Damping of Heat Exchanger Tubes in Liquids: Review and Design Guidelines
Damping of Heat Exchanger Tubes in Liquids: Review and Design Guidelines
Journal of Pressure Vessel Technology Copyright © 2010 by ASME FEBRUARY 2011, Vol. 133 / 014002-1
Table 1 Sample database page on heat exchanger tube damping in liquids „water…
Span
length Damping
1 30.5 15.9 3.2 0.92 1.2 1170 1070 558 0.25 12.7 ⬁ 2 0.21 1.79 6 1
2 30.5 15.9 3.2 0.92 1.2 1170 1070 558 0.25 19 ⬁ 11 0.21 10.79 6 1
3 30.5 15.9 3.2 0.92 1.2 1170 1070 558 0.25 38.1 ⬁ 2.8 0.21 2.59 6 1
4 40.3 15.9 3.2 0.92 1.2 1170 1070 558 0.76 38.1 ⬁ 8 0.18 7.82 6
5 31.2 15.9 3.2 0.92 1.2 1170 1070 558 0.25 38.1 ⬁ 5 0.21 4.79 6 1
6 30.6 15.9 3.2 0.92 1.2 1170 1070 558 0.51 38.1 ⬁ 2 0.21 1.79 6 1
7 33.1 15.9 3.2 0.92 1.2 1170 1070 558 0.76 38.1 ⬁ 4 0.20 3.80 6
8 41.5 15.9 3.2 0.92 1.2 1170 1070 558 0.25 38.1 ⬁ 8 0.18 7.82 6
9 42.5 15.9 3.2 0.92 1.2 1170 1070 558 0.51 38.1 ⬁ 4 0.18 3.82 6
10 64.2 15.9 3.2 0.92 1.2 734 734 734 0.25 38.1 ⬁ 2 0.15 1.85 7
11 30 15.9 3.2 0.92 1.2 ⬁ 2.6 0.21 2.39
12 37 15.9 3.2 0.92 1.2 ⬁ 2.4 0.19 2.21
13 45 15.9 3.2 0.92 1.2 ⬁ 1.7 0.18 1.52
14 44.4 19 1.57 0.755 1.202 1450 1450 1450 0.8 12.7 1.25 1.6 0.43 1.34 8
15 33.7 19 1.57 0.755 1.202 1450 1450 1450 0.8 12.7 1.25 2.5 0.49 2.30 8
16 39.8 13 1.04 0.39 0.566 890 890 0 0.4 25.4 1.57 2.16 0.45 1.71 2
17 63.5 13 1.04 0.39 0.566 890 890 0 0.4 25.4 1.57 1.15 0.36 0.79 2
18 119 13 1.1 0.326 0.508 483 483 483 0.4 12.7 1.47 0.74 0.31 0.47 10 2
19 154 13 1.1 0.326 0.508 483 483 483 0.4 12.7 1.47 0.74 0.28 0.52 10
20 156 13 1.1 0.326 0.508 483 483 483 0.4 12.7 1.47 0.51 0.27 0.26 10
21 199 13 1.1 0.326 0.508 483 483 483 0.4 12.7 1.47 0.66 0.24 0.46 10
22 225 13 1.1 0.326 0.508 483 483 483 0.4 12.7 1.47 0.73 0.23 0.56 10
23 234 13 1.1 0.326 0.508 483 483 483 0.4 12.7 1.47 0.66 0.22 0.48 10
24 219 13 1.1 0.326 0.508 483 483 483 0.4 12.7 1.47 0.66 0.23 0.48 10
25 246 13 1.1 0.326 0.508 483 483 483 0.4 12.7 1.47 0.56 0.22 0.38 10
26 130 13 1.1 0.326 0.508 483 483 483 0.4 12.7 1.47 0.95 0.30 0.72 10
27 219 13 1.1 0.326 0.508 483 483 483 0.4 12.7 1.47 0.67 0.23 0.49 10
28 246 13 1.1 0.326 0.508 483 483 483 0.4 12.7 1.47 0.7 0.22 0.53 10
29 60 19 1.09 0.503 0.925 1099 819 610 0.63 25.4 1.33 1.8 0.42 1.38 5
30 100 19 1.09 0.503 0.925 1099 819 610 25.4 1.33 1.7 0.32 1.38 5
a
P / D = ⬁; single tube
sive theory for viscous damping of a cylinder in confined viscous Equation 共2兲 was verified against available data found in sev-
fluid. Rogers et al. 关25兴 developed a simplified version valid for eral references 关27,40,41,24,28兴. The agreement between the ex-
S ⬎ 3300 and D / De ⬍ 0.5, which covers most heat exchangers. periment and the theory is generally good, as shown in Fig. 4. The
Their simplified expression for V 共in %兲 is experimental values are slightly lower than calculated for more
冋 冉 冊册
冦 冧
3
viscous liquids such as oils. The lower damping values measured
D in oils are probably due to the approximate nature of Eq. 共1兲 at
冉 冊冉 冊
1+
100 D 2
2 0.5
De lower Stokes Numbers, as shown in Fig. 5. However, this is not
冋 冉 冊册
= 共2兲
冑8 m fD2 D 2 2 very significant from a practical point-of-view. Thus, we recom-
1− mend the use of Eq. 共2兲 to evaluate tube-to-fluid viscous damping.
De For every data point of Table 1, we calculated the viscous
where is the density of the fluid, m is the total mass of the tube damping v and subtracted it from the overall damping T. The
per unit length and includes the mass of fluid inside the tube mi, results, which represent damping at the supports S are presented
the tube mass mt, and the hydrodynamic mass mh 共also called in Fig. 6. They include squeeze-film damping SF and friction
added mass兲, and De is the effective diameter of the surrounding damping F, thus
tubes or the inside diameter of the surrounding cylinder if the tube T − v = S = SF + F 共6兲
is in an annulus.
The effective diameter is derived from data for a tube sur- Interestingly, the viscous damping between the tube and fluid is
rounded by rigid tubes. For a triangular tube bundle, Rogers et al. relatively small, and is generally between 10% and 30% of the
关25兴 found overall damping. Thus, most of the energy dissipations take place
De/D = 共0.96 + 0.50P/D兲P/D 共3兲
Similarly, for a square tube bundle, we found
De/D = 共1.07 + 0.56P/D兲P/D 共4兲
where P is the pitch between tubes. The hydrodynamic mass mh
= Cm共D2 / 4兲, where Cm is a coefficient to take into account the
effect of confinement, i.e.
冋 冉 冊册
D
1+
De
2
冋 冉 冊册
Cm = 2 共5兲
D
1−
De
The assumption of a cylinder surrounded by rigid cylinders was
made for simplicity. The dynamics of a cylinder surrounded by
flexible cylinders is much more complicated because the hydro-
dynamic coupling between cylinders makes many coupled modes
of vibration possible. Evaluation of the damping for each hydro-
dynamically coupled mode is beyond the state-of-the-art. At flow
velocities below that required for fluidelastic instability, several
modes of vibration are generally present at the same time. We
assume that the average damping of these modes is similar to the Fig. 4 Viscous damping data for a cylinder in confined †28‡
damping of a cylinder surrounded by rigid cylinders. Obviously, and unconfined liquids „all other data…: comparison between
this question requires further study. theory and experiment
6 Squeeze-Film Damping
Squeeze-film damping is due to the fluid forces in the annular
clearance between the tube and its supports. Fluid forces are gen-
erated as the tube motion squeezes the fluid between the tube and
tube-support. This phenomenon was first studied by Mulcahy 关23兴
for a cylinder vibrating within a concentric cylinder of finite
length. Chen 关21兴 and Jendrzejczyk 关24兴 extended this work to the
case of a two-span heat exchanger tube with one intermediate
support. We shall extend this work to a multispan tube to develop
an equation for squeeze-film damping. This expression will be
subsequently reviewed in terms of relevance, accuracy, and appli-
cability. Several assumptions and linearizations will be required as
explained later.
The equation of motion of a multispan heat exchanger tube with
Fig. 6 Damping due to tube-supports in multispan heat ex- N spans and N − 1 intermediate concentric tube-supports 共see Fig.
changer tubes 7兲 may be expressed by
where i共x兲 is the mass normalized mode shape of the ith mode
defined as
冕
ᐉ
mi2共x兲dx = 1 共10兲 Fig. 8 Linearization of three-dimensional factor K
0
冉 冊
冤 冥
2z
冉 冊
d 2q i dqi cosh
+ 2 i i + i2q i = 0 共11兲 D Ds
冉 冊
dt2 dt CSF = D i关− Im共H兲兴 1 − 共15兲
4 Ds − D L
where cosh
Ds
N−1
Thus,
兺
C 1
冕 冉 冊
i = + C̄SFJi
2
共12兲 +L/2
2mi 2i J=1 D
C̄SF = CSFdz = L D 2K i关− Im共H兲兴 共16兲
4 Ds − D
since −L/2
冉冊
SFi = C̄SFJi
2
共13兲
2i J=1 D L
K=1− tanh 共17兲
L D
where Ji represents the ith normalized modal amplitude at the
Jth support location. As shown in Fig. 8, K may be linearized as
It is convenient to define a characteristic tube length ᐉm, which K = 0.225共L/D兲1.3 共18兲
we take as the average of the three longest spans. This is based on
the assumption that the lower modes, which involve primarily the for L / D between 0.5 and 2.0, which is a realistic range for heat
longer spans, dominate the vibration response. Modes involving exchanger tube-supports.
the longest spans tend to be more vulnerable because the ratio of The function Im共H兲 derived by Mulcahy 关23兴 is very compli-
energy dissipated at the support over the vibration energy in the cated. However, it is practically linear for values of 冑8v / / 共Ds
tube is lower. Also, the relative motion at the support tends to be − D兲 greater than 0.3, as shown in Fig. 9, such that
more of the rocking-type than the lateral-type. When higher
modes and shorter spans govern the vibration response, then, the − Im共H兲 = 共48/兲/共Ds − D兲2 共19兲
characteristic span length should be based on these shorter spans. where = 2 f. For many realistic heat exchangers, 冑8v / / 共Ds
This could happen when there are high flow velocities locally
− D兲 is near or greater than 0.3; thus, the linearization formulated
in Eq. 共19兲 is acceptable. For 冑8v / / 共Ds − D兲 smaller than 0.3,
such as in entrance or exit regions. This is a crude attempt at
weighting the effect of mode shape in the squeeze-film damping
predictions. Thus, for a given mode Eq. 共19兲 would yield conservative damping predictions.
Now Eqs. 共14兲, 共16兲, 共18兲, and 共19兲 are inserted into Eq. 共13兲 to
N−1 obtain
Aiⴱ
兺 共14兲
冉 冊冉 冊 冋 册 冋 册
2
=
Ji
mᐉm D2 D AiⴱL L 1.3
48v
J=1 SFi = 0.225 i
8mi Ds − D mᐉm D i共Ds − D兲2
where Aⴱi
is simply a factor integrating the effect of the relative
motion between tube and support for all the supports. 共20兲
From Refs. 关21,24兴 Rearranging
冕
+L/2
C̄VS = CVSdz 共25兲
−L/2
Thus
10 Design Recommendations
A conservative but realistic criterion for damping of heat ex-
changer tubes in liquids is required. As already mentioned, this is
achieved by taking damping values at roughly the lower decile of
the available damping data. This is a reasonably conservative ap-
proach and yet it is practical from a design point-of-view. It is not
unduly constrained by unusually low values. Based on Figs. 3, 10,
12, and 14, several approaches are possible from the simplest
Fig. 13 Type of contact between the tube and the support criterion based directly on the available data to more physically
冋 冉 冊 册 冉 冊冉 冊 冉 冊
冦 冧
D 3 oped to formulate squeeze-film and friction dampings.
1+ An expression 共Eq. 共36兲兲 comprising viscous, squeeze-film, and
100 De D2 2v 1/2
N−1
冋 冉 冊册
T = + friction dampings is recommended for design purposes.
冑 8 D 2 2
m fD2 N
1−
De Acknowledgment
⫻冋 冉 冊冉 冊 冉 冊 册
共1460兲 D
f m
2
L
ᐉm
1/2
+ 0.5
L
ᐉm
1/2
共36兲
The authors have benefited from discussions with B. Villard of
Centre d’Études Nucléaires de Saclay; H.G.D. Goyder of UKAEA
Harwell; R.T. Hartlen of Ontario Hydro; and C.E. Taylor and J.H.
where the support damping mechanisms are adjusted by 共N Tromp of Chalk River Laboratories. Their contributions are grate-
− 1兲 / N to take into account the ratio of number of supports over fully acknowledged. Z.L. Qiao of Xian Jiaotong University,
number of spans. China, and J. Albrecht of Chalk River Laboratories contributed to
Although somewhat speculative, Eq. 共36兲 formulates all impor- the analysis of the data.
tant energy dissipation mechanisms and fits the data best. Thus, it
is our current recommendation as a damping criterion for design
Nomenclature
purposes. However, if the damping ratio predicted by this equa-
tion is less than 0.6%, we recommend taking a minimum value of A ⫽ modal factor
0.6%. As shown on Fig. 3, a minimum damping of 0.6% appears b ⫽ effective bearing length
reasonable. Cm ⫽ confinement coefficient
C ⫽ damping coefficient
C̄ ⫽ damping coefficient integrated over support
thickness
11 Sample Calculations
D ⫽ tube diameter 共m兲
To illustrate the application of Eq. 共36兲, we take a typical mul- De ⫽ equivalent diameter of surrounding tubes 共m兲
tispan heat exchanger tube of diameter D = 20 mm, mass includ- Ds ⫽ support diameter
ing hydrodynamic mass m = 1.0 kg/ m, and frequency f = 50 Hz, EI ⫽ flexural rigidity
within a triangular tube bundle of P / D = 1.3, supported by N − 1 f ⫽ frequency 共Hz兲
= 5 supports of thickness L = 15 mm, of characteristic span length h ⫽ film thickness
ᐉm = 1.0 m, operating in water of viscosity = 10−6 m2 / s and of K ⫽ side-leakage factor
density = 1000 kg/ m3 Kp ⫽ dimensionless hydrodynamic lubrication
De/D = 共0.96 + 0.50P/D兲P/D = 2.09 coefficient
L ⫽ support thickness 共m兲
Equation 共36兲 gives ᐉm ⫽ characteristic span length 共m兲
冉 冊
冦 冧
1 3 m ⫽ total mass per unit length 共mt + mh + mi兲 共kg/m兲
冋 冉 冊册 冉 冊
100
1+
2.09 1000 ⫻ 0.022 N ⫽ number of tube spans
v = p ⫽ bearing load per unit width
冑 8 1 2 2
1.0 q ⫽ generalized coordinates
1−
2.09 P ⫽ tube pitch 共m兲
冉 冊
S ⫽ Stokes number
2 ⫻ 10−6 1/2
⫻ = 0.47% t ⫽ time
⫻ 50 ⫻ 0.022 u ⫽ vibration amplitude
冉 冊冋冉 冊冉 冊冉 冊 册
U ⫽ sliding velocity
5 1460 1000 ⫻ 0.022 0.015 1/2
x ⫽ distance along tube
SF = = 1.19%
6 50 1.0 1.0 xj ⫽ support location