Senior High School

Shielded Metal Arc Welding NCII

Quarter 1 -Module 1:

SMAW NCI A and B

JOEL A. PAMPLONA

Adviser

What I Know

Let us determine how much you already know about Receiving and Responding To workplace. Take this
test.

Pretest: Receiving and Responding To workplace

1. What is communication?

a. process of understanding and sharing ideas, opinions or information

b. process of knowing and sharing ideas, opinions or information

c. process of applying and sharing ideas, opinions or information

d. process of remembering and sharing ideas, opinions or information

Answer: A
2. Which of the following is include in formal oral communication?

a. face-to-face conversation

b. telephone conversation

c. classroom lectures

d. discussion that take place at business meeting

Answer: C

3. Which of the following is include in informal oral communication?

a. job interviews

b. telephone conversation

c. speech

d. presentation at business meeting

Answer: B

4. Choose the correct example of informal phrase.

a. please do not hesitate to contact me immediately

b. hi there all

c. good morning, madam

d. I am pleased to inform you of our upcoming event

Answer:

5. Choose the correct register use of friend to friend.

a. hi honey, how was your day?

b. good morning, sir, may I ask you a question?

c. sure Peter, what's up?

d. certainly, it's eleven thirty

Answer:
6. What is the important of communication skill?

a. to understand basic communication pattern at workplace

b. to ignore what is said by others

c. to pay less attention to the person's respond

d. to ignore nonverbal clues

Answer:

7. The following are the types of communication at the workplace, except

a. employer - employee

b. colleagues

c. stakeholders

d. customer - friend

Answer:

8. Which of the following is not the way to communicate better with your colleagues at work?

a. listen actively

b. speak with distraction

c. construct criticism

d. build and earn trust

Answer:

9. Which one is not the correct way of spoken and written communication?

a. short

b. irrelevant

c. simple

d. direct

Answer:

10. Which one is the method for formal communicating with stakeholders?

a. party

b. sport events

c. meetings

d. lunch meeting Answer:

11. Why is resolving customer service complaint important?

a. most complaints are not valid

b. cause customer to never return and bad mouth the company

c. it is not important to solve customer service complaints

d. resolving the customer service complaints are expensive

Answer:

12. "Why don't you call the customer to explain?". Choose the correct function of the phrase.

a. to thank

b. to suggest

c. to enquire

d. to promise

Answer:

13. "That's not true!". Choose the correct function of the phrase.

a. to deny

b. to explain

c. to thanks

d. to ignore

Answer:

14. "I was late because I missed the bus". Choose the correct function of the phrase.

a. to enquire

b. to inform

c. to explain

d. to advise

Answer:
15. "I should not have made him angry". Choose the correct function of the phrase.

a. to appologise

b. to regret

c. to explain

d. to express worry

Answer:

What I Need to Know

1. Basic concepts in shield metal arc welding

2. The relevance of the course

3. Career opportunities in shield metal arc welding

What’s In

At the end of this Lesson, you are expected to do the following:

1. Explain basic concepts in shield metal arc welding

2. Discuss the relevance of the course

3. Explore career opportunities in shield metal arc welding

What’s New

How do you participate in workplace communication?

Workplace communications and defines the standard required to: follow routine spoken messages;
perform workplace duties by following routine written notices; obtain and provide information in
response to workplace requirements; complete relevant work related documents: participate in
workplace meetings and discussions.

What is participate in workplace?

Participation at work refers to the involvement of employees in management decision-making in the

workplace, either in relation to wider company issues (workplace social dialogue) or in their immediate
job (task discretion).

What are workplace communication procedures?

Workplace communication is the process of exchanging information and ideas, both verbally and non-
verbally between one person or group and another person or group within an organization. It includes e-
mails, videoconferencing, text messages, notes, calls, etc.

What are the four types of workplace communication?

There are four main types of workplace communication: verbal, body, phone and written.

5 Important Communication Skills for Leaders

• Listening. The most important communication skill for leaders is the ability to listen. ...

• Complimenting. People work for more than pay; they want to be noticed and praised for their
work. ...

• Delegating Tasks Clearly. ...

• Managing Meetings. ...

• Positive Verbal and Non-Verbal Communication.

7 Types of communication Strategies

Terms in this set (7)

• Nomination. Speaker carries to collaboratively and productively establish a topic. ...

• Restriction. Refers to any limitation you may have as a speaker. ...

• Turn-taking. Pertains to the process by which people decides who take the conversational
floor. ...

• Topic Control. ...

• Topic Shifting. ...

• Repair. ...

• Termination.

Top 10 communication skills

• Active listening. Active listening means paying close attention to who you're communicating
with by engaging with them, asking questions and rephrasing. ...

• Communication method. ...

• Friendliness. ...

• Confidence. ...

• Sharing feedback. ...

• Volume and clarity. ...

• Empathy. ...

• Respect.

3 Communication Strategies

When communication occurs, it typically happens in one of three ways: verbal, nonverbal and visual.

What are effective communication strategies?

Strategies for effective verbal communication

• Focus on the issue, not the person. ...

• Be genuine rather than manipulative. ...

• Empathize rather than remain detached. ...

• Be flexible towards others. ...

• Value yourself and your own experiences. ...

• Use affirming responses.

What are the dos and don’ts in communication according to communication strategies?

• Don't interrupt people when they are talking – it hampers their thought process and is rude. ...

• Don't overcomplicate your message. ...

• Don't be defensive or offensive – stay neutral. ...

• Don't criticize in public.

• Don't shout or talk too fast.

• Don't show negative body language.

What are good communication skills in the workplace?

Continue to develop these skills once you're hired, and you'll impress your boss, teammates, and clients.

• Listening. Being a good listener is one of the best ways to be a good communicator. ...

• Nonverbal Communication. ...

• Clarity and Concision. ...

• Friendliness. ...

• Confidence.

• Empathy. ...

• Open-Mindedness. ...

• Respect.

What is communication example?

These include face-to-face conversations, telephone calls, text messages, email, the Internet (including
social media such as Facebook and Twitter), radio and TV, written letters, brochures and reports.
Choosing an appropriate communication channel is vital for effective communication.

What are effective communication strategies in the workplace?

8 Communication Strategies For a More Effective Workplace

• Use Great Communication Tools. ...

• Meet with Employees Regularly. ...

• Recognize Achievements. ...

• Give Clear Instructions. ...

• Create an Open Environment. ...

• Make Time for One-on-Ones. ...

• Use Visuals. ...

• Be Open to Feedback.

3 Feb 2020

What are 3 important communication skills?

Top 3 Communication Skills for Workplace Success

• Active Listening. Active listening involves paying close attention to what others are saying, and
asking clarifying questions to demonstrate interest and understanding. ...

• Awareness of Communication Styles. ...

• Persuasion.
What I Have Learned

Post Test:

1. Explain each four types of workplace communication.

Answer: Verbal –
Body -
Phone -
Written -
2. Explain the 3 Communication Strategies.
3. Answer: Verbal –
4. Non-Verbal –
5. Visual -

3. Explain 3 important Communication Skills.

4. What are the dos in communication according to communication strategies?

What’s New

CONCEPTS IN SHIELDED METAL ARC WELDING

In shielded metal arc welding (SMAW), an arc between a covered electrode and a weld pool is used to
accomplish a weld. As the welder steadily feeds the covered electrode into the weld pool, the
decomposition of the covering evolves into gases that shield the pool.4 Jan 2018

What are the basic principle of SMAW?

Working Principle SMAW

It works on the principle of heat produced by the electric arc. The heat produced by a consumable flux
coated electrode is used to melts the base metal and fuse them together to form a strong weld joint. It
uses a flux coated electrode that melts and acts as filler material.

Why is it called Shielded Metal Arc Welding?

SMAW Arc Welding

Stick welding takes its' name from the shape of the electrode, which looks like a stick. It can be used to
weld many types of metals including steel, stainless steel and cast iron. Stick welding machines provide
constant current (CC) using direct current (DC) or alternating current (AC).

What are the procedures and techniques for shielded metal arc welding in related?

SMAW Operation Set-up

• Clean the workpiece.

• Clamp the work close to the weld.

• Insert the electrode into the insulated holder holder. Set amperage at levels recommended by
the electrode manufacturer.

• Determine the best arc length. ...

• Have a chipping hammer available to remove any slag and before doing a 2nd pass with the
weld.

Manual metal arc welding (MMA or MMAW), also known as shielded metal arc welding (SMAW), flux
shielded arc welding or stick welding, is a process where the arc is struck between an electrode flux
coated metal rod and the work piece. Both the rod and the surface of the work piece melt to create a
weld.

What are the disadvantages of SMAW?

The Disadvantages of SMAW

• Is not automated and thus usually has lower productivity rates than automated processes.

• Deposition rates are typically lower than for other welding processes.

• Requires more operator skill than many other processes.

What is ARC shielding process?

Shielded metal arc welding (SMAW), also known as manual metal arc welding, is a manual arc welding
process that uses a consumable and protected electrode. As the electrode melts, a cover that protects
the electrode melts and protects the weld area from oxygen and other atmospheric gases.

What are the 4 types of welding?

There are four main types of welding. MIG – Gas Metal Arc Welding (GMAW), TIG – Gas Tungsten Arc
Welding (GTAW), Stick – Shielded Metal Arc Welding (SMAW) and Flux-cored – Flux-cored Arc Welding
(FCAW).11 Mar 2021

What is the strongest weld joint?

The absolute strongest weld that can be made in routine applications would be a type of weld made via
the welding technique of Tungsten Inert Gas (TIG) Welding, also known as GTAW welding. TIG welders
are known for creating clean and strong welds.

What are the 5 essentials of welding?

WELDING PROCEDURES

• 5 essentials for proper welding procedures.

• 1) CORRECT ELECTRODE SIZE.

• 2) CORRECT CURRENT.

• 3) CORRECT ARC LENGTH or VOLTAGE.

• 4) CORRECT TRAVEL SPEED.

• 5) CORRECT ELECTRODE ANGLE.

What are the methods of striking an arc?

There are two general methods of striking the arc:

• Scratching.

• Tapping.

What are the tools of SMAW?

Terms in this set (12)

• Welding Rod.

• Electrode Holder.

• Ground Clamp.

• Power Supply.

• Welding Pliers.

• Wire Brush.

• Chipping Hammer.

• Slag.

What is the process of manual metal arc welding?

Manual Metal Arc (MMA) welding is the most flexible and one of the most widely used arc welding
processes. It involves striking an arc between a covered metal electrode and a workpiece. The heat of
the arc melts the parent metal and the electrode which mix together to form, on cooling, a continuous
solid mass.

Unlike stick welding, gas metal arc welding (or GMAW) does not have a coating over the electrode rod.
Instead, the welding gun disperses a shielding gas that protects against contaminants. It's the most
common industrial welding process today, and can be used for steel, cast iron, magnesium, and many
other metals.

What are the disadvantages of using an electrode that is too small?

Bare electrodes or electrodes of the incorrect size can lead to brittle welds. In order to produce ductile
welds, be sure to use shielded arc electrodes, avoid using excessive current, and pass over the weld
several times.9 Mar 2018

What does SMAW stand for?

Shielded metal arc welding

Shielded metal arc welding (SMAW) is a welding technique that can be used on all ferrous materials in
all welding positions. Another name for SMAW is stick welding.

How hot is a SMAW arc?

approximately 11,000 degrees Fahrenheit

Most SMAW arcs have a effective temperature of approximately 11,000 degrees Fahrenheit or 6,100
degrees Celsius.

MIG welding is generally considered to be the best technique for most steel applications. When it comes
to thicker steel sheets, many bow down before the superiority of stick and flux welding. If the steel is
mild and stainless, TIG welding and MIG welding can be used without any real issue.

What does 5S stand for welding?

5S is a system to reduction waste, productivity optimization and quality through maintaining and
organizing work-place [3]. The 5S concept consists of Sort (seiri), Set in Order (seiton), Shine (seiso),
Standardise (seiketsu) and Sustain (shitsuke).
What is the basic welding symbol?

The skeleton of a welding symbol has an arrow, a leader line (attached to the arrow), a horizontal
reference line, a tail, and a weld symbol (not to be confused with welding symbol, which refers to the
whole thing. See symbol 1). Hold on, if you're already lost, don't panic. It'll all start making sense soon.

What is the proper arc length?

As a good starting point, arc length should not exceed the diameter of the metal portion (core) of the
electrode. For example, an 1/8-inch 6010 electrode is held about 1/8 inch off the base material. ... Too
long of an arc length will create excess spatter in the weld joint. There is also a high potential for
undercut.

What is the first step to start the arc?

How to weld (Arc)

1. Step 1: Safety. ...

2. Step 2: Gather necessary equipment. ...

3. Step 3: Clean your metal. ...

4. Step 4: Cut your metal. ...

5. Step 5: Set up your work-piece. ...

6. Step 6: Turn on the welder and adjust the settings. ...

7. Step 7: Tack-weld the work-piece. ...

8. Step 8: Fill in the remaining areas with 'bead' welds.

How do you start an arc?

The arc is started by touching the electrode momentarily against the work to complete the electrical
circuit before raising the electrode to establish the arc. This needs to happen quickly to avoid welding
the rod to the work. "Tap Starting" and "Scratch Starting" are the two common methods of starting the
arc.
10 MUST-HAVE TOOLS FOR WELDING STUDENTS

• SAFETY GLASSES.

• AUTO-DARKENING WELDING HELMET.

• CHIPPING HAMMER.

• WIRE BRUSH.

• GAUNTLET CUFF GLOVES (MIG WELDING)

• TIG WELDING GLOVES.

What is the correct arc length for SMAW?

Arc length for 1/16 and 3/32 in. diameter electrodes should be about 1/16 in. (1.6 mm); arc length for
1/8 and 5/32 in. elec- trodes should be about 1/8 in.

What happens when you decrease the arc length?

Reducing the arc length will decrease the voltage, and this reduces the heat in the weld. Increasing arc
length will increase the voltage. Arc length faults can share many similarities with the current faults later
on this page.

How do you increase arc length?

0:11

1:03

Let's suppose 50 press ENTER and then select the arc. Press ENTER so it will change the length.

What are 2 ways to strike an arc

There are two general methods of striking the arc:

1. Scratching.

2. Tapping.

What are the basic steps of arc welding?

Step by Step Free Guide to Make the Right Weld using Arc Welding Machine

1. 1)Pre- welding processes. ...

2. 2)Wearing proper safety gear. ...

3. 3)Setting up your work area. ...

4. 4)Securing your workpiece. ...

5. 5)Striking the arc. ...

6. 6)Correct rod position and movement. ...

7. 7)Forming the bead. ...

8. 8)Cleaning and painting your weld.

0:05

0:41

Strikes are caused by an improper welding technique arc strikes can be avoided by initiating the arc

What is the ideal arc length?

As a good starting point, arc length should not exceed the diameter of the metal portion (core) of the
electrode. For example, an 1/8-inch 6010 electrode is held about 1/8 inch off the base material. ... Too
long of an arc length will create excess spatter in the weld joint. There is also a high potential for
undercut.
What are the 5 SMAW operation set up?

SMAW Operation Set-up

• Clean the workpiece.

• Clamp the work close to the weld.

• Insert the electrode into the insulated holder holder. Set amperage at levels recommended by
the electrode manufacturer.

• Determine the best arc length. ...

• Have a chipping hammer available to remove any slag and before doing a 2nd pass with the
weld.

Types of welding

Shielded metal arc welding

Gas metal arc welding

Gas tungsten arc welding

Flux cored arc welding

Submerged arc welding

Arc welding

See more

Shielded metal arc welding diagram

What I Have Learned:

Post Test:

1. What are the advantages of SMAW?

Answer: It works on the principle of heat produced by the electric arc. The heat produced
by a consumable flux coated electrode is used to melts the base metal and fuse them together
to form a strong weld joint. It uses a flux coated electrode that melts and acts as filler
material.

2. Explain the 4 types of welding.

Answer:
 MIG – Gas Metal Arc Welding (GMAW), -
TIG – Gas Tungsten Arc Welding (GTAW), -
Stick – Shielded Metal Arc Welding (SMAW) -
Flux-cored – Flux-cored Arc Welding (FCAW)-
3. Why is SMAW not good for thin metal?

4. What are the two basic methods of arc shielding?

5. What are the two basic methods of arc shielding?

6. Explain the 5 Essentials of Welding.

7. What is the best welding method ?

8. What are the 4 things you need before welding?

9. What is the meaning of electric arc?

10. What does 5S stand for welding?

11. What metal can you not weld?

12. Can you weld aluminum to steel?

13. What does the 8 in E7018 stand for?

14. What are the 5S of good housekeeping?

15. What does the E mean in E6013?

Please answer the pre test and post test in yellow pad hand written and to be pass via messenger to my
account. Submission will be on October 6, 2021.