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Upright Manual

This document provides specifications and operating instructions for the UpRight LX 31/41 work platform. It includes sections on general descriptions and specifications of the platform, controller, elevating assembly and other components. It also provides information on preparing, operating and maintaining the machine, including safety rules, inspections, transportation, storage, controls and indicators, and lubrication procedures.

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xfvnjhkwrtj
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© © All Rights Reserved
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0% found this document useful (0 votes)
317 views

Upright Manual

This document provides specifications and operating instructions for the UpRight LX 31/41 work platform. It includes sections on general descriptions and specifications of the platform, controller, elevating assembly and other components. It also provides information on preparing, operating and maintaining the machine, including safety rules, inspections, transportation, storage, controls and indicators, and lubrication procedures.

Uploaded by

xfvnjhkwrtj
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 214

European Specification

P/N 067904-024
SERVICE & PARTS
MANUAL
LX 31/41
European Specification
Serial Numbers 2747 - current
When contacting UpRight for service or parts information, be
sure to include the MODEL and SERIAL NUMBERS from
the equipment nameplate. Should the nameplate be miss-
ing, the SERIAL NUMBER is also stamped on top of the
chassis above the front axle pivot.

Stamped Serial
Number

UpRight, Inc. UpRight


801 South Pine Street Unit S1, Park West Industrial Park
Madera, California 93637 Friel Avenue
TEL: 559-662-3900 Call Toll Free in U.S.A. Nangor Road
FAX: 559-673-6184 1-800-926-LIFT Dublin 12, Ireland
PARTS: 1-888-UR-PARTS TEL: +353 1 620 9300
PARTS FAX: 1-800-669-9884 FAX: +353 1 620 9301
FOREWORD
HOW TO USE THIS MANUAL
This manual is divided into 6 sections. The section
number printed at the top corner of each page can Introduction &
be used as a quick reference guide.
Specifications 1.0
SPECIAL INFORMATION General description and machine
specifications.
! DANGER !
Indicates the hazard or unsafe practice will result in
severe injury or death. Machine Preparation &
Operation 2.0
! WARNING ! Information on how to operate the work
Indicates the hazard or unsafe practice could platform and how to prepare it for operation.
result in severe injury or death.

! CAUTION ! Maintenance
Indicates the hazard or unsafe practice could Preventative maintenance and service 3.0
result in minor injury or property damage information.

NOTES: Give helpful information.


WORKSHOP PROCEDURES
CAUTION: Detailed descriptions of standard
Troubleshooting
workshop procedures, safety principles and
service operations are not included. Please Causes and solutions to typical problems.
4.0
note that this manual does contain warnings
and cautions against some specific service
methods which could cause personal injury, or
could damage a machine or make it unsafe.
Please understand that these warnings cannot
cover all conceivable ways in which service,
whether or not recommended by UpRight, Inc., Schematics
might be done, or of the possible hazardous
consequences of each conceivable way, nor
Schematics and valve block diagram with 5.0
could UpRight Inc. investigate all such ways. description and location of components.
Anyone using service procedures or tools,
whether or not recommended by UpRight Inc.,
must satisfy themselves thoroughly that neither
personal safety nor machine safety will be jeop-
ardized.
All information contained in this manual is based on Illustrated Parts
the latest product information available at the time
of printing. We reserve the right to make changes
Breakdown 6.0
at any time without notice. No part of this publica- Complete parts lists with illustrations.
tion may be reproduced, stored in retrieval system,
or transmitted, in any form by any means, elec-
tronic, mechanical, photocopying, recording, or oth-
erwise, without the prior written permission of the
publisher. This includes text, figures and table.

LX31/41 Work Platform i


FOREWORD

Notes:

ii LX31/41 Work Platform


TABLE OF CONTENTS

SECTION 1
Introduction & Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 Introduction . . . . . . . . . . . . . . . . . . . . . 1-1 1.2 General Description . . . . . . . . . . . . . . 1-1
Purpose . . . . . . . . . . . . . . . . . . . . . . . . .1-1 Platform . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 Controller . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Elevating Assembly . . . . . . . . . . . . . . . . 1-1
Power Module . . . . . . . . . . . . . . . . . . . . 1-1
Control Module . . . . . . . . . . . . . . . . . . . . 1-1
Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Purpose of Equipment . . . . . . . . . . . . . . 1-2
Special Limitations . . . . . . . . . . . . . . . . . 1-2
1.3 Specifications . . . . . . . . . . . . . . . . . . . 1-3

SECTION 2
Machine Preparation & Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1 Preparation for Use . . . . . . . . . . . . . . . 2-2 2.9 Operation . . . . . . . . . . . . . . . . . . . . . . . 2-8
2.2 Transporting Work Platform. . . . . . . . 2-2 Travel With Platform Lowered . . . . . . . . 2-8
By Crane . . . . . . . . . . . . . . . . . . . . . . . . .2-2 Steering . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
By Truck . . . . . . . . . . . . . . . . . . . . . . . . .2-2 Leveling the Platform (Outrigger equipped
2.3 Preparation for Shipment . . . . . . . . . . 2-2 machines only) . . . . . . . . . . . . . . . . . . . . 2-8
2.4 Storage . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 To Retract the outriggers . . . . . . . . . . . . 2-8
Preservation . . . . . . . . . . . . . . . . . . . . . .2-3 Raising and Lowering the Platform . . . . 2-9
Battery . . . . . . . . . . . . . . . . . . . . . . . . . .2-3 Travel with Work Platform Elevated . . . . 2-9
2.5 Design Features . . . . . . . . . . . . . . . . . 2-3 Emergency Lowering . . . . . . . . . . . . . . . 2-9
2.6 Controls and Indicators . . . . . . . . . . . 2-4 After Use Each Day . . . . . . . . . . . . . . . . 2-9
2.7 Safety Rules and Precautions . . . . . . 2-6 2.10 Parking Brake Release . . . . . . . . . . . 2-9
2.8 Pre-Operation Inspection . . . . . . . . . . 2-6 2.11 Fold Down Guardrails . . . . . . . . . . . 2-10
System Function Inspection . . . . . . . . . .2-7 Fold Down Procedure . . . . . . . . . . . . . . 2-10
Erection Procedure . . . . . . . . . . . . . . . . 2-10

SECTION 3
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1 Introduction . . . . . . . . . . . . . . . . . . . . . 3-1 3.6 Battery Maintenance . . . . . . . . . . . . . . 3-5
3.2 Date Code Identification on Hoses . . 3-1 Battery Inspection and Cleaning . . . . . . 3-5
3.3 Special Tools . . . . . . . . . . . . . . . . . . . . 3-1 3.7 Lubrication. . . . . . . . . . . . . . . . . . . . . . 3-6
Deutsch Connectors . . . . . . . . . . . . . . . .3-2 Grease Fittings . . . . . . . . . . . . . . . . . . . . 3-6
Male Connector (Plug) . . . . . . . . . . . 3-2 Steering Linkage . . . . . . . . . . . . . . . . . . 3-6
Female Connector (Receptacle) . . . . 3-2 Torque Hubs . . . . . . . . . . . . . . . . . . . . . . 3-6
Releasing Locking Fingers . . . . . . . . 3-2 Hydraulic Oil Tank and Filter . . . . . . . . . 3-6
Crimping . . . . . . . . . . . . . . . . . . . . . . 3-3 Fluid Level . . . . . . . . . . . . . . . . . . . . . . . 3-6
Removing Contact From Heavy Oil and Filter Replacement . . . . . . . . . . . 3-7
Duty Plug . . . . . . . . . . . . . . . . . . . . . 3-3 Engine Oil & Filter . . . . . . . . . . . . . . . . . 3-7
3.4 Preventative Maintenance . . . . . . . . . 3-3 3.8 Setting Hydraulic Pressures . . . . . . . 3-8
Preventative Maintenance Table Key . . .3-4 Pump Setup . . . . . . . . . . . . . . . . . . . . . . 3-8
Interval . . . . . . . . . . . . . . . . . . . . . . . . . .3-4 Lift Relief Valve . . . . . . . . . . . . . . . . . . . 3-8
Preventative Maintenance Report . . . . .3-4 Counterbalance Valves . . . . . . . . . . . . . 3-9
3.5 Blocking Elevating Assembly . . . . . . 3-5 Steering Relief Valves . . . . . . . . . . . . . . 3-9
Installation . . . . . . . . . . . . . . . . . . . . . . .3-5 Bidirectional Relief Valves . . . . . . . . . . . 3-9
Removal . . . . . . . . . . . . . . . . . . . . . . . . .3-5

LX31/41 Work Platform i


TABLE OF CONTENTS

3.9 Switch Adjustments . . . . . . . . . . . . . 3-10 3.13 Axle Cylinder (4WD Only) . . . . . . . . 3-22
Proportional Control Adjustment . . . . . 3-10 Removal . . . . . . . . . . . . . . . . . . . . . . . .3-22
Procedure . . . . . . . . . . . . . . . . . . . . . . 3-10 Seal Replacement . . . . . . . . . . . . . . . .3-22
Platform Down Limit Switches . . . . . . 3-11 Installation . . . . . . . . . . . . . . . . . . . . . . .3-22
Axle Center Switch . . . . . . . . . . . . . . . 3-11 3.14 Steering Cylinder . . . . . . . . . . . . . . . 3-24
Tilt Sensor . . . . . . . . . . . . . . . . . . . . . 3-12 Removal . . . . . . . . . . . . . . . . . . . . . . . .3-24
3.10 Hydraulic Manifold. . . . . . . . . . . . . . 3-12 Seal Replacement . . . . . . . . . . . . . . . .3-24
Removal . . . . . . . . . . . . . . . . . . . . . . . 3-12 Installation . . . . . . . . . . . . . . . . . . . . . .3-24
Disassembly . . . . . . . . . . . . . . . . . . . . 3-12 3.15 Lift Cylinder . . . . . . . . . . . . . . . . . . . 3-26
Cleaning and Inspection . . . . . . . . . . . 3-12 Removal . . . . . . . . . . . . . . . . . . . . . . . .3-26
Assembly . . . . . . . . . . . . . . . . . . . . . . 3-12 Seal Replacement . . . . . . . . . . . . . . . .3-26
Installation . . . . . . . . . . . . . . . . . . . . . . 3-12 Installation . . . . . . . . . . . . . . . . . . . . . . .3-27
3.11 Hydraulic Pump . . . . . . . . . . . . . . . 3-14 3.16 Outrigger Cylinder . . . . . . . . . . . . . . 3-28
Removal . . . . . . . . . . . . . . . . . . . . . . . 3-14 Removal . . . . . . . . . . . . . . . . . . . . . . . .3-28
Installation . . . . . . . . . . . . . . . . . . . . . . 3-14 Seal Replacement . . . . . . . . . . . . . . . .3-28
3.12 Hydraulic Brakes, Installation . . . . . . . . . . . . . . . . . . . . . . .3-28
Drive Motors, And Hubs . . . . . . . . . . 3-14 3.17 Engine Adjustments . . . . . . . . . . . . 3-30
Rear Axle Removal . . . . . . . . . . . . . . 3-14 Diesel Engine . . . . . . . . . . . . . . . . . . . .3-30
Installation . . . . . . . . . . . . . . . . . . . . . . 3-15 Idle Speed. . . . . . . . . . . . . . . . . . . . 3-30
Seal Replacement . . . . . . . . . . . . . . . 3-15 High Speed . . . . . . . . . . . . . . . . . . . 3-30
Seal Replacement, Rear Motor . . . . . . 3-16 3.18 Filter Replacement . . . . . . . . . . . . . 3-30
Front Axle 4WD . . . . . . . . . . . . . . . . . . 3-18 Diesel Engine . . . . . . . . . . . . . . . . . . . .3-30
Removal . . . . . . . . . . . . . . . . . . . . . . . 3-18 Air Filter Element . . . . . . . . . . . . . . 3-30
Installation . . . . . . . . . . . . . . . . . . . . . 3-18 Fuel Filter . . . . . . . . . . . . . . . . . . . . 3-30
Seal Replacement, Front Motor . . . . . . 3-20 3.19 Torque Specifications . . . . . . . . . . . 3-31
Fasteners . . . . . . . . . . . . . . . . . . . . . . .3-31
Hydraulic Components . . . . . . . . . . . . .3-31

SECTION 4
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1 Introduction . . . . . . . . . . . . . . . . . . . . . 4-1 4.2 Electrical Truth Table . . . . . . . . . . . . . 4-2
General Procedure . . . . . . . . . . . . . . . . 4-1 4.3 Hydraulic Truth Tables. . . . . . . . . . . . 4-6

SECTION 5
Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1 Introduction . . . . . . . . . . . . . . . . . . . . . 5-1
5.1 Electrical Schematics . . . . . . . . . . . . . 5-2 5.3 Hydraulic Schematics . . . . . . . . . . . . 5-14

SECTION 6
Illustrated Parts Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

ii LX31/41 Work Platform


LIST OF FIGURES

SECTION 1
Introduction & Specifications
Figure 1-1: LX31/41 Work Platform . . . . . . . . .1-2

SECTION 2
Machi ne Prep arat ion & Op erat ion
Figure 2-1: Battery . . . . . . . . . . . . . . . . . . . . . .2-2 Figure 2-3: Controls & Indicators . . . . . . . . . . .2-5
Figure 2-2: Transporting Work Platform . . . . . .2-2 Figure 2-4: Fold Down Guardrails . . . . . . . . .2-10

SECTION 3
Ma i n t en a n ce
Figure 3-1: Deutsch Connector Kit, Small . . . .3-1 Figure 3-18: Hydraulic Pump . . . . . . . . . . . . .3-14
Figure 3-2: Deutsch Connector Kit, Large . . . .3-1 Figure 3-19: Rear Axle assembly . . . . . . . . . .3-14
Figure 3-3: Plugs and Receptacles, Deutsch Figure 3-20: Brake Assembly . . . . . . . . . . . . .3-15
Connectors . . . . . . . . . . . . . . . . . . . . . . . .3-2
Figure 3-21: Rear Drive Motor Assembly . . . .3-17
Figure 3-4: Locking Finger, Deutsch Connector 3-2
Figure 3-22: Front Axle Assembly, 4WD . . . .3-18
Figure 3-5: Heavy Duty Deutsch Connector . . .3-3
Figure 3-23: Front Drive Motor Assembly . . . .3-19
Figure 3-6: Blocking Elevating Assembly . . . . .3-5
Figure 3-24: Front Drive Motor Assembly . . . .3-21
Figure 3-7: Lubrication Chart . . . . . . . . . . . . . .3-6
Figure 3-25: Floating Axle Assembly . . . . . . .3-23
Figure 3-8: Hydraulic Oil Tank & Filter . . . . . . .3-7
Figure 3-26: Axle Float Cyl. Cross Section . . .3-23
Figure 3-9: Engine Oil Filter . . . . . . . . . . . . . . .3-7
Figure 3-27: Front Axle Assembly, 4WD . . . .3-25
Figure 3-10: Hydraulic Pump . . . . . . . . . . . . . .3-8
Figure 3-28: Steering Cylinder Cross Section 3-25
Figure 3-11: Flow Meter Setup . . . . . . . . . . . . .3-9
Figure 3-29: Lift Cylinder Cross Section . . . . .3-27
Figure 3-12: Valve Manifold . . . . . . . . . . . . . .3-10
Figure 3-30: Outrigger Cylinder Installation . .3-29
Figure 3-13: Proportional Controller . . . . . . . .3-10
Figure 3-31: Outrigger Cyl. Cross Section . . .3-29
Figure 3-14: Platform Down Limit Switch . . . .3-11
Figure 3-32: Diesel Engine . . . . . . . . . . . . . . .3-30
Figure 3-15: Axle Center Switch . . . . . . . . . . .3-11
Figure 3-33: Diesel Engine Air Filter . . . . . . . .3-30
Figure 3-16: Tilt Sensor . . . . . . . . . . . . . . . . .3-12
Figure 3-34: Diesel Engine Fuel Filter . . . . . .3-30
Figure 3-17: Hydraulic Manifold,
Exploded View . . . . . . . . . . . . . . . . . . . .3-13

LX31/41 Work Platform I


LIST OF FIGURES

SECTION 5
Schematics
Figure 5-1: Electrical Schematic: Two Wheel Drive, Figure 5-6: Electrical Schematic: Outrigger Option
Diesel - 067535-070 (1 of 2) . . . . . . . . . . 5-4 (2 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Figure 5-2: Electrical Schematic: Two Wheel Drive, Figure 5-7: Electrical Schematic: Outrigger Option
Diesel - 067535-070 (2 of 2) . . . . . . . . . . 5-5 (3 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Figure 5-3: Electrical Schematic: Four Wheel Drive, Figure 5-8: Hydraulic Schematic: Two Wheel Drive
Diesel - 067535-071 (1 of 2) . . . . . . . . . . 5-8 (067534-010) . . . . . . . . . . . . . . . . . . . . . 5-15
Figure 5-4: Electrical Schematic: Four Wheel Drive, Figure 5-9: Hydraulic Schematic: Four Wheel Drive
Diesel - 067535-071 (2 of 2) . . . . . . . . . . 5-9 (067534-011) . . . . . . . . . . . . . . . . . . . . . 5-17
Figure 5-5: Electrical Schematic: Outrigger Option Figure 5-10: Hydraulic Schematic: Two Wheel
(1 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11 Drive w/ outriggers (067534-012) . . . . . 5-19
Figure 5-11: Hydraulic Schematic: Four Wheel
Drive w/ outriggers (067534-013) . . . . . 5-21

II LX31/41 Work Platform


LIST OF TABLES

SECTION 1
I n t ro d u ct i o n & S p e c i f i ca t i o n s
Table 1-1: Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

SECTION 2
Machine Preparation & Operation
Table 2-1: Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

SECTION 3
Maintenance
Table 3-1: Preventative Maintenance Check list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Table 3-2: Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Table 3-3: Torque Specifications for Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
Table 3-4: Torque Specifications for Hydraulic Components . . . . . . . . . . . . . . . . . . . . . . . 3-31

SECTION 4
Troubleshooting
Table 4-1: Electrical Truth Table - Diesel Models (2wd: 067535-070, 4wd: 067535-071) . . . 4-2
Table 4-2: Electrical Truth Table - Outrigger Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Table 4-3: Hydraulic Truth Table - Two Wheel Drive Model (067534-010) . . . . . . . . . . . . . . 4-6
Table 4-4: Hydraulic Truth Table - Four Wheel Drive Model (067534-011) . . . . . . . . . . . . . . 4-7
Table 4-5: Hydraulic Truth Table - Two Wheel Drive Model w/ Outriggers (067534-012) . . . 4-8
Table 4-6: Hydraulic Truth Table - Four Wheel Drive Model w/ Outriggers (067534-013) . . 4-9

SECTION 5
Schematics
Table 1: Electrical Schematic Legend: Two Wheel Drive, Diesel Model (067535-051) . . . . . 5-2
Table 2: Electrical Schematic Legend: Four Wheel Drive, Diesel Model (067535-053) . . . . 5-6
Table 3: Electrical Schematic Legend: Outrigger Option . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Table 4: Hydraulic Schematic Legend: Two Wheel Drive Models (067534-010) . . . . . . . . 5-14
Table 5: Hydraulic Schematic Legend: Four Wheel Drive Models (067534-011) . . . . . . . . 5-16
Table 6: Hydraulic Schematic Legend: Two Wheel Drive Models
w/Outrigger Option (067534-012) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Table 7: Hydraulic Schematic Legend: Four Wheel Drive Models
w/Outrigger Option (067534-013) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20

III LX31/41 Work Platform


LIST OF TABLES

NOTES:

LX31/41 Work Platform IV


Section 1
INTRODUCTION & SPECIFICATIONS

1.1 INTRODUCTION Controller


The controller contains the controls to operate the
Purpose machine. It should be hung on the front, left, or
The purpose of this service and parts manual is to right guardrail, but may be hand held if necessary.
provide instructions and illustrations for the opera- To operate the machine, the interlock lever must be
tion and maintenance of the LX31/41 Work Plat- depressed to operate any function. A complete
form manufactured by UpRight, Inc. of Selma, explanation of control functions can be found in
California. Section 2.
Scope Elevating Assembly
The manual includes procedures for proper opera- The platform is raised and lowered by the elevating
tion, maintenance, adjustment, and repair of this assembly; a three (LX31), or four (LX41) section
product as well as recommended maintenance scissor assembly powered by a single stage lift cyl-
schedules and troubleshooting. inder. The hydraulic pump, driven by the engine,
powers the cylinder. Solenoid operated valves con-
1.2 GENERAL DESCRIPTION trol raising and lowering.
The LX31/41 Work Platform consists of the plat-
form, controller, elevating assembly, power module, Power Module
control module, and chassis. The power module contains the engine, hydraulic
pump, hydraulic reservoir, and starter solenoid.
Platform
The platform has a reinforced steel floor, 1.11 m Control Module
(43.5 inch) high guardrails with midrail, 152 mm (6 The control module contains the L.P. bottle and/or
inch) toeboards and an entrance gate at the rear of fuel tank, hydraulic valve manifold, horn/alarms,
the platform. The guardrails can be folded down for volt/hour meter, electrical terminal strips, battery,
access through doors or for shipment. and chassis control panel. A complete explanation
of the chassis control functions is found in

WARNING
Section 2.
! !
Chassis
DO NOT use the maintenance platform without
guardrails properly assembled and in place. The chassis is a structural frame that supports all
the components of the LX31/41 Work Platform.

LX31/41 Work Platform 1-1


Section
1.2 INTRODUCTION & SPECIFICATIONS

Purpose of Equipment
The objective of the LX31/41 Work Platform is to
provide a quickly deployable, self propelled, vari-
1. Platform
able height work platform to elevate personnel and
2. Controller Assembly
materials to overhead work areas and be driven
3. Elevating Assembly
over rough terrain (4WD model only).
Special Limitations
Travel with the platform raised is limited to a creep
speed range.
2
Elevating of the Work Platform is limited to firm, 5
level surfaces only. Any degree of slope greater
3 6
than 3° will lockout the elevating circuits and sound
a warning alarm.
FOUR WHEEL MODELS: driving while elevated is lim- 1
ited to flat surfaces only. Machine must be level and
Front and Rear Axles must be parallel.
4. Power Module
! DANGER ! 4
5. Control Module
6. Chassis
The elevating function shall ONLY be used when
the work platform is level and on a firm surface.
The work platform is NOT intended to be driven Figure 1-1: LX31/41 Work Platform
over uneven, rough or soft terrain when elevated.

1-2 LX31/41 Work Platform


Section
INTRODUCTION & SPECIFICATIONS 1.3

1.3 SPECIFICATIONS
Table 1-1: Specifications
Specifications are subject to change without notice
Meets or exceeds all applicable requirements of OSHA and ANSI A92.6-1999
ITEM LX31 LX41
Platform Size (Inside toeboards)
Standard 3,64 m x 1,78 m [143.38 in x 70 in.] 3,64 m x 1,78 m [143.38 in. x 70 in.]
Slide Out Deck Extended 4,56 m x 1,73 m [179.38 in. x 68 in.] 4,56 m x 1,73 m [179.38 in. x 68 in.]
Max. Platform Capacity
Standard 907 kg [2,000 lbs.] 680 kg [1,500 lbs.]
w/ Extension 907 kg [2,000 lbs.] 680 kg [1,500 lbs.]
on Extension 227 kg [500 lbs.] 227 kg [500 lbs.]
Max. No. of occupants
Standard 8 people 6 people
on Extension 2 people 2 people
Height
Working Height 11,4 m [37 ft.] 14,33 m [47 ft.]
Max. Platform Height 9,45 m [31 ft.] 12,34 m [40 ft. 6 in.]
Min. Platform Height 1,43 m [56.25 in.] 1,66 m [65.25 in.]
Driveable Height 8 m [26 ft. 2 in.] 8 m [26 ft. 2 in.]
Dimensions
Weight, Standard 2WD: 4,264 kg [9,400 lbs.] 4WD: 4,368 kg [9,630 lbs.] 2WD: 4,790 kg [10,560 lbs.] 4WD: 4,953 kg [10,920 lbs.]
Weight, w/extension 2WD: 4,459 kg [9,830 lbs.] 4WD: 4,563 kg [10,060 lbs.] 2WD: 4,985 kg [10,990 lbs.] 4WD: 5,148 kg [11,350 lbs.]
Overall Width 2,29 m [90 in.] 2,29 m [90 in.]
Overall Height 2,53 m [99.75 in.] 2,7 m [105 in.]
Overall Length, Standard 4,06 m [160 in.] 4,06 m [160 in.]
Surface Speed
Platform Lowered 0 to 5,0 km/h [0 to 3.1 mph] 0 to 5,0 km/h [0 to 3.1 mph]
Platform Raised 0 to 0,48 km/h [0 to 0.3 mph] 0 to 0,48 km/h [0 to 0.3 mph]
System Voltage 12 Volt DC 12 Volt DC
Hydraulic Tank Capacity 107.14 l [28.3 US Gallons] 107.13 l [28.3 US Gallons]
Maximum Hydraulic System Pressure 206,8 bar [3000 psi] 206,8 bar [3000 psi]
Hydraulic Fluid
Normal use (above 32° F [0° C]) ISO #46 ISO #46
Low Temp. Use (below 32° F [0° C]) ISO #32 ISO #32
Extreme Temp. Use (below 0° F [-17° C]) ISO #15 ISO #15
Lift System One Single Stage Lift Cylinder One Single Stage Lift Cylinders
Lift Speed Raise, 40 sec./Lower, 60 sec. Raise, 50 sec./Lower, 70 sec.
Platform Leveling 8.5° (.3 m [12 in.]) Side/Side, 6° (.3 m [12 in.] Fore/Aft) 8.5° (.3 m [12 in.]) Side/Side, 6° (.3 m [12 in.] Fore/Aft)
Power Source Diesel or Gasoline 20 HP Kubota, 3 Cylinder, Water Cooled Diesel or Gasoline 20 HP Kubota, 3 Cylinder, Water Cooled
Drive Control Proportional Proportional
Control System Joystick Controller with Interlock Lever and Thumb Rocker Steer- Joystick Controller with Interlock Lever and Thumb Rocker Steer-
ing; Speed & Function Selector Switches and Emergency Stop ing; Speed & Function Selector Switches and Emergency Stop
Button Button
Horizontal Drive 2WD: 2 Wheel, Hyd. Motors 4WD: 4 Wheel, Hyd. Motors 2WD: 2 Wheel, Hyd. Motors 4WD: 4 Wheel, Hyd. Motors
Air Filled Tires 10-16.5 NHS 8 Ply, 3,4 bar [50psi.] 10-16.5 NHS 8 Ply, 3,4 bar [50psi.]
Parking Brakes Two, Spring Applied, Hydraulic Release, Multiple Disc Two, Spring Applied, Hydraulic Release, Multiple Disc
Turning Radius (inside) 1,22 m [48 in.] 1,22 m [48 in.]
Maximum Gradeability2wd: 30% [16,7°] 30% [16,7°]
4wd: 35% [19,2°] 35% [19,2°]
Wheel Base 2,94 m [115.75 in.] 2,94 m [115.75 in.]
Guardrails 1.1 m [43.5 in.] high, Fold Down with gate. 1.1 m [43.5 in.] high, Fold Down with gate.
Toeboard 152 mm [6 in.] High 152 mm [6 in.] High

LX31/41 Work Platform 1-3


Section
1.3 INTRODUCTION & SPECIFICATIONS

Notes:

1-4 LX31/41 Work Platform


Section 2
MACHINE PREPARATION & OPERATION

Safety Rules

NEVER operate the machine NEVER elevate or drive elevated NEVER sit, stand or climb on
within ten feet of power lines. on uneven slopes or soft ground guardrail or midrail.
THIS MACHINE IS NOT INSULATED. or elevate the platform unless the
platform is level.
NEVER operate the machine without first surveying the work area for surface hazards such as holes, drop-offs, bumps and debris.
NEVER operate the machine if all guardrails are not properly in place and secured with all fasteners properly torqued.
SECURE and lock gate after mounting platform.
KEEP all body parts clear of outriggers when extending or retracting (outrigger equipped machines only).
NEVER use ladders or scaffolding on the platform.
NEVER attach overhanging loads or increase platform size.
LOOK up, down and around for overhead obstructions and electrical conductors.
DISTRIBUTE all loads evenly on the platform. See the back cover for maximum platform load.
NEVER use damaged equipment. (Contact UpRight for instructions. See toll-free phone number on back cover.)
NEVER change operating or safety systems.
INSPECT the machine thoroughly for cracked welds, loose hardware, hydraulic leaks, damaged control cable, loose wire connec-
tions and wheel bolts.
NEVER climb down elevating assembly with the platform elevated.
NEVER perform service on machine while platform is elevated without blocking elevating assembly.
NEVER recharge battery near sparks or open flame; batteries that are being charged emit highly explosive hydrogen gas.
AFTER USE secure the work platform against unauthorized use by turning key switch off and removing key.
NEVER replace any component or part with anything other than original UpRight replacement parts without the manufacturer's
consent.

LX31/41 Work Platform 2-1


Section
2.1 MACHINE PREPARATION & OPERATION

NOTE: Read and familiarize yourself with all 2.2 TRANSPORTING WORK PLATFORM
operating instructions before attempting to
operate the LX31/41 Work Platform. By Crane
2.1 PREPARATION FOR USE 1. Secure straps to chassis tie down/lifting lugs only
(Figure 2-2).

! CAUTION ! By Truck
1. Maneuver the work platform into transport posi-
STAND CLEAR when cutting the metal
tion and chock wheels.
banding to avoid being cut if the banding snaps
back. 2. Secure the work platform to the transport vehicle
with chains or straps of adequate load capacity
attached to the chassis tie down/lifting lugs.
1. Remove the metal banding from the module cov-
ers and elevating linkage.
2. Remove the banding from the control console. ! CAUTION !
3. Remove tie wraps holding guardrail gate. Overtightening of chains or straps through tie
4. Connect the negative (-) lead to the negative (-) down lugs may result in damage to work
battery terminal in power module (Figure 2-1). platform.

2
Figure 2-2: Transporting Work Platform

1. Negative Battery Terminal 2.3 PREPARATION FOR SHIPMENT


2. Battery
1. Grease all the grease fittings. (See Section 3)
Figure 2-1: Battery 2. Fully lower the platform.
3. Disconnect the battery negative (-) lead from the
battery terminal Figure 2-1.
4. Band the controller to the front guardrail.
5. Band the elevating linkage to the frame.

2-2 LX31/41 Work Platform


Section
MACHINE PREPARATION & OPERATION 2.4

2.4 STORAGE 2.5 DESIGN FEATURES


No preparation for storage is required when the The LX31/41 has the following features to insure
work platform is in normal usage. Regular mainte- safe operation:
nance procedures should continue to be performed 1. The Lift Valve will not energize unless the chassis
(see Figure 3-1 & Table 3-1). is level.
If the work platform is to be placed in long term 2. The Floating Front Axle locks in position upon
storage (dead storage), follow the recommended elevating the work platform.
preservation procedures, below.
3. A warning alarm sounds and Drive Valves are de-
Preservation energized if the work platform should become
unlevel while elevated.
1. Clean painted surfaces. If the paint is damaged,
repaint. 4. A motion alarm sounds when the work platform is
lowering.
2. Fill the hydraulic tank to operating level, fluid will
be visible at the Sight Gauge. DO NOT fill the 5. The platform descent rate is controlled by an ori-
hydraulic tank while the platform is elevated. fice. The Lift Cylinder is equipped with a holding
valve to prevent descent should a leak develop.
NOTE: DO NOT drain the hydraulic system
prior to long term storage. 6. The drive speed is limited to “creep” speed when
operating the work platform while elevated.
3. Coat exposed portions of extended cylinder rods
with a preservative such as multipurpose grease 7. Drive will not operate while elevated unless the
and wrap with barrier material. Floating Front Axle is positioned parallel to the
Rear Axle.
4. Coat all exposed unpainted metal surfaces with
preservative. 8. Holding brakes are automatically engaged when
the Drive Valves are de-energized from the Con-
5. Service the engine according to the manufactur- troller or from a loss of power.
ers recommendations.
9. The Platform and Chassis controls are each
Battery equipped with an Emergency Stop Switch.
1. Disconnect the battery negative (-) cable and 10. Up and Down Buttons are located in the Control
secure to the chassis. Module on the chassis for lifting and lowering the
2. Disconnect the remaining battery leads and work platform from ground level.
secure to the chassis. 11. The Down Valve can be operated manually by
3. Remove the battery and place in alternate ser- means of a cable linkage in the event of powered
vice function failure.
12. Dynamic braking, and runaway protection are
provided by the use of Counterbalance Valves in
the drive system.
13. A Level Sensor is used to sense when the
machine is unlevel, disabling lift functions, and
drive when elevated.
14. Drive is disabled when Outriggers are deployed.
15. When using Outriggers, lift is disabled if Outrig-
gers are not taking load.
16. Drive function is disabled when platform height
exceeds 8 meters [26 ft. 3 in.].

LX31/41 Work Platform 2-3


Section
2.6 MACHINE PREPARATION & OPERATION

2.6 CONTROLS AND INDICATORS correspond to the index numbers in Table 2-1. The
operator shall know the location of each control
The controls and indicators for operation of the LX and indicator and have a thorough knowledge of
31/41 Work Platform are shown in Figure 2-3. The the function and operation of each before attempt-
name and function of each control and indicator are ing to operate the unit.
listed in Table 2-1. The index numbers in Figure 2-3

Table 2-1: Controls and Indicators


Controller/Platform Chassis
INDEX # NAME FUNCTION INDEX # NAME FUNCTION

1 KEY SWITCH Turn key fully clockwise to start engine, when released key 12 HOURMETER Tracks the number of hours of engine powered operation.
goes to RUN to provide power to the Interlock Switch. (optional)
2 EMERGENCY Push red button to cut power to all controls (off). Turn clock- 13 RAISE BUTTON Press button to lift the platform and
STOP SWITCH wise to provide power (on).
3 CONTROL Move joystick forward or backwards to control Drive and Lift 14 LOWER BUTTON Press button to lower the platform.
LEVER Valves proportionally or Down Valve depending on position of
Drive Lift Switch.
4 STEERING Moving the momentary rocker switch Right or Left steers the 15 EMERGENCY Push red button to cut power to all controls (off). Turn clock-
SWITCH work platform in that direction. Although the Steering Switch is STOP SWITCH wise to provide power (on).
self centering the steering system is not. The wheels must
be steered back to straight.
5 DRIVE SPEED/ Provides two speed/torque ranges, in forward or reverse. 17 EMERGENCY Pull out to lower the platform in the event of powered function
TORQUE High Speed-low torque and LOWERING VALVE failure.
SELECTOR High Torque-low speed.
SWITCH
6 DRIVE/LIFT Selecting Drive allows the work platform to move forward or 18 DOWN ALARM* Sounds an audible signal while platform is lowering during nor-
SWITCH reverse. Selecting Lift allows the work platform to raise or mal operation. If the Emergency Lowering Valve is used the
lower. alarm does not sound.
7 INTERLOCK Provides power to the Controller powered functions, only TILT ALARM* Sounds an audible signal when the platform is elevated and on
LEVER SWITCH when depressed, preventing accidental activation of the Con- a slope of 2° side to side or fore and aft.
troller.
8 DRIVE ENABLE Illuminates when drive is enabled, turns off when disabled. 19 BRAKE RELEASE Releases the Parking Brake allowing the machine to be moved
INDICATOR PUMP in the event power is lost or for winching onto a trailer. See
Section 3.5.
9 OUTRIGGER Push up to extend Outriggers, down to retract them. 20 START BUTTON Press to start the engine. Release after engine starts.
SWITCHES
10 ORBIT LEVEL Use when leveling machine with Outriggers. 21 STOP BUTTON Press to kill the engine.
11 GLOW PLUG Press and hold for 6 seconds to preheat glow plugs before 22 THROTTLE Press to increase engine RPM when operating functions from
BUTTON (diesel) starting. BUTTON the lower control panel.
23 PLATFORM / Turn switch to the left to enable platform controls. Turn switch
CHASSIS SWITCH to the right to enable chassis controls.
24 GLOW PLUG Press and hold for 6 seconds to preheat glow plugs before
BUTTON (diesel) starting.

* Down Alarm and Tilt Alarm are the same unit with different inputs.

2-4 LX31/41 Work Platform


Section
MACHINE PREPARATION & OPERATION 2.6

4 7

3
19
9 5
8

2 1

11 10

20 24 22 21
15

18

23
12 16
13
17 14

Figure 2-3: Controls & Indicators

LX31/41 Work Platform 2-5


Section
2.7 MACHINE PREPARATION & OPERATION

2.7 SAFETY RULES AND PRECAUTIONS ALWAYS read, understand, and follow all safety rules
and operating instructions, and the Scaffold Indus-
ALWAYS observe the following safety rules and pre- try Association’s MANUAL OF RESPONSIBILI-
cautions when using the LX31/41 Work Platform: TIES (ANSI/SIA A92.6-1990) before operating or
NEVER operate the machine within ten feet of power performing maintenance on any UpRight self pro-
lines. THIS MACHINE IS NOT INSULATED. pelled aerial work platform.
NEVER elevate the platform or drive the machine 2.8 PRE-OPERATION INSPECTION
while elevated unless the machine is on firm level
surface. NOTE:Carefully read, understand and fol-
low all safety rules, operating instructions,
NEVER sit, stand or climb on guardrail or midrail. labels and the Scaffold Industry Associa-
NEVER operate the machine without first surveying tion’s MANUAL OF RESPONSIBILITIES. Per-
form the following steps each day before
the work area for surface hazards such as holes, use.
drop-offs, bumps and debris.
1. Open modules and inspect for damage, oil leaks
NEVER operate the machine if all guardrails are not or missing parts.
properly in place and secured with all fasteners 2. Check the hydraulic oil level sight gauge on the
properly torqued. hydraulic tank with the platform fully lowered. Add
SECURE and lock gate after mounting platform. ISO #46 hydraulic oil if necessary.
KEEP all body parts clear of outriggers when extend- 3. Check that fluid level in the battery is correct (see
ing or retracting. Section 3.6, Battery Maintenance).
NEVER use ladders or scaffolding on the platform. 4. Check the engine oil level and fuel level.
5. Check that all guardrails are in place, the slide
NEVER attach overhanging loads or increase platform out deck extension is secured with the pin and all
size. fasteners are properly tightened.
LOOK up, down and around for overhead obstruc- 6. Check tire pressure; 3.4 bar (50 psi)
tions and electrical conductors.
7. Carefully inspect the entire work platform for
DISTRIBUTE all loads evenly on the platform. See the damage such as cracked welds or structural
back cover for maximum platform load. members, loose or missing parts, oil leaks, dam-
NEVER use damaged equipment. (Contact UpRight aged cables or hoses, loose connections and tire
for instructions. See toll-free phone number on damage.
back cover.) 8. Move machine, if necessary, to unobstructed
area to allow for full elevation.
NEVER change operating or safety systems.
9. Place chassis and platform emergency stop
INSPECT the machine thoroughly for cracked welds, switches in the ON position by pulling the buttons
loose hardware, hydraulic leaks, damaged control out.
cable, loose wire connections and wheel bolts.
10. Verify platform/chassis switch is set to PLAT-
NEVER climb down elevating assembly with the plat- FORM.
form elevated. 11. While the engine is cool check the engine coolant
NEVER perform service on machine while platform is level.
elevated without blocking elevating assembly.
NEVER recharge battery near sparks or open flame;
batteries that are being charged emit highly explo-
! CAUTION !
sive hydrogen gas. DO NOT check coolant when engine or radiator
AFTER USE secure the work platform against unau- is hot, hot coolant can cause severe burns.
thorized use by turning key switch off and removing
key.
NEVER replace any component or part with anything
other than original UpRight replacement parts with-
out the manufacturer’s consent.

2-6 LX31/41 Work Platform


Section
MACHINE PREPARATION & OPERATION 2.8

System Function Inspection 10. Push the throttle button in. Push chassis raise
button to elevate platform while pushing the tilt
sensor off of level. The platform should only par-
! WARNING ! tially elevate and the tilt alarm should sound. If
the platform continues to elevate and/or there is
STAND CLEAR of the work platform while no alarm STOP and remove the machine from
performing the following checks. service until it is repaired.
Before operating the work platform survey the 11. Release the tilt sensor and fully elevate platform.
work area for surface hazards such as holes, 12. Visually inspect the elevating assembly, lift cylin-
drop-offs, bumps and debris. der, cables and hoses for damage or erratic oper-
Check in ALL directions, including above the ation. Check for missing or loose parts.
work platform, for obstructions and electrical 13. Lower the platform partially by pushing in on the
conductors. chassis lower switch, and check operation of the
audible lowering alarm.
Protect control console cable from possible
damage while performing checks. 14. Open the chassis emergency lowering valve to
check for proper operation by pulling and holding
the knob out. Once the platform is fully lowered,
1. Unhook controller from front guardrail. Firmly close the valve by releasing the knob.
grasp controller hanger in such a manner that the
interlock lever can be depressed, while perform- 15. Turn the platform/chassis switch to PLATFORM.
ing the following checks from the ground. 16. Mount the platform making sure the gate is
2. Turn controller key switch clockwise to ON. Turn latched.
fully clockwise to start engine, releasing the key 17. Position drive/lift switch to LIFT.
once the engine starts. 18. Depress the interlock lever and slowly push the
Note: If the engine is cold, depress the glow control lever to UP to raise the platform, fully
plug button and hold in for 6 seconds to actuate the control lever to check proportional lift
engage the glow plugs. speed. Slowly pull control lever to DOWN position
3. Position drive/lift switch to DRIVE position. to lower platform. Check that lowering alarm
sounds.
4. With the speed range switch first in HIGH
TORQUE and then in HIGH SPEED depress the 19. Depress the interlock lever switch on the control
interlock lever and slowly push the control lever to lever and position any Outrigger switch to the
FORWARD then REVERSE positions to check EXTEND position, Outriggers should be disabled.
for speed and directional control. The farther you If an Outrigger extends during this test STOP.
push or pull the control lever the faster the Lower the platform and remove the machine from
machine will travel. service until it is repaired.
5. Push steering switch RIGHT then LEFT to check 20. Turn controller key switch to OFF, push the emer-
for steering control. gency stop button and dismount the platform.
6. Depress the Interlock switch on the control han- 21. Close and secure module covers.
dle and position each Outrigger switch to the
EXTEND position to deploy all four Outriggers.
Check the Drive Enable indicator, it should be off.
7. Fully retract all Outriggers and check the Drive
Enable indicator, it should be on.
8. Rehook controller on front guardrail.
9. Turn the platform/chassis switch to CHASSIS.

LX31/41 Work Platform 2-7


Section
2.9 MACHINE PREPARATION & OPERATION

2.9 OPERATION Steering


NOTE: Before operating work platform, 1. Push the steering switch RIGHT or LEFT to turn
ensure that the pre-operation and safety the wheels. Observe the tires while maneuvering
inspection has been completed, any defi- to insure proper direction.
ciencies have been corrected and the oper- NOTE: Steering is not self-centering.
ator has been thoroughly trained on this Wheels must be returned to the straight
machine. ahead position by operating the steering
Travel With Platform Lowered switch.
1. Verify chassis emergency stop switch is in the Leveling the Platform (Outrigger
ON position (turn counterclockwise), the drive equipped machines only)
enable indicator is on, and that the platform/chas-
sis switch is on PLATFORM.
Note: If the drive enable indicator is off, ver- ! WARNING !
ify that the platform is fully lowered and (if
so equipped) the outriggers are fully Never operate work platform with the parking
retracted. brakes released. Serious injury or damage
2. After mounting platform, close and latch gate. could result.
Check that guardrails are in position and properly
assembled with fasteners properly torqued. 1. Look around the machine, make sure that there is
3. Check that route is clear of persons, obstructions, nothing obstructing the outriggers, and that the
holes and drop-offs and is capable of supporting surface beneath them is suitable to support the
the wheel loads. weight of the machine.
4. Check clearances above, below and to the sides 2. Depress the interlock lever on the control handle
of the platform. and operate the outrigger switches to extend
5. Pull controller emergency stop button out to ON each outrigger until it is making firm contact with
position. the ground.
6. Turn controller key switch fully clockwise to start 3. While observing the bubble level on the front
engine, releasing the key once the engine starts. guardrail, (Figure 2-3), extend the outrigger oppo-
site the position of the bubble until the platform is
Note: If the engine is cold, depress and hold level. For example: if the bubble is to the front and
the glow plug button for 6 seconds to left in the orbit, extend the rear right outrigger.
engage the glow plugs. Continue to adjust until the bubble is centered in
7. Set the drive/lift speed range switch to HIGH the small circle indicating that the platform is
TORQUE. level.
8. Grasp the control lever so the interlock lever is 4. Outriggers must be in firm contact with the sup-
depressed (releasing the interlock lever cuts porting surface, observe each outrigger to verify.
power to controller). Slowly push or pull the con-
trol lever to FORWARD or REVERSE to travel in To Retract the outriggers
the desired direction. The farther you push or pull 1. Fully lower the platform.
the control lever from center the faster the
2. Position each outrigger switch to RETRACT.
machine will travel.
Observe the outriggers to ensure that they are
9. While moving, push the drive/lift speed range fully retracted. The drive enable indicator light will
switch to HIGH SPEED for travel on level sur- not come on until all four outriggers are fully
faces or to HIGH TORQUE for climbing grades or retracted.
traveling in confined areas.

2-8 LX31/41 Work Platform


Section
MACHINE PREPARATION & OPERATION 2.10

Raising and Lowering the Platform 1. Open the emergency lowering valve by pulling on
the knob and holding it.
1. Position the drive/lift switch to LIFT.
2. Once the platform is fully lowered, release the
2. While holding the control lever so the interlock
knob to close the valve.
lever is depressed, push the control lever slowly
to UP to raise the platform. Pushing the control After Use Each Day
lever farther increases the lift speed.
1. Ensure that the platform is fully lowered.
3. When the work task is completed, position the
drive/lift switch to LIFT and lower the platform by 2. Park the machine on level ground, preferably
pulling back on the control lever until the platform under cover, secure against vandals, children or
is fully lowered. unauthorized operation.
3. Turn the key switch to OFF and remove the key to
Travel with Work Platform Elevated prevent unauthorized operation.
Travel with platform elevated ONLY on firm and 2.10 PARKING BRAKE RELEASE
level surfaces.
(FIGURE 2-3)
Note: The work platform will travel at
reduced speed when in the elevated posi- Perform the following only when the machine will
tion, and only if the front axle is parallel not operate under its own power and it is necessary
with the rear axle. to move the machine or when winching onto a
1. Check that the route is clear of persons, obstruc- trailer to transport.
tions, holes and drop-offs, is level and capable of 1. Close the needle valve by turning the knob clock-
supporting the wheel loads. wise.
2. Check clearances above, below and to the sides 2. Pump the brake release pump until the parking
of platform. brakes release and the wheels can be turned.
3. Position the drive/lift switch to the DRIVE posi- 3. The machine will now roll when pushed or pulled.
tion.
4. Be sure to open the needle valve and verify that
4. Push the control lever to FORWARD or the parking brakes have engaged before the
REVERSE for the desired direction of travel. machine is operated.
Note:If the machine quits driving and the tilt

WARNING
alarm sounds, immediately lower the plat-
form and move the machine to a level loca- ! !
tion before re-elevating the platform.
Never operate work platform with the parking
Emergency Lowering brakes released. Serious injury or damage
The emergency lowering control is located could result.
at the rear of the machine at the base of the
scissor assembly (Figure 3-1).

LX31/41 Work Platform 2-9


Section
2.11 MACHINE PREPARATION & OPERATION

2.11 FOLD DOWN GUARDRAILS Erection Procedure


(FIGURE 2-4) 1. Raise side guardrails making sure each is
pushed down to secure the guardrail in the verti-
This procedure is only for passing through door-
cal position.
ways. Guardrails must be returned to proper posi-
tion before using the machine. 2. Install bolts, washers and nuts between the side
guardrails, tighten securely.
Fold Down Procedure 3. Raise rear guardrail assembly, aligning holes and
Note:When performing the following proce- install bolts, washers and nuts. Tighten securely.
dures retain all fasteners. 4. Raise front guardrail, aligning holes and install
1. Place controller on platform bolts, washer and nuts. Tighten securely.
2. Starting at the front of the platform, remove nuts, 5. Hang controller from front guardrail.
bolts and washers from the top of the front guard- 6. Before operating work platform, check that all fas-
rail. Fold the front guardrail down onto the plat- teners are in place and properly torqued.
form.
3. Close and latch the gate.
4. Remove nuts, bolts and washers from the top of ! WARNING !
the rear guardrail. Fold the rear guardrail down
Before operating machine, guardrails must be
onto the platform being careful to keep latched at
all times. securely fastened in their proper position.
5. Remove nuts, bolts and washers from the top of
the side guardrails. Lift up and fold one side
guardrail in so it rests on the deck. Repeat with
other side guardrails.

Figure 2-4: Fold Down Guardrails

2-10 LX31/41 Work Platform


Section 3
MAINTENANCE

3.1 INTRODUCTION 3.2 DATE CODE IDENTIFICATION ON


HOSES
! WARNING ! GATES uses a five digit code: Year, Month, Day.
Before performing preventative maintenance, i.e.: 6 11 29 - means 1996, month 11 (Novem-
familiarize yourself with the operation of the ber), day 29.
machine. PARKER uses a ten digit code: Plant, Year, Month,
Always block the Elevating Assembly, see Day.
Figure 3-6 before attempting to perform any i.e.: XXXX 6 11 29 - means Plant XXXX, 1996,
maintenance under the scissor assembly. month 11 (November), day 29.
DAYCO stamps month, day and year on each hose.
This section contains instructions for the mainte-
nance of the LX31/41 Work Platform. Procedures for 3.3 SPECIAL TOOLS
the operation inspection, adjustment, scheduled The following is a list of special tools which may be
maintenance, and repair/removal are included. required to perform certain maintenance procedures
Referring to Section 2 will aid in understanding the on the work platform.
operation and function of the various components • 0-1000 PSI Hydraulic Pressure Gauge with
and systems of the work platform, and help in diag-
Adapter Fittings
nosing and repair of the machine.
• 0-3000 PSI Hydraulic Pressure Gauge with
Refer to “Preventative Maintenance Check list” on Adapter Fittings
page 3-4 for recommended maintenance intervals.
• Small Deutsch Connector Field Kit
Note: Unless otherwise specified, torque all fit- (UpRight P/N 030899-000)
tings according to (see Table 3-3, “Torque • Large Deutsch Connector Field Kit
Specifications for Fasteners,” on
page 3-31), and (see Table 3-4, “Torque (UpRight P/N 030898-000)
Specifications for Hydraulic Compo- • Inclinometer (P/N 010119-000)
nents,” on page 3-31). • Flow Meter (P/N 067040-000)

Figure 3-1: Deutsch Connector Kit, Small Figure 3-2: Deutsch Connector Kit, Large

LX31/41 Work Platform 3-1


Section
3.3 MAINTENANCE

Deutsch Connectors

Figure 3-3: Plugs and Receptacles, Deutsch Connectors

Deutsch connectors are designed so that connector Releasing Locking Fingers


parts, contacts or electrical cables may be replaced
without replacing the entire connector.
Male Connector (Plug)
1. Disconnect the male connector (plug) from the
female connector (receptacle).
2. Using the flat end of the Removal Tool (or flat
blade screwdriver), pry the Locking Wedge from
the Male Connector. Care should be taken that
the Silicon Gasket is not damaged during this
procedure.
Figure 3-4: Locking Finger, Deutsch Connector
3. Check all parts for damage. Replace all parts
which are damaged or worn.
4. Replace or recrimp the wires and contacts. Refer 1. The Locking Fingers can be released following
to “Crimping” procedure. the removal of the Locking Wedge of either the
male or female connector.
FEMALE CONNECTOR (Receptacle) 2. Use the removal tool (or flat bladed screwdriver)
1. Disconnect the male connector (plug) from the to push the Locking Fingers aside. This will
female connector (receptacle). release the grip on the contact.
2. Using the notched end of the Removal Tool (or a 3. Pull the wire and contact out of the connector.
wire hook), pull the Locking Wedge from the
Female Connector.
3. Check all parts for damage. Replace all parts
which are damaged or worn.
4. Replace or recrimp the wires and contacts. Refer
to “Crimping” procedure.

3-2 LX31/41 Work Platform


Section
MAINTENANCE 3.4

Crimping 3.4 PREVENTATIVE MAINTENANCE


Note: Complete crimping instructions are The Complete inspection consists of periodic visual
included in each Field Kit. and operational checks, together with all necessary
1. Strip 6 mm [1/4 in.] from the wire. minor adjustments to assure proper performance.
2. Insert the contact into the crimping tool. Daily inspection will prevent abnormal wear and pro-
3. Insert the stripped wire into the contact. Copper long the life of all systems. The inspection and main-
strands should be visible in the bleed hole of the tenance schedule is to be performed at regular
contact and no copper strands should be loose intervals. Inspection and maintenance shall be per-
(outside) of the contact barrel. formed by personnel who are trained and familiar
with mechanical and electrical procedures.
4. Completely close the handles of the crimping
tool. Release the handles of the crimping tool and
remove the crimped contact. ! WARNING !
5. Inspect the crimped contact to ensure that all
strands are secure in the crimp barrel. Before performing preventative maintenance,
familiarize yourself with the operation of the
Removing Contact From Heavy Duty Plug machine.
Always block the elevating assembly whenever
it is necessary to enter the scissor assembly to
perform maintenance while the platform is ele-
vated.

The preventative maintenance table has been


designed to be used primarily for machine service
and maintenance repair. Please photocopy the fol-
lowing page and use this table as a checklist when
inspecting the machine for service.

Figure 3-5: Heavy Duty Deutsch Connector

1. Slip the removal tool along the wire to be


replaced.
2. Push the removal tool into the connector until the
contact is released.
3. Pull the wire and contact out of the plug.

LX31/41 Work Platform 3-3


Section
3.4 MAINTENANCE

Preventative Maintenance Table Key Preventative Maintenance Report


Date:___________________________________
Interval
Owner: _________________________________
Daily=each shift or every day
50h/30d=every 50 hours or 30 days Model No: _______________________________
250h/6m=every 250 hours or 6 months Serial No: _______________________________
1000h/2y=every 1000 hours or 2 years Serviced By: _____________________________
Y=Yes/Acceptable N=No/Not Acceptable Service Interval: __________________________
R=Repaired/Acceptable
Table 3-1: Preventative Maintenance Check list
COMPONENT INSPECTION OR SERVICES INTERVAL Y N R COMPONENT INSPECTION OR SERVICES INTERVAL Y N R
Check electrolyte level 6m Check hardware & fittings for proper
torque 6m
Check specific gravity 6m
Steering Sys- Grease pivot pins 30d
Battery Clean exterior 6m tem
Oil king pins 30d
Check battery cable condition Daily
Check steering cylinder for leaks 30d
Clean terminals 6m
Inspect for structural cracks Daily
Check level and condition Daily
Engine Oil and Check for leaks Daily Check pivot points for wear 30d
Filter Elevating
Change oil filter 100h Assembly Check mounting pin pivot bolts for 30d
proper torque
Check fuel level Daily
Check elevating arms for bending 6m
Engine Fuel Check for leaks Daily
Check hoses for pinch or rubbing points Daily
System Replace fuel filter 6m
Check component mounting for proper
Check air cleaner Daily Chassis torque 6m

Engine Check coolant level (with engine cold) Daily Check welds for cracks Daily
Coolant Replace coolant 3m Check the cylinder rod for wear 30d
Check oil level Daily Check mounting pin pivot bolts for
30d
Hydraulic Oil Change filter 6m proper torque
Lift Cylinder
Drain and replace oil 2y Check seals for leaks 30d

Check for leaks Daily Inspect pivot points for wear 30d
Hydraulic Sys- Check hose connections 30d Check fittings for proper torque 30d
tem
Check hoses for exterior wear 30d Check the cylinder rod for wear 30d

Emergency Check mounting pin pivot bolts for 30d


Operate the emergency lowering valve proper torque
Hydraulic Sys- and check for serviceability Daily Axle Cylinder
tem Check seals for leaks 30d
Controller Check switch operation Daily Inspect pivot points for wear 30d
Check the exterior of the cable for Check fittings for proper torque 30d
Control Cable pinching, binding or wear Daily
Check for and repair collision damage Daily
Check fasteners for proper torque Daily
Check fasteners for proper torque 3m
Platform Deck Check welds for cracks Daily Entire Unit
and Rails Check for corrosion-remove and repaint 6m
Check condition of deck Daily
Lubricate 30d
Check for damage Daily
Tires Check for peeling, missing, or unread-
Check lug nuts (torque to 122 Nm) 30d Labels able labels & replace Daily

Wipe clean 30d


Hydraulic Check for leaks at mating surfaces 30d
Pump Check for hose fitting leaks Daily
Check mounting bolts for proper torque 30d
Drive Motors Check for operation and leaks Daily
Check for leaks Daily
Check oil level 250h/6m
Torque Hubs
Change Oil after break-in 50h/30d
Change Oil 1000h/2y

3-4 LX31/41 Work Platform


Section
MAINTENANCE 3.5

3.5 BLOCKING ELEVATING ASSEMBLY


(FIGURE 3-6)

! WARNING ! Upper Scissor


Center Pivot
Never perform service on the work platform in
the elevating assembly area while platform is
elevated without first blocking the elevating
assembly.
DO NOT stand in elevating assembly area
Brace
while deploying or storing brace.

Installation
1. Park the work platform on firm level ground.
2. Verify Platform Emergency Stop Switch is ON.
Lower Scissor
3. Turn Chassis Key Switch to CHASSIS. Center Pivot
4. Start the engine using chassis controls.
5. Push the throttle button in, the button will stay in
and the engine speed will increase. Using the Locking Pin
raise button, elevate platform until the scissors
brace can be rotated to the vertical position.
6. From the left side of the machine, disengage the
locking pin securing the brace. Rotate the scissor Figure 3-6: Blocking Elevating Assembly
brace counterclockwise until it is vertical and
between the two scissor center pivots. 3.6 BATTERY MAINTENANCE
7. Push lower button and gradually lower platform
until brace is supporting the platform.
8. Disengage throttle by pushing throttle button in ! WARNING !
again, the button will retract and the engine will Hazard of explosive gas mixture. Keep sparks,
come to idle speed.
flame, and smoking material away from
Removal battery.
1. Using chassis controls, gradually raise platform Always wear safety glasses when working with
until the scissors brace clears the two scissor batteries.
center pivots. Battery fluid is highly corrosive. Thoroughly
2. Rotate scissors brace clockwise until the locking rinse away any spilled fluid with clean water.
pin engages.
3. Push lower button to completely lower platform. Battery Inspection and Cleaning
4. Make sure the throttle button is disengaged and Check battery fluid level daily, especially if work plat-
platform/chassis switch is on PLATFORM. form is being used in a warm, dry climate. If required,
add distilled water ONLY. Use of tap water with high
mineral content will shorten battery life.
The battery and cables should be inspected regularly
for signs of cracks in the case, electrolyte leakage
and corrosion of the terminals. Inspect cables for
worn spots or breaks in the insulation and for broken
cable terminals.

LX31/41 Work Platform 3-5


Section
3.7 MAINTENANCE

Clean the battery when it shows signs of corrosion at


the terminals or when electrolyte has overflowed dur-
ing charging. Use a baking soda solution to clean the
battery, taking care not to get the solution inside the
cells. Rinse thoroughly with clean water. Clean bat-
tery and cable contact surfaces to a bright metal fin-
ish whenever a cable is removed.
3.7 LUBRICATION
Refer to Table 3-1 for the lubrication intervals and
Figure 3-7 for location of items that require lubrica-
tion service. Refer to the appropriate sections for
lubrication information on the Steering Linkage,
Torque hubs, Hydraulic Oil and Filter, and Engine Oil
and Filter.
Grease Fittings
Wipe each grease fitting before and after greasing.
Using multipurpose grease in a grease gun, pump
the grease into the fitting until grease just begins to
appear at the edges of the pivot, wipe off any excess
grease.
Steering Linkage
Apply one or two drops of penetrating oil to each
pivot and King Pin bearing.
Torque Hubs
Note: Change oil in torque hubs after the first
50 hours of operation. Change every 1000 Figure 3-7: Lubrication Chart
hours thereafter.
1. Remove Torque Hub from rear drive assembly Hydraulic Oil Tank and Filter
(refer to Section 3.12). (Figure 3-8)
2. Remove drain plug from underside of Torque
Hub. Fluid Level
3. Drain oil from unit. With the platform fully lowered, the oil should be visi-
4. Replace drain plug. ble in the Sight Gauge. If the oil is NOT visible, fill the
tank until the oil can be seen. DO NOT fill above the
5. Remove fill plug from top side of Torque Hub.
Sight Gauge or when the Platform is elevated.
6. Fill unit with 90 wt. gear oil.
7. Replace fill plug.

3-6 LX31/41 Work Platform


Section
MAINTENANCE 3.7

Oil and Filter Replacement Engine Oil & Filter (Figure 3-9)
1. Operate the work platform for 10-15 minutes to 1. Provide a suitable container to catch the drained
bring the hydraulic oil up to normal operating tem- oil. Engine oil capacity is 3.25 l [4 quarts].
perature. 2. Place the container under the oil pan and remove
the drain plug.
! CAUTION ! 3. When the drain plug is removed, unscrew the
filler cap to speed up draining the oil.
The hydraulic oil may be hot enough to cause 4. After all of the oil has been drained, replace the
burns. Wear safety gloves and safety glasses drain plug.
when handling hot oil. 5. Remove the filter using an oil filter wrench.
6. Replace with new filter, refer to section 6 for part
2. Provide a suitable container to catch the drained number. Tighten filter by hand.
oil. The hydraulic tank has a capacity of 45.5 l Note: Lubricate filter seal with clean engine
[12.0 U.S. gallons]. oil prior to assembly.
3. Remove the drain plug and allow all oil to drain 7. Fill engine with motor oil per Table 3-2.
into the container, be sure to dispose of oil prop- 8. Replace filler cap.
erly.
4. Reinstall the drain plug.
Engine Capacity Temp Oil
5. Remove the three screws from the filter body
Diesel 5.1 l [5.4 US qts.] All 10w-30
cover and open the filter body.
6. Lift the filter element from the filter body. Table 3-2: Engine Oil
7. Fill the hydraulic oil tank to the level of the sight
gauge with ISO #46 hydraulic oil.
8. Insert the replacement filter element into the filter
body and press into position.
9. Replace the filter body cover and screws.
2
1
1
2

1. Engine Oil Filter


3 2. Oil Pressure Switch

4 Figure 3-9: Engine Oil Filter

1. Filter body 3. Sight Gauge


2. Breather 4. Drain plug (under tank)

Figure 3-8: Hydraulic Oil Tank & Filter

LX31/41 Work Platform 3-7


Section
3.8 MAINTENANCE

3.8 SETTING HYDRAULIC PRESSURES 22. Turn Horsepower Limiter Valve adjustment screw
clockwise until flow meter reads 7 G.P.M.
Note: Follow Pump Set - Up procedure when-
ever Pump has been replaced, or when test- 23. Tighten small locknut on Horsepower Limiter
ing performance to isolate possible failure. Valve
Refer to Figure 3-11 for flow meter setup. 24. Replace hoses.
Pump Setup (Figure 3-10)
1 2
1. Remove Pump output line and cap it.
2. Install flow meter input line to Pump output. 3
3. Remove Tank return line and cap. 8
4. Install flow meter output line to Tank.
5. Remove sense line from Pump.
6. Install flow meter sense line to Pump. 4
7. Remove caps on Standby and Max Pressure
adjustment screws.
8. Press and hold Throttle Button to rev up engine.
7
9. Close simulated load flow control valve by turning 5
fully clockwise.
10. Turn Standby pressure adjustment screw fully 6
clockwise.
11. Adjust Max Pressure to 207 bar [3000 P.S.I.] 1. Sense Line 6. Horsepower Lim-
(clockwise to increase, counterclockwise to 2. Standby PSI Adjustment iter Adjustment
decrease). Screw
3. Max PSI Adjustment
12. Turn Standby pressure adjustment screw coun- 7. Low PSI Locknut
4. Drain Line
terclockwise until gauge reads 14 bar [200 P.S.I.] 8. High PSI Locknut
5. Output Line
13. Replace caps on Standby and Max Pressure
adjustment screws. Figure 3-10: Hydraulic Pump
14. Open simulated load flow control valve by turning
fully counterclockwise. Lift Relief Valve
15. Open simulated load pressure relief valve by 1. Operate the hydraulic system 10-15 minutes to
turning fully counterclockwise. warm the oil.
16. Loosen large locknut on Horsepower Limiter 2. Remove the cap or loosen the locknut on the Lift
Valve and turn adjustment screw counterclock- Relief Valve.
wise two full turns.
3. Turn the Lift Relief Valve adjustment screw coun-
17. Increase simulated load pressure relief valve by terclockwise two full turns.
turning clockwise until gauge reads 103 bar
4. Place rated load on the platform (907 kg [2000
[1500 P.S.I.].
lbs.] for LX31, 680 kg [1500 lbs.] for LX41).
18. Turn Horsepower Limiter adjustment screw clock-
5. Depress the Throttle Button, and the Raise But-
wise until flow meter reads 12 G.P.M.
ton to lift the platform.
19. Tighten large locknut on Horsepower Limiter
6. Slowly turn the Lift Relief Valve adjustment screw
Valve.
clockwise until the platform begins to rise.
20. Loosen small locknut on Horsepower Limiter
7. Replace the cap, or tighten the locknut on the Lift
Valve and turn adjustment screw counterclock-
Relief Valve, and remove the load from the plat-
wise two full turns.
form
21. Increase simulated load pressure relief valve by
turning clockwise until gauge reads 172 bar
[2500 P.S.I.].

3-8 LX31/41 Work Platform


Section
MAINTENANCE 3.8

Counterbalance Valves 5. Press the Steering Switch to the left and hold
until the system bypasses.
1. Operate the hydraulic system 10-15 minutes to
warm the oil. 6. Turn the Steering Relief Valve adjustment screw
clockwise until the gauge reads 103 bar [1500
2. Elevate the Front (4WD only), and Rear Wheels
P.S.I.].
to allow them to spin freely, and place on jack-
stands suitable to support the weight of the 7. Tighten locknut or replace cap on Left Steering
machine. Relief Valve.
3. Remove the Green/White wire from wire terminal 8. Repeat process for Right Steering Relief Valve
in the Control Panel Assembly.
Bidirectional Relief Valves
4. Install a 0-1000 P.S.I. pressure gauge at the For-
ward Drive Pressure Test Port. Note: Check or reset Drive Motor Relief
Valves only if you suspect that one of the
5. Loosen the locknut on the Reverse Counterbal- Rear wheels is not turning due to premature
ance Valve, push the control handle FORWARD, bypass. This condition is rare and Bidirec-
and adjust the valve until the gauge reads 55 bar tional Relief Valves should not be reset as
[800 P.S.I.] (CW to decrease P.S.I., CCW to part of normal maintenance.
increase P.S.I.) Tighten the locknut. 1. Operate the hydraulic system 10-15 minutes to
6. Install a 69 bar [0-1000 P.S.I.] pressure gauge at warm the oil.
the Reverse Drive Pressure Test Port. 2. Remove the cap and install a 0-207 bar [0-3000
7. Loosen the locknut on the Forward Counterbal- P.S.I.] pressure gauge at the Main Pressure Test
ance Valve, push the control handle REVERSE, Port.
and adjust the valve until the gauge reads 55 bar 3. Remove the Bidirectional Relief Valve from under
[800 P.S.I.], tighten the locknut. the rear drive motor and exchange with the Lift
8. Recheck the pressures and adjust as necessary. Relief Valve.
9. Remove the gauge and replace the cap. Replace 4. Remove the cap from the Bidirectional Relief
the Green/White wire to terminal. Lower the Valve and turn the adjustment screw two full turns
machine off of the jackstands. counterclockwise.
PRESSUREGUAGE
5. Depress the Throttle Button and the Raise Button
to lift the platform to full height and hold until sys-
tem bypasses.
RELIEFV
ALVE 6. Turn the adjustment screw clockwise until the
FLOWCONTROL
PUMP FLOWMETER VALVE pressure reaches 207 bar [3000 P.S.I.].
7. Replace the cap and return the Bidirectional
SIMULA
TEDLOAD

SIMULA
TEDLOAD Relief Valve and the Lift Valve to their original
SENSELINE positions.
8. Repeat if necessary for the other Bidirectional
Relief Valve.
TANK TANK
9. Remove the gauge and replace the Test Port
Cap.
Figure 3-11: Flow Meter Setup

Steering Relief Valves


1. Operate the hydraulic system 10-15 minutes to
warm the oil.
2. Install a 207 bar [0-3000 P.S.I.] gauge at the Main
Pressure Test Port.
3. Loosen the locknut or remove the cap on the Left
Steer Relief Valve.
4. Turn the adjustment screw two full turns counter-
clockwise.

LX31/41 Work Platform 3-9


Section
3.9 MAINTENANCE

Ramp Pot
2 3 Low Range Pot
4 High Range Pot

7
Threshold Pot
6

5
Figure 3-13: Proportional Controller
1
Procedure
1. Series/Parallel Valves 5. Main Test Port 1. Lower machine fully to insure that controller is in
2. Test Port, Reverse 6. Main Relief Valve high speed range.
3. Test Port, Forward 7. Steering Valves 2. Turn Ramp Trimpot fully counterclockwise until a
4. Plug (Flow Divider/ 8. Bi-Directional Relief click is heard with each revolution.
Combiner on 4WD) Valve 3. Push Control Handle slightly forward, just enough
to illuminate the red L.E.D. on the P.C.B.
Figure 3-12: Valve Manifold
Note: Do not steer the wheels during speed
3.9 SWITCH ADJUSTMENTS test, ensure that the front wheels are straight
prior to this operation. Allow the machine to
Proportional Control Adjustment rise to full speed, and mark the time from the
second that the front wheels cross the start-
(Figure 3-13) ing line, until the second that the front
When required by the following procedure, lay out a wheels cross the finish line.
twenty foot course, on level ground, free from pot- 4. Adjust the Threshold Trimpot so that the machine
holes or other obstructions. Mark a starting line and just begins to move.
finish line visible from the platform of the machine. 5. Push the Control Handle fully forward and drive
Potentiometers are sealed to protect sensitive adjust- the machine over the 6 meter [20 foot] course.
ments from vibrations, or from tampering. Remove 6. Adjust the Hi Trimpot to the proper high speed.
sealant prior to adjustment, and replace after. 7. Elevate the platform enough to put the machine
Use a small screwdriver or special adjustment tool to into low speed range.
set adjustment pots. Pots can be easily damaged. 8. Push the Control Handle fully forward and drive
Pots have 15 turns of adjustment, more than one turn the machine over the 6 m [20 ft.] course.
will often be required to complete the adjustment. If 9. Adjust the Lo Trimpot to the proper low speed.
pots have been previously set, reset by turning no
more than turn at a time. If they have not been previ- 10. Lower the machine fully and turn the Ramp Trim-
ously set, preset to about mid range and start from pot 8 to10 turns clockwise. Adjust for smooth
there. acceleration.
Turn pot clockwise (CW) to increase settings. 11. Recheck speeds to insure proper adjustment.
Reset as necessary.
Turn pot counterclockwise (CCW) to decrease set-
tings.
Adjust pots only in sequence as outlined in this pro-
cedure.

3-10 LX31/41 Work Platform


Section
MAINTENANCE 3.9

Platform Down Limit Switches Axle Center Switch (Figure 3-15)


The Platform Down Switches (Figure 3-14) close the 1. Place the work platform on a level surface with
circuit to the Cutout Relay, bypassing the Tilt Sensor the front and rear axles parallel (on the same
when the platform is lowered; and to the Platform plane). Verify this using an inclinometer.
Down Relay, which provides power to the Drive 2. Loosen the setscrew on the lever of the limit
Relay, Proportional Controller high speed circuit, and switch. It should immediately spring to center.
Series/Parallel Relay. Tighten the setscrew.
3. Test the switch function by moving the machine to
a location where the front axle will articulate off of
center and raising the platform until the magnetic
switches open (about 3 meters [10 feet]). The
work platform should not drive. Retest with the
axle off center in the other direction.

Setscrew

Actuator Arm

Figure 3-14: Platform Down Limit Switch


1. Lower the Platform completely.
Axle Center Switch
2. With the Platform / Chassis switch on Chassis,
push the Tilt Sensor base to test the alarm circuit.

! WARNING ! Figure 3-15: Axle Center Switch

DO NOT attempt to adjust Limit Switches


without first blocking the elevating assembly
(Figure 3-6).

3. If the alarm sounds, elevate the Platform and


adjust the position of the switch mounting bracket
by loosening the capscrews and nuts holding the
bracket in place and moving the bracket until the
switches align with the magnets. Lower the Plat-
form and retest. When switches are aligned,
alarm will not sound while platform is lowered.
4. With platform elevated, repeat step 2. When
switches are properly adjusted, alarm will sound.

LX31/41 Work Platform 3-11


Section
3.10 MAINTENANCE

Tilt Sensor (Figure 3-16) Disassembly


The Tilt Sensor has three wires; red-power (12v in), NOTE: Mark all components as they are
black-ground, white-output (12v out). To verify the removed so as not to confuse their location
sensor is working properly there is one LED under during assembly. Refer to Figure 3-17 often
the sensor, red indicates the sensor is out of level to aid in disassembly and assembly.
and the white wire is ‘hot’ (12v out). 1. Remove coils from solenoid valves.
2. Remove spool valve cover and spool valve.
3. Remove solenoid valves, lift relief valve, counter-
Bubble Level balance valves and divider/combiner valve.
4. Remove fittings, plugs, springs, balls and orifices.
Cleaning and Inspection
1. Wash the manifold in cleaning solvent to remove
built up contaminants and then blow out all pas-
sages with clean compressed air.
2. Inspect the manifold for cracks, thread damage
and scoring where O-rings seal against internal
and external surfaces.
3. Wash and dry each component and check for
Adjustment Screws thread damage, torn or cracked O-rings and
proper operation.
Figure 3-16: Tilt Sensor 4. Replace parts and O-rings found unserviceable.
1. Check tires for proper pressure. Assembly
2. Place machine on firm level surface ±1/4°. NOTE: Lubricate all O-rings before installa-
3. Use Inclinometer to ensure that the front and rear tion to prevent damage to O-rings. Seat all
of the Chassis are level within ±1/4°. balls in manifold block by lightly tapping on
the ball with a brass drift punch.
4. Adjust the three leveling locknuts until the bubble
is centered in the circle on the attached bubble 1. Install fittings, plugs, springs, balls and orifices.
level. Use one drop of Locktite #242 on each screw-in
orifice.
5. Elevate the platform until the magnetic switches
open (about 3 meters [10 feet]) and push the tilt 2. Install solenoid valves, lift relief valve, counter
sensor base to test the alarm circuit. Alarm balance valves, divider combiner valve, and spool
should sound. valve.
3. Install coils on solenoid valves.
3.10 HYDRAULIC MANIFOLD
(FIGURE 3-17) Installation
1. Attach manifold assembly to mounting plate with
Though it is not necessary to remove the manifold to bolts.
perform all maintenance procedures, a determination
should be made prior to beginning as to whether or 2. Connect Solenoid leads to terminal strip (as pre-
not the manifold should be removed before mainte- viously tagged).
nance procedures begin. 3. Connect hydraulic hoses. Be certain to tighten
hoses to manifold.
Removal 4. Operate each hydraulic function and check for
1. Disconnect the battery ground cable. proper operation and leaks.
2. Unplug valve block wiring harness. 5. Adjust Lift Relief, Steering Relief, and Counter-
3. Tag, disconnect and plug hydraulic hoses. balance Valve pressures according to instructions
4. Remove the bolts that hold the manifold mounting in Section 3.8
bracket to the module floor.
5. Remove manifold block.

3-12 LX31/41 Work Platform


Section
MAINTENANCE 3.10

FLOW DIVIDER/
COMBINER VALVE BI-DIRECTIONAL
SERIES/ STEERING RELIEF VALVE
PARALLEL VALVE RELIEF PLUG
VALVE MAIN PSI
DRIVE PSI VALVES TEST
TEST PORTS PORT
REV FWD

PLUG*
PLUG
SHUTTLE
VALVES
AXLE FLOAT
VALVE*

LIFT
VALVE

PLUG
PROPORTIONAL REVERSE
VALVE VALVE

FORWARD
VALVE

SHUTTLE
VALVE

SHUNT VALVE*

SHUTTLE
PLUG
VALVE

REV.
*Shunt and Axle Valves are used only on 4WD model.
COUNTERBALANCE Divider/Combiner Valve is used on 2WD model in place of Plug.
VALVES FWD.

Figure 3-17: Hydraulic Manifold, Exploded View (4WD Shown)

LX31/41 Work Platform 3-13


Section
3.11 MAINTENANCE

3.11 HYDRAULIC PUMP (FIGURE 3-18) 3. Raise the rear of the work platform using a 2-ton
jack.
NOTE: If the hydraulic tank has not been
drained, suitable means for plugging the 4. Position 2 1-ton jack stands under the rear axle to
hoses should be provided to prevent exces- prevent the work platform from falling if the jack
sive fluid loss. fails.
5. Remove the wheel lug bolts and wheel.
Removal
6. Tag and disconnect the hose assemblies from the
1. Mark, disconnect and plug the hose assemblies. drive motor and brake.
2. Loosen the capscrews and remove the pump
assembly from the engine.
Installation
! CAUTION !
1. Torque each capscrew a little at a time until both Clean all fittings before disconnecting the hose
capscrews are torqued to 27 Nm [20 ft. lbs.]. assemblies.
2. Unplug and reconnect the hydraulic hoses. Plug all port holes and hose assemblies
3. Fill the pump completely with clean hydraulic oil IMMEDIATELY to prevent contamination from
by pouring it into the drain line cavity. dust and debris.
4. Check the oil level in the hydraulic tank before
operating the work platform. Note: When disassembling, retain gaskets
5. Set standby and maximum pressures, and horse- between components, they may be reused if
undamaged.
power limiter nodes as outlined under Pump
Setup in Section 3.8, Setting Hydraulic Pres- 7. Remove the four capscrews holding the motor to
sures. the brake. Remove the motor.
8. Remove the two socket head through bolts con-
necting the brake and the torque hub. Remove
the brake.
9. Remove the eight capscrews connecting the
torque hub to the rear axle. Remove the torque
hub.

1. Drive Motor
2. Brake
3. Torque Hub
4. Bi-Directional
Relief
5. Wheel
6. Capscrew
7. Capscrew
8. chassis
Figure 3-18: Hydraulic Pump

3.12 HYDRAULIC BRAKES,


DRIVE MOTORS, AND HUBS
Rear Axle Removal (Figure 3-19) Figure 3-19: Rear Axle assembly
1. Park the work platform on firm level ground and
block the wheels to prevent the work platform
from rolling.
2. Loosen the wheel lug bolts on the motor to be
removed.

3-14 LX31/41 Work Platform


Section
MAINTENANCE 3.12

Installation inlet. Make sure the piston is pointed away from any-
one.
1. Install the torque hub to the rear axle. Align the holes
and install the eight capscrews, tighten. 5. Remove O-rings (15 & 17) and backup rings (14 & 16)
from the inner and outer diameter grooves of the pis-
2. Coat the output shaft of the brake with high pressure
ton, discard.
molybdenum grease and install brake into torque hub.
Align holes and install the two socket head through 6. Clean the piston (13) from the power plate (20) assem-
bolts, tighten. blies with solvent. Inspect the sealing surfaces of the
piston (13) and power plate (20). Inspect the seal
3. Coat the output shaft of the drive motor with high pres-
grooves in the piston. Replace these parts if they are
sure molybdenum grease and install into brake. Align
damaged or scratched deeply. Lubricate piston (13),
holes and install the four capscrews, tighten.
power plate (20), and seals (14-17) with clean hydrau-
4. Reinstall the hose assemblies to the drive motor and lic oil prior to assembly.
brake.
7. Install the backup rings (14 & 16) and O-rings (15 &
5. Reinstall the wheel and wheel nuts onto the torque hub. 17) into the seal grooves in the piston.
Torque the wheel nuts to 203 Nm [150 ft. lbs.].
8. Install the piston into the power plate using a shop
6. Remove the jack stands used to block the wheels. press. Be careful not to damage the seals during
Lower the jack and remove. assembly. Center the cutouts in the piston with the
7. Operate the drive system to check for leaks. If the brake torque pin holes in the power plate. Press the piston to
was serviced, bleed out the air using the bleed valve a depth no less than flush, but not exceeding 0.120 in
located on the brake housing. below the surface of the power plate at the cutouts in
the piston. This depth is critical, the brake will not hold
Seal Replacement (Figure 3-20) if it is exceeded.
1. With shaft protrusion downward, remove the cap- 9. Install gasket (2).
screws (22) from the brake assembly. 10. Install power plate/piston assembly (13 & 20) to hous-
2. Remove the power plate (20), from the housing (1). ing (1) using capscrews (22). Tighten sequentially, one
3. Remove the gasket (2), discard. at a time, to press the two assemblies together. Torque
4. Remove the piston (13) from the power plate (20) by capscrews 68-81 Nm (50 to 60 ft. lbs.)
introducing low pressure air (15 psi) into the hydraulic

1. Plug 13. Disk, Rotating


2. Housing 14. Disk, Stationary
3. Gasket 15. Piston
4. Ball Bearing 16. Backup Ring
5. Retaining Ring 17. O-ring
6. Oil Seal 18. Backup Ring
7. Spring, Retainer 19. O-ring
8. Spring, Compression 20. Screw, Bleeder
9. Spring, Compression 21. Plate, Power
10. Shaft, Splined 22. Plug, Protective
11. Pin, Torque 23. Washer, Plain
12. Disk, Primary 24. Hex Head Bolt

Figure 3-20: Brake Assembly

LX31/41 Work Platform 3-15


Section
3.12 MAINTENANCE

Seal Replacement, Rear Motor thrust washer (12). Remove plastic installation sleeve.
(Figure 3-21) Carefully install the teflon backup seal (6) onto the shaft
(27) with the flat side up and the seal lip facing the
1. Remove all shaft related components from shaft (27), shaft seal (7). Place the metal backup shim (5) onto the
i.e. keys, wire rings, nuts. To aid in reassembly of the shaft and against the teflon backup seal (6). Place the
motor, make a “v” shaped set of lines from the end seal carrier (11) onto the shaft (large end down) and
cover (24) to the housing using either paint or a carefully press the seal carrier (11) down onto the seal
marker. With shaft facing down, secure motor in vise by assembly using an arbor press and sleeve to compress
clamping onto housing (15). the seals into the carrier.
2. Loosen and remove seven bolts (26) holding motor 7. With pilot side facing up, place housing (15) on spacers
assembly together. Remove end cover (24) and body to raise housing approximately 6.35 mm (.250 in.)
seal (10). Discard seal. Remove balance plate (22) tak- above work surface (note: spacers should allow shaft to
ing care not to drop the four steel balls (23) located in contact work surface). Place shaft/seal carrier assem-
the four holes in the balance plate (22). Remove rotor bly into housing (15). Install high pressure seal (4) into
assembly (21), manifold boot (19), manifold (18), drive groove in housing. Install metal backup shim (3)
link spacer (20) (Note: Some motors do not use against high pressure seal (4) in groove in housing
spacer), drive link (17) and thrust bearing (13). bore by squeezing the shim (3) between thumb and
Remove body seals (9) from rotor assembly (21) and forefinger to bow shim. While maintaining bow in shim,
housing seal (8) from housing (15) and discard seals. start the shim into the groove and use a small screw-
(note: compare old housing seal (8) to the two housing driver to push the shim into groove. Install wire ring (2)
seals included in kit to determine which one to use.) into the groove making sure that the ends are butted.
3. Gently tap shaft (27) upward from housing (15) and 8. While holding shaft into housing, place housing/shaft
remove through rear of housing and lay aside. Remove assembly in vise with shaft end down. Making sure that
housing (15) from vise and turn over. Pry dust seal (1) end of drive link (17) with crowned splines goes into
from housing. Push the seal carrier (11), thrust washer shaft end, install drive link (17) into shaft and tap lightly
(12) and thrust bearing (13) down until they make con- to seat the seal carrier assembly against the wire ring
tact with the roller bearing (14) located in the housing (2). Place thrust bearing (13) over drive link (17). If
bore. seal carrier (27) is properly seated against wire ring (2),
4. Remove wire ring (2), steel backup shim (3), and high thrust bearing (13) will be flush with rear surface of
pressure seal (4) from inner bore groove with a small housing.
screwdriver (note: compare old high pressure seal (8) 9. Install housing seal (8) into groove in housing (15).
to the two high pressure seals included in kit to deter- Place manifold (18) onto housing (15) with side with
mine which one to use.). Lift out seal carrier (11), only seven holes facing housing (15). Install manifold
thrust washer (12) and thrust bearing (13) from the boot (19) over manifold (18) and align bolt holes. Place
housing bore. Using a small screwdriver, carefully pry body seals (9) in grooves in both sides of rotor (21).
shaft seal (7), teflon backup seal (6) and metal backup Place rotor (21) onto manifold (18) with side of rotor
shim (5) from seal carrier (11) and discard. Lay seal with chamfer in splines facing manifold (18).
carrier (11), thrust washer (12) and thrust bearing (13)
10. Install balance plate (22) onto rotor (21) making sure
aside. (note: if a new thrust washer seal (12) and seal
side with holes for steel balls (23) faces up. Install four
carrier (11) is included in kit, old items may be dis-
steel balls (23) in holes in balance plate (22). Install end
carded).
cover seal (10) into groove in end cover (24) and place
5. At this point, all parts should be cleaned in an oil-based end cover onto balance plate (22). Install seven assem-
solvent and dried using compressed air (for safety, bly bolts (26) and pre-torque to 13.5 Nm (10 ft.lbs.)
observe all OSHA safety guidelines). All new seals Using the bolt torque sequence shown in Figure 3-21,
should be lightly coated in clean oil prior to installation. final torque all bolts to 50 ft.lbs.
6. Place shaft (27) on a clean, flat surface with output end 11. Remove motor from vise and place on work surface
facing up. Place thrust bearing (13), then thrust washer with shaft (27) facing up. Making sure that lip on seal
(12) on shaft. Lightly coat seal area of shaft with clean (1) faces up, place dust seal (1) over shaft (27). Using a
oil and place plastic installation sleeve with shaft seal sleeve and a hammer, carefully drive dust seal (1) into
(7) down onto shaft, covering all splines, keyways and place.
wire ring grooves. Slide shaft seal (7) down onto shaft
(27) making sure that lip on seal faces down (see
Figure 3-21 for correct seal orientation) until it contacts

3-16 LX31/41 Work Platform


Section
MAINTENANCE 3.12
1. Dust Seal
2. Split Wire Ring
3. Metal Backup Shim
4. High Pressure Seal
5. Metal Backup Shim
6. Teflon Backup Seal
7. Shaft Seal
8. Housing Seal
9. Body Seals (2)
10. End Cover Seal
11. Seal Carrier
12. Thrust Washer
13. Thrust Bearing (2)
14. Front Housing Bearing
15. Housing
16. Rear Housing Bearing
17. Drive Link
18. Manifold
19. Manifold Boot
20. Drive Link Spacer
21. Rotor Assembly
22. Balance Plate
23. Steel Balls (4)
24. End Cover
25. I.D. Tag Assembly
26. Assembly Bolts (7)
27. Shaft
28. Shaft Key
29. Shaft Bolt
30. Lock Washer
31. Wire Ring

High Pressure Metal Backup


Wire Ring Shaft Seal
Seal Shim

4 6

5 3

2 7

Metal Backup Shim Seal Carrier Teflon Backup Seal


Detail: Shaft Seal Assembly Detail: Bolt Tightening Sequence
Figure 3-21: Rear Drive Motor Assembly

LX31/41 Work Platform 3-17


Section
3.12 MAINTENANCE

Front Axle 4WD (Figure 3-22) Installation


1. Position the drive motor/hub assembly into the
Removal steering trunnion and secure with the four nuts,
1. Park the work platform on firm level ground and tighten.
block the wheels to prevent the work platform 2. Install the connecting link onto the steering link
from rolling. pin and secure with the “E” ring.
2. Loosen the wheel lug bolts on the motor to be 3. Swing the connecting link toward the steering
removed. link, and align the holes. Install the screw and nut,
3. Raise the front of the work platform using a 2-ton tighten.
jack. 4. Install the hose assemblies.
4. Position two 1-ton jack stands under the front 5. Install the wheel and wheel nuts onto the hub.
axle to prevent the work platform from falling if the Torque the wheel nuts to 203 Nm [150 ft. lbs.].
jack fails.
6. Remove the jack stands used to block the
5. Remove the wheel nuts and wheel. wheels. Lower the jack and remove.
7. Operate the drive system to check for leaks.
! CAUTION !
ONLY use a wheel puller to remove the hub.
Using any other method of removal may
damage the drive motor housing and void the
warranty.
Clean all fittings before disconnecting the hose
assemblies.
Plug all port holes and hose assemblies
IMMEDIATELY to prevent contamination from
dust and debris.
1. Steer
6. Tag and disconnect the hose assemblies. Cylinder
7. Remove the screw and nut from the end of the 2. Clevis Pin
steering link. Swing the connecting link clear of 3. Hair Pin Retainer
the steering link. 4. Steering Link
8. Remove the “E” ring from the steering link pin. 5. Connecting Link
9. Lift the connecting link off of the steering link pin. 6. E-Ring
7. Trunnion
10. Swing the trunnion assembly around to gain
access to the inside. 8. Drive Motor
9. Wheel Nut
11. Remove the four nuts from inside the trunnion
and remove the drive motor/hub assembly. Figure 3-22: Front Axle Assembly, 4WD

3-18 LX31/41 Work Platform


Section
MAINTENANCE 3.12

Note: Item 24 & 44 are not used

1. Flange Seal 13. Teflon Backup Seal 25. Rear Housing Bearings
2. Wire Ring 14. Seal Carrier 26. Planetary Mount Studs (4)
3. Metal Backup Shim 15. Thrust Washer 27. Mounting Nuts (4)
4. High Pressure Seal 16. Studs (6) 28. Housing 37. End Cover
5. Metal Backup Shim 17. Lug nuts (6) 29. Shaft 38. I.D. Tag Assembly
6. Teflon Backup Seal 18. Capscrews (4) 30. Drive Link 39. Assembly Bolts (7)
7. Shaft Seal 19. Wheel Flange 31. Divider Plate 40. Drive Cover Screws (6)
8. Housing Seal 20. 125mm Bearings (2) 32. Rotor Assembly 41. Drive Cover
9. Body Seals (3) 21. Bearing Spacer 33. Manifold 42. Paper Gasket
10. Manifold Seal 22. Thrust Washer 34. Commutator Assembly 43. Driver
11. Commutator Seal 23. Bearing Hub 35. End Cover Piston
12. O-Ring Seal 24. Thrust Bearings 36. Piston Spring

Figure 3-23: Front Drive Motor Assembly

LX31/41 Work Platform 3-19


Section
3.12 MAINTENANCE

Seal Replacement, Front Motor observe all OSHA safety guidelines). All new seals
(Figure 3-23 & Figure 3-24) should be lightly coated in clean oil prior to installation.
8. (note: shaft seals for 1-1/4” and 1-1/2” shafts are
1. Remove six bolts (40) from end cap (41). Lift end cap
included in this kit. To determine which new seal to use
(41) off of wheel flange (19). Peel or scrape paper gas-
for servicing, refer to old shaft seal). Place shaft on a
ket (42) off of end cap and/or wheel flange (19). If
clean surface with output end facing up. Install thrust
grease is between end cap (41) and driver (43), remove
bearing (24) and then thrust washer (15) onto shaft.
grease. Screw a 1/4-20 bolt (not included) into one of
After coating shaft seal (7) and teflon backup seal (6)
the two threaded holes in the driver (43) and lift the
with clean oil, install shaft seal (7) onto shaft with lip
driver out of the wheel flange (19). If grease is between
facing. Install teflon backup seal (6) with lip facing
driver (43) and housing pilot (28), remove grease.
down followed by metal backup shim (5) (See Figure 3-
2. To aid in reassembly of the motor, make a “v” shaped 24 for correct seal position). Install seal carrier (14)
set of lines from the end cover (37) to the housing (28) onto shaft with large end facing down. Using a sleeve
using either paint or a marker. With hub facing down, and press, gently press seal carrier (14) down to com-
secure motor in vise by clamping on to housing (28). press seal assembly (5-7) into seal carrier (14).
Loosen and remove seven bolts (39) holding motor
9. Place housing (28) in vise with pilot of housing facing
assembly together. Remove end cover (37) carefully as
up. Place spacer under housing (28) to prevent shaft
piston (35) and spring (36) may fall out. If piston does
(29) from dropping to work surface. Spacer should
not come out, carefully pry piston (35) out of end cover
allow shaft to be about 12.7 mm (1/2 in.) below rear
(37) and lay aside. Remove o-ring seal (12) and teflon
surface of housing.
backup seal (13) from end cover and discard seals.
Remove spring (36) and lay aside. 10. Place shaft/shaft seal assembly into housing (28) with
output end facing up. Install high pressure seal (4) into
3. Lift commutator container and commutator (34) from
groove in inner bore of housing (28). Install metal
motor and lay aside. Place commutator on a flat, clean
backup shim (3) against high pressure seal (4) by
surface with the seal (11) facing up. Place the tip of a
squeezing the shim (3) between thumb and forefinger
small screwdriver on the seal (11) and gently tap until
to bow shim. While maintaining bow in shim, start the
opposite side of seal lifts from groove. Remove seal
shim into the groove and use a small screwdriver to
and discard.
push the shim into groove. Install wire ring (2) into
4. Remove manifold (33), rotor set (32) and divider plate groove making sure that the ends are butted.
(31) from motor. Remove all seals (8, 9, & 10) from
11. While holding shaft into housing, secure housing/shaft
components and discard. (caution- do not allow rolls to
assembly in vise with shaft end down. Gently tap shaft
drop from rotor assembly (32) when removing rotor
bearing (25) down into housing until bearing is approx-
assembly from motor.) Remove drive link (30) from
imately 1.58 mm (1/16 in.) below rear housing surface.
motor and lay aside.
Install drive link (30) into shaft and gently tap drive link
5. Remove motor from vise and re-clamp in vise with pilot (30) down to seat seal carrier (14) against wire ring (2).
side of housing facing up. Using a brass hammer, care- If shaft (29) is seated properly against wire ring (2),
fully tap shaft (29) down until rear shaft bearing (25) is rear surface of shaft (29) should be flush with rear sur-
protruding from rear housing surface approximately face of housing (28).
15.8 mm (5/8 in.) Using a small screwdriver, remove
12. Install housing seal (8) into groove in housing (28).
wire ring (2), metal backup shim (3) and high pressure
Place divider plate (31) onto housing (28) aligning bolt
seal (4) from inner bore groove. Remove shaft/seal car-
holes. Place body seals (9) in grooves in both sides of
rier assembly (29, 14, 5-7) up through housing.
rotor (32). Place rotor (32) onto divider plate (31) with
Remove seal carrier (14), thrust washer (15) and thrust
side of rotor with chamfer in splines facing divider plate
bearing (24) from shaft and lay aside.
(31). Place manifold (33) onto rotor (32) with seal
6. Using a small, flat bladed screwdriver, carefully pry groove side up. Install manifold seal (10).
shaft seal (7), teflon backup seal (6) and metal backup
13. Install the commutator seal (11) into the commutator
shim (5) from seal carrier (14) and lay aside. Lay seal
(34) with the metal side facing up. Use finger pressure
carrier (14), thrust washer (15) and thrust bearing (24)
to press the seal down flush with the surface of the
aside.
commutator. Place the commutator container onto the
7. At this point, all parts should be cleaned in an oil-based manifold (33) and then place the commutator onto the
solvent and dried using compressed air (for safety, protruding end of the drive link (30) making sure that
the seal side faces up.

3-20 LX31/41 Work Platform


Section
MAINTENANCE 3.12
14. Install the remaining body seal (9) in the groove in the shown in Figure 3-24, final torque all bolts to 203 Nm
face of the end cover (37). Install piston spring (36) [150 ft. Lbs.]
into end cover (37), then the white teflon backup seal 16. Place spacer (44) over shaft (29). Place driver (43) over
(13) followed by the o-ring seal (12). Lining up the shaft (29) while rotating wheel flange (19) slightly to
alignment pin with the hole in the end cover, press pis- allow splines to mate. Place paper gasket (42) onto
ton (35) into the end cover (37). While holding the pis- wheel flange (19). Reapply grease between driver (43)
ton (35) in the end cover (37), lower the end cover and end cap (41) (only if end cap (41) does not have
assembly onto the motor. Check to make sure that the grease fitting). Place end cap (41) onto wheel flange
end cover ports are in their original position. (19). Install six bolts (40) and torque to 203 Nm [150
15. Install the seven assembly bolts (39) and pre-torque to ft. Lbs.] Using the bolt torque sequence shown if figure
13.5 Nm (10 ft. Lbs.) Using bolt torque sequence 3. If end cap (41) has grease fitting, apply grease.

1 1

4 6
6 3
Detail: Drive
Detail: Assembly Coupler Screw
Bolt Torque Torque Sequence
5 Sequence 3
4 5

2 7
2

High Pressure Seal Shaft Seal


Wire Ring Metal Backup Shim

Detail: Shaft Seal


Assembly

Metal Backup Shim Teflon Backup Seal


Seal Carrier

Figure 3-24: Front Drive Motor Assembly, Details

LX31/41 Work Platform 3-21


Section
3.13 MAINTENANCE

3.13 AXLE CYLINDER (4WD ONLY) Note: During seal replacement steps, do not
use sharp edged tools to avoid cutting the
Removal (Figure 3-25) seals. After assembling all seals, allow at
least one hour for the seals to elastically
Note: Be sure platform is fully down and that restore to their original shape before assem-
machine is on level ground. bly. Refer to Figure 3-21 for component iden-
1. Lift the chassis with a 2 ton jack, and place 1 ton tification and placement.
jackstands underneath the left and right frame 11. Separate the three components of the piston
members just behind the articulating axle assem- seal. Stretch the rubber inner ring over the piston
bly. Lower the jack. The weight of the front of the and into the seal groove. Warm the teflon outer
chassis should now be supported by the jack- ring to 65.5°c (150°f) using heated hydraulic fluid
stands, and the front wheels should still be or water. Stretch the teflon outer ring into the seal
allowed to touch the ground. groove. Clean the groove in the teflon ring and
2. Remove the four screws from the front axle cover, install the quad ring. Verify that none of the rings
remove cover. have twisted.
3. Remove and cap the hoses. 12. Install the glass filled nylon wear rings into the
4. Remove the hex nuts from the cylinder pins at outer grooves in the piston.
both ends, remove pins. 13. Twist the U-Cup seal into a ‘C’ shape and allow it
5. Remove the cylinder from of the chassis. to snap into the groove in the head.
14. Use the above technique to install the wiper into
Seal Replacement (Figure 3-22) the head.
Note: Provide a clean work area for this oper- 15. Install the static o-ring and the static backup ring
ation, and observe clean assembly practices. into the grove in the head. Verify that the backup
Seals and hydraulic cylinder components are ring is closest to the threads.
highly sensitive to contamination that may 16. Install the sealing o-ring between the threads and
not even be visible to the naked eye.
the flange lip on the head, be careful not to dam-
1. Use a spanner wrench to unscrew the head from age the o-ring on the threads.
the cylinder body tube.
17. Slide the head assembly onto the rod.
2. Carefully slide the rod, piston, and head out of
the body tube and place on a clean surface. 18. Install the static o-ring into the groove on the rod.
3. Remove cotter pin from cylinder rod. 19. Install the piston onto the rod.
4. Unscrew the slotted nut from the rod end. 20. Install the slotted nut and torque to 441-705 Nm.
Install the cotter pin. Do not back off on the slot-
5. Remove the piston from the rod. ted nut to install the cotter pin. Once the torque
6. Slide the rod out of the head. has reached 441 Nm, increase until the next slot
7. Remove all of the old seals and wear rings, dis- aligns with the hole in the rod.
card. 21. Slide the piston, rod, and head into the tube. Be
8. Thoroughly clean all parts with solvent. Rinse the careful not to damage the piston seal on the
inside of the tube and allow to drain. A high pres- threads during assembly. If necessary, use shim
sure rinse and wipe with a lint free rag is prefera- stock to protect the piston seal when inserting.
ble. 22. Use a spanner wrench to tighten the head.
9. Inspect the rod, head, piston, and tube for
scratches, pits, or polishing. Check seal groves Installation
and sealing surfaces. Scratches or pits deep 1. Remove the pilot operated check valves and
enough to catch the fingernail are unacceptable, completely fill both ends of cylinder with hydraulic
replace the affected component. Polishing is a oil. Replace the pilot operated check valves.
sign of uneven loading, when this occurs, the sur- 2. Attach both ends of the cylinder to the upper and
face should be checked for roundness. Surfaces lower attachments with cylinder pins.
not round within .17 mm (.007 in.) should be
3. Install the hex nuts onto the cylinder pins, tighten.
replaced.
4. Remove the jackstands from under the chassis.
10. Lubricate all components and seals with clean
hydraulic oil prior to assembly. 5. Operate the work platform over rough terrain and
check for proper function and leaks.

3-22 LX31/41 Work Platform


Section
MAINTENANCE 3.13

1. Axle Float Cylinder


2. Hex Nut
3. Front Axle Cover
4. Upper Attachment
5. Lower Attachment

Figure 3-25: Floating Axle Assembly

1. Rod Wiper 5. Head 9. Tube weldment 13. Piston Seal


2. Rod Seal 6. Backup Ring 10. O-Ring 14. Piston
3. Wear Ring (2 req’d) 7. O-Ring 11. Slotted Nut 15. Wear Ring
4. O-Ring 8. Rod Weldment 12. Cotter Pin
Figure 3-26: Axle Float Cylinder Cross Section

LX31/41 Work Platform 3-23


Section
3.14 MAINTENANCE

3.14 STEERING CYLINDER restore to their original shape before assem-


bly. Refer to Figure 3-26 for component iden-
Removal (Figure 3-27) tification and placement.
1. Remove the two capscrews holding the front axle 10. Stretch the o-ring loader into the seal grove on
cover in place (4WD only). the piston. Verify that it has not been twisted or
pinched. Start one edge of the bidirectional pis-
2. Remove and cap the hoses. Mark them for refer- ton seal into the grove in the piston and work it
ence. around into the grove with your thumbs. Be very
3. Remove the hair pin retainers from the clevis pins careful not to cut the outer diameter of this seal.
at each end of the cylinder. 11. Install the wear ring into the grove on the piston.
4. Remove the clevis pins. 12. Twist the u-cup seal into a ‘C’ shape and snap it
5. Remove the cylinder from the chassis. into the grove inside of the head. Note that the ‘U’
groove in the seal should face the inside of the
Seal Replacement (Figure 3-28) cylinder.
Note: Provide a clean work area for this oper- 13. Use the above technique to install the wiper into
ation, and observe clean assembly practices. the groove inside the head. Note that the blade of
Seals and hydraulic cylinder components are the wiper should face toward the outside of the
highly sensitive to contamination that may cylinder.
not even be visible to the naked eye.
1. Use a spanner wrench to rotate the head until the 14. Install the static backup ring into the groove clos-
retaining ring becomes visible in the grove milled est to the inside edge of the head.
into the side of the cylinder. Insert a screwdriver 15. Install the static o-ring into the above groove,
under the beveled edge of the retaining ring to making sure that it falls inside of the static backup
start it through the opening. Continue to rotate ring.
the head until the retaining ring works it’s way out 16. Slide the head onto the rod.
of the opening. 17. Install the static o-ring onto the end of the rod.
2. Remove the rod, head, and piston from the tube. 18. Install the piston onto the rod.
3. Unscrew the locknut from the end of the rod. 19. Install the locknut onto the rod, torque to 339 Nm
4. Remove the piston from the rod. (250 ft. lbs.).
5. Slide the rod out of the head. 20. Slide the piston, rod, and head into the tube. Be
6. Remove all of the old seals and wear rings, dis- careful not to damage any of the seals during
card. assembly. If necessary, use shimstock to prevent
7. Thoroughly clean all parts with solvent. Rinse the the seals from extruding into the retaining ring
inside of the tube and allow to drain. A high pres- slot.
sure rinse and wipe with a lint free rag is prefera- 21. Using a spanner wrench, rotate the head until the
ble. retaining ring hole is visible in the groove milled
8. Inspect the rod, head, piston, and tube for into the side of the cylinder. Insert the retaining
scratches, pits, or polishing. Check seal groves ring hook into the hole and rotate the head 1-1/4
and sealing surfaces. Scratches or pits deep turns until the retaining ring is drawn completely
enough to catch the fingernail are unacceptable, into the tube and the ends are covered.
replace the affected component. Polishing is a Installation
sign of uneven loading, when this occurs, the sur-
face should be checked for roundness. Surfaces 1. Align the ends of the cylinder with the mounts on
not round within .17 mm (.007 in.) should be the chassis.
replaced. 2. Install the clevis pins.
9. Lubricate all components and seals with clean 3. Install the hair pin retainers into the clevis pins at
hydraulic oil prior to assembly. each end of the cylinder.
Note: During seal replacement steps, do not 4. Install the hoses, noting their orientation mark-
use sharp edged tools to avoid cutting the ings from disassembly.
seals. After assembling all seals, allow at 5. Install the front axle cover and the two capscrews
least one hour for the seals to elastically holding it in place, tighten (4WD only).

3-24 LX31/41 Work Platform


Section
MAINTENANCE 3.14

1. Steer Cylinder
2. Clevis Pin
3. Hair Pin Retainer
4. Steering Link
5. Connecting Link
6. E-Ring
7. Trunnion
8. Drive Motor
9. Wheel Nut

Figure 3-27: Front Axle Assembly, 4WD

1. Rod Wiper 5. Head 9. O-Ring 13. Piston


2. Rod Seal 6. Backup Ring 10. Rod Weldment 14. Wear Ring
3. Wear Ring (2 req’d) 7. O-ring 11. Tube Weldment
4. Retaining Ring 8. Locknut 12. Piston Seal

Figure 3-28: Steering Cylinder Cross Section

LX31/41 Work Platform 3-25


Section
3.15 MAINTENANCE

3.15 LIFT CYLINDER sign of uneven loading, when this occurs, the sur-
face should be checked for roundness. Surfaces
Removal (Figure 3-29) not round within .17 mm (.007 in.) should be
1. Raise and block the elevating assembly (See Fig- replaced.
ure 3-6). 9. Inspect and clean the cushion orifice if any debris
2. Open emergency lowering valve to be sure all is present.
pressure is out of the lift cylinder. 10. Lubricate all components and seals with clean
3. Remove and cap both hoses and fittings. hydraulic oil prior to assembly.
4. Remove the down valve and cable assembly. Note: During seal replacement steps, do not
use sharp edged tools to avoid cutting the
5. Support the lift cylinder with a suitable lifting seals. After assembling all seals, allow at
device to prevent falling. least one hour for the seals to elastically
6. Remove the retaining bolts from the upper and restore to their original shape before assem-
lower pivot pins. bly. Refer to Figure 3-29 for component iden-
7. Drive out the pivot pins, upper one first, then the tification and placement.
lower one. 11. Separate the three components of the piston
seal. Stretch the rubber inner ring over the piston
8. Hoist the cylinder out of the elevating assembly
and into the seal groove. Warm the teflon outer
from the front. DO NOT sling the cylinder by
ring to 66° c [150°f] using heated hydraulic fluid
the rod end pivot, this will cause the cylinder
or water. Stretch the teflon outer ring into the seal
to extend when hoisted.
groove. Clean the groove in the teflon ring and
Seal Replacement (Figure 3-29) install the quad ring. Verify that none of the rings
have twisted.
Note: Provide a clean work area for this oper-
ation, and observe clean assembly practices. 12. Install the glass filled nylon wear rings into the
Seals and hydraulic cylinder components are outer grooves in the piston.
highly sensitive to contamination that may 13. Twist the u-cup seal into a ‘C’ shape and allow it
not even be visible to the naked eye. to snap into the groove in the head.
1. Use a spanner wrench to unscrew the head from 14. Use the above technique to install the wiper into
the cylinder body tube. the head.
2. Carefully slide the rod, piston, and head out of 15. Install the static o-ring and the static backup ring
the body tube and place on a clean surface. into the grove in the head. Verify that the backup
3. Unscrew the locknut from the rod end. ring is closest to the threads.
4. Remove the piston from the rod. 16. Install the sealing o-ring between the threads and
5. Slide the head off of the rod. the flange lip on the head, be careful not to dam-
age the o-ring on the threads.
6. Remove all of the old seals and wear rings, dis-
card. Do not remove the cast iron ring from the 17. Slide the head assembly onto the rod.
piston. 18. Install the static o-ring into the groove on the rod.
7. Thoroughly clean all parts with solvent. Rinse the 19. Install the piston onto the rod.
inside of the tube and allow to drain. A high pres- 20. Install the locknut and torque to 1525 Nm [1125
sure rinse and wipe with a lint free rag is prefera- ft.-lbs.]
ble.
21. Slide the piston, rod, and head into the tube. Be
8. Inspect the rod, head, piston, and tube for careful not to damage the piston seal on the
scratches, pits, or polishing. Check seal groves threads during assembly. If necessary, use shim-
and sealing surfaces. Scratches or pits deep stock to protect the piston seal when inserting.
enough to catch the fingernail are unacceptable,
22. Use a spanner wrench to tighten the head.
replace the affected component. Polishing is a

3-26 LX31/41 Work Platform


Section
MAINTENANCE 3.15

Installation 3. Install the retaining bolts into the pivot pins.


Note: Before installing the cylinder, check the 4. Install the down valve and cable assembly. Adjust
pins and bearings for excessive wear. the cable to stop on the collar of the cable jacket,
Replace if necessary. before the down valve reaches the full extent of
1. Using a suitable lifting device, lower the cylinder it’s pull. The down valve may leak if the cable is
into the elevating assembly from the front. DO allowed to pull the spool of the valve beyond it’s
NOT sling the cylinder by the rod end pivot, limit.
this will cause the cylinder to extend when 5. Install the hoses.
hoisted. 6. Lift and lower the machine for several cycles to
2. Align the pivots and install the pivot pins, lower work out the air. Check for leaks, repair as neces-
one first, then the upper one. sary.

1. Rod Wiper 8. Rod Weldment 15. Cast Iron Ring


2. Rod Seal 9. Tube Weldment 16. Wear Ring (2 req’d)
3. Wear Ring (3 req’d) 10. Spacer 17. Piston
4. O-Ring 11. O-Ring 18. Piston Seal
5. Head 12. Locknut
6. Backup Ring 13. Bushing
7. O-Ring 14. Orifice

Figure 3-29: Lift Cylinder Cross Section

LX31/41 Work Platform 3-27


Section
3.16 MAINTENANCE

3.16 OUTRIGGER CYLINDER 9. Apply a light coating of hydraulic oil to all seals
and sealing components prior to assembly.
Removal (Figure 3-30) Note: During seal replacement steps, do not
1. Remove the plug from the top of the outrigger cyl- use sharp edged tools to avoid cutting the
inder. seals. After assembling all seals, allow at
2. Disconnect the wires from the pressure switch least one hour for the seals to elastically
restore to their original shape before assem-
and the ball switch. Tag them for identification bly. Refer to Figure 3-31 for component iden-
during reassembly. tification and placement.
3. Unscrew the strain relief and pull the wires out of 10. Install rod wiper by folding into a ‘C’ shape and
the top of the cylinder. allowing it to “snap” into the outer seal groove in
4. Remove and cap the hoses. Tag them for identifi- the seal retainer.
cation during reassembly. 11. Install rod seal into inner seal groove in seal
5. Remove the four capscrews, nuts, and washers retainer using above method.
holding the outrigger cylinder to the outrigger 12. Stretch static seal #1 into outer seal groove on
support weldment. seal retainer.
6. Remove the outrigger cylinder. 13. Stretch piston seal into seal groove on piston.
Seal Replacement (Figure 3-31) 14. Install seal retainer onto rod assembly, from pis-
ton end of rod, using a sharp blow to seal
Note: Provide a clean work area for this oper- retainer, with hard rubber mallet, to overcome
ation, and observe clean assembly practices. seal squeeze.
Seals and hydraulic cylinder components are
highly sensitive to contamination that may 15. Apply Loctite #262 (or equivalent) to rod end
not even be visible to the naked eye. threads. Install piston onto rod end, torque using
1. Clamp barrel assembly into vise, using aluminum spanner wrench until tight.
sleeve to protect barrel from excessive scratches. 16. Install rod assembly into barrel assembly, using
Remove counterbalance valve from barrel extreme caution not to damage chrome plating on
assembly, use extreme caution valve is under rod.
pressure. 17. Seat seal retainer into barrel using a sharp blow
2. Unthread mount plate bolt from barrel assembly with a hard rubber mallet to overcome seal
using a spanner wench, a sharp impact on squeeze.
wrench is needed to loosen loctite from threads. 18. Thread retaining nut onto barrel assembly, using
Remove mount plate from end of rod. spanner wrench, tighten.
3. Unthread retaining nut and remove from barrel 19. Apply Loctite #242 (or equivalent) to threads of
assembly, using a spanner wrench. foot pad bolt.
4. Gently remove rod assembly from inside barrel 20. While holding foot pad in place at end of rod,
assembly using extreme caution not to damage install foot pad bolt using spanner wrench,
chrome plating on rod. tighten.
5. Remove seal retainer from rod assembly.
Remove & discard all seals from seal retainer Installation
(rod wiper, rod seal, and static seal #1). 1. Install the outrigger cylinder to the outrigger sup-
6. Clamp rod assembly in vise, using aluminum port weldment using the four capscrews, nuts,
sleeve to protect chrome plating from damage. and washers; tighten.
Drill out stakes on piston nut apply heat to 2. Install the hoses exactly as disassembled.
threads on rod and piston, to loosen loctite on 3. Thread the wires for the pressure switch and the
threads. Remove piston from rod assembly using ball switch through the strain relief.
spanner wrench.
4. Reattach the wires to the switches exactly as dis-
7. Remove piston from rod, remove piston seal and assembled.
discard.
5. Tighten strain relief.
8. Clean all components with cleaning solvent.
Clean all Locktite from foot pad bolt. 6. Install plug to top of outrigger cylinder.

3-28 LX31/41 Work Platform


Section
MAINTENANCE 3.16

1. Plug
2. Pressure Switch (Outrigger Down
Sensor)
3. Ball Switch (Outrigger Up Sensor
4. Strain Relief
5. Fitting 90°
6. Chassis Weldment

7. Capscrew
8. Outrigger Support Weld-
ment
9. Outrigger Cylinder
10. Hex Nut
11. Washer
12. counterbalance Valve

Figure 3-30: Outrigger Cylinder Installation

1. Barrel Assembly 5. Head Cap 10. Foot Pad Bolt 15. Piston Seal
2. Rod 6. Sensor Assembly 11. Rod Wiper
3. Piston 7. Foot Pad 12. Rod Seal
4. Seal Retainer 9. Counterbalance Valve 13. Static Seal #1

Figure 3-31: Outrigger Cylinder Cross Section

LX31/41 Work Platform 3-29


Section
3.17 MAINTENANCE

3.17 ENGINE ADJUSTMENTS


Canister
Use the following procedures to set engine speeds
for diesel engines. For complete service information
on Kubota engines, consult the Kubota Work Shop
Manual for your engine. Wing Bolt

Diesel Engine
Idle Speed (Figure 3-32)
1. Warm up the engine for 20 minutes.
2. Depress the throttle button to put the engine in
high speed. Filter Element
3. Adjust the idle stop screw until the RPM reaches
1350 ± 50. Figure 3-33: Diesel Engine Air Filter
4. Apply one drop of sealant to protect the adjust-
ment from adjustment. Diesel Engine
High Speed (Figure 3-32) Air Filter Element (Figure 3-33)
1. Warm up the engine for 20 minutes. 1. Remove the wingbolt from the filter canister.
2. Depress the throttle button to put the engine in 2. Remove and replace the filter element.
high speed. 3. Replace the wingbolt, tighten.
3. Adjust the high speed screw until the RPM
reaches 3000 ± 50. Fuel Filter (Figure 3-34)
4. Apply one drop of sealant to protect the adjust- 1. Provide a suitable container to catch spilled fuel,
ment from vibration. place under the fuel filter assembly.
2. Use a filter wrench to unscrew the fuel filter.
High Speed Screw 3. Remove and replace the filter.
4. Loosen the bleeder screw on the injector pump.
5. Operate the lift pump hand lever to pump fuel
through the filter and up to the injector pump.
Continue to pump until all of the air is bled from
the system.
6. Tighten the bleeder screw.

Idle Stop Screw


Hand Lever
Throttle Solenoid
Bleeder Screw

Figure 3-32: Diesel Engine

3.18 FILTER REPLACEMENT


Use the following procedures for replacing the engine
air and fuel filters. Refer to Section 3.7, Lubrication
for hydraulic and engine oil filter replacement proce- Fuel Filter
dures.
Lift Pump

Figure 3-34: Diesel Engine Fuel Filter

3-30 LX31/41 Work Platform


Section
MAINTENANCE 3.19

3.19 TORQUE SPECIFICATIONS


Fasteners Hydraulic Components
Use the following values to torque fasteners used on Use the following values to torque hydraulic compo-
UpRight Work Platforms unless a specific torque nents used on UpRight Work Platforms.
value is called out for the part being installed. Note: Always lubricate threads with clean
hydraulic oil prior to installation

Table 3-3: Torque Specifications for Fasteners


AMERICAN STANDARD CAP SCREWS METRIC CAP SCREWS

SAE GRADE 5 8 METRIC 8.8 10.9


GRADE

8.8 10.9
Cap Screw Cap Screw
Size TORQUE TORQUE Size TORQUE TORQUE
(inches) (millimeters)
Ft./Lbs Nm. Ft./Lbs. Nm. Ft./Lbs. Nm. Ft./Lbs. Nm.
MIN MAX MIN MAX MIN MAX MIN MAx MIN MAX MIN MAX MIN MAX MIN MAX
1/4 - 20 6.25 7.25 8.5 10 8.25 9.5 11 13 M6 x 1.00 6 8 8 11 9 11 12 15
1/4 - 28 8 9 11 12 10.5 12 14 16 M8 x 1.25 16 20 21.5 27 23 27 31 36.5
5/16 - 18 14 15 19 20 18.5 20 25 27 M10 x 1.50 29 35 39 47 42 52 57 70
5/16 - 24 17.5 19 23 26 23 25 31 34 M12 x 1.75 52 62 70 84 75 91 102 123
3/8 - 16 26 28 35 38 35 37 47.5 50 M14 x 2.00 85 103 115 139 120 146 163 198
3/8 - 24 31 34 42 46 41 45 55.5 61 M16 x 2.50 130 158 176 214 176 216 238 293
7/16 - 14 41 45 55.5 61 55 60 74.5 81 M18 x 2.50 172 210 233 284 240 294 325 398
7/16 - 20 51 55 69 74.5 68 75 92 102 M20 x 2.50 247 301 335 408 343 426 465 577
1/2 - 13 65 72 88 97.5 86 96 116 130 M22 x 2.50 332 404 450 547 472 576 639 780
1/2 - 20 76 84 103 114 102 112 138 152 M24 x 3.00 423 517 573 700 599 732 812 992
9/16 - 12 95 105 129 142 127 140 172 190 M27 x 3.00 637 779 863 1055 898 1098 1217 1488
9/16 - 18 111 123 150 167 148 164 200 222 M30 x 3.00 872 1066 1181 1444 1224 1496 1658 2027
5/8 - 11 126 139 171 188 168 185 228 251
5/8 - 18 152 168 206 228 203 224 275 304
3/4 - 10 238 262 322 355 318 350 431 474
3/4 - 16 274 302 371 409 365 402 495 544 NOTE: These values apply to fasteners as received from the supplier, dry or
when lubricated with normal engine oil. They do not apply if special graphited
7/8 - 9 350 386 474 523 466 515 631 698 or molydisulphide greases or other extreme pressure lubricants are used
7/8 - 14 407 448 551 607 543 597 736 809
1-8 537 592 728 802 716 790 970 1070
1 - 14 670 740 908 1003 894 987 1211 1337

Table 3-4: Torque Specifications for Hydraulic Components


Type: SAE Part Series Cartridge Poppet Fittings Hoses
Ft/Lbs Nm Ft/Lbs Nm Ft/Lbs Nm
#4 N/A N/A N/A N/A 135-145 15-16
#6 N/A N/A 10-20 14-27 215-245 24-28
#8 25-30 34-41 25-30 34-41 430-470 49-53
#10 35-40 47-54 35-40 47-54 680-750 77-85
#12 85-90 115-122 85-90 115-122 950-1050 107-119
#16 130-140 176-190 130-140 176-190 1300-1368 147-155

LX31/41 Work Platform 3-31


Section
3.19 MAINTENANCE

NOTES:

3-32 LX31/41 Work Platform


Section 4
TROUBLESHOOTING

4.1 INTRODUCTION General Procedure


The following section contains Troubleshooting Truth Troubleshooting should be carried out in two steps.
Tables that are to be used in conjunction with the First, thoroughly study both hydraulic and electric
Electrical Schematics in Section 5. Identify the symp- schematics to determine possible causes. Loose ter-
tom the machine exhibits and locate the correspond- minal connections and short circuits are always a
ing component that may be the source of the potential cause when troubleshooting. Second,
problem. check suspect components electrically, hydraulically
and mechanically to determine if they are at fault.
Referring to Section 2 and Section 5 will aid in under-
standing the operation and function of the various
components and systems of the LX31/41 and help
diagnosing and repair of the machine. This manual
! W A R N I N G !
cannot cover all possible problems that may occur. If When troubleshooting, ensure that the work
a specific problem is not covered in this manual, call platform is resting on a firm, level surface.
our toll free number for service assistance. When performing any service which requires
the Platform to be raised, the Elevating Assem-
For Service assistance, in the U.S.A., call: bly must be blocked (Figure 3-3).
1-800-926-LIFT
Disconnect the battery ground cable when
From outside the U.S.A., call 1-559-662-3900 replacing or testing the continuity of any electri-
cal component.

Electrical Truth Tables page


Diesel Models ..............................................................4-2
Outrigger Option..........................................................4-5
Hydraulic Truth Tables
Two Wheel Drive Models .............................................4-6
Four Wheel Drive Models.............................................4-7
Two Wheel Drive Models w/ outriggers .......................4-8
Four Wheel Drive Models w/ outriggers.......................4-9

LX31/41 Work Platform 4-1


Section
4.2 TROUBLESHOOTING

4.2 ELECTRICAL TRUTH TABLE


Table 4-1: Electrical Truth Table - Diesel Models (2wd: 067535-070, 4wd: 067535-071)

LOWER CONTROL FUNCTIONS


UPPER CONTROL FUNCTIONS
MOTOR START & RUN

LOWER PLATFORM

HIGH/LOW SPEED
RAISE PLATFORM

DRIVE FORWARD

DRIVE REVERSE

DOWN ALARM
STEER RIGHT

STEER LEFT

TILT ALARM
FUNCTION

COMPONENT

ALM1 Alarm X X X
ALT Alternator X
BAT Battery X X
CB1 Circuit Breaker X X X X X X
CB2 Circuit Breaker, Emergency Stop X X X X X
*CB3 Circuit Breaker X
*CB4 Circuit Breaker X X
*CB5 Circuit Breaker X X X
*CB6 Circuit Breaker
*CB7 Circuit Breaker X X X
*CB8 Circuit Breaker X X X X X X X
CB9 Circuit Breaker X X X X X X X
*CB10 Circuit Breaker X X
*CB13 Circuit Breaker
*CB14 Circuit Breaker
CB15 Circuit Breaker X
D1 Diode X
D2,3 Diodes X X X
D4 Diode X
*D5-40,53 Diodes Spike Protection
DIST Distributor X
FP Fuel Pump X
J1 Jumper, Axle Float Setting X
J2 Jumper, 8 Meter Limit Setting X X X X
J3 Jumper, Outrigger Setting X X X X
J4 Jumper, Outrigger Setting X X X X
L1 LED, Drive Enable
L3 LED, Forward
L4 LED, Reverse
L5 LED, Drive
L6 LED, Up
L7 LED, Torque
L8 LED, Axle Float Indicates output from corresponding function from circuit board
L9 LED, Down
L10 LED, Steer Right
L11 LED, Steer Left
L12 LED, Throttle
L13 LED, Glow Plug

4-2 LX31/41 Work Platform


Section
TROUBLESHOOTING 4.2

LOWER CONTROL FUNCTIONS


UPPER CONTROL FUNCTIONS
MOTOR START & RUN

LOWER PLATFORM

HIGH/LOW SPEED
RAISE PLATFORM

DRIVE FORWARD

DRIVE REVERSE

DOWN ALARM
STEER RIGHT

STEER LEFT

TILT ALARM
FUNCTION

COMPONENT

PCB1 Circuit Board, Upper Controller X X X X


PS1 Oil Pressure Switch X
*R1 Relay, Series Parallel X X X
*R2 Relay, Axle Float X
*R3 Relay, Down Alarm X
*R4 Relay, Steer Right X
*R5 Relay, Steer Left X
*R6 Relay, Throttle X X X
*R7 Relay, Up X X
*R8 Relay, Glow X X X X X X X
*R10 Relay, Reverse X
*R11 Relay, Forward X
*R13 Relay, Platform Down X X
*R14 Relay, Lift Cutout X
*R15 Relay, Drive Cutout X X X
*R16 Relay, PWM Cutout X
*R17-18 Relays, Drive X X X
*R19-20 Relays, Drive/Lift X X X X X
*R21 Relay, Power X X X X X X X X X X X X
R22 Relay, Throttle X
R23 Relay, Glow Plug X
R30 Relay, Upper Control Power X
*R32 Relay, Start X X
RES1 Resistor, Glow Plugs X
RES3 Resistor, Forward LED
RES4 Resistor, Reverse LED
RES5 Resistor, Drive LED
RES6 Resistor, Up LED
RES7 Resistor, Torque LED
RES8 Resistor, Axle Float LED Provides power to corresponding LED
RES9 Resistor, Down LED
RES10 Resistor, Steer Right LED
RES11 Resistor, Steer Left LED
RES12 Resistor, Throttle LED
RES13 Resistor, Glow Plug LED
S1 Switch, Micro X X X X X
S2 Switch, Reverse Micro X X X
S3 Switch, Forward Micro X X X
S4 Switch, Micro Interlock X X X X X X X
S5 Switch, Steering Micro X X X

LX31/41 Work Platform 4-3


Section
4.2 TROUBLESHOOTING

LOWER CONTROL FUNCTIONS


UPPER CONTROL FUNCTIONS
MOTOR START & RUN

LOWER PLATFORM

HIGH/LOW SPEED
RAISE PLATFORM

DRIVE FORWARD

DRIVE REVERSE

DOWN ALARM
STEER RIGHT

STEER LEFT

TILT ALARM
FUNCTION

COMPONENT

S6 Switch, Drive X X X X X
S7 Switch, Lift X X X X X
S8 Switch, Torque X X X X
S9 Switch, Ignition X
S10 Switch, Glow X
S11 Switch, Emergency Stop X
S14 Switch, Starter X
S15 Switch, Glow X
S16 Switch, Engine Stop X
S17 Switch, Down X X
S18 Switch, Lift X X
S19 Switch, Throttle X
S20 Switch, Emergency Stop X
S21 Switch, Chassis/Platform X X
S22-23 Switches, Platform Down X X
S24 Switch, Up Limit X
**S25 Switch, Axle Float X X X
SEN1 Sensor, Tilt X X X
SOL1 Solenoid, Throttle X
SOL5 Solenoid, Kubota Run X
SOL6 Solenoid, Proportional X X X
SOL7 Solenoid, Forward X
SOL8 Solenoid, Reverse X
SOL9 Solenoid, Up X
**SOL10 Solenoid, Shunt X X X
SOL11 Solenoid, Series/Parallel X X X
**SOL12 Solenoid, Axle Float X X X
SOL13 Solenoid, Down X
SOL14 Solenoid, Steer Right X
SOL15 Solenoid, Steer Left X
SOL17 Solenoid, Series/Parallel X X X
STR Starter X

* On Printed Circuit Board - not serviceable.


** For Four Wheel drive models only.

4-4 LX31/41 Work Platform


Section
TROUBLESHOOTING 4.2
Table 4-2: Electrical Truth Table - Outrigger Option

RETRACT OUTRIGGERS
DEPLOY OUTRIGGERS
FUNCTION
COMPONENT

CB11 Circuit Breaker X X


J3 Jumper, Outrigger Setting
J4 Jumper, Outrigger Setting
L14,16,18,20 LED, Outrigger Extend X
L15,17,19,21 LED, Outrigger Retract X
PS2-5 Pressure Switches, Outrigger X
R24 Relay, Outrigger Extend (Right-Front) X
R25 Relay, Outrigger Retract (Right-Front) X
R26 Relay, Outrigger Extend (Left-Front) X
R27 Relay, Outrigger Retract (Left-Front) X
R28 Relay, Outrigger Extend (Right-Rear) X
R29 Relay, Outrigger Retract (Right-Rear) X
R30 Relay, Outrigger Extend (Left-Rear) X
R31 Relay, Outrigger Retract (Left-Rear) X
R32 Relay, Outrigger Power X X
*R33 Relay, Outrigger Pressure Switch Override X
**R34 Relay, Override 2
S27-30 Switches, Drive Interlock X
S51 Switch, Outrigger Extend/Retract (Left-Front) X X
S52 Switch, Outrigger Extend/Retract (Left-Rear) X X
S53 Switch, Outrigger Extend/Retract (Right-Rear) X X
S54 Switch, Outrigger Extend/Retract (Right-Front) X X
SOL20 Solenoid, Outrigger Extend (Left-Front) X
SOL21 Solenoid, Outrigger Retract (Left-Front) X
SOL22 Solenoid, Outrigger Extend (Right-Front) X
SOL23 Solenoid, Outrigger Retract (Right-Front) X
SOL24 Solenoid, Outrigger Extend (Left-Rear) X
SOL25 Solenoid, Outrigger Retract (Left-Rear) X
SOL26 Solenoid, Outrigger Extend (Right-Rear) X
SOL27 Solenoid, Outrigger Retract (Right-Rear) X

*Override Relay allows drive, outriggers must be


retracted.
**Pressure Switch override allows lift with outriggers
retracted.

LX31/41 Work Platform 4-5


Section
4.3 TROUBLESHOOTING

4.3 HYDRAULIC TRUTH TABLES


Table 4-3: Hydraulic Truth Table - Two Wheel Drive Model (067534-010)

LOWER PLATFORM

HIGH/LOW SPEED
RAISE PLATFORM

DRIVE FORWARD

DRIVE REVERSE

STEER RIGHT

STEER LEFT
FUNCTION

BRAKES
COMPONENT

CP1 Cavity Plug X X X


CP2 Cavity Plug X X X X X X X
CV1 Check Valve X X X
CYL1 Cylinder, Steering X X
CYL3 Cylinder, Lift X X
CYL4,5 Cylinders, Brake X X X X
MOT3,4 Motors, Rear Drive X X X
ORF1 Orifice, Steering X X
ORF2 Orifice, Down X
ORF3 Orifice, Brake X
P1 Pump, Hydraulic X X X X X X X
P2 Pump, Brake Release X
RV1 Relief Valve, Steering X X
RV2 Relief Valve, Lift X
RV3,4 Relief Valve, Bi-Directional X X X
SV1 Shuttle Valve, Sense Line X X
SV2 Shuttle Valve, Sense Line X X X X X X
SV3 Shuttle Valve, Drive X X
SV4 Shuttle Valve, Sense Line X X X X X X
V1 Valve, Steering X X
V3 Valve, Proportional X X X X
V4 Valve, Lift X
V5 Valve, Forward X X
V6 Valve, Reverse X X
V7 Valve, Reverse Counterbalance X
V8 Valve, Forward Counterbalance X
V9,10 Valves, Series/Parallel X X X
V11 Valve, Flow Divider X X X
V12 Valve, Down X

4-6 LX31/41 Work Platform


Section
TROUBLESHOOTING 4.3
Table 4-4: Hydraulic Truth Table - Four Wheel Drive Model (067534-011)

LOWER PLATFORM

HIGH/LOW SPEED
RAISE PLATFORM

DRIVE FORWARD

DRIVE REVERSE

STEER RIGHT

STEER LEFT
FUNCTION

BRAKES
COMPONENT

CP1 Cavity Plug X X X


CV1 Check Valve X X X
CYL1 Cylinder, Steering X X
CYL2 Cylinder, Axle Float X X
CYL3 Cylinder, Lift X X
CYL4,5 Cylinders, Brake X X X
MOT1,2 Motors, Front Drive X X X
MOT3,4 Motors, Rear Drive X X X
ORF1 Orifice, Steering X X
ORF2 Orifice, Down X
ORF3 Orifice, Brake X
P1 Pump, Hydraulic X X X X X X X
P2 Pump, Brake Release X
RV1 Relief Valve, Steering X X
RV2 Relief Valve, Lift X
RV3,4 Relief Valve, Bi-Directional X X X
SV1 Shuttle Valve, Sense Line X X
SV2 Shuttle Valve, Sense Line X X X X X X X
SV3 Shuttle Valve, Drive X X X X
SV4 Shuttle Valve, Sense Line X X X X X X X
V1 Valve, Steering X X
V2 Valve, Axle Float X X
V3 Valve, Proportional X X X X X X
V4 Valve, Lift X
V5 Valve, Forward X X
V6 Valve, Reverse X
V7 Valve, Reverse Counterbalance X
V8 Valve, Forward Counterbalance X
V9,10 Valves, Series/Parallel X X X
V11 Valve, Shunt X X X
V12 Valve, Down X

LX31/41 Work Platform 4-7


Section
4.3 TROUBLESHOOTING

Table 4-5: Hydraulic Truth Table - Two Wheel Drive Model w/ Outriggers (067534-012)

DEPLOY OUTRIGGERS
LOWER PLATFORM

HIGH/LOW SPEED
RAISE PLATFORM

DRIVE FORWARD

DRIVE REVERSE

STEER RIGHT

STEER LEFT
FUNCTION

BRAKES
COMPONENT

CP1 Cavity Plug X X X X X


CP2 Cavity Plug X X X X X X X
CV1 Check Valve X X X
CV2-9 Check Valves, Outrigger Sense Line X
CYL1 Cylinder, Steering X X
CYL3 Cylinder, Lift X X
CYL4,5 Cylinders, Brake X X X X
CYL6-9 Cylinders, Outrigger X
MOT3,4 Motors, Rear Drive X X X
ORF1 Orifice, Steering X X
ORF2 Orifice, Down X
ORF3 Orifice, Brake X
ORF4 Orifice, Outrigger X
P1 Pump, Hydraulic X X X X X X X
P2 Pump, Brake Release X
RV1 Relief Valve, Steering X X
RV2 Relief Valve, Lift X X
RV3,4 Relief Valve, Bi-Directional X X X
SV1 Shuttle Valve, Sense Line X X
SV2 Shuttle Valve, Sense Line X X X X X X
SV3 Shuttle Valve, Drive X X
SV4 Shuttle Valve, Sense Line X X X X X X
V1 Valve, Steering X X
V3 Valve, Proportional X X X X
V4 Valve, Lift X
V5 Valve, Forward X X
V6 Valve, Reverse X X
V7 Valve, Reverse Counterbalance X
V8 Valve, Forward Counterbalance X
V9,10 Valves, Series/Parallel X X X
V11 Valve, Flow Divider X X X
V12 Valve, Down X
V13-20 Valves, Outrigger Counterbalance X
V21 Valve, Outrigger (Left Hand, Front) X
V22 Valve, Outrigger (Right Hand, Front) X
V23 Valve, Outrigger (Left Hand, Rear) X
V24 Valve, Outrigger (Right Hand, Rear) X

4-8 LX31/41 Work Platform


Section
TROUBLESHOOTING 4.3
Table 4-6: Hydraulic Truth Table - Four Wheel Drive Model w/ Outriggers (067534-013)

DEPLOY OUTRIGGERS
LOWER PLATFORM

HIGH/LOW SPEED
RAISE PLATFORM

DRIVE FORWARD

DRIVE REVERSE

STEER RIGHT

STEER LEFT
FUNCTION

BRAKES
COMPONENT

CV1 Check Valve X X X


CV2-9 Check Valve, Outrigger Sense Line X
CP1 Cavity Plug X X X
CYL1 Cylinder, Steering X X
CYL2 Cylinder, Axle Float X X
CYL3 Cylinder, Lift X X
CYL4,5 Cylinders, Brake X X X
MOT1,2 Motors, Front Drive X X X
MOT3,4 Motors, Rear Drive X X X
ORF1 Orifice, Steering X X
ORF2 Orifice, Down X
ORF3 Orifice, Brake X
ORF4 Orifice, Outrigger X
P1 Pump, Hydraulic X X X X X X X
P2 Pump, Brake Release X
RV1 Relief Valve, Steering X X
RV2 Relief Valve, Lift X
RV3,4 Relief Valve, Bi-Directional X X X
SV1 Shuttle Valve, Sense Line X X
SV2 Shuttle Valve, Sense Line X X X X X X X
SV3 Shuttle Valve, Drive X X X X
SV4 Shuttle Valve, Sense Line X X X X X X X
V1 Valve, Steering X X
V2 Valve, Axle Float X X
V3 Valve, Proportional X X X X X X
V4 Valve, Lift X
V5 Valve, Forward X X
V6 Valve, Reverse X
V7 Valve, Reverse Counterbalance X
V8 Valve, Forward Counterbalance X
V9,10 Valves, Series/Parallel X X X
V11 Valve, Shunt X X X
V12 Valve, Down X
V13-V20 Valves, Outrigger Counterbalance X
V21 Valve, Outrigger (Left Hand, Front) X
V22 Valve, Outrigger (Right Hand, Front) X
V23 Valve, Outrigger (Left Hand, Rear) X
V24 Valve, Outrigger (Right Hand, Rear) X

LX31/41 Work Platform 4-9


Section
4.3 TROUBLESHOOTING

NOTES:

4-10 LX31/41 Work Platform


Section 5
SCHEMATICS

5.1 INTRODUCTION Schematics Page


Figure 5-1: Electrical Schematic: Two Wheel Drive,
This section contains electrical and hydraulic power
Diesel - 067535-070 (1 of 2).......................... 5-4
schematics and associated information for mainte-
nance purposes. Figure 5-2: Electrical Schematic: Two Wheel Drive,
Diesel - 067535-070 (2 of 2).......................... 5-5
The diagrams are to be used in conjunction with the
Troubleshooting Truth Tables in Section 4. They allow Figure 5-3: Electrical Schematic: Four Wheel Drive,
understanding of the makeup and functions of the sys- Diesel - 067535-071 (1 of 2).......................... 5-8
tems for checking, tracing, and faultfinding during trou- Figure 5-4: Electrical Schematic: Four Wheel Drive,
bleshooting analysis. Diesel - 067535-071 (2 of 2).......................... 5-9
The components that comprise the electrical and Figure 5-5: Electrical Schematic: Outrigger Option
hydraulic systems are given a reference designation (1 of 3) ........................................................... 5-11
and are explained as to function and location in the fol- Figure 5-6: Electrical Schematic: Outrigger Option
lowing tables. (2 of 3) ........................................................... 5-12
Figure 5-7: Electrical Schematic: Outrigger Option
(3 of 3) ........................................................... 5-13
Figure 5-8: Hydraulic Schematic: Two Wheel Drive
(067534-010)................................................. 5-15
Figure 5-9: Hydraulic Schematic: Four Wheel Drive
(067534-011)................................................. 5-17
Figure 5-10: Hydraulic Schematic: Two Wheel Drive w/
outriggers (067534-012)................................ 5-19
Figure 5-11: Hydraulic Schematic: Four Wheel Drive
w/ outriggers (067534-013) ........................... 5-21

Tables Page
Table 1: Electrical Schematic Legend: Two Wheel
Drive, Diesel Model (067535-051)................. 5-2
Table 2: Electrical Schematic Legend: Four Wheel
Drive, Diesel Model (067535-053)................. 5-6
Table 3: Electrical Schematic Legend:
Outrigger Option............................................ 5-10
Table 4: Hydraulic Schematic Legend: Two Wheel
Drive Models (067534-010) ........................... 5-14
Table 5: Hydraulic Schematic Legend: Four Wheel
Drive Models (067534-011) ........................... 5-16
Table 6: Hydraulic Schematic Legend: Two Wheel
Drive Models
w/Outrigger Option (067534-012) ................. 5-18
Table 7: Hydraulic Schematic Legend: Four Wheel
Drive Models
w/Outrigger Option (067534-013) ................. 5-20

LX31/41 Work Platform 5-1


Section
5.1 SCHEMATICS
5.1 ELECTRICAL SCHEMATIC
Table 1: Electrical Schematic Legend: Two Wheel Drive, Diesel Model (067535-070)
DESIG- DESIG-
NAME FUNCTION LOCATION NAME FUNCTION LOCATION
NATION NATION

ALM1 Alarm Provides warning sound when Chassis Body D26 Diode Spike Protection On Relay R3
slope of machine exceeds 3° side-
to-side, or fore and aft and also D27 Diode Spike Protection On Relay R4
when deck is lowering. D28 Diode Spike Protection On Relay R5
ALT Alternator Maintains current during Power Module D29 Diode Spike Protection On Relay R6
operation.
D30 Diode Spike Protection On Relay R8
BAT Battery Provides power for starting Power Module
engine. D31 Diode Spike Protection On Relay R11
CB1 Circuit Breaker, Supplies power to all function Lower Controls D32 Diode Spike Protection On Relay R10
Power solenoids.
D33 Diode Spike Protection On Relay R7
CB2 Circuit Breaker, Supplies power to Upper Control Lower Controls
Emergency Stop ignition switch D34 Diode Spike Protection On Relay R1

CB3 Circuit Breaker Supplies power to Lower Controls Power Module D35 Diode Spike Protection On Relay R2

CB4 Circuit Breaker Supplies power to Relay R11 On Relay R11 D36 Diode Spike Protection On Relay R3

CB5 Circuit Breaker Supplies power to Relay R1 On Relay R1 D37 Diode Spike Protection On Relay R4

CB6 Circuit Breaker Supplies power to Relay R2 On Relay R2 D38 Diode Spike Protection On Relay R5

CB7 Circuit Breaker Supplies power to Relay R6 On Relay R6 D39 Diode Spike Protection On Relay R6

CB8 Circuit Breaker Supplies power to Relay R8 On Relay R8 D40 Diode Spike Protection On Relay R8

CB9 Circuit Breaker Overcurrent protection Control Module D41-44 Diodes Spike Protection On Motion Dip
Switch
CB10 Circuit Breaker Supplies power to relay R32 On Relay R32
D45 Diode, 10V Spike Protection Control Module
CB13 Circuit Breaker Supplies power to Outrigger option On Switch S37
switches S36-38. D46 Diode Spike Protection Control Module

CB14 Circuit Breaker Supplies power to Outrigger option On Switch S40 D47 Diode Spike Protection Control Module
switches S39-41. D48 Diode, 5V Spike Protection Control Module
CB15 Circuit Breaker Supplies power to Lower Controls Lower Controls D49 Diode, 10V Spike Protection Control Module
D1 Diode Spike Protection Power Module D50 Diode Spike Protection Control Module
D2 Diode Spike Protection Power Module D51 Diode Spike Protection Control Module
D3 Diode Spike Protection Power Module D52 Diode, 28V Spike Protection Control Module
D4 Diode Spike Protection Upper Controls D53 Diode Spike Protection On Relay R21
D5 Diode Spike Protection Lower Controls D54 Diode Spike Protection On Relay R23
D6 Diode Spike Protection Lower Controls D55 Diode Spike Protection On Relay R23
D7 Diode Spike Protection Lower Controls HM Hour Meter Counts hours machine is operated Lower Controls
D8 Diode Spike Protection Control Module J1 Jumper, Axle Float Axle Float Settings Lower Controls
D9 Diode Spike Protection Control Module Setting

D10 Diode Spike Protection On Relay R20 J2 Jumper, 8 Meter 8 meter cutout settings. Lower Controls
Limit Setting
D11 Diode Spike Protection On Relay R18
J3 Jumper, Outrigger Outrigger functions. Lower Controls
D12 Diode Spike Protection On Relay R17 Setting
D13-16 Diodes Spike Protection On Relay R16 J4 Jumper, Outrigger Outrigger functions. Lower Controls
Setting
D17 Diode Spike Protection
L1 Drive Enable LED Indicates drive enabled Upper Controls
D18 Diode Spike Protection On Relay R13
L3 Forward LED Indicates Forward functions being Circuit Board
D19 Diode Spike Protection used
D20 Diode Spike Protection On Relay R32 L4 Reverse LED Indicates Reverse functions being Circuit Board
D21 Diode Spike Protection On Relay R11 used

D22 Diode Spike Protection On Relay R10 L5 Drive LED Indicates Drive functions being Circuit Board
used
D23 Diode Spike Protection On Relay R7
L6 Up LED Indicates Up functions being used Circuit Board
D24 Diode Spike Protection On Relay R1
L7 Torque LED Indicates Torque functions being Circuit Board
D25 Diode Spike Protection On Relay R2 used

5-2 LX31/41 Work Platform


Section
SCHEMATICS 5.1

DESIG- DESIG- DESIG-


NAME FUNCTION LOCATION NAME FUNCTION LOCATION NAME FUNCTION LOCATION
NATION NATION NATION

L8 Axle Float LED Indicates Axle Float functions Circuit Board RES1 Glow Plug Helps start engine when cold Power Module S19 Throttle Switch Supplies power to throttle relay Lower Controls
being used
RES3 Forward Resistor Provides power to Forward LED, Circuit Board S20 Emergency Stop Cuts power to lower controls and Lower Controls
L9 Down LED Indicates Down functions being Circuit Board L3 Switch engine.
used
RES4 Reverse Resistor Provides power to Reverse LED, Circuit Board S21 Chassis/Platform Supplies power to either upper or Lower Controls
L10 Steer Right LED Indicates Steer Right functions Circuit Board L4 Switch lower controls.
being used
RES5 Drive Resistor Provides power to Drive LED, L5 Circuit Board S22,23 Platform Down High/low speed cutout and Chassis Body
L11 Steer Left LED Indicates Steer Left functions Circuit Board Switches outrigger lockout.
being used RES6 Up Resistor Provides power to Up LED, L6 Circuit Board
S24 Up Limit Switch Restricts Lift Cylinder from fully Chassis Body
L12 Throttle LED Indicates Throttle functions being Circuit Board RES7 Torque Resistor Provides power to Torque LED, L7 Circuit Board extending.
used RES8 Axle Float Resistor Provides power to Axle Float LED, Circuit Board S31,32 Axle Float Setting Axle Float Settings Lower Controls
L13 Choke LED Indicates Choke functions being Circuit Board L8 Switches
used RES9 Down Resistor Provides power to Down LED, L9 Circuit Board S33-35 8 Meter Limit 8 meter cutout settings. Lower Controls
PCB1 Printed Circuit Processes all input from upper Upper Controls RES10 Steer Right Provides power to Steer Right Circuit Board Setting Switches
Board (Controller) controller Resistor LED, L10 S36-38 Outrigger Setting Outrigger functions. Lower Controls
PS1 Oil Pressure Cuts power to engine when oil Power Module RES11 Steer Left Resistor Provides power to Steer Left LED, Circuit Board Switches
Switch pressure falls to dangerous levels. L11 S39-41 Outrigger Setting Outrigger functions. Lower Controls
R1 Series/Parallel Switches power to Series/Parallel Control Module RES12 Throttle Resistor Provides power to Throttle LED, Circuit Board Switches
Relay Solenoids L12 SOL1 Throttle Solenoid Controls engine throttle Power Module
R2 Axle Float Relay Switches power to Axle Float Control Module RES13 Choke Resistor Provides power to Choke LED, L13 Circuit Board
Solenoid SOL5 Choke Solenoid Controls engine choke Power Module
RES14 Alarm Resistor Current protection for Alarm Control Module SOL6 Proportional Controls Proportional Valve Valve Manifold
R3 Down Alarm Relay Switches power to Down Alarm Control Module
RES15 Alarm Resistor Current protection for Alarm Control Module Solenoid
R4 Steer Right Relay Switches power to Steer Right Control Module
Solenoid RES16 Alarm Resistor Current protection for Alarm Control Module SOL7 Forward Solenoid Controld Forward Valve Valve Manifold

R5 Steer Left Relay Switches power to Steer Left Control Module RES17 Alarm Resistor Current protection for Alarm Control Module SOL8 Reverse Solenoid Controls Reverse Valve Valve Manifold
Solenoid SOL9 Up Solenoid Controls Lift Valve Valve Manifold
RES18 Alarm Resistor Current protection for Alarm Control Module
R6 Throttle Relay Switches power to Throttle Control Module SOL11 Series/Parallel Controls Series/Parallel Valve Valve Manifold
Solenoid RES19 Alarm Resistor Current protection for Alarm Control Module
Solenoid
R7 Up Relay Switches power to Lift Solenoid Control Module RES20 Alarm Resistor Current protection for Alarm Control Module
SOL13 Down Solenoid Controls Down Solenoid Valve Manifold
R8 Choke Relay Switches power to Choke Solenoid Control Module RES21 Alarm Resistor Current protection for Alarm Control Module
SOL14 Steer Right Controls Steer Right Valve Valve Manifold
R10 Reverse Relay Switches power to Reverse Control Module RES22 Alarm Resistor Current protection for Alarm Control Module Solenoid
Solenoid S1 Micro Switch Supplies power to controller Upper Cont., SOL15 Steer Left Solenoid Controls Steer Left Valve Valve Manifold
R11 Forward Relay Switches power to Forward Control Module Joystick
SOL17 Series/Parallel Controls Series/Parallel Valve Valve Manifold
Solenoid S2 Reverse Micro Supplies power to Drive/Lift Relay, Upper Controls, Solenoid
R13 Platform Down Cuts power to Series/Parallel Relay Control Module Switch Forward/Up contacts. Joystick
STR Starter Starts engine Power Module
Relay when platform is elevated, S3 Forward Micro Supplies power to Drive/Lift Relay, Upper Controls,
selecting high torque mode. Switch Reverse/Down contacts. Joystick
R14 Lift Cutout Relay Cuts power to Lift Relay Control Module S4 Interlock Micro Interrupts power to controls when Upper Controls,
R15 Drive Cutout Relay Cuts power to Drive and Lift Relays Control Module Switch not ehgaged. joystick handle
when not energized by level S5 Steering Micro Supplies power to Steer Left and Upper Controls,
sensor. Switch Steer Right Relays. joystick handle
R16 PWM Cutout Enables Proportional controls. Control Module S6,7 Drive/Lift Switch Supplies power to Steering Micro Upper Controls
R17,18 Drive Relays Cuts power to Forward and Control Module Switch (drive) or to Drive/Lift
Reverse Relays when Cutout Relay Relay.
is not energized and platform is S8 Torque Switch Supplies power to Series/Parallel Upper Controls
elevated. Relay.
R19,20 Drive/Lift Relays Directs power from Forward and Control Module S9 Ignition Switch Supplies power to upper controls, Upper Controls
Reverse Switches to either engine, and starter motor solenoid.
forward/reverse or up/down
relays. S10 Emergency Stop Cuts power to upper controls and Upper Controls
Switch engine
R21 Power Relay Switches power to all Solenoids Control Module
and engine. S11 Choke Switch Supplies power to choke relay Upper Controls
R22 Throttle Relay Switches power to throttle Power Module S14 Starter Switch Supplies power to starter motor. Lower Controls
solenoid
S15 Glow Plug Switch Supplies power to glow plug relay Lower Controls
R23 Glow Plug Relay Provides power to Glow Plug Power Module
S16 Engine Stop Cuts power to ignition module and Lower Controls
R30 Upper Control Cuts power to upper controls when Upper Controls Switch fuel shutoff solenoid.
Power Relay lower controls are enabled.
S17 Down Switch Supplies power to down relay Lower Controls
R32 Start Relay Provides power to Starter Control Module
S18 Lift Switch Supplies power to up relay Lower Controls

LX31/41 Work Platform 5-3


Section
5.1 SCHEMATICS

L1

D4
SOL6

SOL7

S3 S6 SOL8
S7
PCB1 SOL9
S2
SOL11
S4 S1
S8
SOL17

SOL13

SOL14
S5
SOL15
Two Wheel Drive, Diesel

R30
S10
Drawing 1 of 2

S22

S9 S11 S23

SEN1
TILT SENSOR

S24

S26

BAT

ALT

R23

D55 CB1 CB2 S21


STR
D54 RES1
S20
PS1
S17
S14
R22
S18
SOL1
HM
S15
SOL5 ALM1

D2 S16 S19
D3

Figure 5-1: Electrical Schematic: Two Wheel Drive, Diesel - 067535-070 (1 of 2)

5-4 LX31/41 Work Platform


Section
SCHEMATICS 5.1

RES3 RES4 RES5 RES6 RES7 RES8 RES9 RES10 RES11 RES12 RES13

LED3 LED4 LED5 LED6 LED7 LED8 LED9 LED10 LED11 LED12 LED13
D44
D43
D42
D41
D6
D7

RES14
D46 D47

D45
RES16

Two Wheel Drive, Diesel


D31 D32 D33 D34 D35 D36 D37 D38 D39 D40
RES15
RES22 D49
RES18

Drawing 2 of 2
D5 R6 R8
R11 R10 R7 R1 R2 R3 R4 R5
D27 D28
D8 D48 RES17
D21 D22 D23 D24 D25 D26 D29 D30

D9 CB5 CB6 CB8


CB7
CB4

D50

RES20
CB3 R18 R17
CB2
R16 R14 R13 D19 R32 RES19
D10 D11 D13 D15 D18 CB10
D14 D16 D17 D20 RES21
R20 R19 D12 R15

D51 CB9

CB13 CB14 D53


D52
R21

J1 J2 J3 J4

Figure 5-2: Electrical Schematic: Two Wheel Drive, Diesel - 067535-070 (2 of 2)

LX31/41 Work Platform 5-5


Section
5.2 SCHEMATICS
5.2 ELECTRICAL SCHEMATIC
Table 2: Electrical Schematic Legend: Four Wheel Drive, Diesel Model (067535-071)
DESIG- DESIG-
NAME FUNCTION LOCATION NAME FUNCTION LOCATION
NATION NATION

ALM1 Alarm Provides warning sound when slope of Chassis Body D27 Diode Spike Protection On Relay R4
machine exceeds 3° side-to-side, or fore
and aft and also when deck is lowering. D28 Diode Spike Protection On Relay R5

ALT Alternator Maintains current during operation. Power Module D29 Diode Spike Protection On Relay R6

BAT Battery Provides power for starting engine. Power Module D30 Diode Spike Protection On Relay R8

CB1 Circuit Breaker, Supplies power to all function solenoids. Lower Controls D31 Diode Spike Protection On Relay R11
Power D32 Diode Spike Protection On Relay R10
CB2 Circuit Breaker, Supplies power to Upper Control Lower Controls D33 Diode Spike Protection On Relay R7
Emergency ignition switch
Stop D34 Diode Spike Protection On Relay R1
CB3 Circuit Breaker Supplies power to Lower Controls Power Module D35 Diode Spike Protection On Relay R2
CB4 Circuit Breaker Supplies power to Relay R11 On Relay R11 D36 Diode Spike Protection On Relay R3
CB5 Circuit Breaker Supplies power to Relay R1 On Relay R1 D37 Diode Spike Protection On Relay R4
CB6 Circuit Breaker Supplies power to Relay R2 On Relay R2 D38 Diode Spike Protection On Relay R5
CB7 Circuit Breaker Supplies power to Relay R6 On Relay R6 D39 Diode Spike Protection On Relay R6
CB8 Circuit Breaker Supplies power to Relay R8 On Relay R8 D40 Diode Spike Protection On Relay R8
CB9 Circuit Breaker Overcurrent protection Control Module D41-44 Diodes Spike Protection On Motion Dip
Switch
CB10 Circuit Breaker Supplies power to relay R32 On Relay R32
D45 Diode, 10V Spike Protection Control Module
CB13 Circuit Breaker Supplies power to Outrigger option On Switch S37
switches S36-38. D46 Diode Spike Protection Control Module
CB14 Circuit Breaker Supplies power to Outrigger option On Switch S40 D47 Diode Spike Protection Control Module
switches S39-41.
D48 Diode, 5V Spike Protection Control Module
CB15 Circuit Breaker Supplies power to Lower Controls Lower Controls
D49 Diode, 10V Spike Protection Control Module
D1 Diode Spike Protection Power Module
D50 Diode Spike Protection Control Module
D2 Diode Spike Protection Power Module
D51 Diode Spike Protection Control Module
D3 Diode Spike Protection Power Module
D52 Diode, 28V Spike Protection Control Module
D4 Diode Spike Protection Upper Controls
D53 Diode Spike Protection On Relay R21
D5 Diode Spike Protection Lower Controls
D54 Diode Spike Protection On Relay R23
D6 Diode Spike Protection Lower Controls
D55 Diode Spike Protection On Relay R23
D7 Diode Spike Protection Lower Controls
HM Hour Meter Counts hours machine is operated Lower Controls
D8 Diode Spike Protection Control Module
J1 Jumper, Axle Axle Float Settings Lower Controls
D9 Diode Spike Protection Control Module Float Setting
D10 Diode Spike Protection On Relay R20 J2 Jumper, 8 8 meter cutout settings. Lower Controls
Meter Limit
D11 Diode Spike Protection On Relay R18 Setting
D12 Diode Spike Protection On Relay R17 J3 Jumper, Outrigger functions. Lower Controls
D13-16 Diodes Spike Protection On Relay R16 Outrigger
Setting
D17 Diode Spike Protection
J4 Jumper, Outrigger functions. Lower Controls
D18 Diode Spike Protection On Relay R13 Outrigger
Setting
D19 Diode Spike Protection
L1 Drive Enable Indicates drive enabled Upper Controls
D20 Diode Spike Protection On Relay R32 LED
D21 Diode Spike Protection On Relay R11 L3 Forward LED Indicates Forward functions being used Circuit Board
D22 Diode Spike Protection On Relay R10 L4 Reverse LED Indicates Reverse functions being used Circuit Board
D23 Diode Spike Protection On Relay R7 L5 Drive LED Indicates Drive functions being used Circuit Board
D24 Diode Spike Protection On Relay R1 L6 Up LED Indicates Up functions being used Circuit Board
D25 Diode Spike Protection On Relay R2 L7 Torque LED Indicates Torque functions being used Circuit Board
D26 Diode Spike Protection On Relay R3

5-6 LX31/41 Work Platform


Section
SCHEMATICS 5.2

DESIG- DESIG- DESIG-


NAME FUNCTION LOCATION NAME FUNCTION LOCATION NAME FUNCTION LOCATION
NATION NATION NATION

L8 Axle Float LED Indicates Axle Float functions being Circuit Board RES6 Up Resistor Provides power to Up LED, L6 Circuit Board S24 Up Limit Switch Restricts Lift Cylinder from fully Chassis Body
used extending.
RES7 Torque Resistor Provides power to Torque LED, L7 Circuit Board
L9 Down LED Indicates Down functions being used Circuit Board S25 Axle Float Supplies power to Axle Float Solenoid Chassis Body
RES8 Axle Float Provides power to Axle Float LED, L8 Circuit Board Switch
L10 Steer Right LED Indicates Steer Right functions being Circuit Board Resistor
used S31,32 Axle Float Axle Float Settings Lower Controls
RES9 Down Resistor Provides power to Down LED, L9 Circuit Board Setting
L11 Steer Left LED Indicates Steer Left functions being Circuit Board Switches
used RES10 Steer Right Provides power to Steer Right LED, L10 Circuit Board
Resistor S33-35 8 Meter Limit 8 meter cutout settings. Lower Controls
L12 Throttle LED Indicates Throttle functions being used Circuit Board Setting
RES11 Steer Left Provides power to Steer Left LED, L11 Circuit Board
L13 Choke LED Indicates Choke functions being used Circuit Board Resistor Switches

PCB1 Printed Circuit Processes all input from upper Upper Controls RES12 Throttle Provides power to Throttle LED, L12 Circuit Board S36-38 Outrigger Outrigger functions. Lower Controls
Board controller Resistor Setting
(Controller) Switches
RES13 Choke Resistor Provides power to Choke LED, L13 Circuit Board
PS1 Oil Pressure Cuts power to engine when oil pressure Power Module S39-41 Outrigger Outrigger functions. Lower Controls
Switch falls to dangerous levels. RES14 Alarm Resistor Current protection for Alarm Control Module Setting
Switches
R1 Series/Parallel Switches power to Series/Parallel Control Module RES15 Alarm Resistor Current protection for Alarm Control Module
Relay Solenoids SOL1 Throttle Controls engine throttle Power Module
RES16 Alarm Resistor Current protection for Alarm Control Module Solenoid
R2 Axle Float Relay Switches power to Axle Float Solenoid Control Module RES17 Alarm Resistor Current protection for Alarm Control Module SOL5 Choke Solenoid Controls engine choke Power Module
R3 Down Alarm Switches power to Down Alarm Control Module RES18 Alarm Resistor Current protection for Alarm Control Module
Relay SOL6 Proportional Controls Proportional Valve Valve Manifold
RES19 Alarm Resistor Current protection for Alarm Control Module Solenoid
R4 Steer Right Switches power to Steer Right Solenoid Control Module
Relay RES20 Alarm Resistor Current protection for Alarm Control Module SOL7 Forward Controld Forward Valve Valve Manifold
Solenoid
R5 Steer Left Relay Switches power to Steer Left Solenoid Control Module RES21 Alarm Resistor Current protection for Alarm Control Module
SOL8 Reverse Controls Reverse Valve Valve Manifold
R6 Throttle Relay Switches power to Throttle Solenoid Control Module RES22 Alarm Resistor Current protection for Alarm Control Module Solenoid
R7 Up Relay Switches power to Lift Solenoid Control Module S1 Micro Switch Supplies power to controller Upper Cont., SOL9 Up Solenoid Controls Lift Valve Valve Manifold
Joystick
R8 Choke Relay Switches power to Choke Solenoid Control Module SOL10 Shunt Solenoid Controls Shunt Valve Valve Manifold
S2 Reverse Micro Supplies power to Drive/Lift Relay, Upper Controls,
R10 Reverse Relay Switches power to Reverse Solenoid Control Module Switch Forward/Up contacts. Joystick SOL11 Series/Parallel Controls Series/Parallel Valve Valve Manifold
Solenoid
R11 Forward Relay Switches power to Forward Solenoid Control Module S3 Forward Micro Supplies power to Drive/Lift Relay, Upper Controls,
Switch Reverse/Down contacts. Joystick SOL12 Axle Float Controls Axle Float Valve Valve Manifold
R13 Platform Down Cuts power to Series/Parallel Relay Control Module Solenoid
Relay when platform is elevated, selecting high S4 Interlock Micro Interrupts power to controls when not Upper Controls,
torque mode. Switch ehgaged. joystick handle SOL13 Down Solenoid Controls Down Valve Valve Manifold
R14 Lift Cutout Cuts power to Lift Relay Control Module S5 Steering Micro Supplies power to Steer Left and Steer Upper Controls, SOL14 Steer Right Controls Steer Right Valve Valve Manifold
Relay Switch Right Relays. joystick handle Solenoid
R15 Drive Cutout Cuts power to Drive and Lift Relays Control Module S6,7 Drive/Lift Supplies power to Steering Micro Upper Controls SOL15 Steer Left Controls Steer Left Valve Valve Manifold
Relay when not energized by level sensor. Switch Switch (drive) or to Drive/Lift Relay. Solenoid
R16 PWM Cutout Enables Proportional controls. Control Module S8 Torque Switch Supplies power to Series/Parallel Relay. Upper Controls SOL17 Series/Parallel Controls Series/Parallel Valve Valve Manifold
Solenoid
R17,18 Drive Relays Cuts power to Forward and Reverse Control Module S9 Ignition Switch Supplies power to upper controls, Upper Controls
Relays when Cutout Relay is not engine, and starter motor solenoid. STR Starter Starts engine Power Module
energized and platform is elevated.
S10 Emergency Cuts power to upper controls and engine Upper Controls
R19,20 Drive/Lift Directs power from Forward and Control Module Stop Switch
Relays Reverse Switches to either forward/
reverse or up/down relays. S11 Choke Switch Supplies power to choke relay Upper Controls
R21 Power Relay Switches power to all Solenoids and Control Module S14 Starter Switch Supplies power to starter motor. Lower Controls
engine.
S15 Glow Plug Supplies power to glow plug relay Lower Controls
R22 Throttle Relay Switches power to throttle solenoid Power Module Switch
R23 Glow Plug Provides power to Glow Plug Power Module S16 Engine Stop Cuts power to ignition module and fuel Lower Controls
Relay Switch shutoff solenoid.
R30 Upper Control Cuts power to upper controls when Upper Controls S17 Down Switch Supplies power to Down Relay Lower Controls
Power Relay lower controls are enabled.
S18 Lift Switch Supplies power to Up Relay Lower Controls
R32 Start Relay Provides power to Starter Control Module
S19 Throttle Switch Supplies power to throttle relay Lower Controls
RES1 Glow Plug Helps start engine when cold Power Module
S20 Emergency Cuts power to lower controls and Lower Controls
RES3 Forward Provides power to Forward LED, L3 Circuit Board Stop Switch engine.
Resistor
S21 Chassis/ Supplies power to either upper or lower Lower Controls
RES4 Reverse Provides power to Reverse LED, L4 Circuit Board Platform Switch controls.
Resistor
S22,23 Platform Down High/low speed cutout and outrigger Chassis Body
RES5 Drive Resistor Provides power to Drive LED, L5 Circuit Board Switches lockout.

LX31/41 Work Platform 5-7


Section
5.2 SCHEMATICS

L1

D4
SOL6

SOL7

S3 S6
SOL8
S7
PCB1
S2 SOL9

S1 SOL10
S4 S8
SOL11

SOL17
S5 SOL12
Four Wheel Drive, Diesel

R30 S11
SOL13
Drawing 1 of 2

SOL14

S9 SOL15
S10

S22

S23

SEN1
TILT SENSOR

S24

S25
BAT

ALT
S26

R23

D55 CB1 CB2 S21


STR
D54 RES1

PS1 S20

S14 S17
R22
SOL1 S18
HM S15
SOL5

D2 S16 ALM1
D3 S19

Figure 5-3: Electrical Schematic: Four Wheel Drive, Diesel - 067535-071 (1 of 2)

5-8 LX31/41 Work Platform


Section
SCHEMATICS 5.2

RES3 RES4 RES5 RES6 RES7 RES8 RES9 RES10 RES11 RES12 RES13

LED3 LED4 LED5 LED6 LED7 LED8 LED9 LED10 LED11 LED12 LED13
D44
D43
D42
D41
D6
D7

RES14
D46 D47

D45
RES16

Four Wheel Drive, Diesel


D31 D32 D33 D34 D35 D36 D37 D38 D39 D40
RES15
RES22 D49
RES18

Drawing 2 of 2
D5 R6 R8
R11 R10 R7 R1 R2 R3 R4 R5
D27 D28
D8 D48 RES17
D21 D22 D23 D24 D25 D26 D29 D30

D9 CB5 CB6 CB7 CB8


CB4

D50

RES20
CB3 R18 R17
CB2
R16 R14 R13 D19 R32 RES19
D10 D11 D13 D15 D18 CB10
D14 D16 D17 D20 RES21
R20 R19 D12 R15

D51 CB9

CB13 CB14 D53


D52
R21

J1 J2 J3 J4

Figure 5-4: Electrical Schematic: Four Wheel Drive, Diesel - 067535-071 (2 of 2)

LX31/41 Work Platform 5-9


Section
5.3 SCHEMATICS
5.3 ELECTRICAL SCHEMATIC
Table 3: Electrical Schematic Legend: LX31/41 Outrigger Option)
DESIG- DESIG-
NAME FUNCTION LOCATION NAME FUNCTION LOCATION
NATION NATION

CB11 Circuit Breaker Supplies power to Override Relays Circuit Board S27-30 Drive Interlock Completes ground circuit to Drive Outrigger
Switches relay when all outriggers are Cylinders
D56-75 Diodes Spike Protection for Outrigger Circuit Board retracted
Relays
S51-54 Outrigger Extend/ Supplies power to Outrigger Upper Controls
J3, J4 Jumpers, Outrigger functions. Lower Controls Retract Switches Extend/Retract Relays.
Outrigger Settings
SOL20 Outrigger Extend Controls Extend Valve Outrigger Valve
L14 R.H. front Indicates Right Hand front Circuit Board Solenoid, LH front Manifold
Outrigger Extend Outrigger Extend function in use.
LED SOL21 Outrigger Retract Controls Retract Valve Outrigger Valve
Solenoid, LH front Manifold
L15 R.H. front Indicates Right Hand front Circuit Board
Outrigger Retract Outrigger Retract function in use. SOL22 Outrigger Extend Controls Extend Valve Outrigger Valve
LED Solenoid, RH front Manifold
L16 L.H. front Indicates Left Hand front Outrigger Circuit Board SOL23 Outrigger Retract Controls Retract Valve Outrigger Valve
Outrigger Extend Extend function in use. Solenoid, RH front Manifold
LED
SOL24 Outrigger Extend Controls Extend Valve Outrigger Valve
L17 L.H. front Indicates Left Hand front Outrigger Circuit Board Solenoid, LH rear Manifold
Outrigger Retract Retract function in use.
LED SOL25 Outrigger Retract Controls Retract Valve Outrigger Valve
Solenoid, LH rear Manifold
L18 R.H. rear Outrigger Indicates Right Hand rear Circuit Board
Extend LED Outrigger Extend function in use. SOL26 Outrigger Extend Controls Extend Valve Outrigger Valve
Solenoid, RH rear Manifold
L19 R.H. front Indicates Right Hand Outrigger Circuit Board
Outrigger Retract Retract function in use. SOL27 Outrigger Retract Controls Retract Valve Outrigger Valve
LED Solenoid, RH rear Manifold

L20 L.H. rear Outrigger Indicates Left Hand rearOutrigger Circuit Board
Extend LED Extend function in use.
L21 L.H. rear Outrigger Indicates Left Hand rear Outrigger Circuit Board
Retract LED Retract function in use.
PS2-5 Outrigger Pressure Completes ground circuit to Up Outrigger
Switches Relay when Outriggers are loaded Cyliunders
R24 Right-front Switches power to Outrigger Circuit Board
Outrigger Extend Solenoid SOL22.
Relay
R25 Right-front Switches power to Outrigger Circuit Board
Outrigger Retract Solenoid SOL23.
Relay
R26 Left-front Switches power to Outrigger Circuit Board
Outrigger Extend Solenoid SOL20.
Relay
R27 Left-front Switches power to Outrigger Circuit Board
Outrigger Retract Solenoid SOL21.
Relay
R28 Right-rear Switches power to Outrigger Circuit Board
Outrigger Extend Solenoid SOL26.
Relay
R29 Right-rear Switches power to Outrigger Circuit Board
Outrigger Retract Solenoid SOL27.
Relay
R30 Left-rear Outrigger Switches power to Outrigger Circuit Board
Extend Relay Solenoid SOL24.
R31 Left-rear Outrigger Switches power to Outrigger Circuit Board
Retract Relay Solenoid SOL25.
R32 Outrigger Power Supplies Outrigger Extend/Retract Circuit Board
Relay Relays with power.
R33 Pressure Switch Completes ground circuit to Up Circuit Board
Override Relay Relay when Outriggers are
retracted
R34 Override Relay 2 Circuit Board

5-10 LX31/41 Work Platform


Section
SCHEMATICS 5.3

S51 S52 S53 S54

Outrigger Option
Drawing 1 of 3
S27 S28 S29 S30

PS3 PS4 PS5


PS2
SOL20
SOL21
SOL22
SOL23
SOL24
SOL25
SOL26
SOL27

Figure 5-5: Electrical Schematic: Outrigger Option (1 of 3)

LX31/41 Work Platform 5-11


Section
5.3
Outrigger Option
Drawing 2 of 3
SCHEMATICS

J3 J4

Figure 5-6: Electrical Schematic: Outrigger Option (2 of 3)

5-12 LX31/41 Work Platform


Section
SCHEMATICS 5.3

RES24 RES25 RES26 RES27 RES28 RES29 RES30 RES31

L14 L15 L16 L17 L18 L19 L20 L21

D64 D65 D66 D67 D68 D69 D70 D71

Outrigger Option
R24 R25 R26 R27 R28 R29 R30 R31

Drawing 3 of 3
D56 D57 D58 D59 D60 D61 D62 D63

D72
R32 R33 R34

D73 D74 D75

CB11

Figure 5-7: Electrical Schematic: Outrigger Option (3 of 3)

LX31/41 Work Platform 5-13


Section
5.4 SCHEMATICS
5.4 HYDRAULIC SCHEMATIC
Table 4: Hydraulic Schematic Legend - Two Wheel Drive Models (067534-010)
REFERENCE REFERENCE
NAME FUNCTION LOCATION NAME FUNCTION LOCATION
DESIGNATION DESIGNATION

CV1 Check Valve Allows make-up oil to drive Valve Manifold V7 Reverse Counter- Provides dynamic braking Valve Manifold
motors balance Valve for machine in forward and
prevents runaway on slopes
CP1 Cavity Plug Provides logic for two- Valve Manifold
wheel drive. V8 Forward Provides dynamic braking Valve Manifold
Counter-balance for machine in reverse and
CP2 Cavity Plug Used with two-wheel drive Valve Manifold Valve prevents runaway on slopes
axle.
V9,10 Series/Parallel Directs oil flow to drive Valve Manifold
CYL1 Steering Cylinder Actuates steering linkage to Front Axle Assembly Valves motors in either series (for
steer front wheels. higher speed) or parallel
CYL3 Lift Cylinder Actuates scissor linkage to Scissor Assembly (for higher torque)
elevate platform configuration

CYL4,5 Brake Cylinders Parking brakes, spring Rear Axle Assembly V11 Flow Divider Equalizes oil flow from front Valve Manifold
applied, hydraulic release Valve and rear drive motors when
in parallel configuration
MOT3,4 Rear Drive Drives rear wheels Rear Axle Assembly
Motors V12 Down Valve Holds oil in Lift Cylinder Base of Lift Cylinder
when deck is elevated.
ORF1 Steering Orifice Limits the oil flow to the Steering Cylinder Allows oil to flow out of
Steering Cylinder cylinder when deck is
lowering. Can be manually
ORF2 Down Orifice Limits the descent speed of Lift Cylinder actuated for emergency
the platform lowering
ORF3 Brake Orifice Allows brakes to release Valve Manifold
quickly and apply slowly
P1 Hydraulic Pump Provides fluid power for Power Module
hydraulic power
P2 Brake Release Used to release brakes Rear Axle Assembly
Pump when machine is towed
RV1 Bi-Directional Provides overpressure Valve Manifold
Steering Relief protection for steering
Valve components
RV2 Lift Relief Valve Limits Maximum load of Valve Manifold
elevating assembly
RV3,4 Bi-Directional Allows oil flow to bypass Underneath each
Relief Valves drive motors when turning rear drive motor
on tight radius
SV1 Sense Line Allows pilot pressure to Steering Cylinder
Shuttle Valve pump sense line from
steering
SV2 Shuttle Valve Allows for load sense to Valve Manifold
pump
SV3 Drive Shuttle Allows oil pressure from Not Serviceable
Valve drive to release brakes
SV4 Shuttle Valve Allows for load sense to Valve Manifold
pump
V1 Steering Valve Controls oil flow to Steering Valve Manifold
Cylinder, CYL1
V3 Proportional Regulates oil flow to lift and Valve Manifold
Valve drive functions
V4 Lift Valve Allows oil flow to Lift Valve Manifold
Cylinder, CYL3
V5 Forward Valve Allows oil to flow to drive Valve Manifold
system in forward, allows
return oil flow from drive
system in reverse.
V6 Reverse Valve Allows oil to flow to drive Valve Manifold
system in forward, allows
return oil flow from drive
system in reverse.

5-14 LX31/41 Work Platform


Section
SCHEMATICS 5.4

CYL1
CYL3
ORF2
V12

RV1

RV2
SV1
V4 MOT3 MOT4
CP2 V9
V1 V5 V7
RV3 RV4
V3
ORF1
SV3 V10
CP1

V11
SV2 V6 V8
CV1
SV4
ORF3

P2

CYL4

P1 CYL5

Figure 5-8: Hydraulic Schematic: Two Wheel Drive (067534-010)

LX31/41 Work Platform 5-15


Section
5.5 SCHEMATICS
5.5 HYDRAULIC SCHEMATIC
Table 5: Hydraulic Schematic Legend - Four Wheel Drive Models (067534-011)
REFERENCE REFERENCE
NAME FUNCTION LOCATION NAME FUNCTION LOCATION
DESIGNATION DESIGNATION

CV1 Check Valve Provides logic for two- Valve Manifold V6 Reverse Valve Allows oil to flow to drive Valve Manifold
wheel drive. system in forward, allows
return oil flow from drive
CP1 Cavity Plug Eliminates oil flow to tank. Valve Manifold system in reverse.
CYL1 Steering Cylinder Actuates steering linkage to Front Axle Assembly V7 Reverse Counter- Provides dynamic braking Valve Manifold
steer front wheels. balance Valve for machine in forward and
CYL2 Axle Float Locks front axle when Front Axle Assembly prevents runaway on slopes
Cylinder platform is elevated V8 Forward Provides dynamic braking Valve Manifold
CYL3 Lift Cylinder Actuates scissor linkage to Scissor Assembly Counter-balance for machine in reverse and
elevate platform Valve prevents runaway on slopes

CYL4,5 Brake Cylinders Parking brakes, spring Rear Axle Assembly V9,10 Series/Parallel Directs oil flow to drive Valve Manifold
applied, hydraulic release Valves motors in either series (for
higher speed) or parallel
MOT1,2 Front Drive Drives front wheels Front Axle Assembly (for higher torque)
Motors configuration
MOT3,4 Rear Drive Drives rear wheels Rear Axle Assembly V11 Shunt Valve Bypasses oil flow from front Valve Manifold
Motors drive motors when in High
Speed Mode, allowing
ORF1 Steering Orifice Limits the oil flow to the Steering Cylinder greater pressure from rear
Steering Cylinder motors.
ORF2 Down Orifice Limits the descent speed of Lift Cylinder V12 Down Valve Holds oil in Lift Cylinder Base of Lift Cylinder
the platform when deck is elevated.
ORF3 Brake Orifice Allows brakes to release Valve Manifold Allows oil to flow out of
quickly and apply slowly cylinder when deck is
lowering. Can be manually
P1 Hydraulic Pump Provides fluid power for Power Module actuated for emergency
hydraulic power lowering
P2 Brake Release Used to release brakes Rear Axle Assembly
Pump when machine is towed
RV1 Bi-Directional Provides overpressure Valve Manifold
Steering Relief protection for steering
Valve components
RV2 Lift Relief Valve Limits Maximum load of Valve Manifold
elevating assembly
RV3,4 Bi-Directional Allows oil flow to bypass Underneath each
Relief Valves drive motors when turning rear drive motor
on tight radius
SV1 Sense Line Allows pilot pressure to Steering Cylinder
Shuttle Valve pump sense line from
steering
SV2 Shuttle Valve Allows for load sense to Valve Manifold
pump
SV3 Drive Shuttle Allows oil pressure from Not Serviceable
Valve drive to release brakes
SV4 Shuttle Valve Allows for load sense to Valve Manifold
pump
V1 Steering Valve Controls oil flow to Steering Valve Manifold
Cylinder, CYL1
V2 Axle Float Valve Allows pilot pressure to Valve Manifold
release check valves on Axle
Float Cylinder
V3 Proportional Regulates oil flow to lift and Valve Manifold
Valve drive functions
V4 Lift Valve Allows oil flow to Lift Valve Manifold
Cylinder, CYL3
V5 Forward Valve Allows oil to flow to drive Valve Manifold
system in forward, allows
return oil flow from drive
system in reverse.

5-16 LX31/41 Work Platform


Section
SCHEMATICS 5.5

CYL2
CYL1 CYL3
ORF2
V12

RV1
RV2

SV1
V4
V2
V9 MOT4 RV4
V1 V5 MOT2
V7
ORF1

SV3 V10 V11


V3
MOT3 RV3

MOT1
CV1 V6 V8 CP1
SV4 SV2
ORF3

P2

CYL4

P1 CYL5

Figure 5-9: Hydraulic Schematic: Four Wheel Drive (067534-011)

LX31/41 Work Platform 5-17


Section
5.6 SCHEMATICS
5.6 HYDRAULIC SCHEMATIC
Table 6: Hydraulic Schematic Legend - Two Wheel Drive Models w/Outrigger Option (067534-012)
REFERENCE REFERENCE
NAME FUNCTION LOCATION NAME FUNCTION LOCATION
DESIGNATION DESIGNATION

CV1 Check Valve Allows make-up oil to drive Valve Manifold V5 Forward Valve Allows oil to flow to drive Valve Manifold
motors. system in forward, allows
return oil flow from drive
CV2-9 Outrigger Sense Allows oil to flow to load Outrigger Valve system in reverse.
line Check Valves sense line only Manifold
V6 Reverse Valve Allows oil to flow to drive Valve Manifold
CP1 Cavity Plug Provides logic for two- Valve Manifold system in forward, allows
wheel drive. return oil flow from drive
CP2 Cavity Plug Used with two-wheel drive Valve Manifold system in reverse.
axle. V7 Reverse Counter- Provides dynamic braking Valve Manifold
CYL1 Steering Cylinder Actuates steering linkage to Front Axle Assembly balance Valve for machine in forward and
steer front wheels. prevents runaway on slopes

CYL3 Lift Cylinder Actuates scissor linkage to Scissor Assembly V8 Forward Provides dynamic braking Valve Manifold
elevate platform Counter-balance for machine in reverse and
Valve prevents runaway on slopes
CYL4,5 Brake Cylinders Parking brakes, spring Rear Axle Assembly
applied, hydraulic release V9,10 Series/Parallel Directs oil flow to drive Valve Manifold
Valves motors in either series (for
CYL6-9 Outrigger Extend and retract to level Chassis Assembly, higher speed) or parallel
Cylinders chassis aft of each wheel (for higher torque)
configuration
MOT3,4 Rear Drive Drives rear wheels Rear Axle Assembly
Motors V11 Flow Divider Equalizes oil flow from front Valve Manifold
Valve and rear drive motors when
ORF1 Steering Orifice Limits the oil flow to the Steering Cylinder in parallel configuration
Steering Cylinder
V12 Down Valve Holds oil in Lift Cylinder Base of Lift Cylinder
ORF2 Down Orifice Limits the descent speed of Lift Cylinder when deck is elevated.
the platform Allows oil to flow out of
ORF3 Brake Orifice Allows brakes to release Valve Manifold cylinder when deck is
quickly and apply slowly lowering. Can be manually
actuated for emergency
ORF4 Outrigger Orifice Regulates speed of Outrigger Valve lowering
outrigger operation Manifold
V13-V20 Outrigger Count- Lock Outrigger Cylinders On Outrigger
P1 Hydraulic Pump Provides fluid power for Power Module erbalance Valves Cylinders
hydraulic power
V21 Left Hand Front Controls oil flow to LHF Outrigger Valve
P2 Brake Release Used to release brakes Rear Axle Assembly Outrigger Valve Outrigger Cylinder Manifold
Pump when machine is towed
V22 Right Hand Front Controls oil flow to RHF Outrigger Valve
RV1 Bi-Directional Provides overpressure Valve Manifold Outrigger Valve Outrigger Cylinder Manifold
Steering Relief protection for steering
Valve components V23 Left Hand Rear Controls oil flow to LHR Outrigger Valve
Outrigger Valve Outrigger Cylinder Manifold
RV2 Lift Relief Valve Limits Maximum load of Valve Manifold
elevating assembly V24 Right Hand Rear Controls oil flow to RHR Outrigger Valve
Outrigger Valve Outrigger Cylinder Manifold
RV3,4 Bi-Directional Allows oil flow to bypass Underneath each
Relief Valves drive motors when turning rear drive motor
on tight radius
SV1 Sense Line Allows pilot pressure to Steering Cylinder
Shuttle Valve pump sense line from
steering
SV2 Shuttle Valve Allows for load sense to Valve Manifold
pump
SV3 Drive Shuttle Allows oil pressure from Not Serviceable
Valve drive to release brakes
SV4 Shuttle Valve Allows for load sense to Valve Manifold
pump
V1 Steering Valve Controls oil flow to Steering Valve Manifold
Cylinder, CYL1
V3 Proportional Regulates oil flow to lift and Valve Manifold
Valve drive functions
V4 Lift Valve Allows oil flow to Lift Valve Manifold
Cylinder, CYL3

5-18 LX31/41 Work Platform


Section
SCHEMATICS 5.6

CYL1 CYL3
ORF2
V12

RV1
RV2
SV1
CP2 V4 MOT3 MOT4
V9
V1 V5 V7
V3 RV3 RV4
ORF1 V10
SV3 CP1

CV1 V6 V8 V11
SV4 SV2
ORF3
P1
CYL4
P1 CYL5

CYL6 CYL7 CYL8 CYL9

V13 V15 V17 V19

V14 V16 V18 V20


CV2 CV4 CV6 CV8
CV3 CV5 CV7 CV9

ORF4 V21 V22 V23 V24

Figure 5-10: Hydraulic Schematic: Two Wheel Drive w/ outriggers (067534-012)

LX31/41 Work Platform 5-19


Section
5.7 SCHEMATICS
5.7 HYDRAULIC SCHEMATIC
Table 7: Hydraulic Schematic Legend - Four Wheel Drive Models w/Outrigger Option (067534-013)
REFERENCE REFERENCE
NAME FUNCTION LOCATION NAME FUNCTION LOCATION
DESIGNATION DESIGNATION

CV1 Check Valve Allows make-up oil to drive Valve Manifold V5 Forward Valve Allows oil to flow to drive Valve Manifold
motors. system in forward, allows
return oil flow from drive
CV2-9 Outrigger Sense Allows oil to flow to load Outrigger Valve system in reverse.
line Check Valves sense line only Manifold
V6 Reverse Valve Allows oil to flow to drive Valve Manifold
CP1 Cavity Plug Eliminates oil flow to tank. Valve Manifold system in forward, allows
CYL1 Steering Cylinder Actuates steering linkage to Front Axle Assembly return oil flow from drive
steer front wheels. system in reverse.

CYL2 Axle Float Locks front axle when Front Axle Assembly V7 Reverse Counter- Provides dynamic braking Valve Manifold
Cylinder platform is elevated balance Valve for machine in forward and
prevents runaway on slopes
CYL3 Lift Cylinder Actuates scissor linkage to Scissor Assembly
elevate platform V8 Forward Provides dynamic braking Valve Manifold
Counter-balance for machine in reverse and
CYL4,5 Brake Cylinders Parking brakes, spring Rear Axle Assembly Valve prevents runaway on slopes
applied, hydraulic release
V9,10 Series/Parallel Directs oil flow to drive Valve Manifold
MOT1,2 Front Drive Drives front wheels Front Axle Assembly Valves motors in either series (for
Motors higher speed) or parallel
(for higher torque)
MOT3,4 Rear Drive Drives rear wheels Rear Axle Assembly configuration
Motors
V11 Shunt Valve Bypasses oil flow from front Valve Manifold
ORF1 Steering Orifice Limits the oil flow to the Steering Cylinder drive motors when in High
Steering Cylinder Speed Mode, allowing
ORF2 Down Orifice Limits the descent speed of Lift Cylinder greater pressure from rear
the platform motors.

ORF3 Brake Orifice Allows brakes to release Valve Manifold V12 Down Valve Holds oil in Lift Cylinder Base of Lift Cylinder
quickly and apply slowly when deck is elevated.
Allows oil to flow out of
ORF4 Outrigger Orifice Regulates speed of Outrigger Valve cylinder when deck is
outrigger operation Manifold lowering. Can be manually
actuated for emergency
P1 Hydraulic Pump Provides fluid power for Power Module lowering
hydraulic power
V13-V20 OutriggerCount- Lock Outrigger Cylinders On Outrigger
P2 Brake Release Used to release brakes Rear Axle Assembly erbalance Valves Cylinders
Pump when machine is towed
V21 Left Hand Front Controls oil flow to LHF Outrigger Valve
RV1 Bi-Directional Provides overpressure Valve Manifold Outrigger Valve Outrigger Cylinder Manifold
Steering Relief protection for steering
Valve components V22 Right Hand Front Controls oil flow to RHF Outrigger Valve
Outrigger Valve Outrigger Cylinder Manifold
RV2 Lift Relief Valve Limits Maximum load of Valve Manifold
elevating assembly V23 Left Hand Rear Controls oil flow to LHR Outrigger Valve
Outrigger Valve Outrigger Cylinder Manifold
RV3,4 Bi-Directional Allows oil flow to bypass Underneath each
Relief Valves drive motors when turning rear drive motor V24 Right Hand Rear Controls oil flow to RHR Outrigger Valve
on tight radius Outrigger Valve Outrigger Cylinder Manifold
SV1 Sense Line Allows pilot pressure to Steering Cylinder
Shuttle Valve pump sense line from
steering
SV2 Shuttle Valve Allows for load sense to Valve Manifold
pump
SV3 Drive Shuttle Allows oil pressure from Not Serviceable
Valve drive to release brakes
SV4 Shuttle Valve Allows for load sense to Valve Manifold
pump
V1 Steering Valve Controls oil flow to Steering Valve Manifold
Cylinder, CYL1
V2 Axle Float Valve Allows pilot pressure to Valve Manifold
release check valves on Axle
Float Cylinder
V3 Proportional Regulates oil flow to lift and Valve Manifold
Valve drive functions
V4 Lift Valve Allows oil flow to Lift Valve Manifold
Cylinder, CYL3

5-20 LX31/41 Work Platform


Section
SCHEMATICS 5.7

CYL1 CYL3
ORF2
CYL2 V12

RV1
RV2
SV1
V2 V4 MOT4
V9 MOT2 RV4
V1 V5 V7
V11
ORF1 V10
SV3
V3

MOT1 RV3
CV1 V6 V8 CP1 MOT3
SV4 SV2
ORF3
P1
CYL4
P1 CYL5

CYL6 CYL7 CYL8 CYL9

V13 V15 V17 V19

V20
V14 V16 V18
CV4 CV6 CV8
CV2 CV3 CV5 CV7 CV9
V22
ORF4 V21 V23 V24

Figure 5-11: Hydraulic Schematic: Four Wheel Drive w/ outriggers (067534-013)

LX31/41 Work Platform 5-21


Section
5.7 SCHEMATICS
Notes:

5-22 LX31/41 Work Platform


Section 6
ILLUSTRATED PARTS BREAKDOWN
Introduction
This section lists and illustrates the replaceable assemblies and parts of this product, as manufactured by
UpRight, Inc. Each parts list contains the component parts for that assembly.

CONTENTS
Final Assembly, LX31/41, 2 Wheel Drive Controller Assembly,
Diesel, Standard Deck LX31/41
LX31: 067502-011, LX41: 067542-011 ............... 6-4 067528-010 ....................................................... 6-36
Final Assembly, LX31/41, 4-Wheel Drive Control Cable Assembly,
Diesel, Standard Deck LX31/41
LX31: 067505-011, LX41: 067545-011 ............... 6-8 LX31: 067536-010, LX41: 067536-011 ............. 6-38
Final Assembly, LX31/41 2-Wheel Drive Control Module, LX31/41
Diesel, Dual Deck Diesel, Two-wheel Drive Standard Deck
LX31: 067401-011, LX41: 067405-011 ............. 6-12 067521-021 ....................................................... 6-40
Final Assembly, LX31/41, 4-Wheel Drive Control Module, LX31/41
Diesel, Dual Deck Diesel, Four-wheel Drive Standard Deck
LX31: 067403-011, LX41: 067407-011 ............. 6-16 067521-023 ....................................................... 6-42
Basic Assembly, LX31/41 Control Module, LX31/41
Two-Wheel Drive, Standard Deck Diesel, Two-Wheel Drive Dual Deck
LX31: 067510-001, LX41: 067512-001 ............. 6-20 067521-025 ....................................................... 6-44
Basic Assembly, LX31/41 Control Module, LX31/41
Four-Wheel Drive, Standard Deck Diesel, Four-Wheel Drive Dual Deck
LX31: 067511-001, LX41: 067513-001 ............. 6-22 067521-027 ....................................................... 6-46
Basic Assembly, LX31/41 Wiring Diagram - Lower Controls,
Two-Wheel Drive, Dual Deck LX31/41 Diesel
LX31: 067415-000, LX41: 067417-000 ............. 6-24 067491-002 ....................................................... 6-52
Basic Assembly, LX31/41 Wiring Diagram - Lower Controls,
Four-Wheel Drive, Dual Deck LX31/41 Diesel, w/Outriggers
LX31: 067416-000, LX41: 067418-000 ............. 6-26 067491-004 ....................................................... 6-54
Chassis Assembly, LX31/41 Power Module, LX31/41
Two-Wheel Drive Diesel Two-Wheel Drive
067518-000 ....................................................... 6-28 067522-012 ....................................................... 6-56
Chassis Assembly, LX31/41 Power Module, LX31/41
Four-Wheel Drive Diesel Four-Wheel Drive
067519-000 ....................................................... 6-30 067522-013 ....................................................... 6-58
Scissor Linkage Assembly, Engine Assembly, LX31/41
LX31 Kubota Diesel
067422-000 ....................................................... 6-32 067523-011 ....................................................... 6-60
Scissor Linkage Assembly, Euro Label Kit, LX31
LX41 Standard Deck
067423-000 ....................................................... 6-34 2WD: 067532-108, 4WD: 067532-109.............. 6-62

LX31/41 Work Platform 6-1


Section
6.1 ILLUSTRATED PARTS BREAKDOWN

Euro Label Kit, LX41 Hose Installation, LX31/41


Standard Deck Four-Wheel Drive
2WD: 067532-110, 4WD: 067532-111 ............. 6-64 067533-021 ...................................................... 6-92
Euro Label Kit, LX31 Valve Block Assembly,
Dual Deck LX31/41
2WD: 067532-132, 4WD: 067532-133 ............. 6-66 2WD: 067489-000, 4WD: 067489-001 ............. 6-94
Euro Label Kit, LX41 Scissor Guard Assembly
Dual Deck LX31/41 Standard Deck
2WD: 067532-134, 4WD: 067532-135 ............. 6-68 LX31: 067948-001, LX41: 067948-000 ............ 6-96
German Label Kit, LX31 Scissor Guard Assembly
Standard Deck LX31/41 Dual Deck
2WD: 067532-112, 4WD: 067532-113 ............. 6-70 LX31: 030860-600, LX41: 030841-600 ............ 6-98
German Label Kit, LX41 Tire & Wheel Assembly LX31/41
Standard Deck Rear
2WD: 067532-114, 4WD: 067532-115 ............. 6-72 Right: 067666-000, Left: 067666-001............. 6-100
German Label Kit, LX31 Tire & Wheel Assembly, LX31/41
Dual Deck Front
2WD: 067532-138, 4WD: 067532-139 ............. 6-74 Right: 067665-000, Left: 067665-001............. 6-101
German Label Kit, LX41 Wire Harness, LX31/41
Dual Deck Main Control
2WD: 067532-140, 4WD: 067532-141 ............. 6-76 067492-001 .................................................... 6-102
French Label Kit, LX31 Wire Harness, LX31/41
Standard Deck Valve Block
2WD: 067532-148, 4WD: 067532-149 ............. 6-78 067492-002 .................................................... 6-104
French Label Kit, LX41 Wire Harness, LX31/41
Standard Deck Diesel Engine
2WD: 067532-150, 4WD: 067532-151 ............. 6-80 067492-005 .................................................... 6-106
French Label Kit, LX31 Wire Harness, LX31/41
Dual Deck Outrigger Extension
2WD: 067532-154, 4WD: 067532-155 ............. 6-82 067492-006 .................................................... 6-108
French Label Kit, LX41 Wire Harness, LX31/41
Dual Deck Engine Extension
2WD: 067532-156, 4WD: 067532-157 ............. 6-84 067492-012 .................................................... 6-110
Guardrail Installation, LX31/41 Fuel Tank Assembly, LX31/41
Standard Deck Diesel
067530-005....................................................... 6-86 067485-001 .................................................... 6-112
Guardrail Installation, LX31/41 Amber Beacon Option
Dual Deck LX31/41
030841-300....................................................... 6-88 067947-010 .................................................... 6-113
Hose Installation, LX31/41 Slideout Deck Option
Two-Wheel Drive LX31/41
067533-020....................................................... 6-90 067866-001 .................................................... 6-114

6-2 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

Outrigger Option Removable Controller Option


LX31/41 LX31/41
067950-011..................................................... 6-116 061898-002 .................................................... 6-122
Horn Option Poly-Filled Tire Option
LX31/41 LX31/41
067908-000..................................................... 6-120 2WD: 067910-000, 4WD: 067911-000 ........... 6-124
Motion Alarm
LX31/41
067909-010..................................................... 6-121

LX31/41 Work Platform 6-3


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
FINAL ASSEMBLY, LX31, 2 WHEEL DRIVE FINAL ASSEMBLY, LX41, 2-WHEEL DRIVE
DIESEL, STANDARD DECK DIESEL, STANDARD DECK
067502-011 067542-011
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 067510-001 BASIC ASSY 1 1 067512-001 BASIC ASSY 1


2 067528-010 CONTROLLER ASSEMBLY 1 2 067528-010 CONTROLLER ASSEMBLY 1
3 067536-010 CONTROL CABLE ASSEMBLY 1 3 067536-011 CONTROL CABLE ASSEMBLY 1
4 067532-108 LABEL-KIT (EURO) 1 4 067532-110 LABEL-KIT (EURO) 1
5 067533-020 HOSE-KIT 1 5 067533-020 HOSE-KIT 1
6 067530-005 GUARDRAIL 1 6 067530-005 GUARDRAIL 1
7 067522-012 POWER MODULE ASSEMBLY 1 7 067522-012 POWER MODULE ASSEMBLY 1
8 067521-021 CONTROL MODULE ASSEMBLY 1 8 067521-021 CONTROL MODULE ASSEMBLY 1
9 067534-010 HYDRAULIC SCHEMATIC REF 9 067534-010 HYDRAULIC SCHEMATIC REF
10 067535-070 ELECTRICAL SCHEMATIC (EURO) REF 10 067535-070 ELECTRICAL SCHEMATIC (EURO) REF
11 067948-001 SCISSOR GUARD 1 11 067948-000 SCISSOR GUARD 1
12 029945-013 LEVEL SENSOR 1 12 029945-013 LEVEL SENSOR 1
13 011252-006 SCRW, 1/4-20 X 3/4 4 13 011252-006 SCRW, 1/4-20 X 3/4 4
14 011248-004 LOCKNUT, 1/4-20 UNC 7 14 011248-004 LOCKNUT, 1/4-20 UNC 7
15 065373-005 MAGNET 4 15 065373-005 MAGNET 4
16 065373-006 SWITCH 4 16 065373-006 SWITCH 4
17 067913-000 ALUM. SW. PAD 2 17 067913-000 ALUM. SW. PAD 2
18 026551-005 RIVET 1/8 X 1/4 GRIP 16 18 026551-005 RIVET 1/8 X 1/4 GRIP 16
19 029490-099 CABLE 2 COND. 16 GA. 8 FT 19 029490-099 CABLE 2 COND. 16 GA. 8 FT
20 029620-002 CONN. BUTT 16-14 GA. 13 20 029620-002 CONN. BUTT 16-14 GA. 13
21 063497-001 MERCURY SWITCH 2 21 063497-001 MERCURY SWITCH 2
22 013919-013 CLAMP 2 22 013919-013 CLAMP 2
23 014996-004 WASHER, 1/4 SAE FLAT 4 23 014996-004 WASHER, 1/4 SAE FLAT 4
24 020398-012 CLAMP. CUSHIONED, Ø 1 1/2 2 24 020398-012 CLAMP, CUSHIONED, Ø 1 1/2 2
25 013283-002 CABLE MOUNT 4 25 013283-002 CABLE MOUNT 4
26 067758-099 NYLON HOSE GUARD 3 FT 26 067692-000 CLIP, CABLE RETAINER 4
27 012865-099 WIRE LOOM 3/4 DIA 8 FT 27 012865-099 WIRE LOOM 3/4 DIA 8 FT
28 067863-000 SWITCH MOUNT 1 28 067863-000 SWITCH MOUNT 1
31 067492-003 WIRE HARNESS, ENGINE EXTENSION 1 31 067492-003 WIRE HARNESS, ENGINE EXTENSION 1
32 014914-001 CONN. MALE PUSH, 16-14 AWG, .25 TAB 2 32 014914-001 CONN. MALE PUSH, 16-14 AWG, .25 TAB 2
33 029931-003 CONN. FEMALE PUSH, 16-14 AWG, .25 TAB 2 33 067758-099 NYLON HOSE GUARD 3 FT
34 067692-000 CLIP, CABLE RETAINER 4 34 029931-003 CONN. FEMALE PUSH, 16-14 AWG, .25 TAB 2
35 029435-099 WIRE, 14 AWG-3 COND 60 FT 35 029435-099 WIRE, 14 AWG-3 COND 72 FT

6-4 LX31/41 Work Platform


Section
6.1 ILLUSTRATED PARTS BREAKDOWN

Final Assembly, LX31/41


Drawing 1 of 3

6-5 LX31/41 Work Platform


Section
6.1 ILLUSTRATED PARTS BREAKDOWN

Final Assembly, LX31/41


Drawing 2 of 3

6-6 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

Final Assembly, LX31/41


Drawing 3 of 3

LX31/41 Work Platform 6-7


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
FINAL ASSEMBLY, LX31, 4-WHEEL DRIVE FINAL ASSEMBLY, LX41, 4-WHEEL DRIVE
DIESEL, STANDARD DECK DIESEL, STANDARD DECK
067505-011 067545-011
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 067511-001 BASIC ASSY 1 1 067513-001 BASIC ASSY 1


2 067528-010 CONTROLLER ASSEMBLY 1 2 067528-010 CONTROLLER ASSEMBLY 1
3 067536-010 CONTROL CABLE ASSEMBLY 1 3 067536-011 CONTROL CABLE ASSEMBLY 1
4 067532-109 LABEL-KIT (EURO) 1 4 067532-111 LABEL-KIT (EURO) 1
5 067533-021 HOSE-KIT 1 5 067533-021 HOSE-KIT 1
6 067530-005 GUARDRAIL 1 6 067530-005 GUARDRAIL 1
7 067522-013 POWER MODULE ASSEMBLY 1 7 067522-013 POWER MODULE ASSEMBLY 1
8 067521-023 CONTROL MODULE ASSEMBLY 1 8 067521-023 CONTROL MODULE ASSEMBLY 1
9 067534-011 HYDRAULIC SCHEMATIC REF 9 067534-011 HYDRAULIC SCHEMATIC REF
10 067535-071 ELECTRICAL SCHEMATIC (EURO) REF 10 067535-071 ELECTRICAL SCHEMATIC (EURO) REF
11 029490-099 CABLE 2 COND. 16 GA. 8 FT 11 020398-012 CLAMP, CUSHIONED, Ø 1 1/2 2
12 067692-000 CLIP, CABLE RETAINER 4 12 067692-000 CLIP, CABLE RETAINER 4
13 067948-001 SCISSOR GUARD 1 13 067948-000 SCISSOR GUARD 1
14 029945-013 LEVEL SENSOR 1 14 029945-013 LEVEL SENSOR 1
15 011252-006 SCRW, 1/4-20 X 3/4 4 15 011252-006 SCRW, 1/4-20 X 3/4 4
16 011248-004 LOCKNUT, 1/4-20 UNC 7 16 011248-004 LOCKNUT, 1/4-20 UNC 7
17 065373-005 MAGNET 4 17 065373-005 MAGNET 4
18 065373-006 SWITCH 4 18 065373-006 SWITCH 4
19 067913-000 ALUM. SW. PAD 2 19 067913-000 ALUM. SW. PAD 2
20 026551-005 RIVET 1/8 X 1/4 GRIP 16 20 026551-005 RIVET 1/8 X 1/4 GRIP 16
21 029490-099 CABLE 2 COND. 16 GA. 8 FT 21 029490-099 CABLE 2 COND. 16 GA. 8 FT
22 029620-002 CONN. BUTT 16-14 GA. 13 22 029620-002 CONN. BUTT 16-14 GA. 13
23 063497-001 MERCURY SWITCH 2 23 063497-001 MERCURY SWITCH 2
24 013919-013 CLAMP 2 24 013919-013 CLAMP 2
25 014996-004 WASHER, 1/4 SAE FLAT 8 25 014996-004 WASHER, 1/4 SAE FLAT 8
26 067699-000 HOSE CLAMP CHANNEL 2 26 013283-002 CABLE MOUNT 4
27 013283-002 CABLE MOUNT 4 27 029457-099 WIRE, 16 AWG, THHN, GREEN .2 FT
28 067758-099 NYLON HOSE GUARD 6.7 FT 28 014914-001 CONN. MALE PUSH, 16-14 AWG, .25 TAB 6
29 012865-099 WIRE LOOM 3/4 DIA 8 29 012865-099 WIRE LOOM 3/4 DIA 8
30 067863-000 SWITCH MOUNT 1 30 067863-000 SWITCH MOUNT 1
33 067492-003 WIRE HARNESS, ENGINE EXTENSION 1 33 067492-003 WIRE HARNESS, ENGINE EXTENSION 1
34 029457-099 WIRE, 16 AWG, THHN, GREEN .2 FT 34 067758-099 NYLON HOSE GUARD 6.7 FT
35 014914-001 CONN. MALE PUSH, 16-14 AWG, .25 TAB 4 35 067699-000 HOSE CLAMP CHANNEL 2
36 029931-003 CONN. FEMALE PUSH, 16-14 AWG, .25 TAB 2 36 029931-003 CONN. FEMALE PUSH, 16-14 GA., .25 TAB 2
37 020398-012 CLAMP, CUSHIONED. Ø 1 1/2 2 37 029435-099 WIRE, 14 AWG-3 COND 72 FT
38 029435-099 WIRE, 14 AWG-3 COND 60 FT

6-8 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

Final Assembly, LX31/41


Drawing 1 of 3

LX31/41 Work Platform 6-9


Section
6.1 ILLUSTRATED PARTS BREAKDOWN

Final Assembly, LX31/41


Drawing 2 of 3

6-10 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

Final Assembly, LX31/41


Drawing 3 of 3

LX31/41 Work Platform 6-11


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
FINAL ASSEMBLY, LX31 2-WHEEL DRIVE FINAL ASSEMBLY, LX41, 2-WHEEL DRIVE
DIESEL, DUAL DECK DIESEL, DUAL DECK
067401-011 067405-011
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 067415-000 BASIC ASSY 1 1 067417-000 BASIC ASSY 1


2 067528-010 CONTROLLER ASSEMBLY 1 2 067528-010 CONTROLLER ASSEMBLY 1
3 067536-010 CONTROL CABLE ASSEMBLY 1 3 067536-011 CONTROL CABLE ASSEMBLY 1
4 067532-132 LABEL-KIT (EURO) 1 4 067532-134 LABEL-KIT (EURO) 1
5 067533-020 HOSE-KIT 1 5 067533-020 HOSE-KIT 1
6 030841-300 GUARDRAIL 1 6 030841-300 GUARDRAIL 1
7 067522-012 POWER MODULE ASSEMBLY 1 7 067522-012 POWER MODULE ASSEMBLY 1
8 067521-025 CONTROL MODULE ASSEMBLY 1 8 067521-025 CONTROL MODULE ASSEMBLY 1
9 067534-010 HYDRAULIC SCHEMATIC REF 9 067534-010 HYDRAULIC SCHEMATIC REF
10 067535-070 ELECTRICAL SCHEMATIC (EURO) REF 10 067535-070 ELECTRICAL SCHEMATIC (EURO) REF
11 030860-600 SCISSOR GUARD 1 11 030841-600 SCISSOR GUARD 1
12 029945-013 LEVEL SENSOR 1 12 029945-013 LEVEL SENSOR 1
13 011252-006 SCRW, 1/4-20 X 3/4 4 13 011252-006 SCRW, 1/4-20 X 3/4 4
14 011248-004 LOCKNUT, 1/4-20 UNC 8 14 011248-004 LOCKNUT, 1/4-20 UNC 8
15 065373-005 MAGNET 4 15 065373-005 MAGNET 4
16 065373-006 SWITCH 4 16 065373-006 SWITCH 4
17 067913-000 ALUM. SW. PAD 2 17 067913-000 ALUM. SW. PAD 2
18 026551-005 RIVET 1/8 X 1/4 GRIP 16 18 026551-005 RIVET 1/8 X 1/4 GRIP 16
19 029490-099 CABLE 2 COND. 16 GA. 8 FT 19 029490-099 CABLE 2 COND. 16 GA. 8 FT
20 029620-002 CONN. BUTT 16-14 GA. 13 20 029620-002 CONN. BUTT 16-14 GA. 13
21 063497-001 MERCURY SWITCH 2 21 063497-001 MERCURY SWITCH 2
22 013919-013 CLAMP 2 22 013919-013 CLAMP 2
23 014996-004 WASHER, 1/4 SAE FLAT 4 23 014996-004 WASHER, 1/4 SAE FLAT 4
24 067866-002 SLIDE OUT DECK -REAR 1 24 067866-002 SLIDE OUT DECK -REAR 1
25 013283-002 CABLE MOUNT 4 25 013283-002 CABLE MOUNT 4
26 029931-003 CONN. FEMALE PUSH, 16-14 AWG, .25 TAB 2 26 067758-099 NYLON HOSE GUARD 3 FT.
27 012865-099 WIRE LOOM 3/4 DIA 8 27 012865-099 WIRE LOOM 3/4 DIA 8 FT.
28 067863-000 SWITCH MOUNT 1 28 067863-000 SWITCH MOUNT 1
31 067492-003 WIRE HARNESS, ENGINE EXTENSION 1 31 067492-003 WIRE HARNESS, ENGINE EXTENSION 1
32 014914-001 CONN. MALE PUSH, 16-14 AWG, .25 TAB 2 32 014914-001 CONN. MALE PUSH, 16-14 AWG, .25 TAB 2
33 067866-001 SLIDE-OUT DECK INSTL 1 33 067866-001 SLIDE-OUT DECK INSTL 1
34 067692-000 CLIP, CABLE RETAINER 4 34 067692-000 CLIP, CABLE RETAINER 4
35 067758-099 NYLON HOSE GUARD 3 FT. 35 020398-012 CLAMP, CUSHIONED, Ø 1 1/2 3
36 020398-012 CLAMP, CUSHIONED, Ø 1 1/2 3 36 029931-003 CONN. FEMALE PUSH, 16-14 AWG, .25 TAB 2
37 029435-099 WIRE, 14 AWG-3 COND 60 FT 37 029435-099 WIRE, 14 AWG-3 COND 72 FT

6-12 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

Final Assembly, LX31/41


Drawing 1 of 3

LX31/41 Work Platform 6-13


Section
6.1 ILLUSTRATED PARTS BREAKDOWN

Final Assembly, LX31/41


Drawing 2 of 3

6-14 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

Final Assembly, LX31/41


Drawing 3 of 3

LX31/41 Work Platform 6-15


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
FINAL ASSEMBLY, LX31, 4-WHEEL DRIVE FINAL ASSEMBLY, LX41, 4-WHEEL DRIVE
DIESEL, DUAL DECK DIESEL, DUAL DECK
067403-011 067407-011
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 067416-000 BASIC ASSY 1 1 067418-000 BASIC ASSY 1


2 067528-010 CONTROLLER ASSEMBLY 1 2 067528-010 CONTROLLER ASSEMBLY 1
3 067536-010 CONTROL CABLE ASSEMBLY 1 3 067536-011 CONTROL CABLE ASSEMBLY 1
4 067532-133 LABEL-KIT (EURO) 1 4 067532-135 LABEL-KIT (EURO) 1
5 067533-021 HOSE-KIT 1 5 067533-021 HOSE-KIT 1
6 030841-300 GUARDRAIL 1 6 030841-300 GUARDRAIL 1
7 067522-013 POWER MODULE ASSEMBLY 1 7 067522-013 POWER MODULE ASSEMBLY 1
8 067521-027 CONTROL MODULE ASSEMBLY 1 8 067521-027 CONTROL MODULE ASSEMBLY 1
9 067534-011 HYDRAULIC SCHEMATIC REF 9 067534-011 HYDRAULIC SCHEMATIC REF
10 067535-071 ELECTRICAL SCHEMATIC (EURO) REF 10 067535-071 ELECTRICAL SCHEMATIC (EURO) REF
11 067866-001 SLIDE-OUT DECK INSTL 1 11 067866-001 SLIDE-OUT DECK INSTL 1
12 067692-000 CLIP, CABLE RETAINER 4 12 067692-000 CLIP, CABLE RETAINER 4
13 030860-600 SCISSOR GUARD 1 13 030841-600 SCISSOR GUARD 1
14 029945-013 LEVEL SENSOR 1 14 029945-013 LEVEL SENSOR 1
15 011252-006 SCRW, 1/4-20 X 3/4 4 15 011252-006 SCRW, 1/4-20 X 3/4 4
16 011248-004 LOCKNUT, 1/4-20 UNC 8 16 011248-004 LOCKNUT, 1/4-20 UNC 8
17 065373-005 MAGNET 4 17 065373-005 MAGNET 4
18 065373-006 SWITCH 4 18 065373-006 SWITCH 4
19 067913-000 ALUM. SW. PAD 2 19 067913-000 ALUM. SW. PAD 2
20 026551-005 RIVET 1/8 X 1/4 GRIP 16 20 026551-005 RIVET 1/8 X 1/4 GRIP 16
21 029490-099 CABLE 2 COND. 16 GA. 16 FT. 21 029490-099 CABLE 2 COND. 16 GA. 8 FT
22 029620-002 CONN. BUTT 16-14 GA. 13 22 029620-002 CONN. BUTT 16-14 GA. 13
23 063497-001 MERCURY SWITCH 2 23 063497-001 MERCURY SWITCH 2
24 013919-013 CLAMP 2 24 013919-013 CLAMP 2
25 014996-004 WASHER, 1/4 SAE FLAT 8 25 014996-004 WASHER, 1/4 SAE FLAT 8
26 067866-002 SLIDE OUT DECK -REAR 1 26 067866-002 SLIDE OUT DECK -REAR 1
27 013283-002 CABLE MOUNT 4 27 013283-002 CABLE MOUNT 4
28 020398-012 CLAMP, CUSHIONED, Ø 1 1/2 3 28 029931-003 CONN. FEMALE PUSH, 16-14 AWG, .25 TAB 2
29 012865-099 WIRE LOOM 3/4 DIA 8 FT. 29 012865-099 WIRE LOOM 3/4 DIA 8
30 067863-000 SWITCH MOUNT 1 30 067863-000 SWITCH MOUNT 1
33 067492-003 WIRE HARNESS, ENGINE EXTENSION 1 33 067492-003 WIRE HARNESS, ENGINE EXTENSION 1
34 067758-099 NYLON HOSE GUARD 9.7 FT 34 067758-099 NYLON HOSE GUARD 9.7 FT
35 067699-000 HOSE CLAMP CHANNEL 2 35 067699-000 HOSE CLAMP CHANNEL 2
36 029457-099 WIRE, 16 AWG, THHN, GREEN .2 FT 36 029457-099 WIRE, 16 AWG, THHN, GREEN .2 FT
37 014914-001 CONN. MALE PUSH, 16-14 AWG, .25 TAB 4 37 014914-001 CONN. MALE PUSH, 16-14 AWG, .25 TAB 4
38 029931-003 CONN. FEMALE PUSH, 16-14 AWG, .25 TAB 2 38 020398-012 CLAMP, CUSHIONED, Ø 1 1/2 3
39 029435-099 WIRE, 14 AWG-3 COND 60 FT 39 029435-099 WIRE, 14 AWG-3 COND 72 FT

6-16 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

Final Assembly, LX31/41


Drawing 1 of 3

LX31/41 Work Platform 6-17


Section
6.1 ILLUSTRATED PARTS BREAKDOWN

Final Assembly, LX31/41


Drawing 2 of 3

6-18 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

Final Assembly, LX31/41


Drawing 3 of 3

LX31/41 Work Platform 6-19


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
BASIC ASSEMBLY, LX31 BASIC ASSEMBLY, LX41
TWO-WHEEL DRIVE, STANDARD DECK TWO-WHEEL DRIVE, STANDARD DECK
067510-001 067512-001
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 067518-000 CHASSIS ASSEMBLY 1 1 067518-000 CHASSIS ASSEMBLY 1


2 067422-000 SCISSOR LINKAGE 1 2 067423-000 SCISSOR LINKAGE 1
3 067780-001 PLATFORM WELDMENT 1 3 067780-001 PLATFORM WELDMENT 1
4 067879-000 MOTOR COVER 2 4 067879-000 MOTOR COVER 2
5 011253-008 SCR H H C 5/16 X 1 8 5 011253-008 SCR HHC 5/16 X 1 8
6 067737-001 LADDER WELDMENT 1 6 067737-000 LADDER WELDMENT 1
7 067738-000 SLIDE BLOCK 6 7 067738-000 SLIDE BLOCK 6
8 067852-000 PIN 4 8 067852-000 PIN 4
9 067853-000 PIN 2 9 067853-000 PIN 2
10 014996-005 WASHER 5/16 DIA 8 10 014996-005 WASHER 5/16 DIA 8
11 066189-000 SPACER 1/4 4 11 066189-000 SPACER 1/4 4
12 067853-001 PIN 2 12 067853-001 PIN 2
13 066189-004 SPACER 1/8 8 13 066189-004 SPACER 1/8 8
14 011248-008 NUT 1/2-13 ESNA 16 14 011248-008 NUT 1/2-13 ESNA 16
15 011256-012 SCREW HHC 1/2-13 X 1 1/2 4 15 011256-012 SCREW HHC 1/2-13 X 1 1/2 4
16 011256-028 SCREW HHC 1/2-13 X 3 1/2 8 16 011256-028 SCREW HHC 1/2-13 X 3 1/2 8
17 014033-032 SCREW HHC 1/2-13 X 4 GR8 8 17 014033-032 SCREW HHC 1/2-13 X 4 8

6-20 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-21


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
BASIC ASSEMBLY, LX31 BASIC ASSEMBLY, LX41
FOUR-WHEEL DRIVE, STANDARD DECK FOUR-WHEEL DRIVE, STANDARD DECK
067511-001 067513-001
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 067519-000 CHASSIS ASSEMBLY 1 1 067519-000 CHASSIS ASSEMBLY 1


2 067422-000 SCISSOR LINKAGE 1 2 067423-000 SCISSOR LINKAGE 1
3 067780-001 PLATFORM WELDMENT 1 3 067780-001 PLATFORM WELDMENT 1
4 067879-000 MOTOR COVER 2 4 067879-000 MOTOR COVER 2
5 011253-008 SCR HHC 5/16 X 1 8 5 011253-008 SCR HHC 5/16 X 1 8
6 067737-001 LADDER WELDMENT 1 6 067737-000 LADDER WELDMENT 1
7 067738-000 SLIDE BLOCK 6 7 067738-000 SLIDE BLOCK 6
8 067852-000 PIN 4 8 067852-000 PIN 4
9 067853-000 PIN 2 9 067853-000 PIN 2
10 014996-005 WASHER, 5/16 DIA 8 10 014996-005 WASHER 5/16 DIA 8
11 066189-000 SPACER 1/4 4 11 066189-000 SPACER 1/4 2
12 067853-001 PIN 2 12 067853-001 PIN 2
13 066189-004 SPACER 1/8 8 13 066189-004 SPACER 1/8 8
14 011248-008 NUT 1/2-13 ESNA 16 14 011248-008 NUT 1/2-13 ESNA 16
15 011256-012 SCREW HHC 1/2-13 X 1 1/2 4 15 011256-012 SCREW 1/2-13 X 1 1/2 4
16 011256-028 SCREW HHC 1/2-13 X 3 1/2 8 16 011256-028 SCREW HHC 1/2-13 X 3 1/2 8
17 014033-032 SCREW HHC 1/2-13 X 4 GR8 8 17 014033-032 SCREW HHC 1/2-13 X 4 8

6-22 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-23


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
BASIC ASSEMBLY, LX31 BASIC ASSEMBLY, LX41
TWO-WHEEL DRIVE, DUAL DECK TWO-WHEEL DRIVE, DUAL DECK
067415-000 067417-000
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 067518-000 CHASSIS ASSEMBLY 1 1 067518-000 CHASSIS ASSEMBLY 1


2 067422-000 SCISSOR LINKAGE 1 2 067423-000 SCISSOR LINKAGE 1
3 030841-101 PLATFORM WELDMENT 1 3 030841-101 PLATFORM WELDMENT 1
4 067879-000 MOTOR COVER 2 4 067879-000 MOTOR COVER 2
5 011253-008 SCR H H C 5/16 X 1 8 5 011253-008 SCR HHC 5/16 X 1 8
7 067738-000 SLIDE BLOCK 6 7 067738-000 SLIDE BLOCK 6
8 067852-000 PIN 4 8 067852-000 PIN 4
9 067853-000 PIN 2 9 067853-000 PIN 2
10 014996-005 WASHER 5/16 DIA 8 10 014996-005 WASHER 5/16 DIA 8
11 066189-000 SPACER 1/4 4 11 066189-000 SPACER 1/4 4
12 067853-001 PIN 2 12 067853-001 PIN 2
13 066189-004 SPACER 1/8 8 13 066189-004 SPACER 1/8 8
16 011256-028 SCREW HHC 1/2-13 X 3 1/2 8 16 011256-028 SCREW HHC 1/2-13 X 3 1/2 8
17 014033-032 SCREW HHC 1/2-13 X 4 GR8 8 17 014033-032 SCREW HHC 1/2-13 X 4 8
20 011248-008 NUT 1/2-13 ESNA 12 20 011248-008 NUT 1/2-13 ESNA 12

6-24 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-25


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
BASIC ASSEMBLY, LX31 BASIC ASSEMBLY, LX41
FOUR-WHEEL DRIVE, DUAL DECK FOUR-WHEEL DRIVE, DUAL DECK
067416-000 067418-000
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCIPTION QTY.

1 067519-000 CHASSIS ASSEMBLY 1 1 067519-000 CHASSIS ASSEMBLY 1


2 067422-000 SCISSOR LINKAGE 1 2 067423-000 SCISSOR LINKAGE 1
3 030841-101 PLATFORM WELDMENT 1 3 030841-101 PLATFORM WELDMENT 1
4 067879-000 MOTOR COVER 2 4 067879.000 MOTOR COVER 2
5 011253-008 SCR HHC 5/16 X 1 8 5 011253-008 SCR HHC 5/16 X 1 8
7 067738-000 SLIDE BLOCK 6 7 067738-000 SLIDE BLOCK 6
8 067852-000 PIN 4 8 067852-000 PIN 4
9 067853-000 PIN 2 9 067853-000 PIN 2
10 014996-005 WASHER, 5/16 DIA 8 10 014996-005 WASHER 5/16 DIA 8
11 066189-000 SPACER 1/4 4 11 066189-000 SPACER 1/4 2
12 067853-001 PIN 2 12 067853-001 PIN 2
13 066189-004 SPACER 1/8 8 13 066189-004 SPACER 1/8 8
16 011256-028 SCREW HHC 1/2-13 X 3 1/2 8 16 011256-028 SCREW HHC 1/2-13 X 3 1/2 8
17 014033-032 SCREW HHC 1/2-13 X 4 GR8 8 17 014033-032 SCREW HHC 1/2-13 X 4 8
20 011248-008 NUT 1/2-13 ESNA 12 20 011248-008 NUT 1/2-13 ESNA 12

6-26 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-27


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
CHASSIS ASSEMBLY, LX31/41
TWO-WHEEL DRIVE
067518-000
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 067715-000 CHASSIS WELDMENT (FIXED AXLE) 1 27 011248-006 NUT 3/8-16 HEX ESNA 6
2 067743-000 TRUNNION (L.H.) 1 28 011258-012 SCREW HHC 3/4-10 X 1 1/2 4
3 067742-000 TRUNNION (R.H.) 1 29 011238-008 WASHER 1/2 SPLIT LOCK 33
4 067739-000 STEERING LINK 1 30 011256-012 SCREW HHC 1/2-13 X 1 1/2 16
5 067812-000 BUSHING, STEERING 2 31 011257-028 SCREW HHC 5/8-11 X 3 1/2 2
6 067813-000 CONNECTING LINK 2 32 011248-008 NUT 1/2-13 HEX ESNA 10
7 067746-000 TRUNNION PIN LOWER 2 33 011256-024 SCREW HHC 1/2-13 X 3 8
8 067833-000 SPINDLE WELDMENT 2 34 011848-050 PIN CLEVIS 1 X 2 3/4 1
9 067748-000 STEERING CLAMP 1 35 067746-001 PIN STEERING LINK 2
10 013336-003 GREASE FITTING 1/8” 4 36 011256-020 SCREW HHC 1/2-13 X 2 1/2 2
11 067816-000 PLATE WELDMENT 1 37 013315-011 RETAINING “E” RING 2
12 067613-000 HUB, 8 BOLT ON 8” B.C. 2 38 062889-012 PIN, HAIR COTTER .177 X 3 1/2 2
* 067613-010 GREASE SEAL 1 39 011935-006 FITTING 10 MB - 10 MJ 45° 2
* 067613-011 INNER CUP 1 40 011469-005 LUG NUT 9/16-18 10
* 067613-012 OUTER CUP 1 41 011934-011 FITTING, 10 MB - 10 MJ 90° 4
* 067613-013 INNER CONE 1 42 011934-001 FITTING, 4 MB - 4 MJ 90° 3
* 067613-014 OUTER CONE 1 43 011934-003 FITTING, 6 MB - 4 MJ 90° 2
* 067613-015 DUST CAP 1 44 012030-010 SCRW SOC HD CAP 1/2-13 X 1-1/4 8
* 067613-016 STUD 1 45 011848-051 PIN CLEVIS 1 DIA. X 2 1
13 067600-000 TORQUE HUB 2 46 063978-000 HAND PUMP 1
* 067600-010 BEARING 2 47 011240-006 WASHER 3/8 STD 2
* 067600-011 SHAFT SEAL 2 48 012877-008 VALVE, BI DIRECTIONAL RELIEF 2
* 067600-012 STUD 10 49 012030-032 SCRW SOC HD CAP 1/2-13 X 4 4
* 067600-013 O-RING 2 50 067746-002 PIN TRUNNION UPPER 2
14 067603-000 BRAKE 2 51 067666-000 TIRE/WHEEL ASSY REAR RHD 1
* 067603-010 BRAKE SEAL KIT - 52 067666-001 TIRE/WHEEL ASSY REAR LHD 1
15 067601-001 HYDRAULIC MOTOR 2 53 011941-001 FITTING 4MB-4MJ STR 1
* 067601-010 HYDRAULIC MOTOR SEAL KIT - 54 011238-012 WASHER SPLIT LOCK 3/4 4
16 067633-000 STEERING CYLINDER 1 55 064279-000 THRUST WASHER 2
* 067633-010 STEERING CYLINDER SEAL KIT - 56 011248-010 NUT 5/8-11 HEX ESNA 2
17 011252-020 SCREW HHC 1/4-20 X 2 1/2 4 57 067805-099 GROMMET MATL FT 7.00
19 011248-004 NUT 1/4-20 HEX ESNA 4 58 024501-003 SHEET 1/8 RUBBER 3 X 48 1
20 067606-020 BEARING, SCISSOR PIVOT 2
21 062642-020 BUSHING 16DU16 4 *Not Shown

22 062649-020 BEARING, STEERING ROD 2


23 067606-010 BEARING, 16DX16 6
24 067665-000 TIRE & WHEEL ASSY FRONT RHD 1
25 067665-001 TIRE & WHEEL ASSY FRONT LHD 1
26 011254-020 SCREW HHC 3/8-16 X 2 1/2 6

6-28 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-29


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
CHASSIS ASSEMBLY, LX31/41
FOUR-WHEEL DRIVE
067519-000
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 067729-000 CHASSIS WELDMENT 1 38 011256-020 SCREW, HHC 1/2-13UNC X 2-1/2 2


2 067700-000 AXLE WELDMENT 1 39 011248-008 NUT, HEX 1/2-13UNC ESNA 11
3 067743-000 TRUNNION (L.H.) 1 40 011256-028 SCREW, HHC 1/2-13UNC X 3-1/2 2
4 067742-000 TRUNNION (R.H.) 1 41 011256-012 SCREW, HHC 1/2-13UNC X 1-1/2 17
5 067739-000 STEERING LINK 1 42 011238-008 LOCKWASHER, SPLIT 1/2 37
6 067812-000 BUSHING, STEERING 2 43 011249-016 LOCKNUT, HEX 1-14UNF ESNA 4
7 067813-000 CONNECTING LINK 2 44 011297-016 WASHER, BELL 1” 4
8 067746-000 TRUNNION PIN 2 45 064370-001 CYLINDER PIN 1 X 5-1/4 2
9 067814-000 PIVOT SHAFT, FRONT AXLE 1 46 011258-012 SCREW, HHC 3/4-10UNC X 1-1/2 4
10 067748-000 STEERING CLAMP 1 47 012030-032 SCREW, SOC HD 1/2-13UNC X 4 8
11 011238-012 LOCKWASHER SPLIT 3/4 4 48 011469-005 LUG NUT, 9/16-18 90° 10
12 067816-000 PLATE WELDMENT 1 49 012004-004 FITTING, PLUG SAE#4 4
13 067607-002 HYDRAULIC MOTOR (FRONT) 2 50 015961-004 FITTING, TEE 4MB - 4MJ - 4MJ 2
* 067607-010 HYDRAULIC MOTOR SEAL KIT - 51 011934-001 FITTING, 90° 4MB - 4MJ 7
14 067600-000 TORQUE HUB 2 52 011937-001 FITTING, 90° 4FJX - 4MJ 2
* 067600-010 BEARING 2 53 015961-010 FITTING, TEE 10MB - 10MJ-10MJ 1
* 067600-011 SHAFT SEAL 2 54 010150-005 FITTING, BULKHD. 8MJ - 8MJ 4
* 067600-012 STUD 10 55 011941-014 FITTING, 12MB - 8MJ 2
* 067600-013 O-RING 2 56 011935-006 FITTING, 45° 10MB - 10MJ 2
15 067603-000 BRAKE 2 57 011934-011 FITTING, 90° 10MB - 10MJ 1
* 067603-010 BRAKE SEAL KIT - 58 011934-003 FITTING, 90° 6MB - 4MJ 2
16 067601-001 HYDRAULIC MOTOR 2 59 012030-010 SCREW SOC HD 1/2-13 X 1-1/4 8
* 067601-010 HYDRAULIC MOTOR SEAL KIT - 60 067878-000 AXLE COVER 4WD 1
17 067633-000 STEERING CYLINDER 1 61 067674-008 FITTING 45° 12MB - 8MJ 4
* 067633-010 STEER CYLINDER SEAL KIT - 62 064296-003 LIMIT SWITCH 1
18 067634-000 AXLE PIVOT CYLINDER 1 63 064294-004 CLAMP LEVER 1
* 067634-010 AXLE PIVOT CYLINDER SEAL KIT - 64 012002-010 FITTING 10MJ - 10MJ 90° 4
19 067637-000 PIVOT BUSHING 2 65 064297-001 CHECK VALVE 2
20 027931-057 BEARING, PIVOT CYL. 2 66 011848-051 CLEVIS PIN 1” DIA. X 2” 1
21 067606-020 BEARING, SCISSOR PIVOT 2 67 063978-000 PUMP HAND (BRAKE) 1
22 064298-004 BEARING, AXLE PIVOT 2 68 011240-006 WASHER 3/8 STD 2
23 062649-020 BEARING, STEERING ROD 2 69 012877-008 VALVE BI-DIRECTIONAL RELIEF 2
24 067606-010 BEARING 16DX16 6 71 011709-018 SCREW MACH RD HD 10-24 X 2-1/4 4
25 067666-000 TIRE & WHEEL - RH 1 72 011248-003 NUT HEX ESNA 10-24 4
26 067666-001 TIRE & WHEEL - LH 1 73 067746-002 TRUNNION PIN UPPER 2
27 067664-000 TIRE & WHEEL - RH 4WD FRONT 1 74 011935-003 FITTING 6MB - 6MJ 45° 1
28 067664-001 TIRE & WHEEL - LH 4WD FRONT 1 75 011941-005 FITTING 6MB - 6MJ STR 1
29 011252-020 SCREW, HHC 1/4-20UNC X 2-1/2 6 76 011252-004 SCREW HHC 1/4-20 X 1/2 2
30 011248-004 NUT, HEX 1/4-20 ESNA 6 77 011240-004 WASHER 1/4 FLAT STD 2
31 062642-020 BEARING, 16 DU 12 4 78 064279-000 THRUST WASHER 2
32 067746-001 STEERING LINK PIN 2 79 067805-099 GROMMET MATL FT 7.00
33 011254-020 SCREW, HHC 3/8-16UNC X 2-1/2 6 80 024501-003 SHEET 1/8 RUBBER 3 X 48 1
34 011248-006 NUT, HEX 3/8-16UNC ESNA 6 81 013336-003 FITTING LUBE 4
35 062889-012 PIN, HAIR COTTER .177 X 3-1/2 2 82 067865-000 WHEEL HUB 2
36 011848-050 PIN, CLEVIS 1 X 2-3/4 1 83 014122-001 WHEEL BOLT 12
37 013315-011 RETAINING “E” RING 2 84 012030-024 SCREW, SOC HD 1/2-13 X 3 8

*Not Shown

6-30 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-31


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
SCISSOR LINKAGE ASSEMBLY,
LX31
067422-000
ITEM PART NO. DESCRIPTION QTY.

1 067550-001 ARM WELDMENT 1


2 067551-002 ARM WELDMENT 1
3 067552-000 ARM WELDMENT 1
4 067593-001 ARM WELDMENT 2
5 067828-001 ARM WELDMENT 1
6 067830-000 ARM WELDMENT 1
7 067832-000 ARN WELDMENT 1
8 011786-017 MACHINERY BUSHING, 2” ID X 14 GA. 1
9 011757-028 COTTER PIN 3/8 DIA X 3-1/2 1
10 067606-020 BEARING, 2” I.D. X 1 1/2” LG. 12
11 067606-030 BEARING, 3” I.D. X 1 1/2” LG. 16
12 067583-000 PIN WELDMENT 5
13 067580-000 PIN WELDMENT 8
14 067585-000 PIN WELDMENT 1
15 067586-000 PIN, CYLINDER 2
16 067635-000 LIFT CYLINDER 1
* 067635-010 LIFT CYLINDER SEAL KIT -
17 014033-048 H.H.C.S. 1/2-13 UNC X 6 GR. 8 8
18 014033-032 H.H.C.S. 1/2-13 UNC X 4 GR. 8 6
19 011248-008 HEX LOCK NUT 1/2-13 UNC 14
20 067591-000 SUPPORT WELDMENT 1
21 013336-001 GREASE FITTING 14
22 011934-004 ADAPTER 90° #6 1
23 063925-003 DOWN VALVE 1
24 003570-001 RETAINING PIN ASSLY 1
25 067659-000 CABLE ASSY 1
26 067877-000 COUPLER 1
27 015919-003 ORIFICE PLATE 1
28 005133-000 SPRING 1

*Not Shown

6-32 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-33


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
SCISSOR LINKAGE ASSEMBLY,
LX41
067423-000
ITEM PART NO. DESCRIPTION QTY.

1 067550-001 ARM WELDMENT 1


2 067551-002 ARM WELDMENT 1
3 067552-000 ARM WELDMENT 1
4 067593-001 ARM WELDMENT 2
5 067553-001 ARM WELDMENT 1
6 067554-000 ARM WELDMENT 2
7 067555-000 ARN WELDMENT 1
8 067556-000 ARM WELDMENT 1
9 067557-000 ARM WELDMENT 1
10 067606-020 BEARING, 2” I.D. X 1 1/2” LG. 28
11 067606-030 BEARING, 3” I.D. X 1 1/2” LG. 16
12 067583-000 PIN WELDMENT 11
13 067580-000 PIN WELDMENT 8
14 067585-000 PIN WELDMENT 1
15 067586-000 PIN, CYLINDER 2
16 067635-000 LIFT CYLINDER 1
* 067635-010 LIFT CYLINDER SEAL KIT -
17 014033-048 H.H.C.S. 1/2-13 UNC X 7 1/2 GR. 8 8
18 014033-032 H.H.C.S. 1/2-13 UNC X 4 1/2 GR. 8 12
19 011248-008 HEX LOCK NUT 1/2-13 UNC 20
20 067591-000 SUPPORT WELDMENT 1
21 013336-001 GREASE FITTING 20
22 011941-005 STRAIGHT ADAPTER #6 1
23 063925-003 DOWN VALVE 1
24 003570-001 RETAINING PIN ASSLY 1
25 065754-004 CABLE ASSLY 1
26 067877-000 COUPLER 1
27 015919-000 ORIFICE PLATE 1
28 005133-000 SPRING 1
29 011786-017 MACHINERY BUSHING, 2” ID X 14 GA. 1
30 011757-028 COTTER PIN 3/8 DIA X 3-1/2 1

*Not Shown

6-34 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-35


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
CONTROLLER ASSEMBLY,
LX31/41
067528-010
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 067487-000 LX CONTROL BOX 1 13 067806-000 RING, RETAINING 1


2 067643-001 CONTROLLER, PROPORTIONAL 12V 1 14 063951-001 RELAY 1
* 015772-001 SWITCH, MICRO 3 15 029939-003 CONDUIT NUT, 3/4” 1
* 066544-014 SWITCH, STEERING 2 16 011248-047 LOCKNUT, #6-32 2
* 063913-003 BOOT, STEERING SWITCH 1 17 011715-004 SCREW, #6-32 X 1/2 2
* 063913-004 ROCKER ASSEMBLY 1 18 064417-001 MOUNTING LATCH 4
- 066544-010 HANDLE, 2 PIECE 1 19 064462-007 CAP PLUG Ø 7/8 2
- 066544-011 LEVER, INTERLOCK 1 20 011252-006 SCREW, 1/4-20 UNC, HEX HD CAP X 3/4 2
* 066544-012 SWITCH, INTERLOCK 1 21 011248-004 LOCKNUT, 1/4-20 UNC, HEX 2
- 066544-013 BOOT, JOYSTICK SHAFT 1 22 064462-002 CAP PLUG Ø 1/2” 4
- 066544-015 FLANGE, CONTROLLER MOUNTING 1 23 0101158-099 O-RING, Ø 3/32 3 FT.
3 067486-000 COVER PLATE, CONTROLLER BOX 1 24 010952-004 SCREW, BUTT. HD, TORX, 10-24 UNC X 1/2 6
4 067483-000 CONTROLLER SUPPORT 1 100 29610-004 CONNECTOR FORK TERM 12-10 GA. #10 11
5 029925-011 CABLE CONNECTOR, 3/4” 1 102 29615-002 CONNECTOR FEMALE PUSH 16-14 GA. 2
6 064443-002 CONTACT BLOCK, N.C. 3 103 63956-003 PLUG, HOUSING 1
7 064443-001 CONTACT BLOCK, N.O. 2 104 63956-010 PIN, CONTACT MALE 3
8 064666-000 KEY SWITCH 1 105 29452-099 WIRE 16 GA. BLACK 2 FT
9 067657-000 SELECTOR SWITCH 2 106 29450-099 WIRE 16 GA. BLUE 3 FT
10 067653-000 PUSH BUTTON 1 108 29453-099 WIRE 16 GA. ORG 1 FT
11 064446-003 MUSHROOM BUTTON 1 109 29477-099 WIRE 16 GA. ORG/BLK 1 FT
12 068133-000 INDICATOR LIGHT 1 110 29454-099 WIRE 16 GA. RED 2 FT

*Not Shown

6-36 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-37


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
CONTROL CABLE ASSEMBLY, CONTROL CABLE ASSEMBLY,
LX31 LX41
067536-010 067536-011
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 067645-099 CABLE, 16/6, 18/12 MULTICONDUCTOR 62 FT 1 067645-099 CABLE, 16/6, 18/12 MULTICONDUCTOR 72 FT
2 029601-013 CONN RING TERM 16-14 GA #10 2 2 029601-013 CONN RING TERM 16-14 GA #10 2
3 063956-002 PIN, CONTACT MALE 20-14 GA 8 3 063956-002 PIN, CONTACT MALE 20-14 GA 8
4 029610-002 CONN FORK TERM 16-14 GA #8 6 4 029610-002 CONN FORK TERM 16-14 GA #8 6
5 029457-099 WIRE, 16GA GRN X 12 IN 1 FT 5 029457-099 WIRE, 16GA GRN X 12 IN 1 FT
6 029620-002 CONN, BUTT 16-14GA 4 6 029620-002 CONN, BUTT 16-14GA 4
7 029616-001 CONN, FEMALE PUSH 16-14GA X .188 2 7 029616-001 CONN, FEMALE PUSH 16-14GA X .188 2
8 029483-099 WIRE 16 GA RD/WHT X 14 IN 1.2 FT 8 029483-099 WIRE 16 GA RD/WHT X 14 IN 1.2 FT
9 068760-001 DT CONNECTOR, RECEPTACLE, # DT04-12P 1 9 068760-001 DT CONNECTOR, RECEPTACLE, # DT04-12P 1
10 067990-001 DT CONNECTOR, RECEPTACLE, # DT04 6P 1 10 067990-001 DT CONNECTOR, RECEPTACLE, # DT04 6P 1
11 068761-000 LOCKING WEDGE, RECECTACLE, # W12P 1 11 068761-000 LOCKING WEDGE, RECECTACLE, # W12P 1
12 067990-003 LOCKING WEDGE, RECECTACLE, # W6P 1 12 067990-003 LOCKING WEDGE, RECECTACLE, # W6P 1
13 015790-004 CONTACT PIN, 16-18 AWG 18 13 015790-004 CONTACT PIN, 16-18 AWG 18
14 068908-001 BOOT ELECT. RECEPTACLE, # DT-12-P-BT 1 14 068908-001 BOOT ELECT. RECEPTACLE, # DT-12-P-BT 1
15 068908-002 BOOT ELECT. RECEPTACLE, # DT-6-P-BT 1 15 068908-002 BOOT ELECT. RECEPTACLE, # DT-6-P-BT 1
16 029825-002 DIODE, 5 AMP, 400 V. 1 16 029825-002 DIODE, 5 AMP, 400 V. 1

6-38 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-39


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
CONTROL MODULE, LX31/41
DIESEL, TWO-WHEEL DRIVE STANDARD DECK
067521-021
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 067810-003 CONTROL MODULE WELDMENT 1 29 067801-000 MODULE DOOR, L.H. 1


2 067491-002 CONTROL BOX , DIESEL 1 30 026554-002 POP RIVET, 1/4 DIA (.251-.375 GRIP) 36
3 067485-001 FUEL TANK ASSEMBLY, DIESEL 1 31 011248-006 NUT, 3/8-16 ESNA 7
4 063650-012 GAS SPRING 1 32 011252-006 SCREW, HHC 1/4-20 X 3/4 2
5 067484-000 CONTROL BOX MOUNT 1 33 011248-004 NUT, 1/4-20 ESNA 4
6 067648-008 END FITTING, GAS SPRING REF 34 011239-006 WASHER, 3/8”, SPLIT LOCK 2
7 067629-000 LATCH, FLUSH LIFT & TURN 2 35 067854-001 ANGLE, FUEL TANK MOUNT 1
8 005299-000 LATCH, TOGGLE 2 36 011240-006 WASHER, 3/8”, STD, FLT 2
9 067902-000 BRACKET, GAS SPRING 1 37 011254-006 SCREW HHC 3/8-16 X 3/4 2
11 014435-001 TERMINAL, BATTERY 2 38 012736-099 HOSE, 3/16 ID 11 FT
12 067489-000 VALVE BLOCK ASSY. (2 W.D.) 1 39 062125-002 CABLE, BATTERY X 69 2
13 012739-099 HOSE, 1/4 I.D. 11 FT 40 011240-004 WASHER 1/4 FLAT 4
14 067892-000 BRACKET, VALVE BLOCK 1 41 011254-004 SCRW HHC GR5 3/8-16UNC X 1/2 4
15 020541-001 HOSE CLAMP 2 42 011237-006 WASHER, 3/8 STAR 1
16 011254-008 SCRW HHC GR5 3/8-16UNC X 1 10 43 011248-005 NUT, HEX 5/16-18 ESNA 2
17 011708-004 SCRW MACH RD HD 8-32UNC X 1/2 4 44 015936-004 SCR, SHOULDER 3/8 DIA. X 1/2 2
18 011248-002 LOCK NUT, ESMA 8-32UNC 4 45 011275-006 SCREW HHC 10-32UNF X 3/4” 4
19 064040-000 ANGLE, BATTERY HOLD DOWN 1 46 011238-002 WASHER SPLIT-LOCK #10 4
20 062299-002 BATTERY, 12 VDC GROUP-27C 1 47 067492-001 WIRE HARNESS, MAIN CONTROL 1
21 067856-000 WELDMENT, STIFFENER 1 48 067492-002 WIRE HARNESS, VALVE BLOCK 1
22 012039-000 ROD, BATTERY HOLD DOWN 2 49 029931-003 CONN. FEMALE PUSH, 16-14 AWG, .250 TAB 4
23 025427-002 HANDLE 1 50 029458-099 WIRE 16 AWG, RED 6 IN.
24 011253-008 SCR HHC 5/16-18 X 1 2
25 067808-000 HINGE, 1 1/2 X 23 7/8 2
26 067809-002 HINGE, 1 1/2 X 65 1
27 067799-008 MODULE COVER / CONTROL 1
28 067800-000 MODULE DOOR, R.H. 1

See page 6-48 for Control


Module wiring diagram

6-40 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

Control Module, LX31/41


Drawing 1 of 2

LX31/41 Work Platform 6-41


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
CONTROL MODULE, LX31/41
DIESEL, FOUR-WHEEL DRIVE STANDARD DECK
067521-023
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 067810-003 CONTROL MODULE WELDMENT 1 30 026554-002 POP RIVET, 1/4 DIA (.251-.375 GRIP) 36
2 067491-002 CONTROL BOX , DIESEL 1 31 011248-006 NUT, 3/8-16 ESNA 7
3 067485-001 FUEL TANK ASSEMBLY, DIESEL 1 32 011252-006 SCREW, HHC 1/4-20 X 3/4 2
4 063650-012 GAS SPRING 1 33 011248-004 NUT, 1/4-20 ESNA 4
5 067484-000 CONTROL BOX MOUNT 1 34 011239-006 WASHER, 3/8”, SPLIT LOCK 2
6 067648-008 END FITTING, GAS SPRING REF 35 067854-001 ANGLE, FUEL TANK MOUNT 1
7 067629-000 LATCH, FLUSH LIFT & TURN 2 36 011240-006 WASHER, 3/8”, STD, FLT 2
8 05299-000 LATCH, TOGGLE 2 37 011254-006 SCREW HHC 3/8-16 X 3/4 2
9 067902-000 BRACKET, GAS SPRING 1 38 012736-099 HOSE, 3/16 ID 11 FT
11 014435-001 TERMINAL, BATTERY 2 39 062125-002 CABLE, BATTERY X 69 2
12 067489-001 VALVE BLOCK ASSY. (4WD) 1 40 011240-004 WASHER 1/4 FLAT 4
13 012739-099 HOSE, 1/4 I.D. 11 FT 41 011254-004 SCRW HHC GR5 3/8-16UNC X 1/2 4
14 067892-000 BRACKET, VALVE BLOCK 1 42 011237-006 WASHER, 3/8 STAR 1
15 020541-001 HOSE CLAMP 2 43 011248-005 NUT, HEX 5/16-18 ESNA 2
16 011254-008 SCRW HHC GR5 3/8-16UNC X 1 10 44 015936-004 SCR, SHOULDER 3/8 DIA. X 1/2 2
17 011708-004 SCRW MACH RD HD 8-32UNC X 1/2 4 45 011275-006 SCREW HHC 10-32UNF X 3/4” 4
18 011248-002 LOCK NUT, ESMA 8-32UNC 4 46 011238-002 WASHER SPLIT-LOCK #10 4
19 064040-000 ANGLE, BATTERY HOLD DOWN 1 47 067492-001 WIRE HARNESS, MAIN CONTROL 1
20 062299-002 BATTERY, 12 VDC GROUP-27C 1 48 067492-002 WIRE HARNESS, VALVE BLOCK 1
21 067856-000 WELDMENT, STIFFENER 1 49 029931-003 CONN. FEMALE PUSH, 16-14 AWG, .250 TAB 4
22 012039-000 ROD, BATTERY HOLD DOWN 2 50 029458-099 WIRE 16 AWG, RED 6 IN.
23 025427-002 HANDLE 1
24 011253-008 SCR HHC 5/16-18 X 1 2
25 067808-000 HINGE, 1 1/2 X 23 7/8 2
26 067809-002 HINGE, 1 1/2 X 65 1
27 067799-008 MODULE COVER / CONTROL 1
28 067800-000 MODULE DOOR, R.H. 1
29 067801-000 MODULE DOOR, L.H. 1

See page 6-49 for Control


Module wiring diagram

6-42 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

Control Module, LX31/41


Drawing 1 of 2

LX31/41 Work Platform 6-43


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
CONTROL MODULE, LX31/41
DIESEL, TWO-WHEEL DRIVE DUAL DECK
067521-025
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 067810-003 CONTROL MODULE WELDMENT 1 31 011248-006 NUT, 3/8-16 ESNA 7


2 067491-002 CONTROL BOX , DIESEL 1 32 011252-006 SCREW, HHC 1/4-20 X 3/4 2
3 067485-001 FUEL TANK, ASSEMBLY, DIESEL 1 33 011248-004 NUT, 1/4-20 ESNA 4
4 063650-012 GAS SPRING 1 34 011239-006 WASHER, 3/8”, SPLIT LOCK 2
5 067484-000 CONTROL BOX MOUNT 1 35 067854-001 ANGLE, FUEL TANK MOUNT 1
6 067648-008 END FITTING, GAS SPRING REF 36 011240-006 WASHER, 3/8”, STD, FLT 2
7 067629-000 LATCH, FLUSH LIFT & TURN 2 37 011254-006 SCREW HHC 3/8-16 X 3/4 2
8 05299-000 LATCH, TOGGLE 2 38 012736-099 HOSE, 3/16 ID 11 FT
9 067902-000 BRACKET, GAS SPRING 1 39 062125-002 CABLE, BATTERY X 69 2
11 014435-001 TERMINAL, BATTERY 2 40 011240-004 WASHER 1/4 FLAT 4
12 067489-000 VALVE BLOCK ASSY. (2WD) 1 41 011254-004 SCRW HHC GR5 3/8-16UNC X 1/2 4
13 012739-099 HOSE, 1/4 I.D. 11 FT 42 011237-006 WASHER, 3/8 STAR 1
14 067892-000 BRACKET, VALVE BLOCK 1 43 011248-005 NUT, HEX 5/16-18 ESNA 2
15 020541-001 HOSE CLAMP 2 44 015936-004 SCR, SHOULDER 3/8 DIA. X 1/2 2
16 011254-008 SCRW HHC GR5 3/8-16UNC X 1 10 45 030841-030 WELDMENT, STAIR 1
17 011708-004 SCRW MACH RD HD 8-32UNC X 1/2 4 46 011275-006 SCREW HHC 10-32UNF X 3/4” 4
18 011248-002 LOCK NUT, ESMA 8-32UNC 4 47 011238-002 WASHER SPLIT-LOCK #10 4
19 064040-000 ANGLE, BATTERY HOLD DOWN 1 48 067492-001 WIRE HARNESS, MAIN CONTROL 1
20 062299-002 BATTERY, 12 VDC GROUP-27C 1 49 067492-002 WIRE HARNESS, VALVE BLOCK 1
21 067856-000 WELDMENT, STIFFENER 1 50 029931-003 CONN. FEMALE PUSH, 16-14 AWG, .250 TAB 4
22 012039-000 ROD, BATTERY HOLD DOWN 2 51 029458-099 WIRE 16 AWG, RED 6 IN.
23 025427-002 HANDLE 1
24 011253-008 SCR HHC 5/16-18 X 1 2
25 067808-000 HINGE, 1 1/2 X 23 7/8 2
26 067809-002 HINGE, 1 1/2 X 65 1
27 067799-008 MODULE COVER / CONTROL 1
28 030841-031 MODULE DOOR, R.H. 1
29 030841-032 MODULE DOOR, L.H. 1
30 026554-002 POP RIVET, 1/4 DIA (.251-.375 GRIP) 36

See page 6-50 for Control


Module wiring diagram

6-44 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

Control Module, LX31/41


Drawing 1 of 2

LX31/41 Work Platform 6-45


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
CONTROL MODULE, LX31/41
DIESEL, FOUR-WHEEL DRIVE DUAL DECK
067521-027
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 067810-003 CONTROL MODULE WELDMENT 1 32 011252-006 SCREW, HHC 1/4-20 X 3/4 2


2 067491-002 CONTROL BOX , DIESEL 1 33 011248-004 NUT, 1/4-20 ESNA 4
3 067485-001 FUEL TANK, ASSEMBLY, DIESEL 1 34 011239-006 WASHER, 3/8”, SPLIT LOCK 2
4 063650-012 GAS SPRING 1 35 067854-001 ANGLE, FUEL TANK MOUNT 1
5 067484-000 CONTROL BOX MOUNT 1 36 011240-006 WASHER, 3/8”, STD, FLT 2
6 067648-008 END FITTING, GAS SPRING REF 37 011254-006 SCREW HHC 3/8-16 X 3/4 2
7 067629-000 LATCH, FLUSH LIFT & TURN 2 38 012736-099 HOSE, 3/16 ID 11 FT
8 05299-000 LATCH, TOGGLE 2 39 062125-002 CABLE, BATTERY X 69 2
9 067902-000 BRACKET, GAS SPRING 1 40 011240-004 WASHER 1/4 FLAT 4
11 014435-001 TERMINAL, BATTERY 2 41 011254-004 SCRW HHC GR5 3/8-16UNC X 1/2 4
12 067489-001 VALVE BLOCK ASSY. (4WD) 1 42 011237-006 WASHER, 3/8 STAR 1
13 012739-099 HOSE, 1/4 I.D. 11 FT 43 011248-005 NUT, HEX 5/16-18 ESNA 2
14 067892-000 BRACKET, VALVE BLOCK 1 44 015936-004 SCR, SHOULDER 3/8 DIA. X 1/2 2
15 020541-001 HOSE CLAMP 2 45 030841-030 WELDMENT, STAIR 1
16 011254-008 SCRW HHC GR5 3/8-16UNC X 1 10 46 011275-006 SCREW HHC 10-32UNF X 3/4” 4
17 011708-004 SCRW MACH RD HD 8-32UNC X 1/2 4 47 011238-002 WASHER SPLIT-LOCK #10 4
18 011248-002 LOCK NUT, ESMA 8-32UNC 4 48 067492-001 WIRE HARNESS, MAIN CONTROL 1
19 064040-000 ANGLE, BATTERY HOLD DOWN 1 49 067492-002 WIRE HARNESS, VALVE BLOCK 1
20 062299-002 BATTERY, 12 VDC GROUP-27C 1 50 029931-003 CONN. FEMALE PUSH, 16-14 AWG, .250 TAB 4
21 067856-000 WELDMENT, STIFFENER 1 51 029458-099 WIRE 16 AWG, RED 6 IN.
22 012039-000 ROD, BATTERY HOLD DOWN 2
23 025427-002 HANDLE 1
24 011253-008 SCR HHC 5/16-18 X 1 2
25 067808-000 HINGE, 1 1/2 X 23 7/8 2
26 067809-002 HINGE, 1 1/2 X 65 1
27 067799-008 MODULE COVER / CONTROL 1
28 030841-031 MODULE DOOR, R.H. 1
29 030841-032 MODULE DOOR, L.H. 1
30 026554-002 POP RIVET, 1/4 DIA (.251-.375 GRIP) 36
31 011248-006 NUT, 3/8-16 ESNA 7

See page 6-51 for Control


Module wiring diagram

6-46 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

Control Module, LX31/41


Drawing 1 of 2

LX31/41 Work Platform 6-47


Section
6.1 ILLUSTRATED PARTS BREAKDOWN

WIRING DIAGRAM - TWO WHEEL DRIVE, STANDARD DECK


6-48 LX31/41 Work Platform
Section
ILLUSTRATED PARTS BREAKDOWN 6.1

WIRING DIAGRAM - FOUR WHEEL DRIVE, STANDARD DECK


LX31/41 Work Platform 6-49
Section
6.1 ILLUSTRATED PARTS BREAKDOWN

WIRING DIAGRAM - TWO WHEEL DRIVE, DUAL DECK


6-50 LX31/41 Work Platform
Section
ILLUSTRATED PARTS BREAKDOWN 6.1

WIRING DIAGRAM - FOUR WHEEL DRIVE, DUAL DECK


LX31/41 Work Platform 6-51
Section
6.1 ILLUSTRATED PARTS BREAKDOWN
WIRING DIAGRAM - LOWER CONTROLS,
LX31/41 DIESEL
067491-002
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

2 066805-011 CONTACT BLOCK N.C. 3 7 029457-099 WIRE, 16 AWG GREEN 1.5 FT


3 066805-010 CONTACT BLOCK N.O. 7 8 029454-099 WIRE, 16 AWG RED 1.5 FT
4 066805-006 EMERGENCY STOP 1 9 029452-099 WIRE, 16 AWG BLACK 5 FT
5 066805-002 2 POSITION SELECTOR SWITCH 1 10 029479-099 WIRE, 16 AWG WHITE/BLACK 1.5 FT
6 066805-018 BLK STANDARD PUSH BUTTON 1 11 029451-099 WIRE, 16 AWG WHITE 1.5 FT
7 066805-017 RED STANDARD PUSH BUTTON 2 12 029352-099 WIRE, 16 AWG RED/WHITE 2.5 FT
8 066805-016 GRN STANDARD PUSH BUTTON 3 13 - WIRE, 14 AWG ORANGE/BLACK 2.5 FT
9 064462-007 CAP PLUG, Ø 7/8 1 14 029450-099 WIRE, 16 AWG DARK BLUE 1.5 FT
10 066807-001 ALARM, 107DB 1 15 029477-099 WIRE, 16 AWG ORANGE/BLACK 3 FT
11 029868-007 15 AMP-CIRCUIT BREAKER 2 16 - WIRE, 16 AWG BLACK/GREY 1.5 FT
12 015752-000 HOUR-METER 1 17 029353-099 WIRE, 16 AWG GREEN/WHITE 1.5 FT
DIAGRAM 18 029456-099 WIRE, 16 AWG YELLOW 1.5 FT
1 029616-002 CONN. FEMALE PUSH 16-14 .25 TAB 12 19 029475-099 WIRE, 16 AWG BLUE/BLACK 1.5 FT
2 029616-003 CONN. FEMALE PUSH 10-12 .25 TAB 2
3 029610-002 CONN. FORK 16-14 #8 21
5 029601-012 CONN. RING TERM 16-14 #8 1
6 029470-099 WIRE, 12 AWG RED 5 FT

6-52 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-53


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
WIRING DIAGRAM - LOWER CONTROLS,
LX31/41 DIESEL, W/OUTRIGGERS
067491-004
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

2 066805-011 CONTACT BLOCK N.C. 3 6 029470-099 WIRE, 12 AWG RED 5 FT


3 066805-010 CONTACT BLOCK N.O. 7 7 029457-099 WIRE, 16 AWG GREEN 1.5 FT
4 066805-006 EMERGENCY STOP 1 8 029454-099 WIRE, 16 AWG RED 1.5 FT
5 066805-002 2 POSITION SELECTOR SWITCH 1 9 029452-099 WIRE, 16 AWG BLACK 5 FT
6 066805-018 BLK STANDARD PUSH BUTTON 1 10 029479-099 WIRE, 16 AWG WHITE/BLACK 1.5 FT
7 066805-017 RED STANDARD PUSH BUTTON 2 11 029451-099 WIRE, 16 AWG WHITE 1.5 FT
8 066805-016 GRN STANDARD PUSH BUTTON 3 12 029352-099 WIRE, 16 AWG RED/WHITE 2.5 FT
9 064462-007 CAP PLUG, Ø 7/8 1 13 - WIRE, 14 AWG ORANGE/BLACK 2.5 FT
10 066807-001 ALARM, 107DB 1 14 029450-099 WIRE, 16 AWG DARK BLUE 1.5 FT
11 029868-007 15 AMP-CIRCUIT BREAKER 2 15 029477-099 WIRE, 16 AWG ORANGE/BLACK 3 FT
12 015752-000 HOUR-METER 1 16 - WIRE, 16 AWG BLACK/GREY 1.5 FT
DIAGRAM 17 029353-099 WIRE, 16 AWG GREEN/WHITE 1.5 FT
1 029616-002 CONN. FEMALE PUSH 16-14 .25 TAB 12 18 029456-099 WIRE, 16 AWG YELLOW 1.5 FT
2 029616-003 CONN. FEMALE PUSH 10-12 .25 TAB 2 19 029475-099 WIRE, 16 AWG BLUE/BLACK 1.5 FT
3 029610-002 CONN. FORK 16-14 #8 21
5 029601-012 CONN. RING TERM 16-14 #8 1

6-54 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-55


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
POWER MODULE, LX31/41
DIESEL TWO-WHEEL DRIVE
067522-012
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 067809-002 HINGE, 2 X 65 1 36 067898-000 RADIATOR COVER 1


2 067811-002 POWER MODULE WELDMENT 1 37 063930-001 BREATHER/FILLER CAP 1
3 067800-001 MODULE DOOR, R.H. 1 38 021305-007 PLUG, MAGNETIC 1
4 067801-001 MODULE DOOR, L.H. 1 39 067696-001 EXHAUST TUBE, DUAL FUEL 1
5 067799-000 MODULE COVER 1 40 067902-000 BRACKET, GAS SPRING 1
6 067808-000 HINGE, 2 X 22 2 41 010070-099 SEAL STRIP GASKET 2.54 FT
7 026554-002 POP RIVET, 1/4 DIA. (.251 - .375 GRIP) 32 42 067691-001 SNORKEL WELDMENT, DUAL FUEL 1
8 005299-000 LATCH, TOGGLE 2 43 013259-008 MUFFLER CLAMP 1 3/4 1
9 067629-000 LATCH, FLUSH LIFT & TURN 2 44 067697-001 BREATHER SPACER (RADIATOR) 1
10 067523-011 ENGINE ASSY, DIESEL KUBOTA 1 45 011252-008 SCREW HHC 1/4-20 X 1 10
11 011939-021 FITTING 12MP-12MJ 1 46 011240-004 WASHER FLAT STD 1/4 10
12 014220-009 FITTING 16MP-12FP 1 47 064462-023 PLUG, 3/8 CAP 2
13 063935-001 SUCTION SCREEN 1 48 013259-006 CLAMP, MUFFLER 1-1/2” 2
14 067841-000 TANK, HYDRAULIC 1 49 063979-006 GAGE, LUBE SIGHT 1
16 025427-002 HANDLE 1 50 011248-004 NUT HEX ESNA 1/4-20 6
17 026533-002 RIVET POP, 3/16D .126 -.250 GRIP 4 51 066697-099 PIPE INSULATION 1-3/8Ø 1
18 067856-000 STIFFENER BAR 1 52 011248-005 NUT HEX 5/16-18 ESNA 2
19 011708-004 SCREW RD HD 8-32 X 1/2 4 53 011253-007 SCREW HHC 5/16-18 X 7/8 4
20 011248-002 NUT HEX 8-32 ESNA 4 54 011240-005 WASHER 5/16 FLAT STD 4
21 011254-006 SCREW HHC 3/8-16 X 3/4 2 55 011238-005 WASHER LOCK 5/16 4
22 064039-001 HYDRAULIC TANK MOUNTING TAB 1 56 011250-005 NUT HEX 5/16-18 4
23 067624-000 HYDRAULIC FILTER 1 59 011939-013 FITTING 8MP-4MJ 1
* 067624-010 HYDRAULIC FILTER ELEMENT 1 60 011939-015 FITTING 8MP-8MJ 1
24 011916-011 ELBOW 90° 20FP-20FP (1-1/4 NPT) 1 61 011939-014 FITTING 8MP-6MJ 1
25 067854-000 ANGLE RES. MOUNT 1 62 063936-024 MUFFLER GASKET 1
26 011240-006 WASHER 3/8 FLAT STD 26 63 067765-000 TUBE EXTENSION 1
27 011254-008 SCREW HHC 3/8-16 X 1 12 64 011253-008 SCREW, HHC 5/16-18 X 1 2
28 011248-006 NUT HEX 3/8-16 ESNA 14 65 011248-005 NUT, HEX 5/16-18 ESNA 2
29 063650-012 SPRING, PRESSURIZED GAS 1
*Not Shown
30 067648-008 END FITTING, GAS SPRING REF
31 015936-004 SCREW SHOULDER Ø 3/8 X 1/2 2
33 011939-030 FITTING 20MP-20MJ 1
34 011923-008 FITTING 12MP-6FP 1
35 011940-008 FITTING 90° 6MP-4MJ 1

6-56 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-57


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
POWER MODULE, LX31/41
DIESEL FOUR-WHEEL DRIVE
067522-013
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 067809-002 HINGE, 2 X 65 1 36 067898-000 RADIATOR COVER 1


2 067811-002 POWER MODULE WELDMENT 1 37 063930-001 BREATHER/FILLER CAP 1
3 067800-001 MODULE DOOR, R.H. 1 38 021305-007 PLUG, MAGNETIC 1
4 067801-001 MODULE DOOR, L.H. 1 39 067696-001 EXHAUST TUBE, DUAL FUEL 1
5 067799-000 MODULE COVER 1 40 067902-000 BRACKET, GAS SPRING 1
6 067808-000 HINGE, 2 X 22 2 41 010070-099 SEAL STRIP GASKET 2.54 FT
7 026554-002 POP RIVET, 1/4 DIA. (.251 - .375 GRIP) 32 42 067691-001 SNORKEL WELDMENT, DUAL FUEL 1
8 005299-000 LATCH, TOGGLE 2 43 013259-008 MUFFLER CLAMP 1 3/4 1
9 067629-000 LATCH, FLUSH LIFT & TURN 2 44 067697-001 BREATHER SPACER (RADIATOR) 1
10 067523-011 ENGINE ASSY, DIESEL KUBOTA 1 45 011252-008 SCREW HHC 1/4-20 X 1 10
11 011939-021 FITTING 12MP-12MJ 1 46 011240-004 WASHER FLAT STD 1/4 10
12 014220-009 FITTING 16MP-12FP 1 47 064462-023 PLUG, 3/8 CAP 2
13 063935-001 SUCTION SCREEN 1 48 013259-006 CLAMP, MUFFLER 1-1/2” 2
14 067841-000 TANK, HYDRAULIC 1 49 063979-006 GAGE, LUBE SIGHT 1
16 025427-002 HANDLE 1 50 011248-004 NUT HEX ESNA 1/4-20 6
17 026533-002 RIVET POP, 3/16D .126 -.250 GRIP 4 51 066697-099 PIPE INSULATION 1-3/8Ø 1
18 067856-000 STIFFENER BAR 1 52 011248-005 NUT HEX 5/16-18 ESNA 2
19 011708-004 SCREW RD HD 8-32 X 1/2 4 53 011253-007 SCREW HHC 5/16-18 X 7/8 4
20 011248-002 NUT HEX 8-32 ESNA 4 54 011240-005 WASHER 5/16 FLAT STD 4
21 011254-006 SCREW HHC 3/8-16 X 3/4 2 55 011238-005 WASHER LOCK 5/16 4
22 064039-001 HYDRAULIC TANK MOUNTING TAB 1 56 011250-005 NUT HEX 5/16-18 4
23 067624-000 HYDRAULIC FILTER 1 57 011923-007 FITTING 12MP-4FP 1
* 067624-010 HYDRAULIC FILTER ELEMENT 1 58 011940-004 FITTING 90°-4MP-4MJ 1
24 011916-011 ELBOW 90° 20FP-20FP (1-1/4 NPT) 1 59 011939-013 FITTING 8MP-4MJ 1
25 067854-000 ANGLE RES. MOUNT 1 60 011939-015 FITTING 8MP-8MJ 1
26 011240-006 WASHER 3/8 FLAT STD 26 61 011939-014 FITTING 8MP-6MJ 1
27 011254-008 SCREW HHC 3/8-16 X 1 12 62 063936-024 MUFFLER GASKET 1
28 011248-006 NUT HEX 3/8-16 ESNA 14 63 067765-000 TUBE EXTENSION 1
29 063650-012 SPRING, PRESSURIZED GAS 1 64 011253-008 SCREW, HHC 5/16-18 X 1 2
30 067648-008 END FITTING, GAS SPRING REF 65 011248-005 NUT, HEX 5/16-18 ESNA 2
31 015936-004 SCREW SHOULDER Ø 3/8 X 1/2 2
*Not Shown
32 014902-005 FITTING TEE 12MP-12FP 1
33 011939-030 FITTING 20MP-20MJ 1
34 011923-008 FITTING 12MP-6FP 1
35 011940-008 FITTING 90° 6MP-4MJ 1

6-58 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-59


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
ENGINE ASSEMBLY, LX31/41
KUBOTA DIESEL
067523-011
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 067614-000 ENGINE, KUBOTA DIESEL 1 18 011935-004 FITTING 8MBH-8MJ 45° 1


* 067614-004 OIL FILTER ELEMENT 1 19 014338-002 FITTING SPLIT FLANGE - 12MJ 90° 1
* 067614-026 FUEL PUMP, LIFT 1 20 011254-010 SCREW HHC 3/8-16UNC X 1-1/4 4
* 067614-009 INJECTION PUMP 1 21 011238-006 LOCKWASHER, SPLIT 3/8 6
* 067614-010 INJECTOR NOZZLE 3 22 067670-012 SPLIT FLANGE - HALF 3/4 2
* 067614-011 GLOW PLUG 3 23 067671-012 ”O”-RING 1
* 067614-012 RADIATOR 1 24 067671-020 ”O”-RING 1
* 067614-013 RADIATOR CAP 1 25 014338-008 FITTING SPLIT FLANGE - 20MJ 90° 1
* 067614-014 THERMOSTAT 1 26 067670-020 SPLIT FLANGE - 1-1/4 2
* 067614-015 WATER PUMP 1 27 011255-010 SCREW HHC 7/16-14UNC X 1-1/4 4
* 067614-018 FAN BELT 1 28 011238-007 LOCK WASHER SPLIT 7/16 4
* 067614-019 ALTERNATOR 1 29 011252-004 SCREW HHC 1/4-20UNC X 1/2 2
* 067614-020 VOLTAGE REGULATOR 1 30 011252-008 SCREW HHC 1/4-20UNC X 1 3
* 067614-022 STARTER 1 31 011240-004 WASHER FLAT STD 1/4 2
* 067614-023 OIL PRESSURE SWITCH 1 32 011238-004 WASHER SPLIT LOCK 1/2 2
* 067614-024 KUBOTA D905 ENGINE PARTS MANUAL 1 33 011248-004 NUT HEX 1/4 ESNA 3
* 067614-025 KUBOTA D905 ENGINE SERVICE MANUAL 1 34 067617-000 KTR BELL HOUSING KIT 1
2 067608-000 PUMP, VARIABLE DISPLACEMENT 1 35 011256-010 SCREW HHC 1/2-13UNC X 1-1/4 2
3 067599-000 SOLENOID, THROTTLE 1 36 011941-001 FITTING STR 4MB-4MJ 1
4 012733-099 HOSE, FUEL LINE Ø 5/16 10 FT 37 064183-000 SPACER, ENGINE 2
5 020541-001 HOSE CLAMP 6 38 011937-001 FITTING 90° 4FJ-4MJ 1
6 REF. FUEL FILTER, INLINE 1 39 011240-006 WASHER FLAT STD 3/8 2
7 063945-001 OIL PRESSURE SWITCH 1 40 063946-030 SCREW HHC M10 X 1.25 GR5 X 30MM 12
8 067492-005 WIRE HARNESS, DIESEL ENGINE 1 41 REF SCREW (SUPPLIED W/ AIR CLEANER) 2
9 064180-001 ENGINE MOUNT BRACKET 2 42 REF SCREW MANIFOLD (SUPPLIED W/ ENGINE) 4
10 REF FUEL FILTER MOUNT - SPIN ON 1 43 03142-001 ADAPTER, 2MP-2FP 1
11 067859-000 BRACKET, AIR CLEANER 1 44 029601-039 CONN. RING, 12-10GA., 5/16Ø 1
12 REF FUEL FILTER - SPIN ON 1 45 067672-010 SCREW HHC M8 X 1.25 X 10MM REF
13 064177-004 WELDMENT, MUFFLER SPACER 1 46 011240-007 WASHER FLAT STD 7/16 12
14 067850-000 BRACKET, SOLENOID/GLOW 1 47 029416-099 WIRE, 12AWG, RED 1 FT
15 067870-000 BRACKET, DIESEL FUEL FILTER 1 48 029601-020 CONN. RING, 12-10GA., 1/4Ø 1
16 064423-000 INLINE SWIVEL - 1/4 1 49 014914-001 CONN. MALE PUSH, 16-14 AWG, .25 TAB 5
17 011760-004 ROD END BEARING - 1/4-28 1
*Not Shown

6-60 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-61


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
EURO LABEL KIT, LX31 EURO LABEL KIT, LX31
TWO-WHEEL DRIVE, STANDARD DECK FOUR-WHEEL DRIVE, STANDARD DECK
067532-108 067532-109
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 010076-000 MANUAL CASE 1 1 010076-000 MANUAL CASE 1


2 010076-001 LABEL-ATTENTION 1 2 010076-001 LABEL-ATTENTION 1
3 067903-022 USER MANUAL LX-SERIES - 3 067903-022 USER MANUAL LX-SERIES -
4 060197-000 LABEL-HYD. FLUID 1 4 060197-000 LABEL-HYD. FLUID 1
5 061205-001 NAME PLATE EURO 1 5 061205-001 NAME PLATE EURO 1
6 030768-001 LABEL-CE 1 6 030768-001 LABEL-CE 1
9 066552-000 LABEL-WARNING BATTERY 1 9 066552-000 LABEL-WARNING BATTERY 1
11 067642-003 LABEL-CONTROLLER 1 11 067642-003 LABEL-CONTROLLER 1
12 067481-001 LABEL-LOWER CONTROLS DIESEL 1 12 067481-001 LABEL-LOWER CONTROLS DIESEL 1
13 067480-000 LED CODES 1 13 067480-000 LED CODES 1
14 066550-009 LABEL-DANGER 1 14 066550-009 LABEL-DANGER 1
15 067478-000 LABEL-NOTICE 2 15 067478-000 LABEL-NOTICE 2
16 066551-003 LABEL-DANGER TIPPING 1 16 066551-003 LABEL-DANGER TIPPING 1
17 067822-000 LABEL-GLOW PLUG 1 17 067822-000 LABEL-GLOW PLUG 1
18 064444-000 LABEL-USA 3 18 064444-000 LABEL-USA 3
19 066554-000 LABEL-READ 1 19 066554-000 LABEL-READ 1
21 063423-000 LABEL-BRAKE RELEASE 1 21 063423-000 LABEL-BRAKE RELEASE 1
22 066562-000 LABEL-TIRE PSI 50 1 22 066562-000 LABEL-TIRE PSI 50 1
23 061515-000 LABEL-LIFT HERE 1 23 061515-000 LABEL-LIFT HERE 1
24 066568-000 LABEL-WARNING 1 24 066568-000 LABEL-WARNING 1
25 027898-000 LABEL-DIESEL FUEL 1 25 027898-000 LABEL-DIESEL FUEL 1
26 066557-010 LABEL-MAX LOAD 2 26 066557-010 LABEL-MAX LOAD 2
28 061683-005 LABEL-UPRIGHT 4 1/2 3 28 061683-005 LABEL-UPRIGHT 4 1/2 3
29 061683-007 LABEL-UPRIGHT 5 1/2 4 29 061683-007 LABEL-UPRIGHT 5 1/2 4
30 067644-002 LABEL-LX31 2WD 3 30 067644-006 LABEL-LX31 4WD 3
31 067644-001 LABEL-LX31 2WD 4 31 067644-005 LABEL LX31 4WD 4
33 011248-004 NUT HEX ESNA 1/4-20UNC 4 33 011248-004 NUT HEX ESNA 1/4-20UNC 4
34 067822-001 LABEL ATTENTION GLOW PLUGS 2 34 067822-001 LABEL ATTENTION GLOW PLUGS 2
35 011252-008 SCREW HHC 1/4-20UNC X 1 4 35 011252-008 SCREW HHC 1/4-20UNC X 1 4
36 065368-000 TACK 4 36 065368-000 TACK 4
37 060830-000 SAFETY WALK 4 37 060830-000 SAFETY WALK 4
38 066561-001 LABEL, MAINT. BRACE 1 38 066561-001 LABEL, MAINT. BRACE 1
39 060086-000 SAFETY WALK 20 X 32 12 39 060086-000 SAFETY WALK 20 X 32 12
40 066558-000 LABEL, EMERG. LOWERING 2 40 066558-000 LABEL, EMERG. LOWERING 2

6-62 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-63


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
EURO LABEL KIT, LX41 EURO LABEL KIT, LX41
TWO-WHEEL DRIVE, STANDARD DECK FOUR-WHEEL DRIVE, STANDARD DECK
067532-110 067532-111
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 010076-000 MANUAL CASE 1 1 010076-000 MANUAL CASE 1


2 010076-001 LABEL-ATTENTION 1 2 010076-001 LABEL-ATTENTION 1
3 067903-022 USER MANUAL LX-SERIES - 3 067903-022 USER MANUAL LX-SERIES -
4 060197-000 LABEL-HYD. FLUID 1 4 060197-000 LABEL-HYD. FLUID 1
5 061205-001 NAME PLATE EURO 1 5 061205-001 NAME PLATE EURO 1
6 030768-001 LABEL-CE 1 6 030768-001 LABEL-CE 1
9 066552-000 LABEL-WARNING BATTERY 1 9 066552-000 LABEL-WARNING BATTERY 1
11 067642-003 LABEL-CONTROLLER 1 11 067642-003 LABEL-CONTROLLER 1
12 067481-001 LABEL-LOWER CONTROLS DIESEL 1 12 067481-001 LABEL-LOWER CONTROLS DIESEL 1
13 067480-000 LED CODES 1 13 067480-000 LED CODES 1
14 066550-009 LABEL-DANGER 1 14 066550-009 LABEL-DANGER 1
15 067478-000 LABEL-NOTICE 2 15 067478-000 LABEL-NOTICE 2
16 066551-003 LABEL-DANGER TIPPING 1 16 066551-003 LABEL-DANGER TIPPING 1
17 067822-000 LABEL-GLOW PLUG 1 17 067822-000 LABEL-GLOW PLUG 1
18 064444-000 LABEL-USA 3 18 064444-000 LABEL-USA 3
19 066554-000 LABEL-READ 1 19 066554-000 LABEL-READ 1
21 063423-000 LABEL-BRAKE RELEASE 1 21 063423-000 LABEL-BRAKE RELEASE 1
22 066562-000 LABEL-TIRE PSI 50 1 22 066562-000 LABEL-TIRE PSI 50 1
23 061515-000 LABEL-LIFT HERE 1 23 061515-000 LABEL-LIFT HERE 1
24 066568-000 LABEL-WARNING 1 24 066568-000 LABEL-WARNING 1
25 027898-000 LABEL-DIESEL FUEL 1 25 027898-000 LABEL-DIESEL FUEL 1
26 066557-007 LABEL-MAX LOAD 2 26 066557-007 LABEL-MAX LOAD 2
28 061683-005 LABEL-UPRIGHT 4 1/2 3 28 061683-005 LABEL-UPRIGHT 4 1/2 3
29 061683-007 LABEL-UPRIGHT 5 1/2 4 29 061683-007 LABEL-UPRIGHT 5 1/2 4
30 067644-004 LABEL-LX41 2WD 3 30 067644-008 LABEL-LX41 4WD 3
31 067644-003 LABEL-LX41 2WD 4 31 067644-007 LABEL LX41 4WD 4
33 011248-004 NUT HEX ESNA 1/4-20UNC 4 33 011248-004 NUT HEX ESNA 1/4-20UNC 4
34 067822-001 LABEL ATTENTION GLOW PLUGS 2 34 067822-001 LABEL ATTENTION GLOW PLUGS 2
35 011252-008 SCREW HHC 1/4-20UNC X 1 4 35 011252-008 SCREW HHC 1/4-20UNC X 1 4
36 065368-000 TACK 4 36 065368-000 TACK 4
37 060830-000 SAFETY WALK 4 37 060830-000 SAFETY WALK 4
38 066561-001 LABEL, MAINT. BRACE 1 38 066561-001 LABEL, MAINT. BRACE 1
39 060086-000 SAFETY WALK 20 X 32 12 39 060086-000 SAFETY WALK 20 X 32 12
40 066558-000 LABEL, EMERG. LOWERING 2 40 066558-000 LABEL, EMERG. LOWERING 2

6-64 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-65


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
EURO LABEL KIT, LX31 EURO LABEL KIT, LX31
TWO-WHEEL DRIVE, DUAL DECK FOUR-WHEEL DRIVE, DUAL DECK
067532-132 067532-133
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 010076-000 MANUAL CASE 1 1 010076-000 MANUAL CASE 1


2 010076-001 LABEL-ATTENTION 1 2 010076-001 LABEL-ATTENTION 1
3 067903-022 USER MANUAL LX-SERIES 1 3 067903-022 USER MANUAL LX-SERIES 1
4 060197-000 LABEL-HYD. FLUID 1 4 060197-000 LABEL-HYD. FLUID 1
5 061205-001 NAME PLATE EURO 1 5 061205-001 NAME PLATE EURO 1
6 030768-001 LABEL-CE 1 6 030768-001 LABEL-CE 1
9 066552-000 LABEL-WARNING BATTERY 1 9 066552-000 LABEL-WARNING BATTERY 1
11 067642-003 LABEL-CONTROLLER 1 11 067642-003 LABEL-CONTROLLER 1
12 067481-001 LABEL-LOWER CONTROLS, DIESEL 1 12 067481-001 LABEL-LOWER CONTROLS, DIESEL 1
13 067480-000 LABEL-LED CODES 1 13 067480-000 LABEL-LED CODES 1
14 066550-009 LABEL-DANGER 1 14 066550-009 LABEL-DANGER 1
15 067478-000 LABEL-NOTICE 2 15 067478-000 LABEL-NOTICE 2
16 066551-003 LABEL-DANGER TIPPING 1 16 066551-003 LABEL-DANGER TIPPING 1
17 067822-000 LABEL-GLOW PLUG 1 17 067822-000 LABEL-GLOW PLUG 1
18 064444-000 LABEL-USA 3 18 064444-000 LABEL-USA 3
19 066554-000 LABEL-READ 1 19 066554-000 LABEL-READ 1
21 063423-000 LABEL-BRAKE RELEASE 1 21 063423-000 LABEL-BRAKE RELEASE 1
22 066562-000 LABEL-TIRE PSI 50 1 22 066562-000 LABEL-TIRE PSI 50 1
23 061515-000 LABEL-LIFT HERE 1 23 061515-000 LABEL-LIFT HERE 1
24 066568-000 LABEL-WARNING 1 24 066568-000 LABEL-WARNING 1
25 027898-000 LABEL-DIESEL FUEL 1 25 027898-000 LABEL-DIESEL FUEL 1
26 066557-013 LABEL-MAX LOAD 1750 LBS 2 26 066557-013 LABEL-MAX LOAD 1750 LBS 2
27 061683-004 LABEL-UPRIGHT 2 1/2 1 27 061683-004 LABEL-UPRIGHT 2 1/2 1
28 061683-005 LABEL-UPRIGHT 4 1/2 2 28 061683-005 LABEL-UPRIGHT 4 1/2 2
29 061683-007 LABEL-UPRIGHT 5 1/2 3 29 061683-007 LABEL-UPRIGHT 5 1/2 3
30 067644-002 LABEL-LX31 2WD 5 30 067644-006 LABEL-LX31 4WD 5
31 067644-001 LABEL-LX31 2WD 1 31 067644-005 LABEL LX31 4WD 1
33 011248-004 NUT HEX ESNA 1/4-20UNC 4 33 011248-004 NUT HEX ESNA 1/4-20UNC 4
34 067822-001 LABEL ATTENTION GLOW PLUGS 2 34 067822-001 LABEL ATTENTION GLOW PLUGS 2
35 011252-008 SCREW HHC 1/4-20UNC X 1 4 35 011252-008 SCREW HHC 1/4-20UNC X 1 4
36 065368-000 TACK 4 36 065368-000 TACK 4
37 060830-001 SAFETY WALK 4 X 20 4 37 060830-001 SAFETY WALK 4 X 20 4
38 066561-001 LABEL, MAINT. BRACE 1 38 066561-001 LABEL, MAINT. BRACE 1
39 060086-000 SAFETY WALK 20 X 32 12 39 060086-000 SAFETY WALK 20 X 32 12
40 066558-000 LABEL, EMERG. LOWERING 2 40 066558-000 LABEL, EMERG. LOWERING 2

6-66 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-67


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
EURO LABEL KIT, LX41 EURO LABEL KIT, LX41
TWO-WHEEL DRIVE, DUAL DECK FOUR-WHEEL DRIVE, DUAL DECK
067532-134 067532-135
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 010076-000 MANUAL CASE 1 1 010076-000 MANUAL CASE 1


2 010076-001 LABEL-ATTENTION 1 2 010076-001 LABEL-ATTENTION 1
3 067903-022 USER MANUAL LX-SERIES 1 3 067903-022 USER MANUAL LX-SERIES 1
4 060197-000 LABEL-HYD. FLUID 1 4 060197-000 LABEL-HYD. FLUID 1
5 061205-001 NAME PLATE EURO 1 5 061205-001 NAME PLATE EURO 1
6 030768-001 LABEL-CE 1 6 030768-001 LABEL-CE 1
9 066552-000 LABEL-WARNING BATTERY 1 9 066552-000 LABEL-WARNING BATTERY 1
11 067642-003 LABEL-CONTROLLER 1 11 067642-003 LABEL-CONTROLLER 1
12 067481-001 LABEL-LOWER CONTROLS, DIESEL 1 12 067481-001 LABEL-LOWER CONTROLS, DIESEL 1
13 067480-000 LABEL-LED CODES 1 13 067480-000 LABEL-LED CODES 1
14 066550-009 LABEL-DANGER 1 14 066550-009 LABEL-DANGER 1
15 067478-000 LABEL-NOTICE 2 15 067478-000 LABEL-NOTICE 2
16 066551-003 LABEL-DANGER TIPPING 1 16 066551-003 LABEL-DANGER TIPPING 1
17 067822-000 LABEL-GLOW PLUG 1 17 067822-000 LABEL-GLOW PLUG 1
18 064444-000 LABEL-USA 3 18 064444-000 LABEL-USA 3
19 066554-000 LABEL-READ 1 19 066554-000 LABEL-READ 1
21 063423-000 LABEL-BRAKE RELEASE 1 21 063423-000 LABEL-BRAKE RELEASE 1
22 066562-000 LABEL-TIRE PSI 50 1 22 066562-000 LABEL-TIRE PSI 50 1
23 061515-000 LABEL-LIFT HERE 1 23 061515-000 LABEL-LIFT HERE 1
24 066568-000 LABEL-WARNING 1 24 066568-000 LABEL-WARNING 1
25 027898-000 LABEL-DIESEL FUEL 1 25 027898-000 LABEL-DIESEL FUEL 1
26 066557-006 LABEL-MAX LOAD 1250 LBS 2 26 066557-006 LABEL-MAX LOAD 1250 LBS 2
27 061683-004 LABEL-UPRIGHT 2 1/2 1 27 061683-004 LABEL-UPRIGHT 2 1/2 1
28 061683-005 LABEL-UPRIGHT 4 1/2 2 28 061683-005 LABEL-UPRIGHT 4 1/2 2
29 061683-007 LABEL-UPRIGHT 5 1/2 3 29 061683-007 LABEL-UPRIGHT 5 1/2 3
30 067644-004 LABEL-LX41 2WD 5 30 067644-008 LABEL-LX41 4WD 5
31 067644-003 LABEL-LX41 2WD 1 31 067644-007 LABEL LX41 4WD 1
33 011248-004 NUT HEX ESNA 1/4-20UNC 4 33 011248-004 NUT HEX ESNA 1/4-20UNC 4
34 067822-001 LABEL ATTENTION GLOW PLUGS 2 34 067822-001 LABEL ATTENTION GLOW PLUGS 2
35 011252-008 SCREW HHC 1/4-20UNC X 1 4 35 011252-008 SCREW HHC 1/4-20UNC X 1 4
36 065368-000 TACK 4 36 065368-000 TACK 4
37 060830-001 SAFETY WALK 4 X 20 4 37 060830-001 SAFETY WALK 4 X 20 4
38 066561-001 LABEL, MAINT. BRACE 1 38 066561-001 LABEL, MAINT. BRACE 1
39 060086-000 SAFETY WALK 20 X 32 12 39 060086-000 SAFETY WALK 20 X 32 12
40 066558-000 LABEL, EMERG. LOWERING 2 40 066558-000 LABEL, EMERG. LOWERING 2

6-68 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-69


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
GERMAN LABEL KIT, LX31 GERMAN LABEL KIT, LX31
TWO-WHEEL DRIVE, STANDARD DECK FOUR-WHEEL DRIVE, STANDARD DECK
067532-112 067532-113
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 010076-000 MANUAL CASE 1 1 010076-000 MANUAL CASE 1


3 067903-022 USER MANUAL LX-SERIES 1 3 067903-022 USER MANUAL LX-SERIES 1
4 064917-000 LABEL-HYD. FLUID 1 4 064917-000 LABEL-HYD. FLUID 1
5 061205-001 NAME PLATE EURO 1 5 061205-001 NAME PLATE EURO 1
11 067642-203 LABEL-CONTROLLER 1 11 067642-203 LABEL-CONTROLLER 1
12 067481-201 LABEL - LOWER CONTROLS, DIESEL 1 12 067481-201 LABEL - LOWER CONTROLS, DIESEL 1
13 067480-200 LABEL - LED CODES 1 13 067480-200 LABEL - LED CODES 1
15 067478-200 LABEL-NOTICE 2 15 067478-200 LABEL-NOTICE 2
23 064937-000 LABEL-LIFT HERE 1 23 064937-000 LABEL-LIFT HERE 1
25 064914-000 LABEL-DIESEL FUEL 1 25 064914-000 LABEL-DIESEL FUEL 1
26 064910-014 LABEL-MAX LOAD 2000LB / 910KG 2 26 064910-014 LABEL-MAX LOAD 2000LB / 910KG 2
28 061683-005 LABEL-UPRIGHT 4” 3 28 061683-005 LABEL-UPRIGHT 4” 3
29 061683-007 LABEL-UPRIGHT 5 1/2 4 29 061683-007 LABEL-UPRIGHT 5 1/2 4
30 067644-002 LABEL-LX31 2WD x 4” 3 30 067644-011 LABEL-LX31 4WD x 4” 3
31 067644-001 LABEL LX31 2WD x 6” 4 31 067644-012 LABEL-LX31 4WD x 6” 4
32 030768-001 LABEL CE 1 32 030768-001 LABEL CE 1
33 011248-004 NUT HEX ESNA 1/4-20UNC 4 33 011248-004 NUT HEX ESNA 1/4-20UNC 4
35 011252-008 SCREW HHC 1/4-20UNC X 1 4 35 011252-008 SCREW HHC 1/4-20UNC X 1 4
36 065368-000 TACK 4 36 065368-000 TACK 4
37 060830-000 SAFETY WALK 4 37 060830-000 SAFETY WALK 4
39 060086-000 SAFETY WALK 20 X 32 12 39 060086-000 SAFETY WALK 20 X 32 12
40 064912-002 LABEL, EMERG. LOWERING 2 40 064912-002 LABEL, EMERG. LOWERING 2

6-70 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-71


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
GERMAN LABEL KIT, LX41 GERMAN LABEL KIT, LX41
TWO-WHEEL DRIVE, STANDARD DECK FOUR-WHEEL DRIVE, STANDARD DECK
067532-114 067532-115
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 010076-000 MANUAL CASE 1 1 010076-000 MANUAL CASE 1


3 067903-022 USER MANUAL LX-SERIES 1 3 067903-022 USER MANUAL LX-SERIES 1
4 064917-000 LABEL-HYD. FLUID 1 4 064917-000 LABEL-HYD. FLUID 1
5 061205-001 NAME PLATE EURO 1 5 061205-001 NAME PLATE EURO 1
11 067642-203 LABEL-CONTROLLER 1 11 067642-203 LABEL-CONTROLLER 1
12 067481-201 LABEL - LOWER CONTROLS, DIESEL 1 12 067481-201 LABEL - LOWER CONTROLS, DIESEL 1
13 067480-200 LABEL - LED CODES 1 13 067480-200 LABEL - LED CODES 1
15 067478-200 LABEL-NOTICE 2 15 067478-200 LABEL-NOTICE 2
18 064444-000 LABEL-USA 3 18 064444-000 LABEL-USA 3
23 064937-000 LABEL-LIFT HERE 1 23 064937-000 LABEL-LIFT HERE 1
25 064914-000 LABEL-DIESEL FUEL 1 25 064914-000 LABEL-DIESEL FUEL 1
26 064910-011 LABEL-MAX LOAD 1500LB / 680KG 2 26 064910-011 LABEL-MAX LOAD 1500LB / 680KG 2
28 061683-005 LABEL-UPRIGHT 4” 3 28 061683-005 LABEL-UPRIGHT 4” 3
29 061683-007 LABEL-UPRIGHT 5 1/2 4 29 061683-007 LABEL-UPRIGHT 5 1/2 4
30 067644-004 LABEL-LX41 2WD x 4” 3 30 067644-010 LABEL-LX41 4WD x 4” 3
31 067644-003 LABEL-LX41 2WD x 6” 4 31 067644-009 LABEL-LX41 4WD x 6” 4
32 030768-001 LABEL CE 1 32 030768-001 LABEL CE 1
33 011248-004 NUT HEX ESNA 1/4-20UNC 4 33 011248-004 NUT HEX ESNA 1/4-20UNC 4
35 011252-008 SCREW HHC 1/4-20UNC X 1 4 35 011252-008 SCREW HHC 1/4-20UNC X 1 4
36 065368-000 TACK 4 36 065368-000 TACK 4
37 060830-000 SAFETY WALK 4 37 060830-000 SAFETY WALK 4
39 060086-000 SAFETY WALK 20 X 32 12 39 060086-000 SAFETY WALK 20 X 32 12
40 064912-002 LABEL, EMERG. LOWERING 2 40 064912-002 LABEL, EMERG. LOWERING 2

6-72 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-73


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
GERMAN LABEL KIT, LX31 GERMAN LABEL KIT, LX31
TWO-WHEEL DRIVE, DUAL DECK FOUR-WHEEL DRIVE, DUAL DECK
067532-138 067532-139
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 010076-000 MANUAL CASE 1 1 010076-000 MANUAL CASE 1


3 067903-022 USER MANUAL LX-SERIES 1 3 067903-022 USER MANUAL LX-SERIES -
4 064917-000 LABEL-HYD. FLUID 1 4 064917-000 LABEL-HYD. FLUID 1
5 061205-001 NAME PLATE EURO 1 5 061205-001 NAME PLATE EURO 1
10 064444-000 LABEL-USA 3 10 064444-000 LABEL-USA 3
11 067642-203 LABEL-CONTROLLER 1 11 067642-203 LABEL-CONTROLLER 1
12 067481-201 LABEL-LOWER CONTROLS, DIESEL 1 12 067481-201 LABEL-LOWER CONTROLS, DIESEL 1
13 067480-200 LABEL-LED CODES 1 13 067480-200 LABEL-LED CODES 1
15 067478-200 LABEL-NOTICE 2 15 067478-200 LABEL-NOTICE 2
23 064937-000 LABEL-LIFT HERE 1 23 064937-000 LABEL-LIFT HERE 1
24 064910-008 LABEL-MAX LOAD 500LB / 225KG 2 24 064910-008 LABEL-MAX LOAD 500LB / 225KG 2
25 064914-000 LABEL-DIESEL FUEL 1 25 064914-000 LABEL-DIESEL FUEL 1
26 064910-016 LABEL-MAX LOAD 1750LB / 795KG 2 26 064910-016 LABEL-MAX LOAD 1750LB / 795KG 2
27 061683-004 LABEL-UPRIGHT 2 1/2” 1 27 061683-004 LABEL-UPRIGHT 2 1/2” 1
28 061683-005 LABEL-UPRIGHT 4” 2 28 061683-005 LABEL-UPRIGHT 4” 2
29 061683-007 LABEL-UPRIGHT 5 1/2 3 29 061683-007 LABEL-UPRIGHT 5 1/2 3
30 067644-002 LABEL-LX31 2WD x 4” 5 30 067644-011 LABEL-LX31 4WD x 4” 5
31 067644-001 LABEL LX31 2WD x 6” 1 31 067644-012 LABEL-LX31 4WD x 6” 1
32 030768-001 LABEL CE 1 32 030768-001 LABEL CE 1
33 011248-004 NUT HEX ESNA 1/4-20UNC 4 33 011248-004 NUT HEX ESNA 1/4-20UNC 4
35 011252-008 SCREW HHC 1/4-20UNC X 1 4 35 011252-008 SCREW HHC 1/4-20UNC X 1 4
36 065368-000 TACK 4 36 065368-000 TACK 4
37 060830-001 SAFETY WALK 4 X 20 4 37 060830-001 SAFETY WALK 4 X 20 4
39 060086-000 SAFETY WALK 20 X 32 12 39 060086-000 SAFETY WALK 20 X 32 12
40 064912-002 LABEL, EMERG. LOWERING 2 40 064912-002 LABEL, EMERG. LOWERING 2

6-74 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-75


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
GERMAN LABEL KIT, LX41 GERMAN LABEL KIT, LX41
TWO-WHEEL DRIVE, DUAL DECK FOUR-WHEEL DRIVE, DUAL DECK
067532-140 067532-141
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 010076-000 MANUAL CASE 1 1 010076-000 MANUAL CASE 1


3 067903-022 USER MANUAL LX-SERIES 1 3 067903-022 USER MANUAL LX-SERIES 1
4 064917-000 LABEL-HYD. FLUID 1 4 064917-000 LABEL-HYD. FLUID 1
5 061205-001 NAME PLATE EURO 1 5 061205-001 NAME PLATE EURO 1
10 064444-000 LABEL-USA 3 10 064444-000 LABEL-USA 3
11 067642-203 LABEL-CONTROLLER 1 11 067642-203 LABEL-CONTROLLER 1
12 067481-201 LABEL-LOWER CONTROLS, DIESEL 1 12 067481-201 LABEL-LOWER CONTROLS, DIESEL 1
13 067480-200 LABEL-LED CODES 1 13 067480-200 LABEL-LED CODES 1
15 067478-200 LABEL-NOTICE 2 15 067478-200 LABEL-NOTICE 2
23 064937-000 LABEL-LIFT HERE 1 23 064937-000 LABEL-LIFT HERE 1
24 064910-008 LABEL-MAX LOAD 500LB / 225KG 2 24 064910-008 LABEL-MAX LOAD 500LB / 225KG 2
25 064914-000 LABEL-DIESEL FUEL 1 25 064914-000 LABEL-DIESEL FUEL 1
26 064910-010 LABEL-MAX LOAD 1250LB / 567KG 2 26 064910-010 LABEL-MAX LOAD 1250LB / 567KG 2
27 061683-004 LABEL-UPRIGHT 2 1/2” 1 27 061683-004 LABEL-UPRIGHT 2 1/2” 1
28 061683-005 LABEL-UPRIGHT 4” 2 28 061683-005 LABEL-UPRIGHT 4” 2
29 061683-007 LABEL-UPRIGHT 5 1/2 3 29 061683-007 LABEL-UPRIGHT 5 1/2 3
30 067644-004 LABEL-LX41 2WD x 4” 5 30 067644-010 LABEL-LX41 4WD x 4” 5
31 067644-003 LABEL-LX41 2WD x 6” 1 31 067644-009 LABEL-LX41 4WD x 6” 1
32 030768-001 LABEL CE 1 32 030768-001 LABEL CE 1
33 011248-004 NUT HEX ESNA 1/4-20UNC 4 33 011248-004 NUT HEX ESNA 1/4-20UNC 4
34 067822-001 LABEL ATTENTION GLOW PLUGS 4 34 067822-001 LABEL ATTENTION GLOW PLUGS 4
35 011252-008 SCREW HHC 1/4-20UNC X 1 4 35 011252-008 SCREW HHC 1/4-20UNC X 1 4
36 065368-000 TACK 4 36 065368-000 TACK 4
37 060830-001 SAFETY WALK 4 X 20 4 37 060830-001 SAFETY WALK 4 X 20 4
39 060086-000 SAFETY WALK 20 X 32 12 39 060086-000 SAFETY WALK 20 X 32 12
40 064912-002 LABEL, EMERG. LOWERING 2 40 064912-002 LABEL, EMERG. LOWERING 2

6-76 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-77


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
FRENCH LABEL KIT, LX31 FRENCH LABEL KIT, LX31
TWO-WHEEL DRIVE, STANDARD DECK FOUR -WHEEL DRIVE, STANDARD DECK
067532-148 067532-149
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 010076-000 MANUAL CASE 1 1 010076-000 MANUAL CASE 1


2 010076-301 LABEL-ATTENTION 1 2 010076-301 LABEL-ATTENTION 1
3 067903-022 USER MANUAL LX-SERIES 1 3 067903-022 USER MANUAL LX-SERIES 1
4 060197-300 LABEL-HYD. FLUID 1 4 060197-300 LABEL-HYD. FLUID 1
5 061205-001 NAME PLATE EURO 1 5 061205-001 NAME PLATE EURO 1
6 030768-001 LABEL-CE 1 6 030768-001 LABEL-CE 1
9 066552-300 LABEL-WARNING BATTERY 1 9 066552-300 LABEL-WARNING BATTERY 1
11 067642-303 LABEL-CONTROLLER 1 11 067642-303 LABEL-CONTROLLER 1
12 067481-301 LABEL-LOWER CONTROLS DIESEL 1 12 067481-301 LABEL-LOWER CONTROLS DIESEL 1
13 067480-300 LED CODES 1 13 067480-300 LED CODES 1
14 066550-309 LABEL-DANGER 1 14 066550-309 LABEL-DANGER 1
15 067478-300 LABEL-NOTICE 2 15 067478-300 LABEL-NOTICE 2
16 066551-303 LABEL-DANGER TIPPING 1 16 066551-303 LABEL-DANGER TIPPING 1
17 067822-300 LABEL-GLOW PLUG 1 17 067822-300 LABEL-GLOW PLUG 1
18 064444-000 LABEL-USA 3 18 064444-000 LABEL-USA 3
19 066554-300 LABEL-READ 1 19 066554-300 LABEL-READ 1
21 063423-300 LABEL-BRAKE RELEASE 1 21 063423-300 LABEL-BRAKE RELEASE 1
22 066562-300 LABEL-TIRE PSI 50 1 22 066562-300 LABEL-TIRE PSI 50 1
23 061515-300 LABEL-LIFT HERE 1 23 061515-300 LABEL-LIFT HERE 1
24 066568-300 LABEL-WARNING 1 24 066568-300 LABEL-WARNING 1
25 027898-001 LABEL-DIESEL FUEL 1 25 027898-001 LABEL-DIESEL FUEL 1
26 066557-310 LABEL-MAX LOAD 2 26 066557-310 LABEL-MAX LOAD 2
28 061683-005 LABEL-UPRIGHT 4 1/2 3 28 061683-005 LABEL-UPRIGHT 4 1/2 3
29 061683-007 LABEL-UPRIGHT 5 1/2 4 29 061683-007 LABEL-UPRIGHT 5 1/2 4
30 067644-002 LABEL-LX31 2WD 3 30 067644-006 LABEL-LX31 4WD 3
31 067644-001 LABEL-LX31 2WD 4 31 067644-005 LABEL LX31 4WD 4
33 011248-004 NUT HEX ESNA 1/4-20UNC 4 33 011248-004 NUT HEX ESNA 1/4-20UNC 4
34 067822-301 LABEL GLOW INST. 2 34 067822-301 LABEL GLOW INST. 2
35 011252-008 SCREW HHC 1/4-20UNC X 1 4 35 011252-008 SCREW HHC 1/4-20UNC X 1 4
36 065368-000 TACK 4 36 065368-000 TACK 4
37 060830-000 SAFETY WALK 4 37 060830-000 SAFETY WALK 4
38 066561-301 LABEL, MAINT. BRACE 1 38 066561-301 LABEL, MAINT. BRACE 1
39 060086-000 SAFETY WALK 20 X 32 12 39 060086-000 SAFETY WALK 20 X 32 12
40 066558-300 LABEL, EMERG. LOWERING 2 40 066558-300 LABEL, EMERG. LOWERING 2

6-78 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-79


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
FRENCH LABEL KIT, LX41 FRENCH LABEL KIT, LX41
TWO-WHEEL DRIVE, STANDARD DECK FOUR-WHEEL DRIVE, STANDARD DECK
067532-150 067532-151
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 010076-000 MANUAL CASE 1 1 010076-000 MANUAL CASE 1


2 010076-301 LABEL-ATTENTION 1 2 010076-301 LABEL-ATTENTION 1
3 067903-022 USER MANUAL LX-SERIES 1 3 067903-022 USER MANUAL LX-SERIES 1
4 060197-300 LABEL-HYD. FLUID 1 4 060197-300 LABEL-HYD. FLUID 1
5 061205-001 NAME PLATE EURO 1 5 061205-001 NAME PLATE EURO 1
6 030768-001 LABEL-CE 1 6 030768-001 LABEL-CE 1
9 066552-300 LABEL-WARNING BATTERY 1 9 066552-300 LABEL-WARNING BATTERY 1
11 067642-303 LABEL-CONTROLLER 1 11 067642-303 LABEL-CONTROLLER 1
12 067481-301 LABEL-LOWER CONTROLS DIESEL 1 12 067481-301 LABEL-LOWER CONTROLS DIESEL 1
13 067480-300 LED CODES 1 13 067480-300 LED CODES 1
14 066550-309 LABEL-DANGER 1 14 066550-309 LABEL-DANGER 1
15 067478-300 LABEL-NOTICE 2 15 067478-300 LABEL-NOTICE 2
16 066551-303 LABEL-DANGER TIPPING 1 16 066551-303 LABEL-DANGER TIPPING 1
17 067822-300 LABEL-GLOW PLUG 1 17 067822-300 LABEL-GLOW PLUG 1
18 064444-000 LABEL-USA 3 18 064444-000 LABEL-USA 3
19 066554-300 LABEL-READ 1 19 066554-300 LABEL-READ 1
21 063423-300 LABEL-BRAKE RELEASE 1 21 063423-300 LABEL-BRAKE RELEASE 1
22 066562-300 LABEL-TIRE PSI 50 1 22 066562-300 LABEL-TIRE PSI 50 1
23 061515-300 LABEL-LIFT HERE 1 23 061515-300 LABEL-LIFT HERE 1
24 066568-300 LABEL-WARNING 1 24 066568-300 LABEL-WARNING 1
25 027898-001 LABEL-DIESEL FUEL 1 25 027898-001 LABEL-DIESEL FUEL 1
26 066557-307 LABEL-MAX LOAD 2 26 066557-307 LABEL-MAX LOAD 2
28 061683-005 LABEL-UPRIGHT 4 1/2 3 28 061683-005 LABEL-UPRIGHT 4 1/2 3
29 061683-007 LABEL-UPRIGHT 5 1/2 4 29 061683-007 LABEL-UPRIGHT 5 1/2 4
30 067644-004 LABEL-LX41 2WD 3 30 067644-008 LABEL-LX41 4WD 3
31 067644-003 LABEL-LX41 2WD 4 31 067644-007 LABEL LX41 4WD 4
33 011248-004 NUT HEX ESNA 1/4-20UNC 4 33 011248-004 NUT HEX ESNA 1/4-20UNC 4
34 067822-301 LABEL GLOW INST. 2 34 067822-301 LABEL GLOW INST. 2
35 011252-008 SCREW HHC 1/4-20UNC X 1 4 35 011252-008 SCREW HHC 1/4-20UNC X 1 4
36 065368-000 TACK 4 36 065368-000 TACK 4
37 060830-000 SAFETY WALK 4 37 060830-000 SAFETY WALK 4
38 066561-301 LABEL, MAINT. BRACE 1 38 066561-301 LABEL, MAINT. BRACE 1
39 060086-000 SAFETY WALK 20 X 32 12 39 060086-000 SAFETY WALK 20 X 32 12
40 066558-300 LABEL, EMERG. LOWERING 2 40 066558-300 LABEL, EMERG. LOWERING 2

6-80 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-81


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
FRENCH LABEL KIT, LX31 FRENCH LABEL KIT, LX31
TWO-WHEEL DRIVE, DUAL DECK FOUR-WHEEL DRIVE, DUAL DECK
067532-154 067532-155
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 010076-000 MANUAL CASE 1 1 010076-000 MANUAL CASE 1


2 010076-301 LABEL-ATTENTION 1 2 010076-301 LABEL-ATTENTION 1
3 067903-022 USER MANUAL LX-SERIES 1 3 067903-022 USER MANUAL LX-SERIES 1
4 060197-300 LABEL-HYD. FLUID 1 4 060197-300 LABEL-HYD. FLUID 1
5 061205-001 NAME PLATE EURO 1 5 061205-001 NAME PLATE EURO 1
6 030768-001 LABEL-CE 1 6 030768-001 LABEL-CE 1
9 066552-300 LABEL-WARNING BATTERY 1 9 066552-300 LABEL-WARNING BATTERY 1
11 067642-303 LABEL-CONTROLLER 1 11 067642-303 LABEL-CONTROLLER 1
12 067481-301 LABEL - LOWER CONTROLS, DIESEL 1 12 067481-301 LABEL - LOWER CONTROLS, DIESEL 1
13 067480-300 LABEL - LED CODES 1 13 067480-300 LABEL - LED CODES 1
14 066550-309 LABEL-DANGER 1 14 066550-309 LABEL-DANGER 1
15 067478-300 LABEL-NOTICE 2 15 067478-300 LABEL-NOTICE 2
16 066551-303 LABEL-DANGER TIPPING 1 16 066551-303 LABEL-DANGER TIPPING 1
17 067822-300 LABEL-GLOW PLUG 1 17 067822-300 LABEL-GLOW PLUG 1
18 064444-000 LABEL-USA 3 18 064444-000 LABEL-USA 3
19 066554-300 LABEL-READ 1 19 066554-300 LABEL-READ 1
21 063423-300 LABEL-BRAKE RELEASE 1 21 063423-300 LABEL-BRAKE RELEASE 1
22 066562-300 LABEL-TIRE PSI 50 1 22 066562-300 LABEL-TIRE PSI 50 1
23 061515-300 LABEL-LIFT HERE 1 23 061515-300 LABEL-LIFT HERE 1
24 066568-300 LABEL-WARNING 1 24 066568-300 LABEL-WARNING 1
25 027898-001 LABEL-DIESEL FUEL 1 25 027898-001 LABEL-DIESEL FUEL 1
26 066557-313 LABEL-MAX LOAD 1750 LBS 2 26 066557-313 LABEL-MAX LOAD 1750 LBS 2
27 061683-004 LABEL-UPRIGHT 2 1/2 1 27 061683-004 LABEL-UPRIGHT 2 1/2 1
28 061683-005 LABEL-UPRIGHT 4 1/2 2 28 061683-005 LABEL-UPRIGHT 4 1/2 2
29 061683-007 LABEL-UPRIGHT 5 1/2 3 29 061683-007 LABEL-UPRIGHT 5 1/2 3
30 067644-002 LABEL-LX31 2WD 5 30 067644-006 LABEL-LX31 4WD 5
31 067644-001 LABEL-LX31 2WD 1 31 067644-005 LABEL LX31 4WD 1
33 011248-004 NUT HEX ESNA 1/4-20UNC 4 33 011248-004 NUT HEX ESNA 1/4-20UNC 4
34 067822-301 LABEL GLOW INST. 2 34 067822-301 LABEL GLOW INST. 2
35 011252-008 SCREW HHC 1/4-20UNC X 1 4 35 011252-008 SCREW HHC 1/4-20UNC X 1 4
36 065368-000 TACK 4 36 065368-000 TACK 4
37 060830-001 SAFETY WALK 4 X 20 4 37 060830-001 SAFETY WALK 4 X 20 4
38 066561-301 LABEL, MAINT. BRACE 1 38 066561-301 LABEL, MAINT. BRACE 1
39 060086-000 SAFETY WALK 20 X 32 12 39 060086-000 SAFETY WALK 20 X 32 12
40 066558-300 LABEL, EMERG. LOWERING 2 40 066558-300 LABEL, EMERG. LOWERING 2

6-82 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-83


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
FRENCH LABEL KIT, LX41 FRENCH LABEL KIT, LX41
TWO-WHEEL DRIVE, DUAL DECK FOUR-WHEEL DRIVE, DUAL DECK
067532-156 067532-157
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 010076-000 MANUAL CASE 1 1 010076-000 MANUAL CASE 1


2 010076-301 LABEL-ATTENTION 1 2 010076-301 LABEL-ATTENTION 1
3 067903-022 USER MANUAL LX-SERIES 1 3 067903-022 USER MANUAL LX-SERIES 1
4 060197-300 LABEL-HYD. FLUID 1 4 060197-300 LABEL-HYD. FLUID 1
5 061205-001 NAME PLATE EURO 1 5 061205-001 NAME PLATE EURO 1
6 030768-001 LABEL-CE 1 6 030768-001 LABEL-CE 1
9 066552-300 LABEL-WARNING BATTERY 1 9 066552-300 LABEL-WARNING BATTERY 1
11 067642-303 LABEL-CONTROLLER 1 11 067642-303 LABEL-CONTROLLER 1
12 067481-301 LABEL-LOWER CONTROLS, DIESEL 1 12 067481-301 LABEL-LOWER CONTROLS, DIESEL 1
13 067480-300 LABEL-LED CODES 1 13 067480-300 LABEL-LED CODES 1
14 066550-309 LABEL-DANGER 1 14 066550-309 LABEL-DANGER 1
15 067478-300 LABEL-NOTICE 2 15 067478-300 LABEL-NOTICE 2
16 066551-303 LABEL-DANGER TIPPING 1 16 066551-303 LABEL-DANGER TIPPING 1
17 067822-300 LABEL-GLOW PLUG 1 17 067822-300 LABEL-GLOW PLUG 1
18 064444-000 LABEL-USA 3 18 064444-000 LABEL-USA 3
19 066554-300 LABEL-READ 1 19 066554-300 LABEL-READ 1
21 063423-300 LABEL-BRAKE RELEASE 1 21 063423-300 LABEL-BRAKE RELEASE 1
22 066562-300 LABEL-TIRE PSI 50 1 22 066562-300 LABEL-TIRE PSI 50 1
23 061515-300 LABEL-LIFT HERE 1 23 061515-300 LABEL-LIFT HERE 1
24 066568-300 LABEL-WARNING 1 24 066568-300 LABEL-WARNING 1
25 027898-001 LABEL-DIESEL FUEL 1 25 027898-001 LABEL-DIESEL FUEL 1
26 066557-306 LABEL-MAX LOAD 1250 LBS 2 26 066557-306 LABEL-MAX LOAD 1250 LBS 2
27 061683-004 LABEL-UPRIGHT 2 1/2 1 27 061683-004 LABEL-UPRIGHT 2 1/2 1
28 061683-005 LABEL-UPRIGHT 4 1/2 2 28 061683-005 LABEL-UPRIGHT 4 1/2 2
29 061683-007 LABEL-UPRIGHT 5 1/2 3 29 061683-007 LABEL-UPRIGHT 5 1/2 3
30 067644-004 LABEL-LX41 2WD 5 30 067644-008 LABEL-LX41 4WD 5
31 067644-003 LABEL-LX41 2WD 1 31 067644-007 LABEL LX41 4WD 1
33 011248-004 NUT HEX ESNA 1/4-20UNC 4 33 011248-004 NUT HEX ESNA 1/4-20UNC 4
34 067822-301 LABEL GLOW INST. 2 34 067822-301 LABEL GLOW INST. 2
35 011252-008 SCREW HHC 1/4-20UNC X 1 4 35 011252-008 SCREW HHC 1/4-20UNC X 1 4
36 065368-000 TACK 4 36 065368-000 TACK 4
37 060830-001 SAFETY WALK 4 X 20 4 37 060830-001 SAFETY WALK 4 X 20 4
38 066561-301 LABEL, MAINT. BRACE 1 38 066561-301 LABEL, MAINT. BRACE 1
39 060086-000 SAFETY WALK 20 X 32 12 39 060086-000 SAFETY WALK 20 X 32 12
40 066558-300 LABEL, EMERG. LOWERING 2 40 066558-300 LABEL, EMERG. LOWERING 2

6-84 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-85


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
GUARDRAIL INSTALLATION, LX31/41
STANDARD DECK
067530-005
ITEM PART NO. DESCRIPTION QTY.

1 REF PLATFORM WELDMENT 1


2 067751-002 SIDE GUARDRAIL WELDMENT 3
3 067751-001 GUARDRAIL WELDMENT R.H. 1
4 067883-000 GATE WELDMENT 1
5 003570-000 RETAINING PIN ASSY 1
6 062642-026 BEARING 2
7 066526-002 TORSION SPRING 1
8 067764-001 GATE KICKRAIL WELDMENT 1
9 011254-008 SCREW HHC 3/8-16UNC X 1 7
10 011254-032 SCREW HHC 3/8-16UNC X 4 8
11 064046-000 BRACKET, RAIL MOUNTING 6
12 011248-006 NUT HEX ESNA 3/8-16UNC 31
13 011254-018 SCREW HHC 3/8-16UNC X 2 1/4 4
14 011254-036 SCREW HHC 3/8-16UNC X 4-1/2 2
15 067881-000 END GUARDRAIL WELDMENT 1
16 067880-001 END GUARDRAIL WELDMENT 1
17 011254-014 SCREW HHC 3/8-16UNC X 1 3/4 8
18 067757-000 KICKRAIL WELDMENT 2
19 011254-020 SCR HHC 3/8-16 X 2-1/2 2
20 0067712-000 PIVOT TUBE WELDMENT 1
21 067695-000 SPACER 6
22 011739-014 ROLLPIN 3/8D X 1 3/4 1
23 011240-006 WASHER, FLAT STD 3/8 4
24 063666-004 WIRE CHANNEL 1
25 011253-012 SCREW HHC 5/16-18 X 1 1/2 2
26 011240-005 WASHER 5/16 FLAT 2
27 011250-005 NUT 5/16-18 HEX 2
28 067885-000 END RAIL WELDMENT 1

6-86 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-87


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
GUARDRAIL INSTALLATION, LX31/41
DUAL DECK
030841-300
ITEM PART NO. DESCRIPTION QTY.

1 030841-101 PLATFORM WELDMENT REF


2 030841-018 GUARDRAIL WELDMENT 1
3 030841-019 GUARDRAIL WELDMENT 1
4 067883-000 GATE WELDMENT 1
5 003570-000 RETAINING PIN ASSY 1
6 062642-026 BEARING 2
7 066526-002 TORSION SPRING 1
8 067764-001 GATE KICKRAIL WELDMENT 1
9 011254-008 SCREW HHC 3/8-16UNC X 1 6
10 030841-020 GUARDRAIL WELDMENT 3 1
11 030841-021 GUARDRAIL WELDMENT 4 1
12 011248-006 NUT HEX ESNA 3/8-16UNC 60
13 011254-018 SCREW HHC 3/8-16UNC X 2 1/4 28
14 030841-050 STEP WELDMENT 1
15 030841-054 CENTER GUARDRAIL WELDMENT 1
16 067755-001 SWING TUBE 12
17 011254-014 SCREW HHC 3/8-16UNC X 1 3/4 24
19 011254-20 SCR HHC 3/8-16 X 2-1/2 2
20 030841-013 PIVOT TUBE WELDMENT 1
21 067695-000 SPACER 6
22 011739-014 ROLLPIN 3/8D X 1 3/4 1
23 011240-006 WASHER, FLAT STD 3/8 8

6-88 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-89


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
HOSE INSTALLATION, LX31/41
TWO-WHEEL DRIVE
067533-020
ITEM PART NO. DESCRIPTION QTY.

1 067680-027 1-1/4 HOSE ASSY X 27 20FJX-20FJX 90° 1


3 067857-334 3/8 HOSE ASSY X 334 6FJX-6FJX 90° 1
4 067676-131 3/4 HOSE ASSY X 131 12FJX-12FJX 90° 1
6 067682-026 1/2 HOSE ASSY X 26 8FJX-8FJX 90° 1
7 067858-108 3/4 HOSE ASSY X 108 12FJX-12FJX 1
8 065234-096 1/4 HOSE ASSY X 96 4FJX-4FJX 1
15 067683-085 3/8 HOSE ASSY X 85 6FJX-6FJX45° 2
18 067677-144 5/8 HOSE ASSY X 144 10FJX-10FJX90° 2
19 067684-200 3/8 HOSE ASSY X 200 6FJX-6FJX90° 1
20 067677-112 5/8 HOSE ASSY X 112 10FJX-10FJX90° 2
21 065234-152 1/4 HOSE ASSY X 152 4FJX-4FJX 1
22 065234-014 1/4 HOSE ASSY X 46.5 4FJX-4FJX 1
24 065234-032 1/4 HOSE ASSY X 32 4FJX-4FJX 1
25 065234-001 1/4 HOSE ASSY X 20 4FJX-4FJX 1
26 068740-030 1/2 HOSE ASSY X 30 10FJX-8FJX 1
27 020733-004 TEE FITTING 10FJX-10MJX-10MJX 1
29 020032-001 FITTING 4MJ-4MJ TEE REF

6-90 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-91


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
HOSE INSTALLATION, LX31/41
FOUR-WHEEL DRIVE
067533-021
ITEM PART NO. DESCRIPTION QTY.

1 067680-027 1-1/4 HOSE ASY X 27 20FJX-20FJX 90° 1


2 062192-009 1/4 HOSE ASSY X 65 4FJX-4FJX 1
3 067857-334 3/8 HOSE ASSY X 334 6FJX-6FJX90° 1
4 067676-131 3/4 HOSE ASSY X 131 12FJX-12FJX 90° 1
5 067681-120 1/4 HOSE ASSY X 120 4FJX-4FJX 90° 1
6 067682-026 1/2 HOSE ASSY X 26 8FJX-8FJX 90° 1
7 067858-108 3/4 HOSE ASSY X 108 12FJX-12FJX 1
8 065234-096 1/4 HOSE ASSY X 96 4FJX-4FJX 1
9 067679-044 1/2 HOSE ASSY X 44 10FJX-8FJX 45° 4
11 067681-080 1/4 HOSE ASSY X 80 4FJX-4FJX 90° 1
12 067918-008 1/8 HOSE ASSY X 8 4FJX-4FJX 2
13 067681-100 1/4 HOSE ASSY X 100 4FJX-4FJX 90° 1
14 067681-115 1/4 HOSE ASSY X 115 4FJX-4FJX 90° 1
15 067683-085 3/8 HOSE ASSY X 85 6FJX-6FJX 45° 2
16 067677-090 5/8 HOSE ASSY X 90 10FJX-10FJX 90° 1
17 067677-060 5/8 HOSE ASSY X 60 10FJX-10FJX 90° 1
18 067677-144 5/8 HOSE ASSY X 144 10FJX-10FX J90° 1
19 067684-200 3/8 HOSE ASSY X 200 6FJX-6FJX 90° 1
20 067677-112 5/8 HOSE ASSY X 112 10FJX-10FJX 90° 1
21 065234-152 1/4 HOSE ASSY X 152 4FJX-4FJX 1
22 065234-014 1/4 HOSE ASSY X 46.5 4FJX-4FJX 1
23 067687-061 5/8 HOSE ASSY X 61 10FJX90-10FJX90 1
24 065234-032 1/4 HOSE ASSY X 32 4FJX-4FJX 1
25 065234-001 1/4 HOSE ASSY X 20 4FJX-4FJX 1
26 067687-100 5/8 HOSE ASSY X 100 10FJX90-10FJX90 1
27 068740-120 1/2 HOSE ASSY X 120 10FJX-8FJX 1
29 020032-001 FITTING 4MJ-4MJ TEE REF
30 067758-099 HOSE GUARD - NYLON REF

6-92 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-93


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
VALVE BLOCK ASSEMBLY, LX31/41 VALVE BLOCK ASSEMBLY, LX31/41
TWO-WHEEL DRIVE FOUR-WHEEL DRIVE
067489-000 067489-001
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 067489-001 VALVE BLOCK 1 1 067489-001 VALVE BLOCK 1


2 067489-002 VALVE, BI-DIRECTIONAL RELIEF 1 2 067489-002 VALVE, BI-DIRECTIONAL RELIEF 1
3 067489-003 VALVE, 3 POS - 4 WAY 1 3 067489-003 VALVE, 3 POS - 4 WAY 1
6 067489-006 VALVE, PROPORTIONAL 1 4 067489-004 VALVE, 2 WAY N.C. 1
7 067489-007 VALVE, RELIEF 1 5 067489-005 VALVE, 2 POS - 3 WAY 1
8 067489-008 VALVE, SOL. 2 POS 3 WAY 5 6 067489-006 VALVE, PROPORTIONAL 1
9 067489-009 VALVE, COUNTERBALANCE 2 7 067489-007 VALVE, RELIEF 1
10 067489-010 ORIFICE (.060 DIA.) 1 8 067489-008 VALVE, SOL. 2 POS 3 WAY 5
11 067489-011 VALVE, SHUTTLE 4 9 067489-009 VALVE, COUNTERBALANCE 2
12 067489-012 VALVE, FLOW DIVDER/COMBINER 1 10 067489-010 ORIFICE (.060 DIA.) 1
14 011941-005 ADAPTER, #6 MB - #6 MJ 3 11 067489-011 VALVE, SHUTTLE 4
15 011941-009 ADAPTER, #8 MB - #6 MJ 1 13 020021-012 PLUG, #12 MB 1
16 011941-015 ADAPTER, #10 MB - #10 MJ 4 14 011941-005 ADAPTER, #6 MB - #6 MJ 3
17 011941-020 ADAPTER, #12 MB - #12 MJ 1 15 011941-009 ADAPTER, #8 MB - #6 MJ 1
18 011934-003 ADAPTER, 90° #6 MB - #4 MJ 2 16 011941-015 ADAPTER, #10 MB - #10 MJ 4
19 063965-001 PLUG, GUAGE PORT 3 17 011941-020 ADAPTER, #12 MB - #12 MJ 1
20 020021-004 PLUG, #4 MB 2 18 011934-003 ADAPTER, 90° #6 MB - #4 MJ 2
21 063955-010 PLUG, CAVITY #8 2 WAY 1 19 063965-001 PLUG, GUAGE PORT 3
22 063955-009 PLUG, CAVITY #8 - 3 WAY 1 20 020021-004 PLUG, #4 MB 2
23 020021-010 PLUG #10MB 1 23 020021-010 PLUG #10MB 1
24 011941-006 ADAPTER, #6 MB - #8 MJ 1 24 011941-006 ADAPTER, #6 MB - #8 MJ 1
25 011934-026 ADAPTER, 90° #4 MB - #6 MJ 1 25 011934-026 ADAPTER, 90° #4 MB - #6 MJ 1
26 011941-016 ADAPTER, #10 MB - #12 MJ 1 26 011941-016 ADAPTER, #10 MB - #12 MJ 1

6-94 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-95


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
SCISSOR GUARD ASSEMBLY SCISSOR GUARD ASSEMBLY
LX31 STANDARD DECK LX41 STANDARD DECK
067948-001 067948-000
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 067935-001 WELDMENT, LADDER 1 1 067935-000 WELDMENT, LADDER 1


2 067941-000 CHANNEL, GUARD MOUNT 3 2 067941-000 CHANNEL, GUARD MOUNT 3
3 067942-000 SPACER 1 3 067942-000 SPACER, GUARD MOUNT 1
4 067943-001 WELDMENT, FRONT GUARD 1 4 067943-000 WELDMENT, FRONT GUARD 1
5 067381-001 WELDMENT, GUARD FRONT 2 5 067381-000 WELDMENT, GUARD FRONT 2
6 067380-001 WELDMENT, GUARD REAR 2 6 067380-000 WELDMENT, GUARD REAR 2
7 067946-001 WELDMENT, REAR GUARD RH 1 7 067946-000 WELDMENT, REAR GUARD RH 1
8 060830-000 SAFETY WALK 5 8 060830-000 SAFETY WALK 6
9 011252-012 SCREW HHC 1/4-20 X 1 1/2 1 9 011252-012 SCREW HHC 1/4-20 X 1 1/2 1
10 011252-008 SCREW HHC 1/4-20 X 1 32 10 011252-008 SCREW HHC 1/4-20 X 1 32
11 011240-004 WASHER 1/4 STD FLAT 25 11 011240-004 WASHER 1/4 STD FLAT 25
12 011248-004 NUT 1/4-20 ESNA 33 12 011248-004 NUT 1/4-20 ESNA 33
13 011256-016 SCREW HHC 1/2-13 X 2 4 13 011256-008 SCREW HHC 1/2-13 X 1 4
14 011240-008 WASHER 1/2 STD FLAT 4 14 011240-008 WASHER 1/2 STD FLAT 4
15 011248-008 NUT 1/2-13 ESNA 4 15 011248-008 NUT 1/2-13 ESNA 4
17 067946-011 WELDMENT, REAR GUARD LH 1 17 067946-010 WELDMENT, REAR GUARD LH 1
18 067378-000 GUARDRAIL SIDE 2 18 067378-000 GUARDRAIL SIDE TUBE WELDMENT 2

6-96 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-97


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
SCISSOR GUARD ASSEMBLY SCISSOR GUARD ASSEMBLY
LX31 DUAL DECK LX41 DUAL DECK
030860-600 030841-600
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 030860-601 WELDMENT, LADDER 1 1 030841-601 WELDMENT, LADDER 1


2 067941-000 CHANNEL, GUARD MOUNT 3 2 067941-000 CHANNEL, GUARD MOUNT 3
3 067942-000 SPACER, GUARD MOUNT 1 3 067942-000 SPACER, GUARD MOUNT 1
4 030860-601 WELDMENT, FRONT GUARD 1 4 030841-602 WELDMENT, FRONT GUARD 1
5 067381-001 WELDMENT, GUARD FRONT 2 5 067381-000 WELDMENT, GUARD FRONT 2
6 067380-001 WELDMENT, GUARD REAR 2 6 067380-000 WELDMENT, GUARD REAR 2
7 067946-000 WELDMENT, REAR GUARD RH 1 7 067946-000 WELDMENT, REAR GUARD RH 1
9 011252-012 SCREW HHC 1/4-20 X 1 1/2 1 9 011252-012 SCREW HHC 1/4-20 X 1 1/2 1
10 011252-008 SCREW HHC 1/4-20 X 1 32 10 011252-008 SCREW HHC 1/4-20 X 1 32
11 011240-004 WASHER 1/4 STD FLAT 25 11 011240-004 WASHER 1/4 STD FLAT 25
12 011248-004 NUT 1/4-20 ESNA 33 12 011248-004 NUT 1/4-20 ESNA 33
13 011256-008 SCREW HHC 1/2-13 X 1 4 13 011256-008 SCREW HHC 1/2-13 X 1 4
14 011240-008 WASHER 1/2 STD FLAT 4 14 011240-008 WASHER 1/2 STD FLAT 4
15 011248-008 NUT 1/2-13 ESNA 4 15 011248-008 NUT 1/2-13 ESNA 4
17 067946-011 WELDMENT, REAR GUARD LH 1 17 067946-010 WELDMENT, REAR GUARD LH 1
18 067378-000 GUARDRAIL SIDE WELDMENT 2 18 067378-000 GUARDRAIL SIDE 2

6-98 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-99


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
TIRE & WHEEL ASSEMBLY LX31/41 TIRE & WHEEL ASSEMBLY, LX31/41
RIGHT HAND, REAR LEFT HAND, REAR
067666-000 067666-001
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 067605-000 WHEEL, 16.5 X 8.25 5 HOLE, 5.5” BC 1 1 067605-000 WHEEL, 16.5 X 8.25 5 HOLE, 5.5” BC 1
2 067610-000 TIRE, 10-16.5 NHS 8 PLY 1 2 067610-000 TIRE, 10-16.5 NHS 8 PLY 1
3 012282-001 VALVE STEM 1 3 012282-001 VALVE STEM 1

6-100 LX31/41 Work Platform


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
TIRE & WHEEL ASSEMBLY, LX31/41 TIRE & WHEEL ASSEMBLY, LX31/41
RIGHT HAND, FRONT LEFT HAND, FRONT
067665-000 067665-001
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 067609-001 WHEEL, 16.5 X 8.25 8 HOLE, 8 BC 1 1 067609-001 WHEEL, 16.5 X 8.25 8 HOLE, 8 BC 1
2 067610-000 TIRE, 10-16.5 NHS 8 PLY 1 2 067610-000 TIRE, 10-16.5 NHS 8 PLY 1
3 012282-001 VALVE STEM 1 3 012282-001 VALVE STEM 1

6-101 LX31/41 Work Platform


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
WIRE HARNESS, LX31/41
MAIN CONTROL
067492-001
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 029352-099 WIRE 16GA. RED/WHT 8 FT 26 029479-099 WIRE, 16GA. WHT/BLK 6.5 FT


2 029452-099 WIRE 16GA. BLK 17 FT 27 029358-099 WIRE, 16GA. BLU/RED 6.5 FT
3 029364-099 WIRE 16GA. TAN 1.5 FT 28 - WIRE, 16GA. YEL/BLU 6.5 FT
4 029467-099 WIRE 14GA. GRY 3.5 FT 29 - WIRE, 16GA. GRY/WHT 6.5 FT
5 029451-099 WIRE 16GA. WHT 3.5 FT 30 O29931-003 CONN, FEMALE PUSH, 16-14GA., .25 TAB 4
6 - WIRE 14GA. BLU/WHT 9.5 FT 31 068760-000 DT CONNECTOR, PLUG, DT06-12SA 2
7 029468-099 WIRE 14GA BLU/BLK 3.5 FT 32 068761-001 LOCKING WEDGE, PLUG, W12S 2
8 029453-099 WIRE 16GA. ORG 6.5 FT 33 068762-001 SOCKET, 16-14AWG 22
9 029350-099 WIRE, 16GA. GRN/BLK 9.5 FT 34 068764-000 PLUG, CONNECTOR SEAL 2
10 029477-099 WIRE, 16GA. ORG/BLK 3.5 FT 35 068908-003 BOOT ELECT. PLUG, DT6S-BT 1
11 029363-099 WIRE, 16GA. ORG/WHT 3.5 FT 36 068908-001 BOOT ELECT. PLUG, DT12S-BT 2
12 029365-099 WIRE, 16GA. PNK/WHT 11.5 FT 37 067990-002 LOCKING WEDGE, PLUG, W6S 1
13 029450-099 WIRE, 16GA. DRK BLU 12 FT 38 067990-000 DT CONNECTOR, PLUG, DT06-6SA 1
14 029366-099 WIRE, 16GA. PNK 12.5 FT
15 029456-099 WIRE, 16GA. YEL 12.5 FT
16 029367-099 WIRE, 16GA. TAN/ORG 6.5 FT
17 - WIRE, 16GA. BRN/YEL 12.5 FT
18 - WIRE, 16GA. PPL/BLK 6.5 FT
19 029450-099 WIRE, 16GA. BLU 6.5 FT
20 029458-099 WIRE, 16GA. PPL 6.5 FT
21 029355-099 WIRE, 16GA. BLK/RED 6.5 FT
22 - WIRE, 16GA. GRY/BLK 6.5 FT
23 029359-099 WIRE, 16GA. RED/GRN 6.5 FT
24 - WIRE, 16GA. GRY/RED 6.5 FT
25 - WIRE, 16GA. BRN/RED 6.5 FT

6-102 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-103


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
WIRE HARNESS, LX31/41
VALVE BLOCK
067492-002
ITEM PART NO. DESCRIPTION QTY.

1 029467-099 WIRE 14GA. GRY 3 FT


2 029451-099 WIRE 16GA. WHT 5 FT
3 029468-099 WIRE 14GA. BLU/WHT 1.6 FT
4 029469-099 WIRE 14GA. BLU/BLK 4 FT
5 029453-099 WIRE 16GA. ORG 3 FT
6 029353-099 WIRE 16GA. GRN/WHT 7.5 FT
7 029477-099 WIRE 16GA ORG/BLK 4 FT
8 029363-099 WIRE 16GA. ORG/WHT 2 FTT
9 029452-099 WIRE 16GA. BLK 7 FT
10 068760-001 DT CONNECTOR, PLUG, # DT04-12SA 1
11 068761-000 LOCKING WEDGE, PLUG, W12P 1
12 068762-000 CONTACT PIN, 16-18 AWG 11
13 068908-000 BOOT ELECT. RECEPTIACLE, # DT-12-P-BT 1
14 068764-000 PLUG-CONNECTOR SEAL 2
15 067475-099 WIRE LOOM, 3/8” DIA. 1.9 FT
16 029931-003 CONN. FEMALE PUSH, 16-14 AWG, .25 TAB 20
17 029620-002 CONN., BUTT, 16-14 GA. 1
18 067476-099 WIRE LOOM, 5/8” DIA. 2.1 FT

6-104 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-105


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
WIRE HARNESS, LX31/41
DIESEL ENGINE
067492-005
ITEM PART NO. DESCRIPTION QTY.

1 - WIRE 14GA. YEL/RED 3 FT


2 029461-099 WIRE 14GA. BLK 5 FT
3 029354-099 WIRE 16GA. BLU/WHT 1.6 FT
4 029453-099 WIRE 16GA. ORG 4 FT
5 029451-099 WIRE 16GA. WHT 3 FT
6 029460-099 WIRE 14GA. RED 7.5 FT
7 - WIRE 14GA RED/WHT 4 FT
8 029479-099 WIRE 16GA. WHT/BLK 2 FT
9 029452-099 WIRE, 16GA. BLK 7 FT
10 029480-099 WIRE, 10GA. RED 6 FT
11 029478-099 WIRE, 16GA. RED/BLK 2 FT
12 029931-003 CONN. F PUSH 16-14GA. .25 15
13 029601-013 CONN RING, #10 16-14 3
14 029461-040 CONN RING, 5/16 14-16 1
15 029601-039 CONN RING, 5/16 10-12 4
16 029620-002 CONN. BUTT, 16-14 GA. 1
17 068760-000 DT CONNECTOR, PLUG, # DT06-12SA 1
18 068761-001 LOCKING WEDGE, PLUG, W12S 1
19 015790-003 CONTACT SOCKET, 16-18 AWG 11
20 068908-001 BOOT ELECT. RECEPTIACLE, # DT-12-P-BT 1
21 068764-000 PLUG-CONNECTOR SEAL 3
22 012865-099 WIRE LOOM, 3/4” DIA. 3 FT
23 067475-099 WIRE LOOM, 3/8” DIA. 1.5 FT
24 029601-020 CONN RING, 1/4 10-12 1
25 029601-019 CONN RING, #10 10-12 1
26 029825-002 DIODE 5 AMP 400V 4

6-106 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-107


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
WIRE HARNESS, LX31/41
OUTRIGGER EXTENSION
067492-006
ITEM PART NO. DESCRIPTION QTY.

1 - WIRE 14GA. YEL/RED 3 FT


2 029461-099 WIRE 14GA. BLK 5 FT
3 029450-099 WIRE 16GA. BLU 1.6 FT
4 029453-099 WIRE 16GA. ORG 4 FT
5 029451-099 WIRE 16GA. WHT 3 FT
6 029460-099 WIRE 14GA. RED 7.5 FT
7 - WIRE 14GA RED/WHT 4 FT
8 029479-099 WIRE 16GA. WHT/BLK 2 FT
9 029452-099 WIRE, 16GA. BLK 7 FT
10 029480-099 WIRE, 10GA. RED 6 FT
11 029478-099 WIRE, 16GA. RED/BLK 2 FT
12 029931-003 CONN. F PUSH 16-14GA. .25 8
13 029601-013 CONN RING, #10 16-14 8
14 029601-012 CONN RING, #8 16-14 8
15 029601-020 CONN RING, 1/4 10-12 1
17 068760-000 DT CONNECTOR, PLUG, # DT06-12SA 1
18 068761-001 LOCKING WEDGE, PLUG, W12S 1
19 015790-003 CONTACT SOCKET, 16-18 AWG 11
20 068908-001 BOOT ELECT. RECEPTIACLE, # DT-12-P-BT 1
21 068764-000 PLUG-CONNECTOR SEAL 3
22 012865-099 WIRE LOOM, 3/4” DIA. 3 FT
23 067475-099 WIRE LOOM, 3/8” DIA. 1.5 FT

6-108 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-109


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
WIRE HARNESS, LX31/41
ENGINE EXTENSION
067492-012
ITEM PART NO. DESCRIPTION QTY.

1 029461-099 WIRE 14GA. BLK 9 FT


2 - WIRE 14GA RED/WHT 9 FT
3 029460-099 WIRE 14GA. RED 9 FT
4 - WIRE 16GA. DRK BLU 9 FT
5 - WIRE 16GA. DRK GRN 9 FT
6 - WIRE 14GA. YEL/RED 9 FT
7 029451-099 WIRE 16GA. WHT 9 FT
8 029453-099 WIRE 16GA. ORG 9 FT
9 029459-099 WIRE 16GA. LT BLU 9 FT
10 068760-000 DT CONNECTOR, PLUG, # DT06-12SA 1
11 068761-001 LOCKING WEDGE, PLUG, W12S 1
12 068762-001 CONTACT SOCKET, 16-18 AWG 11
13 068908-000 BOOT ELECT., # DT-12-P-BT 1
14 068760-001 DT CONNECTOR, RECEPTACLE, # DT04-12SA 1
15 068761-000 LOCKING WEDGE, W12P 1
16 068762-000 CONTACT PIN, 16-18 AWG 11
17 068908-001 BOOT ELECT., # DT-12-S-BT 1
18 068764-000 PLUG-CONNECTOR SEAL 2
19 012865-099 WIRE LOOM, 3/4” DIA. 8.8 FT

6-110 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-111


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
FUEL TANK ASSEMBLY, LX31/41
DIESEL
067485-001
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 067837-000 ROTOMOLDED FUEL TANK 1 5 011974-003 SQ. HEAD DRAIN PLUG, NPT, 3/8 1
2 010178-001 BARBED FITTING, 3/16 1 6 067488-000 WITHDRAWAL TUBE WLDMT 1
3 010178-003 BARBED FITTING, 1/4 1 7 03556-001 BUSHING, 2FP-4MP 1
4 068982-000 FUEL CAP 1

Note: Serial No.’s 1000 - 2697 used metal tanks,


serial no.’s 2698 - current use plastic tanks

6-112 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1
AMBER BEACON OPTION
LX31/41
067947-010
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 012848-004 LIGHT 12-24 VOLT 2 7 029620-002 CONN BUTT 16-14 5


2 063193-000 LIGHT BRACKET 2 8 029496-099 WIRE 16 AWG 2 COND 18 FT
3 029702-000 FUSE HOLDER 1 9 011249-003 NUT HEX ESNA #10-32 4
4 029704-002 FUSE 2 AMP 1 10 011826-004 SCREW MACH.RD.HD. #10-32 X 1/2 4
5 015790-004 CONTACT PIN, 16-18 AWG. 1 11 029451-099 WIRE, 16 GA., WHITE 6 FT
6 029601-013 CONN RING 16-14 #10 1

LX31/41 Work Platform 6-113


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
SLIDEOUT DECK OPTION
LX31/41
067866-001
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

2 067787-001 SLIDE-OUT DECK WELDMENT 1 24 015936-014 SCR. SHOU 3/8-16 UNC X 1 3/4 10
3 067760-002 WHEEL, SLIDE-OUT DECK 2 25 011254-032 SCR. HHC 3/8-16 UNC X 4 4
4 066193-000 STOP 2 26 067920-000 SPACER, GUARDRAIL 2
5 067720-000 ROLLER 2 27 060086-000 SAFETY WALK (20 X 32) 4
6 067818-001 ARM, CABLE GUIDE 2 28 066557-001 LABEL PLATFORM CAPY 1
7 067786-001 BRACKET, CABLE GUIDE 1 29 067867-001 ROLLER BRACKET REAR WELDMENT L.H. 1
8 067761-000 PIVOT, PUSH BAR 2 30 067867-000 ROLLER BRACKET REAR WELDMENT R.H. 1
9 067862-003 HANDLE WELDMENT 2 31 063666-004 WIRE CHANNEL 1
10 066170-002 WEAR PAD 2 32 011253-012 SCR. HHC 5/16-18 X 1-1/2 2
11 067776-001 GUARDRAIL WELDMENT 2 33 011248-005 NUT HEX 5/16-18 ESNA 2
12 067778-000 GUARDRAIL WELDMENT 1 34 011240-005 WASHER 5/16 FLAT STD 4
13 067755-001 SWING TUBE 2 35 010414-000 LOCKING PIN ASSY 5/16” ØØ 1
14 011848-038 CLEVIS PIN, 1/2” DIA. X 2-1/2 2 36 066556-000 LABEL, WARNING DESEND PLTFM 2
15 026553-008 RIVET POP ØØ3/16 X .5-.63 GRIP 4 38 066198-000 WEAR PAD 2
16 011757-005 COTTER PIN, RUE RING 2 39 011252-012 SCR. HH 1/4-20 X 1-1/2 4
17 014996-006 WASHER, FLAT 3/8” DIA 40 40 011248-004 1/4-20 ESNA NUT 4
18 067695-000 SPACER 4 41 015770-099 HOSE 3/8 DIA X 1-1/2 LG 1
19 011248-006 LOCKNUT, 3/8-16 UNC ESNA 32 42 067783-003 ROLLER BRACKET RH 2
20 012865-099 LOOM, WIRE 3/4” 1 43 067783-004 ROLLER BRACKET LH 2
21 011254-008 SCR. HHC 3/8-16 UNC X 1 10
22 011254-014 SCR. HHC 3/8-16 UNC X 1 3/4 4
23 011254-006 SCR. HHC 3/8-16 UNC X 3/4 8

6-114 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-115


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
OUTRIGGER OPTION
LX31/41
067950-011
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 067844-000 OUTRIGGER SUPPORT WELDMENT 4 209 011721-008 SCREW, RND HD, MACH., 4-40 X 1 3
2 067840-000 OUTRIGGER CYL. 4 210 011248-004 NUT, HEX, 1/4-20, ESNA 4
* 067840-010 OUTRIGGER CYLINDER SEAL KIT - 211 014924-008 U-BOLT 1
3 067953-010 HOSE INSTALLATION, LX OUTRIGGER 1 212 011248-049 NUT, HEX, 4-40, ESNA 3
5 011248-008 NUT HEX ESNA 1/2-13 UNC 16 213 020733-005 TEE, 12FJ-12MJ-6MJ 2
6 011256-020 SCREW HHC 1/2-13UNC X 2 1/2 16 214 014693-003 ADAPTER, 12FJ-6MJ 2
7 062881-000 SWITCH BALL 4 215 011941-001 4MB-4MJ 1
8 063921-006 SWITCH PRESS. 4 216 067642-004 LABEL-CONTROLLER 1
9 066516-004 PLUG 4 217 067642-204 LABEL-CONTROLLER (GERMAN) 1
10 064462-002 GROMMET, CAPLUG #GRO-1/2-UL 4 218 067642-304 LABEL-CONTROLLER (FRENCH) 1
11 011941-005 FITTING 6MB-6MJ 4 219 067480-001 LABEL-LED CODES 1
12 011934-004 FITTING 6MBH-6MJ 90 4 220 067480-201 LABEL-LED CODES (GERMAN) 1
13 011937-003 FITTING 6FJX-6MJ 90 4 221 067480-301 LABEL-LED CODES (FRENCH) 1
14 066556-001 LABEL CAUTION (DOMESTIC) 4 222 066551-003 LABEL-DANGER TIPPING 1
15 066556-201 LABEL CAUTION (GERMAN) 4 223 066551-203 LABEL-DANGER TIPPING (GERMAN) 1
16 066556-301 LABEL CAUTION (FRENCH) 4 224 066551-303 LABEL-DANGER TIPPING (FRENCH) 1
202 067491-004 CONTROLLER ASSY (DIESEL) 1 225 067479-000 OUTRIGGER CONTROL CABLE ASSY 1
203 067528-011 UPPER CONTROLLER ASSY 1
*Not Shown
204 067490-000 OUTRIGGER VALVE BLOCK ASSY 1
205 011252-032 SCREW, HHC, 1/4-20 X 4 3
206 011248-004 NUT, 1/4-20, ESNA 4
207 000942-000 ORBIT LEVEL 1
208 005133-000 SPRING 3

6-116 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

Outrigger Option, LX31/41


Drawing 1 of 3

LX31/41 Work Platform 6-117


Section
6.1 ILLUSTRATED PARTS BREAKDOWN

Outrigger Option, LX31/41


Drawing 2 of 3

6-118 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

Outrigger Option, LX31/41


Drawing 3 of 3

LX31/41 Work Platform 6-119


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
HORN OPTION
LX31/41
067908-000
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 011252-008 SCREW HHC 1/4-20 X 1 2 7 029615-002 CONECTOR PUSH 2


2 011248-004 NUT HEX 1/4-20 2 8 029958-001 HORN 24VDC 1
3 029452-099 WIRE 16 GA BLACK FT 75 9 063917-000 SWITCH PUSHBUTTON 1
4 067902-000 BRACKET, GAS SPRING 1 11 011248-005 NUT HEX ESNA 5/16-18 1
5 029610-002 CONNECTOR FORK 3 12 011253-008 SCREW HHC 5/16-18UNC X 1 1
6 029601-014 CONNECTOR RING 1

6-120 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1
MOTION ALARM
LX31/41
067909-010

LX31/41 Work Platform 6-121


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
REMOVABLE CONTROLLER OPTION
LX31/41
061898-002
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 028800-003 PLUG CONNECTOR (FEMALE) 1 13 068761-000 LOCKING WEDGE-CONN 1


2 028800-004 PIN CONTACT (MALE) 15 14 068760-001 CONNECTOR-RECEPTACLE 1
3 028800-015 PLUG SEALING 16 15 068762-000 PIN-CONTACT 9
4 028800-016 RECEPTACLE CONNECTOR W/ CLAMP (MALE) 1 16 068761-001 LOCKING WEDGE -CONN 1
5 028800-005 SOCKET CONTACT (FEMALE) 15 17 068760-000 PLUG - CONNECTOR 1
8 030719-001 110 VAC BRACKET 1 18 068762-001 SOCKET-CONTACT 9
10 011254-020 SCREW HHC GRD5 3/8-16UNC X 2 1/2 2 19 068764-000 PLUG-CONNECTOR 6
11 011240-006 WASHER 3/8 STD FLAT 4 20 068908-000 BOOT ELECT. PLUG 1
12 011248-006 NUT HEX ESNA 3/8-16 2 21 068908-001 BOOT ELECT. RECEPTACLE 1

6-122 LX31/41 Work Platform


Section
ILLUSTRATED PARTS BREAKDOWN 6.1

LX31/41 Work Platform 6-123


Section
6.1 ILLUSTRATED PARTS BREAKDOWN
POLY-FILLED TIRE OPTION POLY-FILLED TIRE OPTION
LX31/41 TWO-WHEEL DRIVE LX31/41 FOUR-WHEEL DRIVE
067910-000 067911-000
ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY.

1 067666-002 POLY FILL TIRE & WHEEL ASSY R/H REAR 1 1 067664-002 POLY FILL TIRE & WHEEL ASSY R/H REAR 1
2 067666-003 POLY FILL TIRE & WHEEL ASSY L/H REAR 1 2 067664-003 POLY FILL TIRE & WHEEL ASSY L/H REAR 1
3 067665-002 POLY FILL TIRE & WHEEL ASSY R/H FRONT 1 3 067665-002 POLY FILL TIRE & WHEEL ASSY R/H FRONT 1
4 067665-003 POLY FILL TIRE & WHEEL ASSY L/H FRONT 1 4 067665-003 POLY FILL TIRE & WHEEL ASSY L/H FRONT 1

6-124 LX31/41 Work Platform


Call Toll Free in U.S.A.
1-800-926-LIFT
UpRight, Inc. UpRight
801 South Pine Street Unit S1, Park West Industrial Park
Madera, California 93637 Friel Avenue
TEL: 559-662-3900 Call Toll Free in U.S.A. Nangor Road
FAX: 559-673-6184 1-800-926-LIFT Dublin 12, Ireland
PARTS: 1-888-UR-PARTS P/N 067904-024
TEL: +353 1 620 9300
PARTS FAX: 1-800-669-9884 06/02 FAX: +353 1 620 9301

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