSA standards: CSA C22.2 No. 14 (Industrial Control Equipment)
When mounting multiple Units close to each other, the rated current
will be 3 A. Do not apply a current higher than 3 A.

Connecting Inputs
If using multiple G9SB models, inputs cannot be made using the
same switch. This is also true for other input terminals.

T11 T12 T11 T12

G9SB G9SB

Earth Shorts
A positive thermistor is built into the G9SB circuits, so you can detect
earth short breakdowns and breakdown shorts between channel 1
and channel 2. (Detection of breakdown shorts between channel 1
and channel 2 is supported for G9SB-2002-@/3012-@ models only.)
The G9SB will recover automatically when the short fault is cleared.
Note: In order to detect earth short breakdowns, connect the minus
side of the power supply to ground.
G9SB
Controllers
Safety Application

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.


To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.

Cat. No. J130-E1-03 In the interest of product improvement, specifications are subject to change without notice.

H-44 Safety Relay Unit G9SB


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EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, MERCHANTABIL-

Certain Precautions on Specifications and Use


1. Suitability of Use. Omron Companies shall not be responsible for conformity ADDRESS THE RISKS, AND THAT THE OMRON’S PRODUCT IS PROP-
with any standards, codes or regulations which apply to the combination of the ERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE
Product in the Buyer’s application or use of the Product. At Buyer’s request, OVERALL EQUIPMENT OR SYSTEM.
Omron will provide applicable third party certification documents identifying 2. Programmable Products. Omron Companies shall not be responsible for the
ratings and limitations of use which apply to the Product. This information by user’s programming of a programmable Product, or any consequence thereof.
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(i) Outdoor use, uses involving potential chemical contamination or electrical 4. Change in Specifications. Product specifications and accessories may be
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(ii) Use in consumer products or any use in significant quantities. tice to change part numbers when published ratings or features are changed,
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NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS checked and is believed to be accurate; however, no responsibility is assumed
RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT for clerical, typographical or proofreading errors or omissions.
ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO
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Cat. No. GC SAFETY-3 07/05 Specifications subject to change without notice Printed in USA

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