PV Elite 2016 Licensee: SPLM Licensed User 1

FileName : R-6404

Nozzle Calcs. : Noz N1 Fr40 Nozl: 2 9:36pm Jul 7,2018

INPUT VALUES, Studding Outlet Description: Noz N1 Fr40 From : 40

Pressure for Reinforcement Calculations P 4.4131 MPa

Temperature for Internal Pressure Temp 250 °C

Shell Material [Impact Tested] SA-516 70

Shell Allowable Stress at Temperature Sv 137.90 MPa

Shell Allowable Stress At Ambient Sva 137.90 MPa

Inside Diameter of Elliptical Head D 1600.00 mm

Aspect Ratio of Elliptical Head Ar 2.00

Head Finished (Minimum) Thickness t 30.0000 mm

Head Internal Corrosion Allowance c 3.0000 mm

Head External Corrosion Allowance co 0.0000 mm

Distance from Head Centerline L1 0.0000 mm

User Entered Minimum Design Metal Temperature 6.00 °C

Type of Element Connected to the Shell : Studding Outlet

Material SA-516 70

Material UNS Number K02700

Material Specification/Type Plate

Allowable Stress at Temperature Sn 137.90 MPa

Allowable Stress At Ambient Sna 137.90 MPa

Diameter Basis (for tr calc only) ID

Layout Angle 0.00 deg

Diameter 32.0000 in.

Size and Thickness Basis Actual

Radial Thickness of Studding Outlet 180.0000 mm

Hub Height of Integral Nozzle te 0.0010 mm

Nozzle Calcs. : Noz N1 Fr40 Nozl: 2 9:36pm Jul 7,2018

Hub Thickness of Integral Nozzle ( tn or x+tp ) 0.0010 mm

Corrosion Allowance can 3.0000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00

Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 150.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 45.0000 mm

Groove weld depth between Nozzle and Vessel Wgnv 30.0000 mm

Inside Projection h 0.0000 mm

Weld leg size, Inside Element to Shell Wi 0.0000 mm

ASME Code Weld Type per UW-16 None

Tapped hole area loss 2499.9998 mm²

Class of attached Flange 600

Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head.

Studding Outlet Sketch

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Studding Outlet (/Set-in)

Reinforcement CALCULATION, Description: Noz N1 Fr40

ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 32.000 in.

Actual Thickness Used in Calculation 7.087 in.

Nozzle Calcs. : Noz N1 Fr40 Nozl: 2 9:36pm Jul 7,2018

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]

= (P*D*K)/(2*Sv*E-0.2*P) Appendix 1-4(c)

= (4.41*1606.0000*0.995)/( 2*137.90*1.00-0.2*4.41)

= 25.6535 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)

= (4.41*409.40)/(138*1.00-0.6*4.41)

= 13.3583 mm

Note: The diameter limit is greater than the head diameter.

UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 1637.6000 mm

Parallel to Vessel Wall, opening length d 818.8000 mm

Normal to Vessel Wall (Thickness Limit), no pad Tlnp 67.5000 mm

Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/Sv )

= min( 1, 137.9/137.9 )

= 1.000

Weld Strength Reduction Factor [fr2]:

= min( 1, Sn/Sv )

= min( 1, 137.9/137.9 )

= 1.000

Weld Strength Reduction Factor [fr3]:

= min( fr2, fr4 )

= min( 1.000 , 1.000 )

= 1.000

Results of Nozzle Reinforcement Area Calculations: (mm²)

Nozzle Calcs. : Noz N1 Fr40 Nozl: 2 9:36pm Jul 7,2018

AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|

---------------------------------------------------------------

Area Required Ar | 23505.119| NA| NA|

Area in Shell A1 | 1102.479| NA| NA|

Area in Nozzle Wall A2 | 22091.625| NA| NA|

Area in Inward Nozzle A3 | 0.000| NA| NA|

Area in Welds A41+A42+A43 | 2025.000| NA| NA|

Area in Element A5 | 0.000| NA| NA|

Area in Hub A6 | -0.360| NA| NA|

TOTAL AREA AVAILABLE Atot | 25218.744| NA| NA|

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 Degs.

The area available without a pad is Sufficient.

Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)

= (818.8000*25.6535*1.0+2*177.0000*25.6535*1.0*(1-1.00))

= 23505.119 mm²

Note: The required area has been increased by the tapped hole area loss.

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )

= 818.800 ( 1.00 * 27.0000 - 1.0 * 25.654 ) - 2 * 177.000

( 1.00 * 27.0000 - 1.0 * 25.6535 ) * ( 1 - 1.000 )

= 1102.479 mm²

Area Available in Nozzle Projecting Outward [A2]:

= ( 2 * tlnp ) * ( tn - trn ) * fr2

= ( 2 * 67.50 ) * ( 177.00 - 13.36 ) * 1.0000

Nozzle Calcs. : Noz N1 Fr40 Nozl: 2 9:36pm Jul 7,2018

= 22091.625 mm²

Area Available in Inward Weld + Outward Weld [A41 + A43]:

= Wo² * fr2 + ( Wi-can/0.707 )² * fr2

= 45.0000² * 1.0000 + ( 0.0000 )² * 1.0000

= 2025.000 mm²

Area Available in the Hub Section [A6]:

= ( 2( Hubtk - tn ) * te - atrap ) * fr

= ( 2( 0.0010 - 180.0000 ) * 0.0010 - 0.0000 ) * 1.0000

= -0.360 mm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 16.3583 mm

Wall Thickness per UG16(b), tr16b = 4.5000 mm

Wall Thickness, shell/head, internal pressure trb1 = 28.6535 mm

Wall Thickness tb1 = max(trb1, tr16b) = 28.6535 mm

Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm

Wall Thickness per table UG-45 tb3 = 11.3312 mm

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]

= min[ 11.331 , max( 28.6535 , 4.5000 ) ]

= 11.3312 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )

= max( 16.3583 , 11.3312 )

= 16.3583 mm

Available Nozzle Neck Thickness = 180.0000 mm --> OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B

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PV Elite 2016 Licensee: SPLM Licensed User 6
FileName : R-6404

Nozzle Calcs. : Noz N1 Fr40 Nozl: 2 9:36pm Jul 7,2018

Govrn. thk, tg = 30.000 , tr = 25.654 , c = 3.0000 mm , E* = 1.00

Stress Ratio = tr * (E*)/(tg - c) = 0.950 , Temp. Reduction = 3 °C

Min Metal Temp. w/o impact per UCS-66, Curve B 4 °C

Min Metal Temp. at Required thickness (UCS 66.1) 1 °C

Governing MDMT of all the sub-joints of this Junction : 1 °C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(b) -48 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :

Design Pressure/Ambient Rating = 4.41/10.21 = 0.432

Weld Size Calculations, Description: Noz N1 Fr40

Intermediate Calc. for nozzle/shell Welds Tmin 19.0000 mm

Results Per UW-16.1:

Required Thickness Actual Thickness

Nozzle Weld 6.0000 = Min per Code31.8150 = 0.7 * Wo mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:

= (A-A1+2*tn*fr1*(E1*t-tr))*Sv

= (23505.1191 - 1102.4788 + 2 * -2.9990 * 1.0000 *

(1.00 * 27.0000 - 25.6535 ) ) * 138

= 3087860.00 N

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:

= (A2+A4-(Wi-Can/.707)²*fr2)*Sv
PV Elite 2016 Licensee: SPLM Licensed User 7
FileName : R-6404

Nozzle Calcs. : Noz N1 Fr40 Nozl: 2 9:36pm Jul 7,2018

= ( 22091.2656 + 2024.9999 - 0.0000 * 1.00 ) * 138

= 3325255.50 N

Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv

= ( 22091.2656 + 0.0000 + 2024.9999 + ( -161.9460 ) ) * 138

= 3302925.50 N

Weld Load [W3]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv

= ( 22091.2656 + 0.0000 + 2024.9999 + ( -161.9460 ) ) * 138

= 3302925.50 N

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw

= ( 3.1416/2.0 ) * 812.8020 * 45.0000 * 0.49 * 138

= 3881756. N

Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn

= (3.1416 * 407.9005 ) * ( 0.0010 - 3.0000 ) * 0.7 * 138

= -370942. N

Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng

= ( 3.1416/2.0 ) * 812.8020 * ( 30.0000 - 3.0000 ) * 0.74 * 138

= 3517446. N

Strength of Failure Paths:

PATH11 = ( SONW + SNW ) = ( 3881756 + -370942 ) = 3510814 N

PATH22 = ( Sonw + Tpgw + Tngw + Sinw )

= ( 3881756 + 0 + 3517446 + 0 ) = 7399202 N

PATH33 = ( Sonw + Tngw + Sinw )

Nozzle Calcs. : Noz N1 Fr40 Nozl: 2 9:36pm Jul 7,2018

= ( 3881756 + 3517446 + 0 ) = 7399202 N

Summary of Failure Path Calculations:

Path 1-1 = 3510813 N , must exceed W = 3087860 N or W1 = 3325255 N

Path 2-2 = 7399202 N , must exceed W = 3087860 N or W2 = 3302925 N

Path 3-3 = 7399202 N , must exceed W = 3087860 N or W3 = 3302925 N

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 4.5410 MPa

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 122.5713 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 302.5713 mm

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