MCA122 Modbus TCP option

Product Presentation

2010-October-20 Drives Division

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Your presenter

Ove Wiuff
Global Product Management, Fieldbus
Danfoss Drives A/S
DG-596
DK-6300 Graasten, Denmark
mailto:[email protected]
Tel.: +45 74 88 31 92 (Direct)

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MCA 122 Modbus TCP

Agenda.

• Main features
• Hardware
• Modbus Standards
• Additional features
• Topology
• Parameters
• Other advanced features
• Enclosures
• Modicon tools

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Main features

MCA122 Modbus TCPoption

Features, in short:
Ethernet Port1 Ethernet Port2

MS
MCA 122
Modbus TCP
Option A
130B1196 • Modbus TCP option for FC-series drives
• High performance: 5 ms repetitive rate
NS1
NS2 MAC: 00:1B:08:XX:XX:XX

SW. ver. XX.XX • Two Ethernet ports for line topology

• Advanced switch functions
• Build-in web-server
• E-mail client for service notification
• Transparent socket channel

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Hardware

MCA122 Technology, CPU

• CPU: NetSilicon NS9360

• 32-bit, 155 MHz NET+ARM microprocessor
• 0.13 micron CMOS processor
• 10/100Base-T Ethernet
• Net+Works version 6.3 OS
• Stack: Danfoss
• Other stacks available

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Hardware

MCA122 Technology, Switch

• Micrel KSZ 8893

• 3-port layer-2 managed switch
• High speed non-blocking switch
• 10/100 Mbps support
• Auto-MDIX (auto crossover)
• Advanced traffic diagnosis functions
• TDR based cable diagnostics

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Hardware

MCA122 Modbus TCP option

Ethernet Port 1 Ethernet Port 2
• 3 LED’s: One Module Status + one
Network Status per. port
• Left port = Port 1
Ethernet Port1
MCA 122
Ethernet Port2
Option A
• Right port = Port 2
MS LED MS Modbus TCP 130B1196
NS LED’s NS1

• MAC address printed on label

NS2 MAC: 00:1B:08:XX:XX:XX

SW. ver. XX.XX

• Industrial graded RJ-45 connectors

• A+B option design (later as A-design)

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Hardware

FC-series option concept

• C-option slot for application options (MCO)

• A-option slot for Fieldbus options

• B-option slot for other options (encoders,

resolvers, I/O)

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Hardware

A+B in C adaptor

• For combining MCA122 with B-option

• Possibility to add A and B-options in C-slot

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Hardware

Hardware conformance

• Hardware tests:
Ethernet Port1 Ethernet Port2
• Test with Siemens connector + cable on MCA122
MS
MCA 122
Modbus TCP
Option A
130B1196 • Testing durability of RJ-45 connectors
NS1
NS2 MAC: 00:1B:08:XX:XX:XX

SW. ver. XX.XX • Vibrations test in accordance to Danfoss guideline

500B0432 modification of curve E:
• Frequency : 18 Hz – 1 K Hz
• Acceleration : 3 G RMS (!!)
• Exposure : 3 x 2 hrs ( x – y – z )direction

• No loss of communication!

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Modbus Standards

Modbus specifications

• Conform towards:

• Modbus on Ethernet Adaptation

• Danfoss Drives is an active member of the Modbus-IDA

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Modbus Standards

Conformance test

•MCA 122 passed all conformance tests:

• System interoperability test
• Various PLC’s (Modicon)

• During development the option is continuously tested

against the Modbus conformance test tool

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Modbus Implementation

Function codes implemented

•Read holding registers (0x03)

•Write single register (0x06)
•Write multiple registers (0x10)
•Read / Write multiple registers (0x17)
•Diagnostics (0x08)
•Device identification (0x2B)

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Modbus Implementation

Access to configurable processdata

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Additional features

HTTP-server
• The MCA122 option features an integrated web-server.
• The default WEB-design will allow read-only access to selected parameters.
• It will be possible to download customer-specific WEB-pages with full access
to all or selected parameters (feature to come).
• The WEB-page is also used for configuration of the e-mail notifier.
• The HTTP-server uses an embedded file-server

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Additional features

FTP-server
• The FTP-server makes is possible easy to download files to the
embedded file-server.
• Password protection and user management possible.

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Additional features

E-Mail notifier
• Can be configured to send e-mail (SMTP) messages triggered by any
alarm or warning in the drive.
• Configuration is done via the WEB-interface.
• Several receivers can be configured.
• Possibility to trigger message if warning/alarm has cleared

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Additional features

Transparent Socket Channel

• The option features an transparent socket channel, that makes is
possible to send FC-telegrams (default Danfoss protocol) transparent on
Ethernet via TCP.

• This will enable MCT-10, Motion Control Tool to connect to drives, via
Ethernet (feature to come)
• The socket port-number is free configurable.

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Topology

IP addressing
• Several methods for IP-addressing is possible:
• Manual (via parameter)
• BOOTP
• DHCP
• MCT-10 (feature to come)

• The use of Ethernet based network for industrial automation purposes,

calls for careful and thorough network design.
• Especially the use of active network components like switches and
routers requires detailed know-how about the behaviour of IP traffic.

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Topology

Build-in switch
•Build-in 2-port switch makes it possible to connect
the drives in a traditional line-topology.

Line: Star:

½
VLT VLT VLT VLT VLT VLT VLT
AutomationDrive AutomationDrive AutomationDrive AutomationDrive AutomationDrive AutomationDrive AutomationDrive VLT VLT VLT VLT VLT VLT VLT VLT
AutomationDrive AutomationDrive AutomationDrive AutomationDrive AutomationDrive AutomationDrive AutomationDrive AutomationDrive

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Topology

Build-in switch
• Saves cost for central network switches.
• The prize level for an industrial graded Ethernet switch is aprox. 100 € per. port

• Less complicated cabling.

• Advanced switch diagnosis functions.

½
VLT VLT VLT VLT VLT VLT VLT
AutomationDrive AutomationDrive AutomationDrive AutomationDrive AutomationDrive AutomationDrive AutomationDrive

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Topology

Redundant topology
• The build-in switch will require power to operate
• Either via mains or 24V DC backup option

½
VLT VLT VLT VLT VLT VLT VLT
AutomationDrive AutomationDrive AutomationDrive AutomationDrive AutomationDrive AutomationDrive AutomationDrive

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Topology

Redundant topology: Spanning tree

• For an Ethernet network to function properly, only one active path can
exist between two nodes.
• Spanning-Tree Protocol is a link management protocol that provides path
redundancy while preventing undesirable loops in the network.
• Spanning-Tree Protocol operation is necessary if the FC 300’s are running
in a ring/redundant line topology.
• Not a part of the build-in switch.

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Topology

Recommended design rules

• Max. no of drives in a line...

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Parameters

MCA 122 parameter-structure

12-0x IP Settings 12-1x Ethernet Link Parameters

12-
12-00 IP Address Assignment 12-
12-10 Link Status
12-
12-01 IP Address 12-
12-11 Link Duration
12-
12-02 Subnet Mask 12-
12-12 Auto Negotiation
12-
12-03 Default Gateway 12-
12-13 Link Speed
12-
12-04 DHCP Server 12-
12-14 Link Duplex
12-
12-05 Lease Expires
12-
12-06 Name Servers
12-2x Process Data
12-
12-07 Domain Name
12-
12-21 Process Data Config Write
12-
12-08 Host Name
12-
12-22 Process Data Config Read
12-
12-09 Physical Address
12-
12-28 Store Data Values
12-
12-29 Store Always

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Parameters

MCA 122 parameter-structure, cont.

12-4x Modbus TCP 12-8x Other Ethernet Services
12-
12-40 Modbus TCP Status
12-
12-80 FTP Server
12-
12-41 Slave message count
12-
12-81 HTTP Server
12-
12-42 Slave Exception
message count 12-
12-82 SMTP Service
12-
12-89 Transparent Socket Channel Port

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Parameters

MCA 122 parameter-structure, cont.

12-9x Advanced Ethernet Settings
12-
12-90 Cable Diagnostics
12-
12-91 Auto Cross-
Cross-Over
12-
12-92 IGMP Snooping
12-
12-93 Cable Error Length
12-
12-94 Broadcast Storm Protection
12-
12-95 Broadcast Storm incl. Multicast
12-
12-98 Interface Counters
12-
12-99 Media Counters

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Other Advances Features

Advanced features
• Ethernet speed auto negotiation
• Auto Cross-over function
• Broadcast storm protection
• Protects against stack-flooding from broadcast messages

• Cable fault identification

• TDR (time Domain Reflectometer) cable diagnostic tool

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Mounting

A1 & A2 enclosures
• Straight/upwards connectors

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Mounting

A1 & A2 enclosures
• Angled/backwards connectors

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Mounting

> IP 21 enclosures
• Angled connectors • Tight outlets

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Rockwell tools

Integration in Modicon tools

• Handled as generic module – no GSD or EDS-file needed

VLT VLT VLT VLT VLT VLT VLT

AutomationDrive AutomationDrive AutomationDrive AutomationDrive AutomationDrive AutomationDrive AutomationDrive

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Modicon tools

Integration in Modicon tools

• Configuring a FC 300 for operation with a Modicon (Group Schneider) master
via Modbus TCP, the FC 300 just has to be added with its TCP address

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MCA 122

Questions ?

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