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WPS 19

This document provides the welding procedure specifications for a fillet welding process using flux cored arc welding. It specifies the joint design as a single V-groove weld with a 60+5 degree angle and a root face of 2-4mm. The base metals are SA516 Gr70 and SA240 SS310 steel with a thickness range of all thicknesses. Filler metal is an E309LT1-1 flux cored wire with a diameter of 1.2mm. Welding parameters include a DCEP current of 77-85 amps, a voltage of 18-22 volts, and a travel speed of 100mm/min for the first layer.

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Avishek Gupta
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406 views

WPS 19

This document provides the welding procedure specifications for a fillet welding process using flux cored arc welding. It specifies the joint design as a single V-groove weld with a 60+5 degree angle and a root face of 2-4mm. The base metals are SA516 Gr70 and SA240 SS310 steel with a thickness range of all thicknesses. Filler metal is an E309LT1-1 flux cored wire with a diameter of 1.2mm. Welding parameters include a DCEP current of 77-85 amps, a voltage of 18-22 volts, and a travel speed of 100mm/min for the first layer.

Uploaded by

Avishek Gupta
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Report No.

WELDING PROCEDURE
OjNK SPECIFICATIONS (WPS)- ASME IxATE
NKI/MUNDRA/WPS-19
16112021
No. ofPages:2Pages
INK HEATERS CO. LTD
Organization Name JNK INDIA PVT LTD
WPS No. JNKI/MUNDRA/WPS-19
POR No. JNKI/MUNDRA/PQR-STR-032
Welding Processfes) FCAW
Types SEMI AUTO

JOINTS(QW-402)
Joint Design Single V groove 60+5 Deg

Root Spacing8 2-4 mm 6mm

Backing N/A
ASTM A/SA240 S5310o
Backing Material (Type) *********

Sketches, Production Drawings, Weld Symbols or Written Description should show


the general arrangement of the parts to be welded, Where applicable, the root 6mm
|spacing and the details of weld groove may be specified.
SA 516 Gr70
Sketches may be attached to illustrate joint design, weld layers, and
bead sequence (e-g, for toughness procedures, for multiple process
procedures, etc.
BASE METALS (QW403
P-No 1 _Group No. 2 to P-No. 8 Group No.
Specification and type, grade, or UNS Number SA516 Gr70
to Specification and type, grade, or UNS Number SA 240 SS310
Or
Chem. Analysis and Mech. Prop.
to Chem. Analysis and Mech. Prop.
Thickness Range:
Base Metal: Groove Fillet ALL
Maximum Pass Thickness 1/2 in. (13 mm) NO
Other

FILLER METALS(QW404)
FCAW N/A
SFA Specification 5.22
AWS Classification E309LT1-1
F-NO.
-No. ****

Size of Filler Metal p1.2 mm ******"*

Filler Metal Product Form SOLID ****

Supplemental Filler Metal *******.

Weld Metal deposited Thickness:


|Groove
Fillet 8.35 mm
Eiectrode Flux Classification
Flux Type ***

Flux Trade Name ****

Consumable Insert ****

REHEWE0 / NeEO
...vITNESSED
QSTbV
DVAGHEL
CP-oSTS
Report No.

ONK WELDING PROCEDURE


SPECIFICATIONS (WPS) -
ASME IX
NKI/MUNDRA/WPS-19
DATE: 16.11.2021
No. of Pages: 2 Pages
POSITION (Qw-405) PREHEAT (Qw-406)
Position(s) of Groove Preheat Temperature Min
Weld Progression
10 Deg C
Uphill Interpass Temperature Max 175Deg C
Position(s) of Fillet ALL Other
Other *****

POSTWELDHEAT TREATMENT (QW407) GAS (OW-408)


Percent Composition
Holding Temp N/A Gas(es) (Mixture) Flow Rate
Holding Time N/A Shielding
Rate of Heating
CO2
99.96 5-22LPM
N/A Trailing NA NA
Rate of Cooling N/A Backing NA NA NA
ELECTRICAL CHARACTERISTICS (QW-409)
Filler Metal Current Wire Heat Travel
Weld Amps Voits
Ciassifi
Type and(Ra Feed input Speed
Pass(es) Process Speed max in Ki (Range) (Range) mm/min
meter Polarity(Range)
cation
LAYER-1 FCAW E309LT1-1 1.2 mm DCEP 77-85 NA 1.5 18-22 V|100 mm/min
LAYER-2 FCAW E309LT1-1 1.2
mm DCEP 82-9 NA KU/mm 20-22 V 105 mm/min

TECHNIQUE (QW-410)
String or Weave Bead
String or Weave{max 2.5 dia ofelectrode)
Orifice, Nozzle, or Gas Cup Size *
initial and Interpass Cleaning
Grinding/8rushing/Chipping
Method of Back Gouging NA

Oscillation 2.5 times of the filer dia(not more than 3 times)


Contact Tube to Work Distance
Multiple or Single Pass (Per Side) Multiple
Multiple or Single Electrodes Single
Other
PreparedBy Checked By Approved By Client/TPIA

Signature
Name
Date
Ki202

REVIEWED / N O F e D
pecto
WiTNESSED

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