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Oil Free Compressor

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0% found this document useful (0 votes)
45 views

Oil Free Compressor

These documents are compressor related.

Uploaded by

Sandeep Gitte
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Since 1901 the Chicago Pneumatic name has represented reliability

and attention to customer needs, with tools and compressors


designed for specific industrial applications. Today, Chicaco Pneumatic.
100% Oil Free Air Compressor
has a global reach, with local distributors around the world.
Our people start every single day with a passion to research, develop,
manufacture and deliver new products that are meant to meet your needs
not only today, but tomorrow as well. To learn more, visit www.cp.com.

Chicago Pneumatic Compressors ISO 9001 . ISO 14001


Sveanagar, Mumbai Pune Highway, Dapodi, OHSAS 18001
Forms an integral part of each
Pune - 411012 Maharashtra, India. business process of Chicago
Phone: + (91) 7030531199 / 9324175141 Pneumatic Compressors

8886178825

Area offices: Ahmedabad, Baroda, Chandigarh, Chennai, Pune ● Resident offices: Coimbatore, Erode, Kochi, Jaipur, Raipur, Vizag
Dealer representation at: ● Ahmedabad ● Aurangabad ● Bengaluru ● Baroda ● Bhubaneswar ● Belgaum ● Bellari ● Bhopal ● Chandigrah ● Chennai ● Cochin
● Coimbatore ● Dehradun ● Delhi ● Durgapur ● Faridabad ● Gandhidham ● Gurgaon ● Guwahati ● Hospet ● Hyderabad ● Indore ● Jaipur ● Jammu ● Jamshedpur
● Jodhpur ● Kanpur ● Karimnagar ● Kathmandu ● Katni ● Kolhapur ● Kolkata ● Lucknow ● Ludhiana ● Madurai ● Mumbai ● Nagpur ● Nashik ● Nellore ● Noida ● Patna
● Phuntsholing ● Puduchery ● Pune ● Raipur ● Rajkot ● Silvassa ● Surat ● Thane ● Tirupur ● Udaipur ● Vaizag ● Vapi
AIF/Rev1/PET/2016/Feb/3500

© 2010, Chicago Pneumatic. All rights reserved. All mentioned, product names, company names, trademarks and service marks are the properties of their respective owners. People.
Our products are constantly being developed and improved. We thus reserve the right to modify product specifications without prior notice.
Passion.
Performance.
www.cp.com
Since 1901 the Chicago Pneumatic name has represented reliability
and attention to customer needs, with tools and compressors
designed for specific industrial applications. Today, Chicaco Pneumatic.
100% Oil Free Air Compressor
has a global reach, with local distributors around the world.
Our people start every single day with a passion to research, develop,
manufacture and deliver new products that are meant to meet your needs
not only today, but tomorrow as well. To learn more, visit www.cp.com.

Chicago Pneumatic Compressors ISO 9001 . ISO 14001


Sveanagar, Mumbai Pune Highway, Dapodi, OHSAS 18001
Forms an integral part of each
Pune - 411012 Maharashtra, India. business process of Chicago
Phone: + (91) 7030531199 / 9324175141 Pneumatic Compressors

8886178825

Area offices: Ahmedabad, Baroda, Chandigarh, Chennai, Pune ● Resident offices: Coimbatore, Erode, Kochi, Jaipur, Raipur, Vizag
Dealer representation at: ● Ahmedabad ● Aurangabad ● Bengaluru ● Baroda ● Bhubaneswar ● Belgaum ● Bellari ● Bhopal ● Chandigrah ● Chennai ● Cochin
● Coimbatore ● Dehradun ● Delhi ● Durgapur ● Faridabad ● Gandhidham ● Gurgaon ● Guwahati ● Hospet ● Hyderabad ● Indore ● Jaipur ● Jammu ● Jamshedpur
● Jodhpur ● Kanpur ● Karimnagar ● Kathmandu ● Katni ● Kolhapur ● Kolkata ● Lucknow ● Ludhiana ● Madurai ● Mumbai ● Nagpur ● Nashik ● Nellore ● Noida ● Patna
● Phuntsholing ● Puduchery ● Pune ● Raipur ● Rajkot ● Silvassa ● Surat ● Thane ● Tirupur ● Udaipur ● Vaizag ● Vapi
AIF/Rev1/PET/2016/Feb/3500

© 2010, Chicago Pneumatic. All rights reserved. All mentioned, product names, company names, trademarks and service marks are the properties of their respective owners. People.
Our products are constantly being developed and improved. We thus reserve the right to modify product specifications without prior notice.
Passion.
Performance.
www.cp.com
Over 100 years industrial Experience in piston technology
presence in India Choosing an For core compressor unit of high reliability ...
Chicago Pneumatic (CP) is a global leader in the 100% oil-free
design, manufacture and distribution of high- CP Hoerbiger valves - suited for annual one time shut-down maintenance
performance compressors. In addition to compressed Specifically designed and adopted exclusively for CP compressors, they ensure uninterrupted operation and long service life. As a
pioneering design, high impact technology and result, you only need an annual shut-down for maintenance.
durability, Chicago Pneumatic means Customer air system
Value. Our goal is to deliver best-in-class global
service and local support to our customers Why a 100% oil-free compressed air system?
through a dedicated product portfolio and a strong It is impossible to imagine present day production Manufactured on computerised SPMs, the perfect
network of authorized distributors. We generate concentricity and flatness provides close tolerances
process sequences without compressed air. As
added value by delivering the best solution to and ensures an aerodynamic flow for low resistance.
modern day industries are increasingly imposing All of which means higher reliability, Least valve
your needs based on our decades of experience. ever high quality demands, it is not just a matter losses & power savings.
Piston assembly
Today, CP is a global brand that offers products of producing a certain quantity of compressed air
for countless applications and almost every but also of conforming it with a defined purity
Piston & rider rings
industry . We are also proud to say that after all criteria.
Intercooler The ceramic filled teflon piston and
these years, CP still stands for reliability, durability Oil present in the compressed air mixes with the Water cooled intercooler–shell and removable tube rider rings are higher wear resistant
and customer value. compressor condensate and other dirt to form an and hence have longer life.
bundle type with efficient moisture separator.
unwanted abrasive sludge. This abrasive sludge, The endless type construction for rider
often acidic in nature, rapidly wears pneumatic rings give it flexibility to rotate in 120
machinery, valves etc. causing frequent degrees increasing life by 200%.
maintenance break-downs and costly air leaks.
It corrodes piping systems and can bring your
production process to an extremely expensive
standstill. That is the reason why most of the
1915 Trading operations
applications demand nearly 100% oil free air, as
can be seen in the chart.
Consolidated Pneumatic
1957 In an oil-free compressor the problem of oil is
Tool Company (India) Ltd
1958 eliminated. Oil removal filteration system, as
was incorporated
required in oil-flooded compressors results in
system pressure drop hence energy loss.
1971 Factory at Nashik It also needs recurring costly replacements of
filteration elements. And you are still not very sure
about the filteration efficiency.
1984 Factory at Halol

1985 New Pistons Technology Launched


Light weight pistons
Result in lesser inertia One piece bearing suited for Cross-slide
Chicago Pneumatic becomes forces resulting in near life time operation Crossheads with wide
1987 part of Atlas Copco increased power Shrunk fit bearings ensure guides to ensure perfect
savings. proper alignment & clearance guiding.
thereby reducing wear and tear.
51% Foreign Shareholding They have very high load
1993 Chicago Pneumatic India Ltd.
bearing capacity. Ideally suited
for short stroke & higher speed
piston compressors. Very high
1994 ISO Certification reliability & hardly needs Twin sleeve bearing for
replacement. flywheel
Extra long twin distance piece
Chicago Pneumatic merged Twin sleeve bearing on the
2001 with Atlas Copco in India crankshaft at the flywheel
Guaranteed 100% oil free air side to take the weight of the
The extra long twin distance belt wheel & belt pull.
Completing 100 years in India piece construction ensures Eliminates the need for
2015 One piece bearing
100% oil-free air. Jackshaft arrangement.
100% Oil - Smartest Design
Free Air

● Chicago Pneumatic oil free Totally integrated package with


compression chamber our time tested oil-free piston
ensures your demand of technology comes as plug and
100% oil-free compressed air run unit. The sound enclosure
is met to the fullest. consists of a simple drop in
● Our oil-free cylinders with panel with fire retardant and
PTFE rings and extra-long special sound absorbing foam,
distance guarantees oil free makes your work environment
air for your critical process. pleasant with the extremely low
noise level
● The machine is packaged &
tested as per BS 1571 Part-II.

Reliability & Foundation - Free Design Unique Cooler Assembly High Efficient Drive
High Uptime Integrated System
Electrical Water
Starter & Separator
Control Device
Panel

• Designed for 24x7 Industrial Horizontal BOP design and The professionally designed • Inter/After Cooler & Radiator • After-cooler with integrated The energy efficient TEFC
Applications, meets your dynamically balanced Star-Delta starter panel in single frame WSD design motor is designed for 50
continuous need of arrangement leads to lesser integrated on the compressor • Separately replaceable • Efficient water separation Deg C Ambient condition with IP
compressed Air. vibration levels. The machine skid. Option of Integrated VSD 55 protection. These motors are
• Service friendly • No risk of condensed water in
• Time proven 2 stage comes with Unique base frame Panel ensures what you pay for rated for continuous duty and
• Low Maintenance cost down stream
compression process design (PATENT APPLIED what you use. The design low speed design for longer life.
FOR) & special elastomer AVM, provides easy access of Intelligent 3 part belt guard
• Superior Stainless steel
needing no special foundation. components & proper design (PATENT APPLIED
valves, precise sizing and
ventilation for trouble free FOR) ensures easy assemble
selection of every
operations and dismantle process.
components for highest
efficiency and reliable
performance
FEW
INDUSTRIES
WE CATER CEMENT
TEXTILE ● Ideal system for pneumatic conveying,
dust collector, bag filtration, Instrument
● Quick, Fully Integrated & reliable one
Air, packing & process air.
stop solution for Spinning, Texturizing,
conning, weaving & process air. ● High purity air imparts high productivity,
OIL & GAS eliminates downtime.
● High reliability ensures production
● 100% Oil Free Air for Instrumentation &
process will stay up & running day in
control system
day out.
● Strong service network support
provides 24 x 7 assistance.
● Customized package unit meets your
unique requirement of system

POWER PLANT
ELECTRONICS &
● !Power plants is source of vital energy SEMICONDUCTOR
to industrial & Domestic Consumers.
● Cost effective & high reliability supply of ● Zero Oil- Zero Risk
compressed air for continuous duty Chicago Pneumatic compressor doesn't
application. need to inject oil to compressor chamber.
● Our compressors provide highly Therefore, no oil has to be removed and FOOD & BEVERAGES
reliable & durable source of PHARMACEUTICALS there is no risk of contamination in highly
compressed air for fly ash handling & critical applications such as purging, ● Chicago Pneumatic 100% oil- free air
silt blowing. ● 100% oil free, clean, quality air for all cooling, bonding & assembly process. compressors serve a multitude of
kind of pharmaceutical applications applications in the Food and Beverage
i.e. Jet Mill, Process air, Fermentation, industry. Whether you use air for
packaging, coating, filling, capping, fermentation, blending, sorting, filling
cleaning & instrumentation etc). jars & bottles, aeration or diffused
aeration etc.
Smarter Control ● High resolution display gives an easy
readouts of the equipment's running Inverter - Minimising Energy Cost
conditions.
Advanced 5th Generation ● Clear icons and navigation system provides Variation in air demand almost 90% of all
Microprocessor Control you fast access to all important settings installations. In almost every production
process, air demand fluctuates depending
and data.
on different factors (time of the day, week or
● Easy monitoring of equipment running
even month).
conditions and maintenance schedule; scales
the uptime of machines. Detailed analysis and studies of
compressed air demand cycle show that
● Precise operation of equipment to deliver
80% of all compressor installations have
reliable compressed air to your vital process.
substantial variations in air demand. Only
● In Built remote control & notification functions, 20% of all installations have a more stable
including simple to use Ethernet based air demand. In this scenario, inbuilt Inverter
communication. drive compressors save substantial energy.
● Support for 31 different languages, including Energy consumption typically represents
character based language over 80% of a compressor's Life Cycle Cost.
To reduce costs and provide innovative
solutions, We at Chicago Pneumatic
Compressors have pioneered the Inverter
drive technology. Inverter drive provides
Px Series machines are extremely energy efficient.
The smarter controller adapts to your air ICONS : major energy savings, while protecting the
requirements and ensure that process is extremely environment for future generations. Our
flexible & efficient. Different capacity controls are Always Connected continual investments in R&D, enable us to
possible with this advanced unit. offer the widest range of integrated Inverter
● Always be connected all times with Icons that drive compressors for the market.
Stepped Control- Double acting cylinders allows
helps to optimize your compressed
the flow to be adjusted by clamping one or several
suction valves in the open position. Stepped air consumption and saves on cost /energy.
capacity control of 0-100% is possible with more ● It offers complete insight of your compressed
advanced control as per process requirement. air network through secured network.
Bypass- The use of Pressure control valve gives an ● Protecting your equipment on anticipating
extremely stable pressure. Narrow pressure band potential problems by warning you up- front.
gives flexibility to deliver the performance at
optimum regime.
Variable Speed Drive- Pxi Series machines with
double acting cylinders, Variable Speed drive
(VSD) capacity control allows step less capacity
control, optimizes energy consumption and ensure
process stability.
Energy

Energy savings with Inverter

Online & Mobile monitoring: Investment

Monitor your compressed system from Maintenance


remote/local

Inverter technology precisely follows the air


demand by automatically synchronizing
motor speed. This results in large energy
savings of up to 35%. The Life Cycle Cost of
a compressor can be cut down
exponentially. In addition, lowered system
pressure with Inverter minimizes energy use
across your production drastically.
Compressed air package configured to suit
every need

PET
Capacity: 55 -1519 cfm
Inlet Pressure: Atmospheric
Working Pressure: 32-42 bar
Motor HP: 25-540

HX- Vertical
Capacity: 42 -136 cfm
Inlet Pressure: Atmospheric
Working Pressure: 7-9-10 bar
Motor HP: 15-30

HN2-BoP
Capacity: 576 -1182 cfm
Inlet Pressure: Atmospheric
Working Pressure: 2.5-4-7- 10 bar
Motor HP: 120-215

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