Modular Air Handling Unit | 1

BOSCH Climate 5000

Modular Air Handling Unit

2 | Modular Air Handling Unit

Introduction to Bosch Thermotechnology

Bosch Thermotechnik GmbH is a leading supplier of resource- The division employs aprox. 260 people with more than 40 engi-
efficient heating products and hot water solutions in Europe. In neers, and has a plant of 80000sqm with state-of-art manufac-
fiscal 2011, the company generated sales of 3.1 billion Euros turing facility and high-demanding quality management system.
(68% outside Germany) and employed approx. 13,900 people.
Bosch Thermotechnology has strong international and regional A comprehensive range of renewable heat pumps, chillers,
brands and manufactures a diversified product range in 21 fan coil units and air handling units meets almost all kinds of
plants in 11 European, North American and Asian countries. requirement from buildings like office, hospital, hotel, shopping
In 2011, Bosch Thermotechology invested 127 million Euros in mall or industrial plants.
research and development, roughly 10.4% more than in the pre-
vious year. Intelligent networks and local systems for heating, Bosch Climate 5000 modular air handling unit adopts innovative
ventilation, air-conditioning and electricity generation are funda- double skin casing structure combining with Bosch’s delicate
mental technologies for the future building standard, which will industrial design and state-of-the-art engineering technologies
generate more energy than is used. and meets the customer requirements of different functional
section combinations. It is widely used in places like workshop,
Bosch Thermotechnology (Shandong) Co. Ltd is a division of shopping mall, hotel, office building, airport, theatre, pharma-
Bosch Thermotechnology with focus on providing energy ef- ceutical factory and etc.
ficient cooling, heating and comfort hot water equipment & solu-
tions for commercial and industrial segments.

Nomenclature

MAHU P - 06 . 07 M L E

Export (Out of CN)

Pipe connection:
=Left Hand,R=Right Hand

Type of Structure:
M=Mono, S=Side by side, D=Double deck

Intemal Wldth=07xModulus(100mm)

Intemal Height=06xModulus(100mm)

P:Series Professional, C:Series Comfort

...can be extended

Modular Air Handling Unit

Modular Air Handling Unit | 3

Features

Excellent Industrial Design

Professional German industrial design won 2013 Focus public design awards in Baden - Wuerttemberg Interna-
tional Design Competition.

Casing Structure
Bosch Modular AHU is unique for its innovative double skin casing structure which can meet EN1886. Double skin
panels are tightly fixed onto a strong aluminum alloy frame with engineering plastic junctions.

Outer Panel: Color Painted Sheet Highly strong aluminum alloy frame with surface oxi-
Inner Panel: Zinc-galvanized Sheet; dizing treatments, good-looking and anticorrosive.
Outer and inner panels realize heat insulation by filled
Polyurethane Foam (mineral wool as an option).

Casing Interior structure

Completely smooth inside, without any screw and Panel and frame adopt new closed type sealing
welding joint, easy to clean, can be used for Clean strip for sealing without any seams, which ensures
Air Conditioning. good airtightness and cold bridge proof perform-
ance of unit.

Frame Structure Sealing strip

(Options for material of outer panel and inner panel : color painted sheet, zinc-galvanized sheet, stainless steel sheet)

Heat Exchanger and Drain Pan

Heat exchanger set on slide can be drawn out at side Drip eliminator can be chosen to prevent the drain
to perform clean and maintenance work. water from drifting out, which is also drawable on
Seamless copper tube and hydrophilic aluminum fin slide for clean and maintenance.
are combined through mechanical pipe expansion.
4 | Modular Air Handling Unit

Outstanding Performance
Mechanical strength: D1 (Maximum relative deflection : 4 mm×m-1)
Thermal transmittance class : T2 (Thermal transmittance U W×m-2×K-1 : 0.5 < U ≤ 1.0 )
Thermal bridging class : TB2 (Thermal bridging factor kb: 0.60 ≤ kb < 0.75)
Air leakage rate: L1 (Maximum leakage rate f400: 0.15, f 700: 0.22)
By-pass air leakage rate: F8 (Maximum leakage rate: 1)

Service Door
Unique square observation windows made of polycar- Doorknob uses adjustable bolt, which can be adjust-
bonate comply with VDI6022 and reach the UL94V ed according to the thickness of panel. PA protective
flame retardant class. cover effectively prevents the panel from abrasion
and reduces the corrosion.

Observation window Adjustable doorknob

Red doorknob Yellow doorknob

Red doorknob is equipped inside in order for escape Yellow two-step-open doorknob is prepared on the
from inside positive pressure segment of the unit, effectively pro-
tects the people and unit.

Modulus Design Selection Software

The length, width and height of unit can be in 100mm Brand new modular air handling unit selection software
modulus superposition, which can meet various require- with rigorous calculation and comprehensive report
ments of customers. Moreover, modulus design contrib- makes design work more convenient and reliable.
utes to save material to the utmost and makes selection
and manufacturing more convenient.

Modular design Selection software

Modular Air Handling Unit | 5

Quick Selection
Model Interior Interior Air Flow Effective Air Flow Calculation
Net Net m3 /h Area m3 /h
Height Width m2
mm mm
2.0m/s 2.25m/s 2.5m/s 2.75m/s 3.0m/s
MAHU-06.07 600 700 2000 0.26 1894 2131 2368 2605 2842
MAHU-06.09 600 900 3500 0.37 2637 2967 3297 3626 3956
MAHU-07.11 700 1100 5000 0.58 4173 4694 5216 5738 6259
MAHU-08.11 800 1100 6000 0.64 4587 5161 5734 6308 6881
MAHU-09.12 900 1200 7000 0.84 6019 6771 7524 8276 9028
MAHU-09.13 900 1300 8000 0.90 6500 7313 8125 8938 9751
MAHU-10.13 1000 1300 9000 0.97 6998 7873 8748 9622 10497
MAHU-10.15 1000 1500 10000 1.15 8294 9331 10368 11404 12441
MAHU-11.17 1100 1700 13000 1.52 10954 12323 13692 15062 16431
MAHU-12.17 1200 1700 15000 1.62 11636 13090 14545 15999 17454
MAHU-14.18 1400 1800 18000 2.12 15237 17142 19047 20951 22856
MAHU-14.20 1400 2000 20000 2.39 17178 19326 21473 23621 25768
MAHU-14.22 1400 2200 23000 2.66 19120 21510 23900 26290 28680
MAHU-16.22 1600 2200 25000 3.03 21843 24573 27304 30034 32765
MAHU-18.22 1800 2200 28000 3.29 23715 26680 29644 32609 35573
MAHU-19.22 1900 2200 30000 3.55 25531 28722 31914 35105 38296
MAHU-20.25 2000 2500 35000 4.09 29419 33096 36774 40451 44128
MAHU-21.25 2100 2500 40000 4.38 31511 35450 39389 43327 47266
MAHU-22.26 2200 2600 45000 4.81 34639 38969 43299 47629 51959
MAHU-23.28 2300 2800 50000 5.55 39940 44933 49926 54918 59911
MAHU-25.28 2500 2800 55000 5.87 42281 47567 52852 58137 63422
MAHU-25.31 2500 3100 60000 6.57 47275 53185 59094 65004 70913
MAHU-25.34 2500 3400 65000 7.12 51270 57679 64088 70497 76906
MAHU-26.34 2600 3400 70000 7.52 54109 60873 67636 74400 81164
MAHU-28.36 2800 3600 75000 8.84 63668 71627 79585 87544 95503
MAHU-28.38 2800 3800 80000 9.38 67550 75994 84438 92882 101326
MAHU-29.40 2900 4000 90000 9.92 71433 80362 89291 98220 107149
MAHU-32.40 3200 4000 100000 11.33 81607 91808 102009 112210 122411

Note: Bosch Climate 5000 MAHU should be selected mainly according to air flow
1. Select coil according to face air speed:
--Cooling coil: max. face air speed is 2.5m/s
--Cooling coil with drip eliminator: max. face air speed is 3m/s
--Heating coil: max. face air speed is 3.5m/s
2. When use rotary wheel or plate heat recovery, select as follows,
--Plate heat recovery: max. face air speed is 4.0m/s, the best face air speed is 3.5m/s
--Rotary wheel heat recovery: max. face air speed is 5.5m/s, the best face air speed is 3.5m/s
6 | Modular Air Handling Unit

Specification-cooling

Model Air Flow Fresh Air Condition Circulating Air Condition

3
(m /h) 4 Rows 6 Rows 8 Rows 4 Rows 6 Rows 8 Rows

Total Sensible Total Sensible Total Sensible Total Sensible Total Sensible Total Sensible
Cooling Cooling Cooling Cooling Cooling Cooling Cooling Cooling Cooling Cooling Cooling Cooling
Capacity Capacity Capacity Capacity Capacity Capacity Capacity Capacity Capacity Capacity Capacity Capacity
kW kW kW kW kW kW kW kW kW kW kW kW

06.07 2368 33.9 14.6 42.4 18 44.1 18.7 13 9.8 18.5 12.6 21.1 13.8

06.09 3297 44.4 18.7 55 23.4 62.3 26.4 17.9 12.8 26.6 17.8 30 19.6

07.11 4957 70.3 30.2 85.3 36.3 95.7 40.5 28.3 20.2 42.6 28.9 44.9 28.3

08.11 5734 77.3 32.5 100.2 42.5 108.9 45.7 32.3 23 43.6 29.2 49.9 32.9

09.12 7236 102.3 44 127.1 53.9 136.8 57.5 42.1 29.9 57.9 38.8 65.5 41.5

09.13 7814 111.3 46.4 132.8 57.1 146.9 62.5 46 32.8 61.8 42 71.5 45.1

10.13 8748 119.8 51.5 148.6 63.9 164.5 70 49 34.7 67.4 46.1 78.7 51.7

10.15 10368 143.1 60.1 177.1 76.2 192.7 80.9 59.5 43.9 80.9 54.5 93.7 61.1

11.17 13266 175.3 75.4 220.6 94.9 247.8 104.1 84.3 62.1 109.5 71.3 124 78.4

12.17 14545 180.4 73.9 243.6 104.7 272.3 114.4 89.7 65.9 116.5 80.1 132.1 86.1

14.18 18538 255.2 109.7 312 134.2 346.3 145.4 118.1 85.6 152.8 102.6 163.8 105.7

14.20 20900 277 116.3 343.2 147.6 383.4 162.4 136.4 99.1 173.1 115.5 184.2 119

14.22 23261 320.3 137.7 385 165.5 424.7 180 152 110.4 195.5 129.8 205.3 132.5

16.22 26736 352.2 147.9 441.7 189.9 488.7 207.1 173.7 125 222.8 147.6 237.3 153.5

18.22 28509 376.5 161.9 470.4 202.3 520.3 220.2 188.5 135 241.9 157.3 259.1 164.3

19.22 30779 408.5 171.6 507.2 216.3 557.8 236.4 203 145.5 260.4 169.6 278.6 177.3

20.25 36774 481.7 207.1 603.9 257.7 *632.4 *282.2 241.6 172.5 292.7 196.6 321.8 212.1

21.25 39389 519.9 223.6 646.9 276 *670.2 *299.2 260 184.6 309.6 208.1 346.6 228

22.26 41951 571.5 240 680.6 290.8 *713.8 *318.7 286.6 207.5 340.3 221.6 389.7 246.4

23.28 48463 654 281.2 *743.28 *334.5 *821.6 *366.8 334.5 240.2 389.7 253.1 439.3 281.8

25.28 52852 687.1 288.6 *797.0 *359.4 *883.9 *395.0 354.1 253.2 412 279.4 465.1 306.8

25.31 59094 774.1 332.9 *891.1 *401.9 *1036.3 *461.3 390 278.5 467.2 317.1 514.1 339.2

25.34 64088 846 352.8 1063.9 455.3 1183 500.2 423 300.7 513.3 347.5 557.6 367.5

26.34 65862 886 381 1093.3 467.9 1215.7 514.1 453.2 323.1 542.4 355.9 595.2 381.3

28.36 77696 1035 434.5 1289.8 552 1434.1 606.4 533.2 377.5 639.9 426.8 692.4 441.1

28.38 82434 1089 468.4 1368.4 585.7 1521.6 643.4 557.3 410.7 677.2 447.6 743.1 479.3

29.40 89291 1143 480 1482.2 634.4 1648.2 697 589.3 433.7 719.7 485 785.8 518.3

32.40 99889 1306 561.5 1658.2 709.7 1843.8 779.7 673.3 494.2 818.7 547.7 897.7 580

Note:
Fresh Air Condition; entering air temp: 35oC DB/28 oC WB, entering water temp: 7oC, temp difference between entering
water and leaving water is 5oC;
Circulating Air Condition: entering air temp: 27oC DB/19.5oC WB, entering water temp: 7oC temp, difference between
entering water and leaving water is 5oC;
* means the temp difference between entering water and leaving water is more than 5oC in order to control the water
pressure drop.
Modular Air Handling Unit | 7

Specification-heatling

Model Air Flow 60 oC Entering Water 70 oC Entering Water 80 oC Entering Water

Total Total Total

Water Water Water Water Water Water
Heating Heating Heating
(m3/h) Flow Resistance Flow Resistance Flow Resistance
Capacity Capacity Capacity
m3/h kPa m3/h kPa m3/h kPa
kW kW kW
06.07 2368 13.7 1.2 2.7 21.7 1.9 6 24.6 2.1 7.5
06.09 3297 22 1.9 6.2 30.3 2.6 10.7 34.9 3 13.7
07.11 4957 36.3 3.1 10 46.8 4 15.5 53 4.5 19.3
08.11 5734 39.5 3.4 9.8 55.2 4.7 17.5 65.8 5.6 23.8
09.12 7236 53.9 4.6 12.6 69.2 5.9 19.4 82.8 7.1 26.5
09.13 7814 58.2 5 14.4 74.8 6.4 22.2 89.4 7.7 30.3
10.13 8748 65.6 5.6 15.6 84.2 7.2 24 100.6 8.6 32.7
10.15 10368 78.4 6.7 21.2 92.3 7.9 28.2 119.3 10.2 44
11.17 13266 93.5 8 22.8 118.5 10.2 34.5 140.8 12.1 46.6
12.17 14545 110.4 9.5 27.4 129.3 11.1 36.1 154.3 13.2 49.2
14.18 18538 140.4 12 8.6 165.2 14.2 11.5 197.1 16.9 15.6
14.20 20900 149.2 12.8 9.6 193.1 16.6 15.1 232.1 19.9 20.7
14.22 23261 166.1 14.2 11.6 215 18.4 18.1 258.4 22.1 25
16.22 26736 189.6 16.3 11.6 246.4 21.1 18.2 301.2 25.8 25.9
18.22 28509 202.3 17.3 11.3 262.9 22.5 17.8 316.1 27.1 24.5
19.22 30779 221.7 19 11.6 286.2 24.5 18.1 345 29.6 25
20.25 36774 265.7 22.8 15.9 344.5 29.5 25 413.6 35.5 34.3
21.25 39389 303.3 26 17.8 368.4 31.6 24.9 440.4 37.7 34
22.26 41951 297.1 25.5 15.3 377.2 32.3 23.2 448.5 38.4 31.3
23.28 48463 374.3 32.1 20.6 454.4 38.9 28.8 521.6 44.7 36.7
25.28 52852 386.9 33.2 19.7 506.4 43.4 31.5 604.3 51.8 42.9
25.31 59094 432.6 37.1 24 547.9 47 36.2 652.8 56 49.1
25.34 64088 469.2 40.2 27.6 594.2 50.9 41.7 708 60.7 56.5
26.34 65862 482.2 41.3 26.4 610.7 52.3 39.8 727.5 62.4 53.9
28.36 77696 568.8 48.8 29.5 720.4 61.7 44.5 858.3 73.6 60.4
28.38 82434 603.5 51.7 32.7 764.3 65.5 49.4 910.6 78.1 66.9
29.40 89291 653.7 56 37.6 827.9 71 56.7 986.4 84.5 76.9
32.40 99889 731.3 62.7 36.2 926.1 79.4 54.6 1103 94.6 74.1
Note:
Circulating Air Condition: entering air temp: 15oC, temp difference between entering and leaving water: 10 oC.
8 | Modular Air Handling Unit

Functional Section

Functional Section Symbol Length(1M=100mm) Remark

Fresh /Recycling Air Size L Fresh /Recycling Air Mix-
Mixing Section 06.07~12.17 6M ing Section can be used
14.18~20.25 8M as service section and
21.25~26.34 10M can be used as primary
28.36~32.40 12M filtering section when
combining with plate filter.

Plate Filtering Section 1M Options: G3/G4/G5

Plate filter can be placed
in Air Mixing Section

Bag Filtering Section Options: F5/F6/F7/F8/F9

A service section must be
set prior to Bag Filtering
Section

Integrated Filtering A service section must

Section be set prior to Integrated
Filtering Section

W-type Filtering Sec- Options: H10/H11/H12/

tion H13
A service section must be
set prior to W-type Filter-
ing Section

Fresh/Recycling/Ex- Size L
hausting Air Mixing 06.07~20.25 12M
Section 21.25~26.34 15M
28.36~32.40 18M

Cooling Coil Section Rows L Drip eliminator can be

1~6 6M added in Cooling Coil
8~12 9M Section without extra sec-
tion length
Modular Air Handling Unit | 9

Functional Section Symbol Length(1M=100mm) Remark

Heating Coil Section 3M Without drain pan

Steam Coil Section 3M Without drain pan

Electric Heating Sec- Rows L Without drain pan

tion 1~2 3M
3 4M

Wet Film Humidifying Position L L Share drain pan

Section (T ≤100mm)(T=100-300) with cooling coil
Set in cooling section B +0M B +2M section or
Set separately 6M 6M use one drain pan
B=the length of cooling coil section, separately
T=the thickness of wet film humidifier
Dry Steam Humidify- Set before Fan Motor Section 6M
ing Section Set after Fan Motor Section 6M

High-pressure Spray- 10M With drip eliminator

ing Section

Rotary Wheel Heat L depends on ac-

Recovery Section tual condition
10 | Modular Air Handling Unit

Function Section Symbol Length(1M=100mm) Remark

Plate Type Heat Re- L depends on actual con-
covery Section dition

Fan Motor Section Refer to fan motor section

table for length

Diffusing Section 6M

Sound Absorbing Sec- 6M/12M A service section must be

tion set prior to Sound Ab-
sorbing Section

Empty Section 6M Empty section can be

used as service section

Air Outlet Section Size L Air outlet can be set at

06.07~12.17 6M side and top of section
14.18~20.25 8M
21.25~26.34 10M
28.36~32.40 12M
Modular Air Handling Unit | 11

Air Outlet Direction and Flange Dimensions

B View

Air Flow A View Air Flow Air Flow

Direction Direction Direction

FU (Forward blowing, Up position) UF (Up blowing, Front position)

DF (Down blowing,
Front position) F View

Air Flow Air Flow Air Flow

Direction Direction Direction

FD (Forward blowing, Down position) UR (Up blowing, Rear position)

DR (Down blowing, Rear position)

B View F View
A View

Left hand pipe connection

Left hand pipe connection Left hand pipe connection

B View F View
A View

Right hand pipe connection

Right hand pipe connection Right hand pipe connection
12 | Modular Air Handling Unit

Air Outlet Direction and Flange Dimensions

Model Fan Motor C D E

FU FD UF UR DF DR
06.07 180 201 229 329 230 180 224 180 224
06.09 225 232 288 349 229 180 244 180 244
07.11 280 271 361 377 230 180 272 180 272
08.11 280 271 361 377 230 180 272 180 272
09.12 315 295 404 421 253 180 291 180 291
09.13 355 323 453 447 255 180 317 180 317
10.13 355 323 453 447 255 180 317 180 317
10.15 400 355 507 475 254 180 345 180 345
11.17 450 435 569 502 256 180 372 180 372
12.17 450 435 569 502 256 180 372 180 372
14.18 500 475 638 539 267 180 396 180 396
14.20 560 523 715 572 269 180 429 180 429
14.22 560 523 715 572 269 180 429 180 429
16.22 630 579 801 612 270 180 469 180 469
18.22 630 579 801 612 270 180 469 180 469
19.22 630 579 801 612 270 180 469 180 469
20.25 710 643 898 661 270 180 518 180 518
21.25 710 643 1007 552 270 180 409 180 409
22.26 800 715 1007 734 287 180 574 180 574
23.28 800 715 1007 734 287 180 574 180 574
25.28 900 800 1130 811 307 180 631 180 631
25.31 900 980 1130 811 307 180 631 180 631
25.34 900 980 1130 811 307 180 631 180 631
26.34 1000 1080 1267 836 307 180 656 180 656
28.36 1000 1080 1267 836 307 180 656 180 656
28.38 1000 1080 1267 836 307 180 656 180 656
29.40 1100 1180 1415 938 320 180 738 180 738
32.40 1100 1200 1415 938 320 180 738 180 738

Note:
The data in table above are only for your reference. All installation and connection dimensions are subject to actual
dimensions on site.
Modular Air Handling Unit | 13

Typical Combination

• Fresh air and recycling air mixing

section with plate filter
• Cooling coil section with drip eliminator
• Fan motor section

• Fresh air and recycling air mixing

section
• Integrated filtering section
• Cooling coil section with drip eliminator
• Fan motor section

• Fresh air and recycling air mixing section / • Integrated filtering section
• Cooling coil section / • Heating coil section
• High pressure spray humidifying section / • Fan motor section

• Fresh air and recycling air mixing section with plate filter
• Electric heating section / • Empty section
• Bag filtering section / • Cooling coil section with drip eliminator
• Fan motor section
14 | Modular Air Handling Unit

• Fresh air and recycling air mixing section / • Bag filtering section
• Cooling coil section with drip eliminator / • Dry steam humidifying section
• Fan motor section / • Diffusing section / • Bag filtering section / • Air outlet section

• Fresh air and recycling air mixing section / • Bag filtering section
• Cooling coil section with drip eliminator / • Electric heating section / • Empty section
• Dry steam humidifying section / • Fan motor section / • Bag filtering section / • Air outlet section

• Exhausting fan section

• Rotary wheel heat recovery section
• Plate filtering section

• Air inlet section

• Integrated filtering section
• Rotary wheel heat recovery section
• Cooling coil section with drip eliminator
• Supplying fan section

• Integrated filtering section

O.A R.A
• Plate type heat recovery section
• Plate filtering section

• Exhausting fan section

E.A S.A
• Plate type heat recovery section
• Cooling coil section with drip eliminator
• Supplying fan section
Modular Air Handling Unit | 15

Memo:
Bosch reserves the right to change any specification, design and information without any prior notice for further improvement on quality and performance. 201410A